1 CS3000 HARDWARE CONFIGURATION__________________________ 1-2 1.1 Operating Environment of System Generation Function _______________ 1-2 1.2 HIS Human Interface Station ____________________________________ 1-3 1.2.1 Hardware Operating Environment________________________________________ 1-3 1.2.2 V net Interface Card___________________________________________________ 1-4 1.3 Control Station Overview_________________________________________ 1-8 1.3.1 Configuration of PFCS ________________________________________________ 1-9 1.3.2 Configuration of Rack Mountable LFCS (CS3000) _________________________ 1-10 1.3.3 Configuration of a Rack Mountable FFCS ________________________________ 1-11 1.3.4 Configuration of Rack Mountable KFCS (CS3000) ___________________________ 1-12 1.4 LFCS - I/O CONFIGURATION __________________________________ 1-13 1.4.1 LFCS - The RIO Bus Network _________________________________________ 1-13 1.4.2 LFCS/PFCS - Types of I/O Module Nests ________________________________ 1-14 1.4.3 LFCS/PFCS - Combination of I/O Nests and I/O Modules____________________ 1-21 1.5 KFCS/FFCS - I/O CONFIGURATION ____________________________ 1-23 1.5.1 KFCS - The FIO Bus Network _________________________________________ 1-23 1.5.2 FFCS I/O Bus Network _____________________________________________ 1-25 1.5.3 KFCS/FFCS - Types of Nodes _________________________________________ 1-26 1.5.4 KFCS/FFCS FIO Modules ___________________________________________ 1-27 1.5.5 FIO Module Connection ______________________________________________ 1-29 1.6 Other Hardware _______________________________________________ 1-30 1.6.1 Bus Converter ______________________________________________________ 1-30 1.6.2 Optical Bus Repeaters ________________________________________________ 1-31
__________________________________________________________________________________ TE 33AU1C3-01 Rev. 3.2 1-1 YOKOGAWA TRAINING Section 1. CS3000 System Overview
1 CS3000 HARDWARE CONFIGURATION
1.1 Operating Environment of System Generation Function
The CS 3000 system consists of the HIS (Human Interface Station) that handles the operation and monitoring functions, the FCS (Field Control Station) that carries out the control function, and control bus (V net) that connects those stations. The system generation functions work in the HIS and general-purpose PCs.
Vnet - Speed: 10Mb/s - Type: Token Passing
Number of Stations per Domain = 64 Number of Domains = 16 (CS3000 only)
HIS 16 Maximum per Domain FCS 48 Maximum per Domain
BCV 1,000 Tags per Second (approx.)
Figure 1.1 Basic Configuration
__________________________________________________________________________________ TE 33AU1C3-01 Rev. 3.2 1-2 YOKOGAWA TRAINING Section 1. CS3000 System Overview 1.2 HIS Human Interface Station 1.2.1 Hardware Operating Environment
The CS3000 Operator Station and Engineering functions run on a standard PC under Windows 2000. The requirements for the PC are listed below.
Main Memory, Hard Disk Capacity
Main memory and hard disk size required for the PC depends on the installed packages as indicated in the table below.
Table 1.2 Required Main Memory Size
Table 1.3 Required Hard Disk Size
Software Environment: Windows 2000, Service Pack 1 or 2
See Installation Manual, Section 3 for more details.
__________________________________________________________________________________ TE 33AU1C3-01 Rev. 3.2 1-3 YOKOGAWA TRAINING Section 1. CS3000 System Overview 1.2.2 V net Interface Card
V net interface card (VF701) is a communication card which is installed to a PC/AT- compatible personal computer. The VF701 has two ports in order to support dual communication. The operation and monitoring function by personal computer is feasible by installing a VF701 to the PCI slot of a personal computer with the PC software installed and by connecting a V net cable to the VF701.
1.2.2.1 Front panel of the V net interface card
RCV lamp
This lamp illuminates when the communication carrier is received from the V net. It is turned off otherwise.
SND lamp
This lamp illuminates when the data is transmitted to the V net and is turned off other-wise.
BNC connector
VL net and VF701 is connected here. It is necessary to connect a T-connector to this BNC connector.
Figure 1.5 Front panel of the V net interface card
__________________________________________________________________________________ TE 33AU1C3-01 Rev. 3.2 1-4 YOKOGAWA TRAINING Section 1. CS3000 System Overview 1.2.2.2 Setting the V net station address
The station address of a V net is defined by a combination of a domain number and a station number. The DIP switches for setting the domain number and station number are located on the printed circuit board of the VF701. (Refer to the figure.)
