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FLYER 14th EDITION – SEPTEMBER 2013 MES Product Survey 2013 The invaluable guide to accelerate
FLYER 14th EDITION – SEPTEMBER 2013 MES Product Survey 2013 The invaluable guide to accelerate
FLYER 14th EDITION – SEPTEMBER 2013 MES Product Survey 2013 The invaluable guide to accelerate
FLYER 14th EDITION – SEPTEMBER 2013 MES Product Survey 2013 The invaluable guide to accelerate
FLYER 14th EDITION – SEPTEMBER 2013 MES Product Survey 2013 The invaluable guide to accelerate
FLYER 14th EDITION – SEPTEMBER 2013 MES Product Survey 2013 The invaluable guide to accelerate
FLYER 14th EDITION – SEPTEMBER 2013 MES Product Survey 2013 The invaluable guide to accelerate

FLYER

FLYER 14th EDITION – SEPTEMBER 2013 MES Product Survey 2013 The invaluable guide to accelerate the
FLYER 14th EDITION – SEPTEMBER 2013 MES Product Survey 2013 The invaluable guide to accelerate the

14th EDITION – SEPTEMBER 2013

FLYER 14th EDITION – SEPTEMBER 2013 MES Product Survey 2013 The invaluable guide to accelerate the

MES Product Survey 2013

FLYER 14th EDITION – SEPTEMBER 2013 MES Product Survey 2013 The invaluable guide to accelerate the

The invaluable guide to accelerate the evaluation of your potential MES solution

SEPTEMBER 2013 MES Product Survey 2013 The invaluable guide to accelerate the evaluation of your potential
SEPTEMBER 2013 MES Product Survey 2013 The invaluable guide to accelerate the evaluation of your potential
SEPTEMBER 2013 MES Product Survey 2013 The invaluable guide to accelerate the evaluation of your potential
SEPTEMBER 2013 MES Product Survey 2013 The invaluable guide to accelerate the evaluation of your potential

