PDVSA N TITLE

REV. DATE DESCRIPTION PAG. REV. APPD. APPD.

APPD.BY DATE DATE
VOLUME 11
E PDVSA, 1983
LTP2.2 SPECIFYING PACKAGE UNITS
FOR APPROVAL
Jos Gilarranz Eduardo Santamaria FEB.86 FEB.86
ENGINEERING SPECIFICATION
FEB.86
NOV.89 L.T.
J.S.
1
0
Modified Section 3 Para. P and S.2 and Para. 4 No-
te 1
11
15
J.G.
J.G.
E.S.
E.S.
ENGINEERING DESIGN MANUAL
ESPECIALISTAS
APPD.BY
PDVSA
REVISION FECHA
ENGINEERING SPECIFICATION
SPECIFYING PACKAGE UNITS
NOV.89
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Index
1 GENERAL 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.1 Introduction 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.2 Scope 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2 EXECUTION 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3 MECHANICAL CHECK LIST FOR PACKAGE UNITS 2 . . . . . . . . . . .
4 DRAWING REQUIREMENTS SPECIFICATION FOR
PACKAGE UNITS MANDATORY 9 . . . . . . . . . . . . . . . . . . . . . . . . . . . .
REVISION FECHA
ENGINEERING SPECIFICATION
SPECIFYING PACKAGE UNITS
NOV.89
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1 GENERAL
1.1 Introduction
When package units are to be ordered, it is necessary that the vendor supplies
a unit which:
a. Meets the process requirements
b. Meets the mechanical requirements
c. Is fully defined, so no items are forgotten or duplicated
d. Forms part of the standardization policy
1.2 Scope
The procedure indicated below outlines the steps the package unit specification
originator should follow in the preparation of a requisition. Since the complexity
of a package unit may vary, the specification originator must decide which of the
Project Engineering Specifications are mandatory and which are optional. For
instance a relatively simple package unit such as a chemical feed system should
at least follow the Instrumentation Project Specifications for standardization
goals, but would waive the Structural Project Specifications for the design and
fabrication of the skid baseplate. The package unit specification originator should
strive to have simple units designed and fabricated to vendors industry standard
practices provided the components adhere to the project standardization policy,
as a minimum. For relatively complex units, such as a demineralization plant, the
specification originator should follow essentially all of the criteria listed below.
This procedure is a guide and should be used by the package unit specification
originator with judgement, keeping in mind the goals outlined in paragraph 1.1
above.
2 EXECUTION
The requisitor representative shall be responsible for the coordination of
approvals before submitting a requisition and during the execution period.
3 MECHANICAL CHECK LIST FOR PACKAGE UNITS
The following check list, represents some of the optional or mandatory
requirements which should be provided and/or considered in package units. As
applicable, the requirements should be an integral part of the inquiry/purchase
order requirements.
A. Overall Planning Mandatory
REVISION FECHA
ENGINEERING SPECIFICATION
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NOV.89
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1. Unit (will) (will not) be expanded in the future. provision should be made
accordingly in equipment layout.
2. Unit will be located (outdoors) (indoors).
3. Materials of construction shall either be specified by requisitor or provided
by the vendor, in which case review and approval by requisitor will be
required.
B. Special Vendor Responsibilities Mandatory
1. The package unit is to be designed for use at (city, country). The originator
of the requisition shall ensure the package unit vendor adheres to all
applicable Venezuelan codes and regulations for the use of the package
unit.
2. The vendors compliance with these specifications shall not relieve him of
the responsibility for use of proper design, workmanship and materials in
meeting the package unit requirements.
C. Standardization Requirements Mandatory
It is required that the number of varieties of pumps, seals, couplings, instruments
and certain other equipment or components be restricted to a minimum for
reasons of standardization. The approved vendors for these items shall be as
follows:
a. To be advised later ( ).
b. See attached tabulation ( ).
D. Certificates Mandatory
The vendor shall be responsible for obtaining all certificates for piping, pressure
vessel, heaters, boilers, heat exchangers, electrical equipment, etc. which are
required by the safety authorities in the location in which the package is to be
installed.
E. Utilities Available Mandatory
Utilities available for use in the package units are specified in Engineering
Specification PDVSA SD252 Utility Data.
F. Meteorological and Plant Design Data Mandatory
Refer to Engineering Specification PDVSA SD251 Site Data for design
parameters which must be specified in requisitions of package units, where
applicable.