Figure 1.6 Location of the DIP switches on the VF701
If necessary, change set the domain number and station number settings as follows:
Figure 1.7 DIP switches for setting the station address
__________________________________________________________________________________ TE 33AU1C3-01 Rev. 3.2 1-5 YOKOGAWA TRAINING Section 1. CS3000 System Overview 1.2.2.3 Setting the domain number
Set 1 to a single network system. Unless specified, the DIP switch is shipped with all the bits OFF. Domain is a range of stations connected by single V net. Set the domain number in the range of 1 to 16. Set the DIP switches as shown in the following table to set the necessary domain number. Bit 2 and 3 of the DIP switches are always 0.
Switch Value 8 7 6 5 4
1 2 4 8 16
MSB: Most Significant Bit LSB: Least Significant Bit
Figure 1.8 DIP switches for setting the domain number
Table 1.3 Domain numbers and the switch positions
Setting of the DIP switch 0: The switch is flipped to the right in the diagram above. 1: The switch is flipped to the left in the diagram above.
__________________________________________________________________________________ TE 33AU1C3-01 Rev. 3.2 1-6 YOKOGAWA TRAINING Section 1. CS3000 System Overview 1.2.2.4 Setting the station number
Set the station number in the range of 1 to 64 (24 for CS1000). Set the DIP switches as shown in the following table to set the necessary station number.
Switch Value 8 7 6 5 4 3 2 1 2 4 8 16 32 64
MSB: Most Significant Bit LSB: Least Significant Bit
Figure 1.9 DIP switches for setting the station number
Table 1.4 Station numbers and the switch positions
__________________________________________________________________________________ TE 33AU1C3-01 Rev. 3.2 1-7 YOKOGAWA TRAINING Section 1. CS3000 System Overview 1.3 Control Station Overview
The hardware commonly used as field control stations in CENTUM CS 1000 and CENTUM CS 3000 systems are the PFCS, LFCS and KFCS.
KFCS Distributed Field Control Station with fast remote I/O (FIO) FFCS Compact Field Control Station with FIO PFCS Compact Field Control Station with local I/O. LFCS Distributed Field Control Station with remote I/O (RIO)
These types are further divided into the following models:
AFG30S/D rack mountable field control station, FIO (KFCS) AFG40S/D field control station with cabinet, FIO
AFF50S/D compact field control station (using FIO modules)
AFG7xS/D migration type field control station, RIO V, XL I/O AFG8xS/D migration type field control station, FIO V, XL I/O
PFCS/D compact field control station, local I/O (using RIO modules)
AFG10S/D rack mountable field control station, RIO (LFCS) AFG20S/D field control station with cabinet, RIO
(note: the AFS is similar to the AFG, but with the older style CPU)
All these field control station models are generically referred to as FCSs.
__________________________________________________________________________________ TE 33AU1C3-01 Rev. 3.2 1-8 YOKOGAWA TRAINING Section 1. CS3000 System Overview 1.3.1 Configuration of PFCS
The figure below shows the maximum configuration of a PFCS with an expansion rack. The units composing a PFCS are listed in the table below the figure.
Figure 1.10 Configuration of PFCS
Table 1.5 Units Comprising PFCS
For more information, refer to Instruction Manual 33Q6C20-01E, Section A2.1
__________________________________________________________________________________ TE 33AU1C3-01 Rev. 3.2 1-9 YOKOGAWA TRAINING Section 1. CS3000 System Overview 1.3.2 Configuration of Rack Mountable LFCS (CS3000)
The figure below shows the configuration of a rack mountable duplexed LFCS. For a single CPU model, cards and units are installed in the right half of the nest. For the units and cards composing an LFCS, see the table in Section 1.3.5.
Figure 1.11 Configuration of Rack Mountable LFCS (CS3000)
For more information, refer to Instruction Manual 33Q6C20-01E, Section A2.2 __________________________________________________________________________________ TE 33AU1C3-01 Rev. 3.2 1-10 YOKOGAWA TRAINING Section 1. CS3000 System Overview 1.3.3 Configuration of a Rack Mountable FFCS
The figure below shows a rack mountable duplexed compact FCS (FFCS). The I/O cards that are plugged into this unit are the same as for the KFCS described below.