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CONTENT, PRODUCTS & VENDORS

CONTENT

SUMMARY

1 INTRODUCTION

1.1 MES Product Survey

1.2 Objectives

1.3 Participants

1.4 Reading Guide

2 ABOUT MES, MESA AND ISA95

2.1 Manufacturing Execution Systems (MES)

2.2 Marking out with Other Systems

2.3 MESA International

2.4 MESA Global Education Program

2.5 MESA Manufacturing Operations Models

2.6 ANSI/ISA95 Standard

2.7 B2MML Standard

3 OBSERVATIONS AND TRENDS

3.1 Business Issues

3.2 Manufacturing Maturity

3.3 Standardization is Key

3.4 Global Manufacturing

3.5 CGI’s Manufacturing ATLAS

3.6 Blueprint Architecture and Value Adding Roadmap

3.7 Metrics Matter

3.8 Multi-Site Template Based MES

3.9 Collaborative Manufacturing

3.10 Validation and Regulatory Compliance

3.11 Quality by Design and Process Analytical Technology (PAT)

3.12 The Business Case for MES

3.13 MES Selection: Best Practices

3.14 Important Aspects when Selecting MES

3.15 MES and ERP

3.16 Demarcation between ERP and MES: R’s and C’s

3.17 MES and LIMS

3.18 MES and Enterprise Asset Management (EAM)

3.19 MES, PDM and PLM

3.20 Lean and Sustainability

3.21 Integration Approaches

3.22 Software as a Service (SaaS)

4 RESULTS OF THE 2013 SURVEY

4.1 Summary

4.2 Scope of the Questionnaire

4.3 Production and Logistical Typologies

4.4 Industry Sectors

4.5 MESA Compliance

4.6 MESA Strategic Initiatives

4.7 ISA95 Compliance

4.8 Configurability

4.9 Internal Quality Assurance Systems

4.10 Validation and Regulatory Compliance

4.11 Projects 56

4.12 Deployment and Multi-Site Roll-Out

4.12.1 Expertise for Successful Implementation

4.12.2 Multi-Site Roll-Out

4.12.3 Prerequisites for Successful Reduction of Cost and

Throughput Time 4.12.4Tools for Implementation and Maintenance to Lower TCO

4.13 Helpdesk and Support

4.14 Languages

4.15 Platforms62

4.16 Databases

4.17 Technology

4.18 Architecture

4.19 Integration Approach

4.20 Mobile Solutions

4.21 Incident Management

5 DETAILS PER PRODUCT

5.1 Product Data Sheets

5.2 ISA95 Compliance Details

5.3 Scores for Support of Manufacturing Operations

6 ANNEXES

Scores for Support of Manufacturing Operations 6 ANNEXES MESA COMPLIANCE No. Product Vendor   1 Aegis

MESA COMPLIANCE

No.

Product

Vendor

 

1 Aegis FactoryLogix

Aegis Software

 

2 Ampla

Schneider Electric

 

3 AquiWEB

Astrée Software

 

4 aspenONE

Aspen Technology

 

5 ATS CM4D

ATS International B.V.

 

6 ATS Inspect

ATS International B.V.

 

7 Broner MES

Broner Metals Solutions

 

8 CamstarManufacturing

Camstar Systems, Inc.

 

9 CAS-MES

Shenyang Institute of Automation (SIA)

 

10 Clinicopia

Catalent CTS Informatics, Inc

 

11 cmNavigo

Critical Manufacturing, S.A.

 

12 COOX / MESbox

ORDINAL Software

 

13 cpmPlus

ABB Ltd

 

14 D2000 Entis

IPESOFT s.r.o.

 

15 Dabom

ACS Co., Ltd.

 

16 Delfoi Planner

Delfoi Oy/Ltd

 

17 DIAMES

CSM Systems AG

 

18 Easy95

Ninety-Five

 

19 edinn M2

edinn global, s.l.

 

20 Evolutio

Siemens Industry Software (formerly Active SA)

 

21 Eyelit Manufacturing™

Eyelit Inc.

 

22 EZ-MES

EazyWorks LLC

 

23 Factory Framework

FORCAM GmbH

 

24 FactoryTalk

Rockwell Automation

 

25 FlexNet

Apriso® Corporation

 

26 Floormation

Infinite Functions, Inc.

 

27 Hydra MES

MPDV Mikrolab GmbH

 

28 IBS:MES

IBS AG

 

29 InFrame Synapse

advanced control products Information Technology AG

 

30 IntegraMES

Epic Data International Inc.

 

31 Interax

CIMx Software

 

32 Intuition Executive

Honeywell Process Solutions

 

33 iTAC.MES.Suite

iTAC Software AG

 

34 Krones MES

Krones AG

 

35 Legato

Gefasoft AG

 

36 LG CNS ezMES

LG CNS

 

37 LineWorks

camLine GmbH

 

38 MAN-IT

VIA Information Tools

 

39 Marco Trac-It

Marco Limited

 

40 MEScontrol.net

BrightEye (formerly MESware)

 

41 MESplus

Miracom Inc Co., Ltd.

 

42 Mestec SmartBox

Mestec Limited

 

43 MOM4

NearSoft Europe GmbH

 

44 MV2

Paper-Less, LLC

 

45 nanoTrack

SAMSUNG SDS Co., Ltd

 

46 nMetric Suite

nMetric™, LLC

 

47 Nova-LIMS

Novatek International

 

48 Objective

De Clercq Solutions

 

49 Operator

Operator Systems ApS

 

50 PAS-X

Werum Software & Systems AG

 

51 PC-Factory MES

PPI-Multitask Sistemas e Automação Ltda

 

52 Performix xMES

Performix Inc.

 

53 PI System

OSIsoft, LLC

 

54 PILOT Suite

Felten GmbH

 

55 Plant iT

ProLeiT AG

 

56 PlantMaster

Belgian Monitoring Systems Bvba (BMSvision)

 

57 PRODAC

PRODAC Systems - ENDIMO ltd.

 

58 Proficy for Manufacturing

GE Intelligent Platforms

 

59 ProMANAGE

Doruk Automation and Software Inc.