REVISION FECHA
ENGINEERING SPECIFICATION
SPECIFYING PACKAGE UNITS
NOV.89
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G. Piping Requirements Mandatory
1. Buyer will make (all utility connections to equipment) (only one connection
for each utility service) on the package unit.
2. All (No) process and utility piping shall be installed between the package
component parts. If not possible, piping will be provided between
components, prefabricated with assembly drawings.
3. Piping wall thickness shall be in accordance with the applicable piping
class of engineering Specification PDVSA H221, Piping Materials.
4. Valve and fittings shall be in accordance with the applicable piping class
of Engineering Specification PDVSA H221 Piping Materials.
5. Review engineering Specification PDVSA H251 Process and Utility
Piping Design Requirements for compliance by Package Unit vendor.
6. Pipe sized 11/4, 21/2 and 31/2 inch and all larger odd number sizes
such as 5 inch and 7 inch shall not be used except where required for
connections to mechanical equipment of standard design or where specific
velocities must be maintained.
7. Minimum vent and drain size is 3/4 inch.
8. Tracing for all equipment, piping and instruments shall be provided as
required. Tracing shall be per vendors standards or attached standard
drawing.
9. Minimum pipe size shall be (.....).
10. Steam traps with (block and bypasses) (blocks and bleeds) shall be
provided where required for either:
a. Ensuring that supply steam is dry, or
b. For withdrawal of condensate.
11. If plastic piping is required, vendor shall supply it together with complete
specifications for same.
12. Depending on the size and complexity of the package unit, all of the Project
General Piping Specifications may either be attached as mandatory or
parts extracted and spelled out in the packet unit specification, in which
case the package unit specification shall assure compatibility and
compliance with the Project General Piping Specifications.
H. Structural Requirements Optional
1. If the package unit is supplied completely piped, the unit shall be furnished
on a structural steel baseplate or skid.
2. If the package unit consists of two or more separate, completely piped
small packages, each shall be provided on a baseplate.
REVISION FECHA
ENGINEERING SPECIFICATION
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3. Structural steel baseplate shall be designed for anchoring to foundations.
4. Sufficient structural steel, guides, anchors, springs, etc. Shall be provided
so all equipment, piping and other components supplied are adequately
braced and supported.
5. For package with large components not supplied as assembled units,
structural steel (shall) (shall not) be provided with all platforms, stairs,
ladders, railings, etc. required for safe operation. Structural steel for
above mentioned platforms, etc. (shall) (shall not) be designed, even if
excluded from scope of supply.
6. Other structural steel design shall be in accordance with Engineering
Specification PDVSA JB251 Steel Structures Design.
7. All structural steel shall be painted. Steel shall be painted in accordance
with the requirements of Engineering Specification PDVSA O201,
Painting Material and Application Requirements.
I. Pressure Vessel and heat Exchanger Requirements Mandatory
1. Pressure Vessels
a. Vendor shall provide vessels in accordance with Engineering
Specification PDVSA D211 Pressure Vessel Design and
Fabrication Specification.
b. Pressure vessel design specifications shall meet the intent of
engineering Specification PDVSA D211 Pressure Vessel Design
and Fabrication Specification.
c. Saddles for horizontal vessels shall be in accordance with the
(attached standard) (vendors standard practice). If on concrete
saddles, corrosion plate shall be welded to the vessel.
d. Dimensional tolerances shall be in accordance with
(manufacturers standard practice to be reviewed and approved
by Requisitor) (attached Requisitor Vessel Engineering Design
Standard).
e. For vertical outdoor insulated vessels, insulation rings and a
flashing ring shall be supplied in accordance with (attached
standard) (vendors standard practice).
f. Davits shall be provided as required for proper maintenance of the
unit.
g. Where double welded butt joints are not practical, the welding
procedure shall be approved by requisitor.
h. Nameplate shall be (vendor standard but submitted to Buyer for
review) (Requisitor Vessel Engineering Design Standard for
nameplates).
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ENGINEERING SPECIFICATION
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i. The fabrication and testing of all vessels purchased under this
specification is subject to inspection by requisitor, and also by
national, local, or insurance company representative when so
required by Code. This inspection, however, does not relieve the
fabricator of his responsibility to ensure the pressure vessels meet
all requirements of this specification.
j. Vendor shall supply matching flanges for nonstandard, size,
shape or materials where package interfaces with the Buyers
systems.