__________________________________________________________________________________ TE 33AU1C3-01 Rev. 3.2 1-11 YOKOGAWA TRAINING Section 1. CS3000 System Overview 1.3.4 Configuration of Rack Mountable KFCS (CS3000)
The figure below shows the configuration of a rack mountable duplexed KFCS. For a single CPU model, cards and units are installed in the right half of the nest. For the units and cards composing an KFCS, see the table in Section 1.3.5.
Figure 1.11 Configuration of Rack Mountable KFCS (CS3000)
For more information, refer to Instruction Manual 33Q6C20-01E, Section A2.4
__________________________________________________________________________________ TE 33AU1C3-01 Rev. 3.2 1-12 YOKOGAWA TRAINING Section 1. CS3000 System Overview
1.4 LFCS - I/O CONFIGURATION
1.4.1 LFCS - The RIO Bus Network
The Remote I/O Bus is a twisted pair communications bus used for transferring I/O data between the nodes interface units (NIUs) and the FCS. This is required for the LFCS only, as the I/O is integral to the PFCS.
Structure of the RIO bus network:
All I/O is installed in I/O Nests. These are installed in NIUs that communicate on the RIO bus to the FCS. The system capacity is as follows:
NIUs: 8 per FCS NESTS: 5 per Node (see below for I/O limitations for each nest)
RIO Bus Specifications:
Type: Shielded Twisted Pair. Requested 750 Ohm terminator at each end. Length: 750m. Can be extended with repeaters. Speed: 1 Mb/s
RIO Bus Function:
The RIO bus is controlled by the RB301 controller card in the FCS, and the RB401 controller card in each node interface unit. The RB301 card scans the bus every 18 msec, reading/writing 2 x 16 bit words from each nest of each node every scan.
Note: 1 Analog I/O = 1 Word 1 Digital I/O = 1 Bit
RIO Bus 1 Mbps
Figure 1.4.1 RIO Bus Network
__________________________________________________________________________________ TE 33AU1C3-01 Rev. 3.2 1-13 YOKOGAWA TRAINING Section 1. CS3000 System Overview
1.4.2 LFCS/PFCS - Types of I/O Module Nests
There are eight types of I/O module nests, as the table below shows.
Table 1.8 I/O Module Nests
Models Model Names AMN11 Nest for Analog I/O Modules AMN12 (*1) High-Speed Nest for Analog I/O Modules AMN21 Nest for Relay I/O Modules AMN31 Nest for Terminal I/O Modules AMN32 Nest for Connector I/O Modules AMN33 Nest for Communication I/O Modules AMN34 Nest for Multipoint Control Analog I/O Modules AMN51 Nest for Communication I/O Cards AMN52 Nest for PROFIBUS Communication Modules AMN71(*2) Nest for Ethernet Communications Module
*1: Only applies to CS3000 LFCS *2: Only applies to CS3000 PFCS
__________________________________________________________________________________ TE 33AU1C3-01 Rev. 3.2 1-14 YOKOGAWA TRAINING Section 1. CS3000 System Overview
1.4.2.1 Model AMN11 Nest for Analog I/O Modules
The analog I/O module nest is a dedicated receptacle for multiple analog I/O modules. One analog I/O module nest can accommodate up to 16 I/O modules.
Figure 1.23 External View of Analog I/O Module Nest
Table List of I/O Modules Installable in Analog I/O Module Nest
__________________________________________________________________________________ TE 33AU1C3-01 Rev. 3.2 1-15 YOKOGAWA TRAINING Section 1. CS3000 System Overview
1.4.2.2 Model AMN21 Nest for Relay I/O Modules
Relay I/O modules are installed in relay I/O module nests. Either one of the relay input module Model ADM15R or the relay output module Model ADM55R can be installed in this nest.
Figure 1.24 External View of Relay I/O Module Nest
Table List of I/O Modules Installable in Relay I/O Module Nest
__________________________________________________________________________________ TE 33AU1C3-01 Rev. 3.2 1-16 YOKOGAWA TRAINING Section 1. CS3000 System Overview
1.4.2.3 Model AMN31 Nest for Terminal I/O Modules
Multiplexer modules and digital I/O modules (terminal type) can be installed in the terminal I/O module nest. Up to two I/O modules can be installed in the nest. A combination of multiplexer modules and digital I/O modules, however, cannot be installed in the same nest.
Figure 1.25 External View of Terminal I/O Module Nest
Table List of I/O Modules Installable in Terminal I/O Module Nest
__________________________________________________________________________________ TE 33AU1C3-01 Rev. 3.2 1-17 YOKOGAWA TRAINING Section 1. CS3000 System Overview
1.4.2.4 Model AMN32 Nest for Connector I/O Modules
Voltage Multiplexer (connector type) and Digital I/O modules (connector type) can be installed in the connector I/O module nest. Up to 4 I/O modules can be installed in one nest.