 

60 PSImetals

PSI Metals GmbH

 

61 QIS

QiSOFT

 

62 Quartis Optima

Bodet - Osys

 

63 Qubes

Creative IT

 

64 SAP ERP

SAP AG

 

65 SAP ME

SAP AG

 

66 SAP MII

SAP AG

 

67 Shopfloor-Online

Lighthouse Systems Ltd

 

68 SIMATIC IT

Siemens AG

 

69 Solumina

iBASEt

 

70 Syncade Suite

Emerson Process Management

 

71 TrakSYS

Parsec Automation Corp.

 

72 Wonderware MES Software

Invensys

 

73 Yokogawa MIPP

Yokogawa Electric Corporation

2009 2011 2013 6 80 - 100% 5 60 - 80% 4 40 - 60%
2009
2011
2013
6
80
- 100%
5
60
- 80%
4
40
- 60%
3
20
- 40%
2
0 - 20%
1
Product
Tracking
and Genealogy
Resource
Allocation and
Status
Performance
Analysis
Process
Management
Data Collection
and Acquisition
Quality
Management
Labor
Management
Dispatching
Production Units
Logistics
focused:
TMS, WMS
Controls:
PLC, DCS
MES Product Survey 2013 Flyer
MES Product Survey 2013
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Products

60% 50% 40% 30% 20% 10% 0% <=20% 20-40% 40-60% 60-80% >80%
60%
50%
40%
30%
20%
10%
0%
<=20%
20-40%
40-60%
60-80%
>80%

OTHER GRAPHS

Focus on Industry Sectors

Production60-80% >80% OTHER GRAPHS Focus on Industry Sectors Maintenance Quality Inventory ISA-95 COMPLIANCE Part 3 -

Maintenance>80% OTHER GRAPHS Focus on Industry Sectors Production Quality Inventory ISA-95 COMPLIANCE Part 3 - Activity

QualityGRAPHS Focus on Industry Sectors Production Maintenance Inventory ISA-95 COMPLIANCE Part 3 - Activity Models

InventoryFocus on Industry Sectors Production Maintenance Quality ISA-95 COMPLIANCE Part 3 - Activity Models Standard +

ISA-95 COMPLIANCE

Part 3 - Activity Models

Standard + Configurable 100% 80% Support of 60% activities 40% 20% 0%
Standard + Configurable
100%
80%
Support
of
60%
activities
40%
20%
0%

2007100% 80% Support of 60% activities 40% 20% 0% 2009 2011 2013 70% Production Maintenance Quality

2009100% 80% Support of 60% activities 40% 20% 0% 2007 2011 2013 70% Production Maintenance Quality

201180% Support of 60% activities 40% 20% 0% 2007 2009 2013 70% Production Maintenance Quality Inventory

2013Support of 60% activities 40% 20% 0% 2007 2009 2011 70% Production Maintenance Quality Inventory 60%

70% Production Maintenance Quality Inventory 60% 50% 40% 30% Validation and Regulatory Compliance 20% 10%
70%
Production
Maintenance
Quality
Inventory
60%
50%
40%
30%
Validation and
Regulatory Compliance
20%
10%
100%
2005
90%
2007
0%
2009
80%
2011
70%
2013
60%
50%
40%
30%
20%
Platforms, Databases, Architecture
and Technology
10%
0%
Food & Bev.
Automotive
Electronics
Cons.Packed
Goods
Machinery and
Tooling
Pharmaceutical
Heavy Metals
Plastics & Rubber
Aerospace &
Defense
Fine Chemicals
Medical Devices
Semiconductors
Paper and Pulp
Bulk Chemicals
Other Life Sciences
Home & Pers.Care
Oil and Gas
Press & Printing
Petrochemical
Utilities and Public
Sector
Building & Infra
Mining
100% 80% 60% 40% 20% 0% Win Win Win Win Unix Linux AS/400 Open 2000
100%
80%
60%
40%
20%
0%
Win
Win
Win
Win
Unix
Linux
AS/400
Open
2000
2003
2008
2012
VMS
Deployed Developed 21 CFR Part 11 Validation FDA GAMP Compliant Dossier 2005 100% 2007 2009
Deployed
Developed
21 CFR Part 11
Validation
FDA
GAMP
Compliant
Dossier
2005
100%
2007
2009
80%
2011
2013
60%
40%
20%
0%
Oracle
SQL-server
Progress
Informix
Ingress
Sybase
DB/2

