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com DMG technologies for tomorrow

The revolution in multi-channel turning / milling centres
ShopTurn 3G shop floor
programming
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FLY_D4825_ShopTurn_3G_uk:Layout 1 24.02.2010 9:04 Uhr Seite 3
ShopTurn 3G Optimisation of the process chain
CTX gamma 1250 / 2000 TC with a turret
and an unrivalled multi-channel control.
The future-oriented combination of the CTX gamma 1250 / 2000 TC with a turning /
milling spindle, a 12x star turret and the unrivalled ShopTurn 3G multi-channel pro-
gramming, is precisely tailored to changing market demands, such as increased
pricing pressure, decreasing order quantities or shorter delivery times.
With ShopTurn 3G, the world of universal shop floor programming opens up even
for challenging turning / milling work pieces on multi-channel turning / milling centres.
ShopTurn 3G considerably reduces programming time. The comfortable
ShopTurn cycles with intelligent tool management and visualised functions, ensure
fast and easy shop floor programming. All programming formats such as DIN and
DXF Import can thereby ideally be combined and integrated with ShopTurn 3G.
The turret offers an additional productivity increase and flexibility during setup,
and can be integrated with flexibility and productivity next to the turning / milling
spindle for 4-axis machining or simultaneous machining on the main and counter
spindles.
Up to a 60 % programming time reduction
Ingenious ShopTurn 3G Multi Channel
Up to a 30 % reduction in setup time
Flexibility For small and medium batch sizes
Up to a 40 % reduction in processing time
Productivity Parallel and 4-axis machining
+
+
Regardless of the order quantity, this means a considerable productivity increase
for three relevant time blocks along the process chain.
ShopTurn 3G shop floor programming
Increase productivity by up to 30 %!

FLY_D4825_ShopTurn_3G_uk:Layout 1 24.02.2010 9:04 Uhr Seite 4

ShopTurn 3G DMG ERGOline

Control with Siemens 840D solutionline and ShopTurn 3G

DMG ERGOline

Control Siemens 840D

solutionline with the new SINUMERIK
Operate user interface and ShopTurn 3G.
The programming of the CTX gamma 1250 / 2000 TC with a turning / milling spindle
and turret is carried out on the easy-to-operate DMG ERGOline

Control Panel with

unique ShopTurn 3G multi-channel programming. With the featured DIN / ISO inter-
face, the familiar, comfortable ShopTurn cycles can be combined and programmed
with DIN functions according to your needs.
The large 19" screen with the editable Upper Screen and the programmable speed
dial button, the four USB interfaces, the mouse function and the DMG SMARTkey

additionally contributes to ease-of-use.

ENERGY
SAVING
Highlights DMG ERGOline

Control
with ShopTurn 3G
|a| Large 19" screen for a clear display and more
information at a glance; screen incline is continuously
adjustable from 5 30
|b| 2-channel programme structure for the best clarity
|c| Upper Screen can be edited for additional information
|d| Interface for adapted systems: Every two USB
interfaces for additional information, optional data
organisation and Ethernet (in the control cabinet)
|e| Mouse function* for comfortable navigation
|f| DMG SMARTkey

