KDL 55NX810

AZ1-HCHASSIS
Segment: 2a-1.5
HISTORY INFORMATION FOR THE FOLLOWING MANUAL:
ORI GI NAL MANUAL I SSUE DATE: 8/ 2010
Version Date Subject
1.0 8/2010 No revisions or updates are applicable at this time.
LCD Digital Color TV
9-888-363-01
LCD Digital Color TV
AZ1-HCHASSIS
Segment: 2a-1.5
9-888-363-01
KDL-55/60NX810(Hong Kong, Australia,New Zealand,South Africa,GA-Analog
Area),KDL-55/60NX815(SOGUL)
3
MODEL LIST
MODEL COLOR COMMANDER DEST. MODEL COLOR COMMANDER DEST.
KDL- 55NX810 Black RM-GD010 Hong Kong
Australia
New Zealand
South Africa
GA-Analog Area
KDL- 55NX815 Black RM-GD010 SOGUL
KDL- 60NX810 Black RM-GD010 Hong Kong
Australia
New Zealand
Singapore
South Africa
GA-Analog Area
KDL- 60NX815 Black RM-GD010 SOGUL
4
WARNINGS AND CAUTIONS - ENGLISH
CAUTION
These servicing instructions are for use by qualified service personnel only.
To reduce the risk of electric shock, do not perform any servicing other than that contained in the operating instructions unless you are qualified to
do so.
WARNING!!
An isolation transformer should be used during any service to avoid possible shock hazard, because of live chassis.
The chassis of this receiver is directly connected to the ac power line.
CARRYING THE TV
Be sure to follow these guidelines to protect your property and avoid causing serious injury.
Carry the TV with an adequate number of people; larger size TVsrequire two or more people.
Correct hand placement while carrying the TV is very important for safety and to avoid damages.
SAFETY-RELATED COMPONENT WARNING!!
Components identified by shading and ! mark on the schematic diagrams, exploded views, and in the parts list are critical for safe operation.
Replace these components with Sony parts whose part numbers appear as shown in this manual or in supplements published by Sony. Circuit
adjustments that are critical for safe operation are identified in this manual. Follow these procedures whenever critical components are replaced or
improper operation is suspected.
5
WARNINGS AND CAUTIONS - FRENCH
ATTENTION!!
Ces instructions de service sont lusage du personnel de service qualifi seulement.
Pour prvenir le risque de choc lectrique, ne pas faire lentretien autre que celui contenu dans le Mode demploi moins que vous soyez qualifi
faire ainsi.
WARNING!!
Afi n deviter tout risque delectrocution provenant dun chssis sous tension, un transformateur disolement doit etre utilislors de tout
dpannage. Le chssis de ce rcepteur est directement raccordlalimentation du secteur.
POUR TRANSPORTER LE TLVISEUR
Tenez compte de ce qui suit pendant linstallation du tlviseur :
Dbranchez tous les cbles avant de transporter le tlviseur.
Transportez le tlviseur avec le nombre de personnes appropri; un tlviseur de grande taille doit tre transportpar au moins deux personnes.
Lors du transport du tlviseur, lemplacement des mains est trs important pour votre scurit, ainsi que pour viter de causer des dommages.
ALERTE!!
Afi n deviter tout risque delectrocution provenant dun chassis sous tension, un transformateur disolement doit etre utilise lors de tout
depannage. Le chassis de ce recepteur est directement raccorde alalimentation du secteur.
ATTENTION AUX COMPOSANTS RELATIFS A LA SECURITE!!
Les composants identifi es par une trame et par une marque ! sur les schemas de principe, les vues explosees et les listes de pieces sont dune
importance critique pour la securite du fonctionnement. Ne les remplacer que par des composants Sony dont le numero de piece est indique dans
le present manuel ou dans des supplements publies par Sony. Les reglages de circuit dont limportance est critique pour la securite du
fonctionnement sont identifi es dans le present manuel. Suivre ces procedures lors de chaque remplacement de composants critiques, ou lorsquun
mauvais fonctionnement suspecte.
6
WARNI NGS AND CAUTI ONS
USE CAUTION WHEN HANDLING THE LCD PANEL
When repairing the LCD panel, be sure you are grounded by using a wrist band.
When repairing the LCD panel on the wall, the LCD panel must be secured using the 4 mounting holes on the rear cover.
1) Do not press on the panel or frame edge to avoid the risk of electric shock.
2) Do not scratch or press on the panel with any sharp objects.
3) Do not leave the module in high temperatures or in areas of highhumidity for an extended period of time.
4) Do not expose the LCD panel to direct sunlight.
5) Avoid contact with water. It may cause a short circuit within the module.
6) Disconnect the AC power when replacing the backlight (CCFL) or inverter circuit. (High voltage occurs at the inverter circuit at 650Vrms.)
7) Always clean the LCD panel with a soft cloth material.
8) Use care when handling the wires or connectors of the inverter circuit. Damaging the wires may cause a short.
9) Protect the panel from ESD to avoid damaging the electronic circuit (C-MOS).
10) It is recommended not to exceed 1 hour of Power-On nor Burn-in period with LCD panel face down condition, in repair activity.
7
WARNI NGS AND CAUTI ONS
HANDLING THE GLASS ASSEMBLY
Use the following precautionary guidelines when replacing the Glass Assembly to avoid material degradation or screen coating degradation, and
ensure that dust, dirt, or fingerprints are not left between theglass and the LCD panel.
Replace the Glass Assembly in a brightly lit and clean room.
Place the replacement Glass Assembly on a dark cloth to make it easier to see dust and dirt particles.
Wear anti static gloves to avoid leaving finger prints on the glass.
Use a dry, soft Micro Fiber cloth, such as a lint free polishingcloth, to gently wipe the glass to remove any dust or dirt particles.
If the glass needs additional cleaning, slightly moisten the cloth with a diluted mild soap or mild detergent solution, or use acompressed
air duster (spray can type).