2. Heat Exchangers
a. Vendor shall furnish equipment in accordance with engineering
Specification PDVSA EA201PR Shell and Tube Heat
Exchange Equipment or PDVSA EA202PR Double Pipe Heat
Exchange Equipment, whichever is applicable.
b. Fouling factors shall be in accordance with the (TEMA
Recommendations) (attached tabulation) for the fluids involved.
Vendor shall be responsible for completing heat exchanger data
sheets when supplied as part of a package.
c. Tube diameters, lengths, gauge, layout, exchanger type, and
materials shall be in accordance with (vendors standard practice)
(attached specification).
d. Corrosion allowance shall be (shell....., tube......) (when not
specified, TEMA R will govern).
e. Screwed connections in each exchanger nozzle, if required shall
be provided, for example for temperature or pressure gaging.
f. One 1 screwed connections for exchanger shall and tubeside
vent and drain shall be provided.
g. Design pressure and temperature shall be established in
accordance what the heat exchanger requirements.
J. Insulation Requirements Mandatory
1. If insulation is to be supplied for (heat conservation) or (personnel
protection) for piping, equipment or instruments, it should meet the
requirements of Engineering Specification PDVSA L212 Insulation
material and Application Hot Service.
K. Machinery Requirements Mandatory
1. Machinery such as pumps compressors etc. and their drivers shall comply
with the applicable specifications.
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ENGINEERING SPECIFICATION
SPECIFYING PACKAGE UNITS
NOV.89
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2. If vendors are unable to comply with these specifications, they shall submit
complete detailed lists of exceptions with their proposals.
3. Approved vendors will be specified.
L. Instrument Requirements Mandatory
The instruments shall be supplied in accordance with the following
1. Standardization
The instrumentation furnished by package unit vendors, approved
manufacturer, type and model will be specified by customer. The purpose
of this requirement is to ease maintenance, spare parts and training
requirements.
2. Engineering Specification
Package unit instrumentation shall be in accordance with the following
PDVSA Engineering Specifications:
K335 Packeged Unit Instrumentation
K330* Control Panels and Consoles
HF201* Instrument Piping Design and Instrument Installation
* Not mandatory for relatively simple package units.
Note:
The above specifications, particularly PDVSA KA335, may not be
normally used directly for instrument purchasing. Attachment of an
engineering specification to a package unit requisition without additional
information may be insufficient.
3. Specific Requirements for a Package Unit
a. The package unit requisition originator shall request the lead
instrument engineer to write the instrument portion of the
specification.
b. The instrument portion may vary from several paragraphs based
on the engineering specifications for simple packages to a
custom writeup with engineering specifications attached.
4. Instrument Tagging
All instruments shall be tagged with requisitor instrument tag numbers.
tag numbers shall be utilized on all vendor documentation and on the
instruments.
REVISION FECHA
ENGINEERING SPECIFICATION
SPECIFYING PACKAGE UNITS
NOV.89
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M. Electrical Requirements Mandatory
1. All electrical equipment, wiring and devices shall be in accordance with the
applicable specifications. when the packaged equipment has been
defined and located, the electrical engineer should be consulted to
determine the applicable specifications, type of vendor drawings required
and other specific requirements.
2. The package shall be suitable for the environmental conditions as well as
the Area Classifications.
3. All materials provided should be compatible with those specified
throughout the project.
N. Painting Requirements Mandatory
Vendor shall furnish package units with protective coatings on equipment
in accordance with Engineering Specification PDVSA O201 Painting
Material and Application requirements.
O. Noise Requirements Mandatory
Equipment supplied by vendor shall meet the noise requirements
stipulated in Engineering Specification PDVSA SN252, Equipment
Noise Control.
P. Spare Parts Requirements Mandatory
Equipment and components supplied by vendor shall be reviewed to
ensure compatibility with the criteria established for procurements of
spare parts.
Q. Testing Requirements Mandatory
Equipment supplied by vendor shall be shop tested in order to confirm
compliance with applicable codes, to ensure mechanical integrity, and to
perform running test as required.
R. Instruction Requirements Mandatory
1. Operating manuals supplied by equipment vendors shall be supplied in
English and Spanish.