2001SQL-server Progress Informix Ingress Sybase DB/2 2004 2007 2010 2013 100% 2004 2007 80% 2010 100%

2004SQL-server Progress Informix Ingress Sybase DB/2 2001 2007 2010 2013 100% 2004 2007 80% 2010 100%

2007Progress Informix Ingress Sybase DB/2 2001 2004 2010 2013 100% 2004 2007 80% 2010 100% 2013

2010Progress Informix Ingress Sybase DB/2 2001 2004 2007 2013 100% 2004 2007 80% 2010 100% 2013

2013Informix Ingress Sybase DB/2 2001 2004 2007 2010 100% 2004 2007 80% 2010 100% 2013 60%

100% 2004 2007 80% 2010 100% 2013 60% 80% 40% 60% 20% 40% 0% Client/
100%
2004
2007
80%
2010
100%
2013
60%
80%
40%
60%
20%
40%
0%
Client/
Load
Distributed
DNA
Thin Client
Web based
SOA
Server
Balancing
Architecture
architecture*
20%
0%
Com-techn
OPC
ODBC
XML
dotNet
J2EE
AJAX

2007

2009

2011

2013

MES Product Survey 2013 Flyer
MES Product Survey 2013
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Mobile Solutions

100% 2009 2010 2011 80% 2012 2013 60% exp.2014 80% 40% 60% 20% 40% 0%
100%
2009
2010
2011
80%
2012
2013
60%
exp.2014
80%
40%
60%
20%
40%
0%
20%
0%
2009
2010
2011
2012
2013
expected
Product Tracking
and Genealogy
Resource
Allocation
and Status
Performance
Analysis
Process
Management
Data Collection /
Acquisition
Quality
Management
Labor
Management
Dispatching
Production
Units

20%

Business Logics

Out-of-the-box 5% Configurable 10% With libraries Custom made 65%
Out-of-the-box
5%
Configurable
10%
With libraries
Custom made
65%

30%

5% 10%
5%
10%

GUI

2014

Reporting

Out-of-the-box Out-of-the-box 10% Configurable Configurable With libraries With libraries Custom made Custom
Out-of-the-box
Out-of-the-box
10%
Configurable
Configurable
With libraries
With libraries
Custom made
Custom made
15%
45%
55%
30%

PRODUCT INFORMATION SHEETS

- Vendor Details

- Product Details

- ISA-95 Compliance

- Configurability

- MESA Compliance & Strategic Initiatives

- Implementation & Deployment

- Specific Implementation Aspects

- Tools for Implementation and Maintenance

- Product Improvements

- USPs (Product & Vendor) - Alliances - Interfaces - Major Functions - Industry Sector Solutions Specific Industrial Processes Mobile Solutions

-

- - Supported/Unsupported Aspects - Reference Project

For all

73 products!

ORDER INFORMATION

An electronic version of the report "MES Product Survey 2013" can be ordered via:

- Website of CGI’s MES Centre of Excellence: www.cgi.com/en/manufacturing

- Website of MESA International: www.mesa.org

After receipt of your payment of € 500,= or US$ 750,= (excl. VAT) the report (in printable PDF format) will be send via e-mail. Premium members of MESA International can purchase the report for US$ 375,= (via MESA's website).

CONTACT INFORMATION

CGI MES Centre of Excellence

Phone:

+31 88 564 5278

PO Box 7015

Fax:

+31 26 376 5010

6801 HA Arnhem The Netherlands

E-mail:

jan.snoeij@cgi.com

Founded in 1976, CGI is a global IT and business process services provider delivering high-quality business consulting, systems integration and outsourcing services. With 69,000 professionals in 40 countries, CGI has an industry-leading track record of on-time, on-budget projects, aligning our teams with clients’ business strategies to achieve top-to-bottom line results.