After replacing the Glass Assembly, verify there are no dark spots or finger prints visible on the screen.
CAUTION:
Do Not use paper towels, any type of abrasive pad, rags, rubber or vinyl materials to clean the screen. Using these materials could easily
scratch the screen which may result in permanent damage.
Do Not use any cleaning product containing alkaline/acid cleaner, scouring powder, or volatile solvent, such as alcohol, ammonia,
benzene, thinner or insecticide. Using any of these harsh cleaners may result in permanent damage to the screen.
Do Not spray water or detergent directly onto the TV screen . If liquid drips into the bottom of the screen it may cause a failure.
8
SAFETY CHECK-OUT
After correcting the original service problem, perform the following safety checks before
releasing the set to the customer:
1. Check the area of your repair for unsoldered or poorly soldered connections. Check the entire
board surface for solder splashes and bridges.
2. Check the interboard wiring to ensure that no wires are pinched or touching high-wattage
resistors.
3. Check that all control knobs, shields, covers, ground straps, and mounting hardware have been
replaced. Be absolutely certain that you have replaced all the insulators.
4. Look for unauthorized replacement parts, particularly transistors, that were installed during a
previous repair. Point them out to the customer and recommend their replacement.
5. Look for parts which, though functioning, show obvious signs of deterioration. Point them out
to the customer and recommend their replacement.
6. Check the line cords for cracks and abrasion. Recommend the replacement of any such line
cord to the customer.
7. Check the antenna terminals, metal trim, metallized knobs, screws, and all other exposed
metal parts for AC leakage. Check leakage as described below.
8. For safety reasons, repairing the Power board and/or Inverter board is prohibited.
9
SAFETY CHECK- OUT
Leakage Test
The AC leakage from any exposed metal part to earth ground and from all exposed metal parts to
any exposed metal part having a return to chassis, must not exceed 0.5 mA (500 microamperes).
Leakage current can be measured by any one of three methods.
1. A commercial leakage tester, such as the Simpson 229 or RCA WT-540A. Follow the
manufacturers instructions to use these instructions.
2. A BUHTtery-operated AC milliampmeter. The Data Precision 245 digital multimeter is
suitable for this job.
3. Measuring the voltage drop across a resistor by means of a VOM or BUHTtery-operated AC
voltmeter. The limit indication is 0.75 V, so analog meters must have an accurate low
voltage scale.
The Simpsons 250 and Sanwa SH-63TRD are examples of passive VOMs that are suitable.
Nearly all BUHTtery-operated digital multimeters that have a 2 VAC range are suitable (see
Figure A).
How to Find a Good Earth Ground
A cold-water pipe is a guaranteed earth ground; the cover-plate retaining screw on most AC outlet
boxes is also at earth ground.
If the retaining screw is to be used as your earth ground, verify that it is at ground by measuring the
resistance between it and a cold-water pipe with an ohmmeter. The reading should be zero ohms.
If a cold-water pipe is not accessible, connect a 60- to 100-watt trouble- light (not a neon lamp)
between the hot side of the receptacle and the retaining screw. Try both slots, if necessary, to
locate the hot side on the line; the lamp should light at normal brilliance if the screw is at ground
potential (see Figure B).
10
SELF DIAGNOSIS FUNCTION
DIAGNOSTIC TEST INDICATORS
When an error occurs, the STANDBY LED will flash a set number
of times to indicate the possible cause of the problem.
If there is more than one error, the LED will identify the first of the
problem areas.
Result for all of the following diagnostic items are displayed on
screen.
If the screen displays a 0, no error has occurred .
The units in this manual contain a self-diagnostic function. If an error occurs, the STANDBY LED will automatically begin to flash.
The number of times the LED flashes translates to a probable source of the problem.
A definition of the STANDBY LED flash indicators is listed in the instruction manual for the users knowledge and reference.
If an error symptom cannot be reproduced, the remote commander can be used to review the failure occurrence data stored in memory to reveal past
problems and how often these problems occur.
STBY LED
Flash time
Ser vice menu Item name
(Scr eeen Display)
Diagnostic Item Descr iption
2 MAIN_POWE Main Power Over Voltage Protection
DC_ALERT DC_ALERT
DTT_WDT DTT Error
AUD_PROT Audio Abnormal Detection
4 BALANCER_ Panel Balancer Error
TCON_ERR T-CON Error
HFR_ERR HFR Error
P_ID_ERR Panel ID NVM Error
6 BACKLITE_ Back Light Error (Panel Inverter)
TEMP_ERR Thermal Error
FAN_ERR FAN Error (Not Detected. Display Only)
8 - Not used
9 - Not used
10 - Not used
11 - Not used
12 - Not used
- RGB_SEN RGB Sensor ACK Error
3
5
7
11
SELF DI AGNOSI S FUNCTI ON
0.5
0.5
3
DISPLAY OF STANDBY LED FLASH COUNT
SELF-DIAGNOSTIC SCREEN DISPLAY
For errors with symptoms such as power sometimes shuts off or screen sometimes goes out that cannot be confirmed, it is possible to bring up
past occurrences of failure for confirmation on the screen:
[To Bring Up Screen Test]
In standby mode, press buttons on the remote commander sequentially in rapid succession as shown below:
12
[SELF DIAGNOSTIC SCREEN DISPLAY]
SELFCHECH<1>NEXTPAGE>
000RGB_SEN 00
002MAIN_POWE 00
003DC_ALERT 00
003AUD_PROT 00
003DTT_WDT 00
004BALANCER 00
005HFR_ERR 00
005TCON_ERR 00
005P_ID_ERR 00
006BACKLITE 00
007TEMP_ERR 00
007FAN_ERR 00
010RESERVED 00
011RESERVED 00
123456789123456
Error count (00-99)
Error history (Last failure time beforehand)
Error history (Failure time before last)
Error history (The last failure time)
Item name
STBY LED flash time
Total operation time by hour (MAX:65535)
Boot count (MAX:65535)
Panel operation time by hour (MAX:65535)
13
Since the diagnostic results displayed on the screen are not automatically cleared, always check the self-diagnostic screen.