Figure 1.26 External View of Connector I/O Module Nest
Table List of I/O Modules Installable in Connector I/O Module Nest
/ Wiring for 32 Point Digital I O Wiring for 16 Point Digital I/O
__________________________________________________________________________________ TE 33AU1C3-01 Rev. 3.2 1-18 YOKOGAWA TRAINING Section 1. CS3000 System Overview
1.4.2.5 Model AMN33 Nest for Communication Modules
Communication modules are installed in the communication module nest. Up to two modules can be installed in one nest.
Figure 1.27 External View of Communication Module Nest
Table List of I/O Modules Installable in Communication Module Nest
Type Model Name ACM11 RS-232C Communication module Communication module ACM12 RS-422/RS-485 Communication module ACF11 Fieldbus Communication Module
__________________________________________________________________________________ TE 33AU1C3-01 Rev. 3.2 1-19 YOKOGAWA TRAINING Section 1. CS3000 System Overview
1.4.2.6 Model AMN34 Nest for Multipoint Control Analog I/O Modules
Multipoint control analog I/O modules are installed in the nest for multipoint control analog I/O modules. Up to two modules can be installed in one nest.
Figure 1.28 External View of Nest for Multipoint Control Analog I/O Module
Table List of I/O Modules Installable in Multipoint Control Analog I/O Module Nest
Type Model Name Multipoint control analog I/O Module Multipoint control analog I/O Module AMC80
__________________________________________________________________________________ TE 33AU1C3-01 Rev. 3.2 1-20 YOKOGAWA TRAINING Section 1. CS3000 System Overview
1.4.3 LFCS/PFCS - Combination of I/O Nests and I/O Modules
The different types of I/O modules may be installed in different I/O module nests. The varies combinations are possible. The allowed combinations are listed in the following table.
Table 1.9 List of Combinations and Max. No. Installable of I/O Module Nests and I/O Modules (1)
*1: The multiplexer module and the digital I/O module cannot be installed in the same I/O module nest. *2: PFCS/SFCS These modules can be installed in Slot 1 or 3 only. Other IOMs cannot be installed in Slot 2 0r 4. These modules and AMM12C can be installed in the same AMN32 Nest for Connector I/O Modules. *3: PFCS/SFCS This module can be combined with AMM12T, AMM22M or AMM22T in the same AMN32. Up to two AMM12C modules can be installed. *4: PFCS/SFCS This module can be installed in the PFCS or SFCS Field Control Station.
__________________________________________________________________________________ TE 33AU1C3-01 Rev. 3.2 1-21 YOKOGAWA TRAINING Section 1. CS3000 System Overview
Table 1.10 List of Combinations and Max. No. Installable of I/O Module Nests and I/O Modules (2)
*1: The multiplexer module and the digital I/O module cannot be installed in the same I/O module nest. *5: LFCS Only 1 module (Slot 1) can be installed when the operation mode of Model ADM52T is in time proportioning ON/OFF (see table below). *6: LFCS Installation restrictions during operation mode are as shown in the table below (no modules can be installed in Slots marked with N/A) Only 2 modules can be installed in Slots 1 and 3 when the operation mode of ADM51C is in time proportioning ON/OFF. However, when installing one module, a general connector type ADM can be installed in Slots 3 and 4. Only 2 modules can be installed in Slots 1 and 3 when the operation mode of ADM52C is in pulse width output. However, when installing one module, a general connector type ADM can be installed in Slots 3 and 4. Only 1 slot can be installed when the operation mode of ADM52C is in time proportioning ON/OFF. *7: PFCS/SFCS May be installed in PFCS/SFCS. *8: PFCS/SFCS May be installed in PFCS/SFCS. Model ACF11 and model ACM11 or ACM12 cannot be installed in the same AMN33 Nest for Communication Modules. Model ACM11 and ACM12 can be installed in the same AMN33.
Table Restrictions on Installation for Different Operation Mode
For detailed information regarding I/O modules, refer to Instruction Manual 33Y6K01-01E Section 3 & 4. __________________________________________________________________________________ TE 33AU1C3-01 Rev. 3.2 1-22 YOKOGAWA TRAINING Section 1. CS3000 System Overview 1.5 KFCS/FFCS - I/O CONFIGURATION
1.5.1 KFCS - The FIO Bus Network
The Fast I/O Bus comprises the ESB local bus and the ER remote bus and is a high speed communications bus used for transferring I/O data between the node interface units (Nodes) and the FCS.