2. Vendor supplied drawings will be required to follow the MKS system for
unit identification. Attachment No. 2 Gaceta Oficial de la Repblica de
Venezuela No. 2823 lists the applicable units.
REVISION FECHA
ENGINEERING SPECIFICATION
SPECIFYING PACKAGE UNITS
NOV.89
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4 DRAWING REQUIREMENTS SPECIFICATION FOR
PACKAGE UNITS MANDATORY
The following drawings and information shall be furnished by the vendor. The
schedule to which After Order drawings and information are to be issued to the
buyer shall be confirmed by the vendor prior to placement of order.
With
Quotation
After Order
1. List of drawings and documents vendor intends
to issue with dates for issues
* *
2. Piping and instrumentation diagram (see Note 1) * *
3. Equipment outline or package general assembly
drawings (see Note 2)
Preliminary
drawings &
brochures
*
4. All information required to enable purchaser to
design foundations
Weights of
equipment
*
5. List of pumps, blowers, etc. including
manufacturer, type, HP, all materials, and
Performance curve. Also driver manufacturer
and type
* *
6. Instrument list including vendor and type * *
7. Completed applicable equipment data sheet (i.e.
pump, compressor, heat exchangers, etc.)
*
8. List of electrical items other than motors
including vendor and type
* *
9. Instrument panel drawing and instrument wiring
diagrams.
*
10. Electrical panel drawings *
11. Wiring diagrams *
12. Building layout for indoor preliminary equipment
(complex packages only)
*
13. Equipment layout for outdoor preliminary
outdoor equipment (complex packages only)
*
14. Operating and maintenance instructions *
15. Recommended spare parts list with prices * *
16. Complete parts list with prices *
17. Process and utility guarantee * *
18. Utility Consumptions * *
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After Order
With
Quotation
19. Vessel ASME Code data sheet (U1) *
20. Vessel fabrication detail drawings *
21. Plan and elevation views of detailed piping
drawings (Note 4)
*
22. Prefabricated piping assembly drawing *
23. Bill of material for piping components *
NOTE 1
The piping and instrument diagram shall show on a single drawing all of the
equipment, piping, valves and instruments for the package unit. The diagram
shall include piping which is not supplied by the vendor if this piping design is
important for the entire package operability. The final diagram shall show the
sizes of all the above mentioned items and the process and utility mediums at
each tiein. (The vendors equipment shall be given item numbers in the
Purchase Order Requisition, for ease location on the plot plan and identifying
motors and other electrical devices). The final diagram shall indicate
instrumentation in accordance with the Buyers symbols. These symbols and
their description will be issued at time of order placement. The final diagram shall
also show piping line numbers for all interconnecting piping between the vendors
components. Also, these shall be indicated the type of material, valves, flanges,
as well as size (OD x wall thickness) for all tiein connections. The diagram shall
clearly indicate which items (equipment piping, valves, instruments ) are included
in the scope of the vendors supply and which are to be supplied by the Buyer.
NOTE 2
The following drawings(s) shall be provided either for a completely assembled
package unit or for a complex package consisting of several components.
a. Weight of package (or each component) if not already shown on a separate
drawing and at least the erection weight of the heaviest single piece that can
be dismantled. See Note 3.
b. Size, pressure, rating, flange facing and location in plan and elevation of all
process and utility connections to which Buyer must tiein.
c. Location in plan and elevation of all electrical terminal boxes and cable gland
connections, together with the size of all cable glands. The power
requirements shall be stated for each electrical user.
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ENGINEERING SPECIFICATION
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NOTE 3
The foundation information drawings shall include plan drawings of the baseplate
or supports showing anchor bolt holes locations and sizes. In addition, an
elevation outline shall be shown indicating the location of center of gravity. The
information given on this drawing shall be sufficient to design foundations on the
following basis:
a. Test weight without wind. Test weight shall be understood to include,
besides the equipment, all platforms and piping supported on the equipment
and the weight of the test fluid.
b. Empty load with wind. Empty load is test weight less the weight of the test
liquid.
c. Operating load with wind. Operating load is empty load plus weight of liquid
at maximum operating level.
d. Unbalanced forces with directions are to be indicated for reciprocating
compressors.
e. Maximum permissible forces and moments for compressor, pump, and
turbine nozzles.
NOTE 4
The service or intended use of all piping connections shall be shown on vendors
drawings regardless of whether these are plugged, open or piped away.