After you have completed the repairs, clear the result display to 0.
Clearing the Self Check Diagnostic List
1. Error history and Error count : Press the Channel 8 =>Channel 0 .
2. Panel operation time : Press the Channel 7 =>Channel 0 .
Exiting the Self-diagnostic screen
To exit the Self Diagnostic screen, turn off the power to the TV by pressing the POWER button on the remote or the POWER button on
the TV.
14
1-1. KDL-55NX810/815
1-1-1. FLOW CHART
START
STAND ASSY
BASE ASSY, NECK
SIDE JACK BRACKET BUHT BOARD
SWITCH UNIT POWER SWITCH
HLT BOARD
LCD PANEL
G9B BOARD
SPEAKER
FRAME BOTTOM
STAND HEAD
REAR COVER
SP-BOX (Woofer)
BEZEL BOTTOM
WIRELESS LAN CARD
TERMINAL BRACKET
SEC 1. DISASSEMBLY
15
DI SASSEMBLY
1-1-2. STAND ASSY
STAND ASSY
1 Screw (SCREW, USER) P/N: X-2548-310-1
Note: User screw (4) and HEX wrench(1) to be included in X-2548-310-1.
16
DI SASSEMBLY
1-1-3. BASE ASSY AND NECK
BASE ASSY
NECK
3 Screws (SCREW, USER) P/N: X-2548-310-1
17
DI SASSEMBLY
1-1-4. STAND HEAD
3 Screws (SCREW, +PSW M5X20) P/N: 3-452-815-01
STAND HEAD
18
1-1-5. REAR COVER
DI SASSEMBLY
REAR COVER ASSY
13 Screws (SCREW, +PSWM3X8) P/N: 2-580-592-01
1 Screw (SCREW, +PSWM3X8) P/N: 2-580-592-01
AC COVER
POWER- SUPPLY CORD
19
1-1-6. FRAME BOTTOM
FRAME BOTTOM
DI SASSEMBLY
20
1-1-7. SP-BOX (Woofer) AND SPEAKER
DI SASSEMBLY
SP-BOX
SPEAKER SPEAKER
21
1-1-8. BEZEL BOTTOM AND ATTACHMENT GL
DI SASSEMBLY
ATTACHMENT GL ATTACHMENT GL
LATCH LATCH
BEZEL BOTTOM
22
1-1-9. HLT BOARD
DI SASSEMBLY
HLT BOARD
HLT BOARD
TAPE PWB (H)
23
1-1-10. SWITCH UNIT AND POWER SWITCH
SWITCH UNIT
POWER SWITCH
DI SASSEMBLY
CONNECTOR ASSY
24
1-1-11. SIDE JACK BRACKET AND TERMINAL BRACKET
SIDE JACK BRACKET
DI SASSEMBLY
TERMINAL BRACKET
25
1-1-12. BUHT BOARD
9 Screws (SCREW(+PSW) M3X6) P/N: 2-990-421-41
BUHT BOARD
DI SASSEMBLY
SIDE JACK LABEL
TERMINAL LABEL
26
1-1-13. G9B BOARD
G9B BOARD
DI SASSEMBLY
INSULATION SHEET (G)
27
1-1-14. WIRELESS LAN CARD
DI SASSEMBLY
WIRELESS LAN CARD
ANTENNA
ANTENNA
28
1-1-15. LCD PANEL
DI SASSEMBLY
Note: When replacing LCD Panel, please also attach the new following labels on the back of LCD Panel.
- TAPE PWB (H)
- SIDE J ACK LABEL
- TERMINAL LABEL
29
1-2. KDL-60NX810/815
1-2-1. FLOW CHART
START
STAND ASSY
BASE ASSY, NECK
SIDE JACK BRACKET BUHT BOARD
SWITCH UNIT POWER SWITCH
HLT BOARD
LCD PANEL
G10 BOARD
SPEAKER
FRAME BOTTOM
STAND HEAD
REAR COVER
SP-BOX (Woofer)
BEZEL BOTTOM
WIRELESS LAN CARD
TERMINAL BRACKET
DI SASSEMBLY
G11 BOARD
30
DI SASSEMBLY
1-2-2. STAND ASSY
STAND ASSY
1 Screw (SCREW, USER) P/N: X-2548-310-1
31
DI SASSEMBLY
1-2-3. BASE ASSY AND NECK
BASE ASSY
NECK
3 Screws (SCREW, USER) P/N: X-2548-310-1
32
DI SASSEMBLY
1-2-4. STAND HEAD
STAND HEAD
33
1-2-5. REAR COVER
REAR COVER ASSY
DI SASSEMBLY
1 Screw (SCREW, +PSWM3X8) P/N: 2-580-592-01
AC COVER
POWER- SUPPLY CORD
34
1-2-6. FRAME BOTTOM
FRAME BOTTOM
DI SASSEMBLY
35
1-2-7. SP-BOX (Woofer) AND SPEAKER
DI SASSEMBLY
SP-BOX
SPEAKER
SPEAKER
36
1-2-8. BEZEL BOTTOM AND ATTACHMENT GL
DI SASSEMBLY
ATTACHMENT GL ATTACHMENT GL
LATCH LATCH
BEZEL BOTTOM
37
1-2-9. HLT BOARD
DI SASSEMBLY
HLT BOARD
HLT BOARD
TAPE PWB (H)
38
1-2-10. SWITCH UNIT AND POWER SWITCH
SWITCH UNIT
POWER SWITCH
DI SASSEMBLY
CONECTOR ASSY
39
1-2-11. SIDE JACK BRACKET AND TERMINAL BRACKET
SIDE JACK BRACKET
DI SASSEMBLY
TERMINAL BRACKET
40
1-2-12. BUHT BOARD
BUHT BOARD
DI SASSEMBLY
SIDE JACK LABEL
TERMINAL LABEL
41
1-2-13. G10 BOARD
G10 BOARD
DI SASSEMBLY
INSULATION SHEET (G60)
42
1-2-14. G11 BOARD
G11 BOARD
DI SASSEMBLY
1 Screw (SCREW(+PSW) M3X6) P/N: 2-990-421-41
INSULATION SHEET (GS)
43
1-2-15. WIRELESS LAN CARD
DI SASSEMBLY
WIRELESS LAN CARD
ANTENNA
ANTENNA
44
1-2-15. LCD PANEL
DI SASSEMBLY
Note: When replacing LCD Panel, please also attach the new following labels on the back of LCD Panel.