with a transponder:
Personalised user authorisation: Individual allocation
of user data, operating-mode switch
|g| Editable speed-dial button
|h| Power-off function (Auto shutdown):
For lower energy consumption during recovery
* Optional: Drawing storage, mouse pad and operator seat
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FLY_D4825_ShopTurn_3G_uk:Layout 1 24.02.2010 9:04 Uhr Seite 1
Gear milling*
in shift processes
Irregular turning*
with standard tools
without a special
clamping device
DXF data import*
with DXF Reader
for the reduction
of programming time
* Optional
Performance milling
with complete ShopMill
functionality
Performance turning
for economic chip removal,
a productivity increase
through new 4-axis cycles
Highlights CTX gamma
1250 / 2000 TC with a turret
_ Innovative ShopTurn 3G multi-channel
programming for a considerable programming
time reduction and challenging contours
_ Absolute flexibility between DIN & WOP
Time-optimised DIN and comfortable
ShopTurn 3G programming
_ Fast, easy and clearly-structured tool management
_ Complete ShopMill functionality
_ 30% setup time reduction
_ Increased flexibility of the work area and
an increase in productivity for small and medium
batch sizes with an additional tool carrier with
an optional turret-head steady rest, exchangeable
centre punch head, ...
FLY_D4825_ShopTurn_3G_uk:Layout 1 24.02.2010 9:04 Uhr Seite 5
ShopTurn 3G Optimisation of the process chain
Siemens 840D solutionline with a
new SINUMERIK Operate user interface
and ShopTurn 3G.
ShopTurn 3G is integrated into the new Siemens Operate control generation
and takes Turn & Mill technology to a new level with numerous highlights:
_ ProgramSYNC: Stands for multi-channel, two tool carriers for higher
productivity and flexibility
_ ShopTurn and ShopMill: Complete ShopMill functionality integrated into ShopTurn
_ ProgramGUIDE: Easy operator guidance and support with visually animated
elements and context help
_ DIN / ISO: Unrestricted combination of DIN and ShopTurn, import of external
programme elements (e.g.: From the programming systems 3D-CAD systems or
5-axis interpolation, process milling) as well as import of existing programmes
_ Easy intuitive menu guide for fast programming from the drawing to the
finished work piece
|1| Clear display of the block structure through adjustment
according to synchronous points; colourful main and downtime
indicators as well as the spindles |2| Tool management:
Efficient management of the tool data including all details such
as sister tools and tool life
|3| Cycle display with animated elements: Visually-simulated
operating cycle with animated elements in dialogue for a
clearly laid out display |4| Combination of DIN and ShopTurn
programming: The fullness of the blocks with technical
programme segments, can consist of DIN code, ProgramGUIDE
and also ShopTurn / ShopMill work-step elements
|5| 3D-simulation: Visualisation of multi-channel processing
with 3D-views, detail displays and work piece drawing
|6| Copy & Paste: Copying block by block, cutting and inserting
is an optimisation that is even possible for complex programmes
in two channels
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FLY_D4825_ShopTurn_3G_uk:Layout 1 24.02.2010 9:04 Uhr Seite 6
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DMG Vertriebs und Service GmbH:
Gildemeisterstrae 60, D-33689 Bielefeld, Tel.: +49 (0) 52 05 / 74 - 40 00,
Fax: +49 (0) 52 05 / 74 - 40 40, info@gildemeister.com, www.gildemeister.com
Live demonstrations at the
DMG Experience Centre.
Experience high technology in our new showrooms
in Bielefeld and Shanghai, and experience programming
and live demonstrations.
More information is available online at
turnmill@gildemeister.com
SINUMERIK 840D solutionline
Open, flexible, strong powerful innovations.
The SINUMERIK 840D solutionline offers modularity and accessibility as well as
uniform structures during operation, programming and visualisation. It stands out
through high flexibility, the highest dynamics and precision, as well as optimal
integration into networks. A highlight for multi-channel turning / milling centres
is the intuitive SINUMERIK Operate user interface with ShopTurn programming.
Well-thought-out from
A to Z: CAD / CAM /
CNC process chain
SINUMERIK accompanies the entire
process chain from the concept to
the finished work piece.
CAD / CAM programme creation on
a PC (NX-CAM); NC-Code generation
in the post processor
Simulation and collision control
in the virtual machine
Processing in the actual machine
SINUMERIK 840D
solutionline
A premium class CNC
_ Application range: Open, flexible
and powerful CNC system
_ Structure: Modular, scaleable
universal CNC control
_ Expansion level: Available in three
performance options; up to 31 axes /
spindle in 10 processing channels
_ Application range: From three to
five simultaneous axes
FLY_D4825_ShopTurn_3G_uk:Layout 1 24.02.2010 9:04 Uhr Seite 2