Structure of the FIO bus network:
All I/O is installed in I/O Nests. These are installed in Nodes that communicate on the ESB bus to the FCS. The system capacity is as follows:
Nodes: 10 per FCS Slots: 8 per Node (see below for I/O limitations for each nest)
ESB Bus Specifications:
Type: Parallel bus connection with internal terminators Length: 10m, non-extendable. Speed: 125 Mb/s
__________________________________________________________________________________ TE 33AU1C3-01 Rev. 3.2 1-23 YOKOGAWA TRAINING Section 1. CS3000 System Overview FIO Bus Configuration
The ESB is a high speed parallel local bus on which the Nodes reside. The ER bus is a co-ax ethernet bus for long distance communications, and is connected to the ESB via an ethernet card in a Node. The total of 10 Nodes applies to all Nodes connected to the ESB and ER busses.
Figure 1.5.1 FIO Bus Network
__________________________________________________________________________________ TE 33AU1C3-01 Rev. 3.2 1-24 YOKOGAWA TRAINING Section 1. CS3000 System Overview 1.5.2 FFCS I/O Bus Network
The FFCS is expandable to 3 extra nodes which can be connected using the ESB bus or the remote ER bus. The specifications for these busses are the same as for the KFCS bus. The following schematic shows how they can be configured:
__________________________________________________________________________________ TE 33AU1C3-01 Rev. 3.2 1-25 YOKOGAWA TRAINING Section 1. CS3000 System Overview
1.5.3 KFCS/FFCS - Types of Nodes
There are two types of nodes, local and remote. The only difference between them is the bus card that is plugged into them.
Figure 1.5.2 Node Layout
Figure 1.5.3 Physical Hardware Schematic
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1.5.4 KFCS/FFCS FIO Modules
__________________________________________________________________________________ TE 33AU1C3-01 Rev. 3.2 1-27 YOKOGAWA TRAINING Section 1. CS3000 System Overview
For more information, refer to Instruction Manual 33Y06K01-01E, Section B2
__________________________________________________________________________________ TE 33AU1C3-01 Rev. 3.2 1-28 YOKOGAWA TRAINING Section 1. CS3000 System Overview 1.5.5 FIO Module Connection
Figure 1.5.4 Analog Module Connection Blocks
Figure 1.5.5 Digital Module Connection Blocks
Figure 1.5.5 Communication Module Connection Blocks __________________________________________________________________________________ TE 33AU1C3-01 Rev. 3.2 1-29 YOKOGAWA TRAINING Section 1. CS3000 System Overview 1.6 Other Hardware 1.6.1 Bus Converter
A Bus Converter allows a connection between two control buses, for example, two V Net buses or V Net to RL Bus (uXL). It manages the flow of data between them be means of a taglist resident within the bus converter.
On a plant, the V Net may be separated into 2 or more domain for several reasons:
1. The number of tags or stations in the system exceeds the capacity of the DCS, requiring that it be split between several domains. 2. Isolation between separate areas of plant is required. 3. Two areas of identical plant with identical tagnames can be separated.
The bus converter provides a connection between two domains, and allows tag data to be transferred between the two systems in a managed way. Thus data in one domain can be monitored by a HIS in another domain.
Figure 1.29 Bus Converter Configuration
Specifications:
Dual redundancy: Processors Power Supplies V Net Connections Capacity: 1000 Tags per second (approx.)
__________________________________________________________________________________ TE 33AU1C3-01 Rev. 3.2 1-30 YOKOGAWA TRAINING Section 1. CS3000 System Overview __________________________________________________________________________________ TE 33AU1C3-01 Rev. 3.2 1-31 1.6.2 Optical Bus Repeaters
The optical bus repeater is designed to extend the communication bus (VL net, V net and RIO bus) of the CS 1000 system or CS 3000 system. The use of optical bus repeaters makes it possible to transmit through optical fiber cables over a long distance. Being free of the effects of external noise and ground potential differences, it is suitable for outdoor transmission.
The repeater is available in four different models according to the transmission distance and configuration:
YNT511S Single-configuration optical bus repeater (for 4 km, max.) YNT511D Dual-redundant configuration optical bus repeater (for 4 km, max.) YNT521S Single-configuration optical bus repeater (for 15 km, max.) YNT521D Dual-redundant configuration optical bus repeater (for 15 km, max.)