- TAPE PWB (H)
- SIDE J ACK LABEL
- TERMINAL LABEL
45
CHASSIS SERVICE
000 CXD2813R
000 H_DET_NOSIG_CNT1
Item name
Category name Data
SEC 2. ADJUSTMENT
HOW TO ENTERING SERVICE MODE
1) Turn on the main power switch to place this set in standby mode.
2) Press the buttons on the remote commander as follows, and entering service mode.
3) Service mode display.
Note: First of all, when you enter Service Mode, you can see Digital service mode.
Whenever you press OPTIONS or J UMP on remote, each service mode is changed.
Digital ->Chassis ->Sub ->PEM
PressOPTIONS
or J UMP button
DIGITAL SERVICE
001op
000VERS
<MAIN> <SUB>
DM1.301J00AA SM1.010W00AA
M2.105C SB1.000W00AA
DD1.016J00AA SD1.010W00AA
(DM1.301J00AA) RF01.05
WP00.521J00AA ID1C117081
ID1C117081 LTY320AB01
PID04020000
WF:2.0.0.99 <BEM>
WF:0B BM1.012W00LU
CameraFW BB1.000W00LU
CameraFW BD1.011J46LUX
.
Item number
Category number
46
ADJ USTMENT
4) How to use the remote commander.
5) After entering service mode, then turn off the power switch.
<Test>+<TV>/<Display><5><Vol Up><Power> Service mode on
<Other> / <Power off + on> Service mode off
<Jump> / <Option>
<Mute> + <0>
<10 or 0>
<9> + <0>
<8> + <Mute> + <0>
<3>/<6>
<2>/<5>
<1>/<4>
The flow of control
Change module
Write data
Execute
Read data
Test reset
Data up / down
Category up / down
Item up / down
Function
47
ADJ USTMENT
WHITE BALANCE ADJUSTMENT
Note: Please execute this adjustment if necessary.
Change Data of PEM service mode.
a. Select 010 WB_GAIN2_A category by pressing 2 / 5 on remote.
b. Select 000 ~005 item by pressing 1 / 4 on remote.
c. Change data 0 ~255 by pressing 3 / 6 on remote.
d. Press 0 or 10 to save data.
It shows red WRITE. It indicate writing is processing.
Writing process is done after a while. (takes about a couple of seconds)
PEM SERVICE
010 WB_GAIN2_A
000
R_DRV
128
000R_DRV128
001G_DRV128
002B_DRV128
003R_BKG128
004G_BKG128
005B_BKG128
48
SAVE CHANGING DATA
1) Change Data of Chassis or Sub or PEM service mode
2) Write data for Chassis or Sub or PEM service mode
a. Press Mute on remote.
It shows green SERVICE changes to green WRITE.
b. Press 0 or enter on remote. Green WRITE changes to red WRITE. It indicate writing is processing.
c. After a while, red WRITE changes to green SERVICE. Writing process is done at this point.
3) TV reboot is necessary for applying data change.
ADJ USTMENT
CHASSIS WRITE
000 CXD2813R
000 H_DET_NOSIG_CNT1
49
DIGITAL(DIG_SRV_MODE)SERVICE
TEST_PATTERN
*1Video
2Audio
DIGITAL SERVICE
003DIG_SRV_MODE
000TEST_PATTERN
DIGITAL SERVICE
004TUNER
000A_NOSIG_DET 001
ADJ USTMENT
CHANGE DATA
Note: Digital service mode dont have to Save. (except 002 MODEL category)
1) Change Data of Digital service mode. (except 003 DIG_SRV_MODE category)
a. Press 2 / 5 on remote to select (up / down) category.
b. Press 1 / 4 on remote to select (up / down) Item.
c. Press 0 / 10 on remote to select item.
2) Change Data of Digital service mode. ( 003 DIG_SRV_MODE category)
003 DIG_SRV_MODE is one category of Digital service mode.
Please note because this operation is special.
a. Press 2 / 5 on remote to select 003 DIG_SRV_MODE.
b. Press 1 / 4 on remote to select (up / down) Item.
c. Press 0 / 10 on remote to select item.
d. Press number key 1~9 directly. * stamp move.
e. Press 12 / enter / select to decide and advance next step. Press return,
when returning on the previous page.
50
ADJ USTMENT
3) Write data for Digital service mode. ( 002 MODEL category)
Note: This procedure operation, when replaced the B board.
Note: Do not write a wrong segment or destination information inProduct ID.
When the wrong setting is written, TV may not operate.
000 SEG Product ID - segment information
001 DESTProduct ID destination information
a. Change data for each model.
b. Press 0 or enter on remote.
It shows red WRITE. It indicate writing is processing.
c. Writing process is done at this point.
DIGITAL SERVICE
002MODEL
000SEG 01:2a3
Write
51
ADJ USTMENT
SET TO SHIPPING CONDITION
How to do shipping condition.
a. Move to Digital service mode.
Press 8 on remote.
It shows green SERVICE changes to green RST-.
Press mute on remote.
Added green EXE after green RST- .
d. Press 0 or enter on remote. Green EXE-RST changes to red EXE-RST. It indicate writing is processing.
After a while, red EXE-RST changes to green SERVICE.
And all LED lights.
Writing process is done at this point.
<Another way>
You can set to shipping condition w/o entering Service Mode.
-> Cursor Up on remote +Power Key on Front panel.
TIMER Standby POWER
52
ADJ USTMENT
CHANGE THE EMITTER OUTPUT LEVEL
Note: To reduce the emitter LED output power strength.
Change Data of PEM service mode
a. Select 009 3D category by pressing 2 / 5 on remote.
b. Select 000 EMIT_STR item by pressing 1 / 4 on remote.
c. Change data from 0 to 1 by pressing 3 / 6 on remote.
0: Strong (Default)
1: Weak
d. Save & Reboot.
PEM SERVICE
009 3D
000
EMIT_STR
1
53
SEC 3. TROUBLE SHOOTING
3-1. TRIAGE CHART
Note: Power board is different in name every inch. Therefore this section displays difference point in "*".
No
Power
Remote Networ k Audio
2 3 4 5 6 7
No Green
Power LED
(Dead Set)
Stationary
colored lines
or dots
No video
one of Inputs
No video
all Inputs
No
Remote
Wireless
can't
connect
No Audio
BUHT BOARD
G* BOARD
HLT BOARD
WIFI MODULE
LVDS CABLE
LCD PANEL
Pr oblem POWER
POWER
DTT
AUDIO
POWER
PANEL
(TCON)
PANEL
(INVERTER)
TEMP
: doubtful part
: Few possibility
Refer ence
Symptoms - Shutdown. Power LED
blinking r ed diagnostics sequences
Video - missing or distor ted
54
TROUBLE SHOOTI NG
3-2. FLOW CHART
START
Does the Power Led
stay on when the
TV is switched on ?
Is the Standby Led
blink ?
Is the Picture and
Sound OK ?
Do the buttons
on the TV & Remote
Commander work
properly?
END
See
No Power
See
Standby LED Blink
See
No Picture / No Sound
See
TV/ Commander
button malfunction
Is the network
connection OK?
See
Cant connect network
No
Yes
Yes
No
No
Yes
No
Yes
No
Yes
See
3D malfunction
No
Yes
Is the 3D
function OK?
55
TROUBLE SHOOTI NG
3-3. NO POWER
No Power
Check STBY 3.3V
at 1 pin of CN3800
on the BUHT Board
Harness
G* Board
Replace
Between G* Board to
BUHT Board Harness
BUHT Board
NG
OK
NG
OK
56
1) 2 times blinkings(Main Power Error)
TROUBLE SHOOTI NG
3-4. STANDBY LED BLINK
2 times Blinkings
Check REG12V at
pins 6/7 of
CN3800 on
the BUHT Board
BUHT Board Harness
G* Board
Replace
Between G* Board to
BUHT Board Harness
12V NG
12V OK
NG
OK
57
TROUBLE SHOOTI NG
2) 3 times blinkings(DC Alert, Audio Error and Communication Error)
3 times Blinkings
Check D+3.3V at
J L3715 or J L3716
on the BUHT Board
IC4200,etc
(BUHT Board)
F3700,IC3700,etc
(BUHT Board)
Speaker
Check +5V_MAIN
at J L3731 or JL3732 on
the BUHT Board
Check
Speaker Impedance
at SP Connector
F3701,IC3701,etc
(BUHT Board)
Check
X_ASW_PROTECT
at pin 29 of IC5000
on the BUHT Board
Check +12.5V
at pin 2 of
CN3800 on
the BUHT Board
G* Board
Check +12.5V_AU1
at F4200 on
the BUHT Board
F4200,IC4200,etc
(BUHT Board)
IC9000,etc
(BUHT Board)
DC_ALERT
NG
OK
AUDIO
AUDIO
FE/BE Communication
NG
OK
NG
OK
NG
OK
NG
OK
Pin: Low
Pin: High
58
TROUBLE SHOOTI NG
3) 4 times blinkings(Backlight Driver Communication Error)
4 times Blinkings
Check the harness between the
T-con board and the LED driver board,
between the G board and the
LED driver board.
LED Driver Board
(Panel)
Change the LED driver
board (Panel).
T-con Board
(Panel)
Harness
NG
OK
NG
OK
59
TROUBLE SHOOTI NG
4) 5 times blinkings(T-con Error)
5 times Blinkings
Check PANEL_VCC
at J L3806
on the BUHT Board
G* Board
Between G* to Panel
harness check
(a)
LVDS Harness
check
Panel (T-con)
change
BUHT Board
Harness
LVDS Harness
Panel (T-con)
about 5V 22 Model
about 12V : ex. 22 Model
(a) exclude 60Hz Panel Model
NG
OK
NG
OK
NG
OK
NG
OK
60
TROUBLE SHOOTI NG
5) 6 times blinkings(Backlight Error)
6 times Blinkings
Check the harness
between the T-con board
and the LED driver board
Harness
Change G* board
Check FFC connection
between the LED driver
Board and the light source
(inside the panel module)
Change the LED
driver board (Panel)
LED Driver Board
(panel)
G* Board
FFC Connection
Light Source
(inside Panel Module)
NG
OK
OK
NG
NG
OK
OK
NG
61
TROUBLE SHOOTI NG
6) 7 times blinkings(Temperature Error)
7 times Blinkings
Setting circumstance
is OK?
Temperature,
Ventilation, etc.
Set to another
Location, etc.
NO
YES
Change BUHT Board,
and Aging a few hours
BUHT Board
OK
Panel
62
TROUBLE SHOOTI NG
3-5. NO PICTURE
No Picture
Press HOME Key
XMB (Menu) displayed?
Replace
the LVDS harness
G* Board
Check the harness
No
Change BUHT board
Change G* board
BUHT Board Harness
Harness
(LVDS)
BUHT Board
LCD Panel
(T-con, LED Driver)
Yes
OK
NG
NG
OK
NG
OK
NG
OK
63
TROUBLE SHOOTI NG
3-6. NO SOUND
No Sound
Check the Speaker
Harness
Speaker Harness
Replace
the BUHT Board
BUHT Board
Speaker
NG
OK
NG
OK
Check the
Speakers setting
Change to
TV Speaker
Audio System
TV Speakers
64
3-7. TV COMMANDER BUTTONS MALFUNCTION
TROUBLE SHOOTI NG
1) TV button malfunction
Button malfunction
on the TV
BUHT to Switch Unit
harness check
Switch Unit
Harness
Switch Unit change
BUHT Board
OK
NG
OK
NG
65
TROUBLE SHOOTI NG
2) IR remote commander malfunction
TV isnt controlled
by remote commander
Green LED light
at power indicator
OK
NG
Sensor is broken
HLR Board
BUHT Board
OK
NG
Mechanical
(ex. bezel)
Green LED blinks
at power indicator
when using commander
near sensors window
Check the Harness
between the BUHT Board
and the HLR Board
Exchange the Harness
Exchange the
HLR Board
Harness
OK
NG
OK
OK
NG
NG
66
TROUBLE SHOOTI NG
3-8. NETWORK MALFUNCTION
1) Wired Network malfunction
Wired Network
on the TV
Connection result
Local Access
Ether net cable
Connection result
Cable Connection
BUHT Board
OK
NG
OK
NG
2) Internal Wireless Network malfunction
Wireless Network
on the TV
Is the radio field
Strength too weak
or even No signal?
Access Point
BUHT Board
Error Message appear
when the Wireless
Network is selected?
Wireless Module, Harness
NO
YES
NO
YES
Connection result
Internet Access
Proxy setting
NG
67
3-9. 3D MALFUNCTION
TROUBLE SHOOTI NG
3D malfunction
3D Menu
does not appear
in Option Menu
with connecting
3D Sync Transmitter
Panel (T-con)
Harness, HTD Board
IR has been output
on 3D Sync Transmitter,
during 3D displaying.
Harness, HTD Board
No
Yes
Yes
No
68
SEC 4. DIAGRAMS
4-1. BLOCK DIAGRAM
HDMI1
AV1
HDMI2
HDMI3
HDMI4
Tuner
USB
ETHER
SP OUT
HP OUT
LINE OUT
SPDIF OUT
PC
CI
AV2/
Component
US model : no
EMITTER
D_IF
TS
TU_VIDEO_DET
ASW_IN5_L/R
TS
TS
CI_ADD/DAT
CI_CTRL
DiSEqC
TS
VSW_VIDEOMON_OUT_CV
VSW_SC1-V_CV
HDMI
M_COMP
PC_RGB
M_SCART1
Video
SW
[CXA2241]
PC_IN_L/R
TITAN
ASW_IN0_L/R
ASW_SCART1_LR
CEC
[MIMAS]
SCL2/SDA2
SCL0/SDA0
M_MAIN_CVBS
HDMI_TMDS
ASW_IN3_L/R
HDMIA_TMDS
DCCA_I2C
HDMID_TMDS
VSW_RF_Digital_CV
PHY
KSZ8041
SW / EQ
[Superman]
HDMI_SCL/SDA
SCL1/SDA1
MUXOUT_L/R
HP/LINEOUT_L/R
TVOUT_L/R
M_SPDIF_OUT
HDMIB_TMDS
DCCB_I2C
HDMIC_TMDS
DCCC_I2C
DCCD_I2C
ARC
Audio
SW
DAC
AMP
[Inlay]
D Amp
[TAS5707]
OneNAND
1Gb
DDR2
1Gb x2
EMMA3TH2
DEBUG I/F
UART2_TXD/RXD
Power
UART0_TXD/RXD
UART1_TXD/RXD
LVDS VIDEO
Mimas
[MB91F313]
SPI
LVDS
EEP
Temp
Sensor
PANEL_SCL/SDA
RF_TXD/RXD
DEVICE_SCL/SDA
TV_TXD/RXD
REM_TXD/RXD
MS
H Board
Tcon Board
ASSIST SP
D Amp
[TAS5707]
WiFi
USB2.0_2
USB2.0_1
AEP only
AEP/GA/UC :
Component
J : D Terminal
J /GA/UC :
Component
AEP : SCART
AEP/GA/J : With
UC : Without
UC/GA/J : With
AEP : Without
J : With
AEPUC/GA: Witho
UC/GA/J : With
AEP : Without
UC/GA/J : With
AEP : Without
Luminance Sensor
SONY Logo
RF Remote
Eco Switch
ADC
[CS5343]
Analog Video Analog Audio
Digital Video Digital Audio UART
I2C
NSC TDL
PEM TCON
69
DI AGRAMS
(1) KDL-55NX810/815
BUHT Board
Speaker (L)
HLT Board
Speaker (R)
G9B Board
T-CON
SP-BOX (Woofer)
Switch Unit
4-2. CIRCUIT BOARDS LOCATION
70
DI AGRAMS
(2) KDL-60NX810/815
BUHT Board
Speaker (L)
HLT Board
Speaker (R)
Switch Unit
G10 Board
T-CON
G11 Board
SP-BOX (Woofer)
71
SEC 5. EXPLODED VIEWS
Items with no part number and no description are not stocked because they are seldom required for roution service.
The construction parts of an assembled part are indicated with a collation number in the remark colum.
Items marked " * " are not stocked since they are seldom required for routine service. Some delay should be anticipated when ordering these items.
72
EXPLODED VI EWS
5-1-1. CHASSIS-1
5-1. KDL-55NX810/815
REF.NO. PART NO. DESCRIPTION REMARK
1 X-2548-373-1 BASE,STAND ASSY S(2L)
2 X-2549-351-1 NECK (2L) ASSY
3 4-188-688-01 COVER, AC
4 1-838-271-11 POWER-SUPPLY CORD (WITH CONN.)
(50NX810 (SOUTH AFRICA,
GA-Analog Area-Except Thailand)),
50NX815(SOGUL-Except EYGPT)
50NX810 (AUSTRALIA, NEW ZEALAND)
50NX810 (GA-Analog Area(Thailand)
(55NX810(HONG KONG), 55NX815(SOGUL(EYGPT))
5 4-188-290-01 HEAD, STAND (ML)
5 4-256-168-01 HEAD, STAND (ML)
6 4-188-116-21 REAR COVER (55)
7 1-798-348-11 POWER SWITCH
8 1-489-239-11 SWITCH UNIT
9 1-858-471-11 SPEAKER BOX ASSY (24.0X18.5CM)
10,11 1-858-469-11 SPEAKER BOX ASSY (8X2CM)
12 NOT SUPPLY FRAME, BOTTOM (40)
13 X-2548-181-1 BEZEL BOTTOM (55) ASSY
1
2
5
4
3
10
12
13
11
9
8
7
6
Screws Details and Part Number refer
to Section 1: Disassembly.
73
EXPLODED VI EWS
5-1-2. CHASSIS-2
5-1. KDL-55NX810/815
31 4-188-665-01 BRACKET, SIDE JACK
32 4-188-666-11 BRACKET, TERMINAL
(55NX810(AUSTRALIA, NEW ZEALAND, SINGAPORE,
SOUTH AFRICA, GA-ANALOG AREA),55NX815(SOGUL))
(55NX810(HONG KONG))
33 1-754-692-11 ANTENNA
34 1-754-692-21 ANTENNA
35 1-487-819-11 CARD, WIRELESS LAN
36 * 4-259-974-01 POST, PWB MINI-G9(3)
37 1-474-257-11 STATIC CONVERTER(TV)-G9B
38 4-188-690-01 SHEET, INSULATION (G)
39 A-1788-132-A BUHT COMPL (SERVICE)
39 A-1788-135-A BUHT COMPL (SERVICE) (55NX810(HONG KONG))
40 * 4-259-997-01 SHEET, THERMAL B SMALL
41 * 4-188-689-01 SHEET, THERMAL (B2)
42 4-188-663-01 LABEL, SIDE JACK (L)
43 4-188-664-01 LABEL, TERMINAL
44 NOT SUPPLY ATTACHMENT GL (BTM SP)
45 A-1782-538-A HLT(STD) MOUNT
46 4-195-059-01 TAPE, PWB (H)
47 A-1787-153-A T-MOD (S55TQL-S)
31
32
33
34
35
37
38
39
40
42
44
44
45
46
47
43
41
36
74
EXPLODED VI EWS
5-2-1. CHASSIS-1
5-2. KDL-60NX810/815
1 X-2548-374-1 BASE,STAND ASSY S(3L)
2 X-2548-505-1 NECK(3L) ASSY
3 4-188-688-01 COVER, AC
(60NX810 (SOUTH AFRICA,
GA-Analog Area-Except Thailand)),
60NX815(SOGUL-Except EYGPT)
60NX810 (AUSTRALIA, NEW ZEALAND)
600NX810 (GA-Analog Area(Thailand)
(60NX810(HONG KONG), 60NX815(SOGUL(EYGPT))
5 4-188-291-01 HEAD, STAND (3L)
6 X-2549-895-1 REAR COVER ASSY(60)
7 1-798-348-11 POWER SWITCH

8 1-489-239-11 SWITCH UNIT
9 1-858-471-11 SPEAKER BOX ASSY (24.0X18.5CM)
10,11 1-858-469-11 SPEAKER BOX ASSY (8X2CM)
12 NOT SUPPLY FRAME, BOTTOM (60)
13 X-2548-182-2 BEZEL BOTTOM (60) ASSY
1
2
5
12
13
10
11
7
8
9
6
4
3
75
31 4-188-665-01 BRACKET, SIDE JACK
33 1-754-692-11 ANTENNA
34 1-754-692-21 ANTENNA
35 1-487-819-11 CARD, WIRELESS LAN
36,39 * 4-259-974-01 POST, PWB MINI G10(2)/G11(2)
37 1-474-254-11 STATIC CONVERTER (TV)-G10
38 4-193-111-01 SHEET, INSULATION (G60)
40 1-474-255-11 STATIC CONVERTER (TV)-G11
41 4-188-691-01 SHEET, INSULATION (GS)
42 A-1788-132-A BUHT COMPL (SERVICE)
42 A-1788-135-A BUHT COMPL (SERVICE) (60NX810(HONG KONG))
43 * 4-259-997-01 SHEET, THERMAL B SMALL
44 * 4-188-689-01 SHEET, THERMAL (B2)
45 4-188-663-01 LABEL, SIDE JACK (L)
48 NOT SUPPLY ATTACHMENT GL (BTM SP 60)
49 A-1782-538-A HLT(STD) MOUNT
50 4-195-059-01 TAPE, PWB (H)
51 A-1797-398-B P-MOD 60LDTT
52 1-857-783-12 MOUNTED PWB T-CON
31
32
33
34
35
40
41
37
38
42
45
46
48
48
49
50
51
43
44
52
39
36
EXPLODED VI EWS
5-2-2. CHASSIS-2
5-2. KDL-60NX810/815
76
EXPLODED VI EWS
5-3-1. MISCELLANEOUS 5-3-3. ACCESSORIES
PART NO. DESCRIPTION REMARK PART NO. DESCRIPTION REMARK
(CONNECTORS 1-569-008-22 ADAPTOR, CONVERSION 2P
1-838-263-11 FLEXIBLE FLAT CABLE 51P
CN2600-TCON(1) (55NX810(AUSTRALIA, NEW ZEALAND,
1-838-372-11 CONNECTOR ASSY CN6002, CN6003-ACSW(1) SINGAPORE, SOUTH AFRICA, GA-ANALOG AREA)
* 1-910-060-21 CONNECTOR ASSY 6P CN6151-TCON(1) ,55NX815(SOGUL))
1-910-101-78 CONNECTOR ASSY 14P CN8500-LD(1) 4-180-475-34 MANUAL, INSTRUCTION
1-910-101-79 HARNESS ASSY CN2602, CN4300-CN002, SW,SP (55NX810(AUSTRALIA, NEW ZEALAND,
1-910-101-80 CONNECTOR ASSY 12P CN3800-CN6150(1) SINGAPORE, SOUTH AFRICA,
1-910-101-81 CONNECTOR ASSY 8P CN5500-TCON(1) GA-ANALOG AREA),55NX815(SOGUL))
4-180-475-24 MANUAL, INSTRUCTION
(OTHERS)
(55NX810(AUSTRALIA, NEW ZEALAND,
4-207-977-01 COF SHEET 55Q-L COF RADIATION(T-MOD (S55TQL-S)) SINGAPORE, SOUTH AFRICA, GA-ANALOG AREA))
4-207-968-01 FFC SHEET INSULATION 4-180-475-15 MANUAL, INSTRUCTION
4-100-136-01 SHEET (CORE), C
TCON-B(1)
SINGAPORE, SOUTH AFRICA, GA-ANALOG AREA),
5-3-2. PACKING
55NX815(SOGUL))
PART NO. DESCRIPTION REMARK
4-180-474-14 MANUAL, INSTRUCTION (55NX810(HONG KONG))
* 4-207-182-11 CUSHION, UPPER (YM55) 4-180-471-61 MANUAL, INSTRUCTION (55NX815(SOGUL))
* 4-207-183-11 CUSHION, LOWER (YM55) 4-198-235-62 MANUAL, INSTRUCTION (55NX815(SOGUL))
* 4-207-185-11 TRAY, FRONT (YM55-1P)
* 4-207-732-01 CARTON, INDIVIDUAL (YM55)
5-3-4. REMOTE COMMANDER
X-2548-310-2 BAG,SCREW ASSY (E) PART NO. DESCRIPTION REMARK
1-487-716-13 REMOTE COMMANDER (RM-GD010)
5-3. OTHER PART
(KDL-55NX810/815)
77
EXPLODED VI EWS
5-4-1. MISCELLANEOUS 5-4-3. ACCESSORIES
PART NO. DESCRIPTION REMARK PART NO. DESCRIPTION REMARK
(CONNECTORS 1-569-008-22 ADAPTOR, CONVERSION 2P
1-838-300-11 CONNECTOR ASSY CN6101-CN6701(1) (60NX810(AUSTRALIA, NEW ZEALAND,
1-838-371-11 CONNECTOR ASSY CN6002, CN6003-ACSW(1) SINGAPORE, SOUTH AFRICA, GA-ANALOG AREA)
1-910-101-83 HARNESS ASSY
CN2602, CN4300-CN002, SW, SP
,60NX815(SOGUL))
1-910-101-84 CONNECTOR ASSY 12P CN3800-CN6150(1) 4-180-475-34 MANUAL, INSTRUCTION
1-910-101-85 CONNECTOR ASSY 6P CN6152-TCON(1) (60NX810(AUSTRALIA, NEW ZEALAND,
1-910-101-86 CONNECTOR ASSY 8P CN5500-TCON(1) SINGAPORE, SOUTH AFRICA,
1-910-101-87 CONNECTOR ASSY 14P CN6800-LD(1) GA-ANALOG AREA),60NX815(SOGUL))
1-910-101-88 CONNECTOR ASSY 3P CN6102-CN6702(1) 4-180-475-24 MANUAL, INSTRUCTION
1-910-101-89 CONNECTOR ASSY 5P CN6201-CN6801(1) (60NX810(AUSTRALIA, NEW ZEALAND,
1-910-101-99 CONNECTOR ASSY 30P SINGAPORE, SOUTH AFRICA, GA-ANALOG AREA))
1-838-315-11 FLEXIBLE FLAT CABLE (FPC) 4-180-475-15 MANUAL, INSTRUCTION
1-838-264-11 FLEXIBLE FLAT CABLE 51P
CN2600-TCON(1)
SINGAPORE, SOUTH AFRICA, GA-ANALOG AREA),
(OTHERS)
60NX815(SOGUL))
7-600-031-96 TAPE (3M 1350FW-1)15MMX66M WHT 4-180-474-14 MANUAL, INSTRUCTION (NX810(HONG KONG))
4-197-394-01 AL TAPE FPC-CPWB_COVER(2) 4-180-471-61 MANUAL, INSTRUCTION (NX815(SOGUL))
4-198-235-62 MANUAL, INSTRUCTION (NX815(SOGUL))
5-4-2. PACKING
PART NO. DESCRIPTION REMARK
5-4-4. REMOTE COMMANDER
* 4-207-188-11 CUSHION, UPPER (YM60) PART NO. DESCRIPTION REMARK
* 4-207-189-11 CUSHION, LOWER (YM60) 1-487-716-13 REMOTE COMMANDER (RM-GD010)
* 4-207-191-11 TRAY (YM60-2P)
* 4-207-760-01 CARTON, INDIVIDUAL (YM60)
X-2548-310-2 BAG,SCREW ASSY (E)
5-4. OTHER PART
(KDL-60NX810/815)
78
END
9-888-363-01
English
2010HL08-Data
Made in Japan
2010. 8
Sony Corporation
Sony EMCS (Malaysia) Sdn. Bhd.
TVEG

KDL 55NX810

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