DB270-XD00XEN-E1 Guia de Instalacion

INSTALLATION GUIDE
FOR
T5552
PROCESS CONTROL
LEARNING SYSTEM
DB270-XD00XEN
DB270-XD00XEN T5552 Process Control Learning System Installation Guide
Copyright 2011 Amatrol, Inc. 2
INTRODUCTION
This installation guide will take you through the process of setting up and testing the T5552
Process Control Learning System.
1. Parts Inventory/Identication
2. Hardware Setup
3. T5552 Trainer Operation/Testing Procedures
FIRST EDITION, REV. A
Amatrol, AMNET, CIMSOFT, MCL, MINI-CIM, IST, ITC, VEST, and Technovate are trademarks or registered trademarks of
Amatrol, Inc. All other brand and product names are trademarks or registered trademarks of their respective companies.
Copyright 2011 by AMATROL, INC.
All rights Reserved. No part of this publication may be reproduced, translated, or transmitted in any form or by any means, elec-
tronic, optical, mechanical, or magnetic, including but not limited to photographing, photocopying, recording or any information
storage and retrieval system, without written permission of the copyright owner.
Amatrol,Inc., 2400 Centennial Blvd, Jeffersonville, IN 47130 USA, Ph 812-288-8285, FAX 812-283-1584 www.amatrol.com
TABLE OF CONTENTS
SECTION 1 PARTS INVENTORY/IDENTIFICATION ............................................................ 4
1.1 Inventory Procedure ............................................................................................................ 4
1.2 Description of Module Components ..................................................................................... 6
SECTION 2 HARDWARE SETUP ....................................................................................... 21
SECTION 3 T5552 SYSTEM OPERATION/TESTING PROCEDURES .............................. 29
3.1 Power Supply, Selector Switch, and Indicator Light Test ................................................... 29
3.2 Control Relays CR1, CR2, and CR3 Test .......................................................................... 31
3.3 Circulation Pump and Solenoid Valve Test......................................................................... 34
3.4 Level (Float) Switch and Alarm Horn Test .......................................................................... 40
3.5 Level Test ........................................................................................................................... 44
3.5.1 Honeywell UDI 1700 Process Meter Setup ............................................................ 44
3.5.2 Level Test ............................................................................................................... 51
3.6 Flow Test ............................................................................................................................ 52
3.7 PID Controller Test ............................................................................................................. 54
3.8 Optional Ultrasonic Level Sensor Test ............................................................................... 60
3.9 Optional Smart Flow Differential Pressure Transmitter Test ............................................... 63
APPENDIX INSTALLER CHECKLISTS ............................................................................. 70
SECTION 1
Parts Inventory / Identication
The rst step to setting up your system is to inventory each component. The T5552 Process
Control Learning System can include several optional components in addition to the base system.
This section covers the base system and the optional components.
PART 1.1 INVENTORY PROCEDURE
OVERVIEW
Perform the following steps to take an inventory of the T5552 Process
Control Learning System.
1. Use your schools purchase order to determine what (if any) optional components you
have in addition to the T5552 base system.
These optional components are identied on page 3 and shown throughout Section 1.2.
2. Locate in the appendix of this manual the Installer Checklist for the base system and any
optional packages you have in the appendix of this manual.
The Installer Checklist identies the details of the components of the system and support
materials in your package.
3. Check off each item on the Installer Checklist as you identify it. The pages in Section 1.2
give you a picture of each item to assist you.
Each of the optional components has a separate detailed checklist in the appendix. Use
the detailed checklists to identify and inventory all of the components included.
NOTE
Please report any missing items or damaged components within 10 days.
Save damaged cartons if components are damaged. Amatrol will not be
responsible after this period.
SECTION 1 Parts Inventory / Identication
4. Your local Amatrol representative should sign each checklist and send a copy to Amatrol
for verication.
5. In addition to the package provided by Amatrol, the T5552 Process Control Learning Sys-
tem requires these school-supplied items:
ITEM DESCRIPTION
Single-Phase Power Supply 220 VAC 60 Hz
Safety Safety Glasses
Tools Phillips Screwdriver
Small Slotted Screwdriver
Set of Allen Wrenches
Adjustable Wrench
Digital Multimeter
Loop Calibrator (Optional)
Air Compressed Air Supply
Water Municipal Water Supply
PART 1.2 DESCRIPTION OF UNIT COMPONENTS
The T5552 is designed to teach basic process control concepts, safety, and applications. The
T5552 base system includes several panels and components attached to the system chassis.
The following charts list the components included with the T5552 Process Control Learning
System and the optional add-on components. You may have one or more of the optional compo-
nents.
MAJOR COMPONENTS LISTING OF T5552
Part Number Description
A010618-1 Process Control System Chassis
Lead Set
Lockout/Tagout Equipment
86240200 AC Power Cord
33242 Precision Resistor Assembly
180211 Drain Cap
Instrument Manual Set
Spare Parts Set
BB270-XD00XEN Student Learning Activity Packets
CB270-XD00XEN Portfolio/Assessment Package
DB270-XD00XEN Installation Guide for T5552
OPTIONAL COMPONENTS OF T5552
Part Number Description
T5552-C1-A PID Controller Module w/Lead Set
T5552-L1 Ultrasonic Liquid Level Module
T5552-F1 Smart Flow Transmitter
T5552-F1A Pitot Tube Flow Transducer
T5552-F1B Venturi Flow Transducer
T5552-F1C Orice Plate Flow Transducer
A010618-1 PROCESS CONTROL SYSTEM CHASSIS
The T5552 Process Control System is shown in gure 1.
The T5552 includes the components and controls necessary to control the level and ow of
uid through the system. The T5552 can be connected to a PLC or an optional PID controller can
be added to provide automatic control.
NOTE
The T5552 in gure 1 shows the optional T5552-C1-A PID controller unit. If
the T5552-C1-A is not used, there will be a blank panel in that location.
Figure 1. T5552 Process Control System with Optional PID Controller
T5552
PROCESS CONTROL SYSTEM
AMATROL
4-20mA
OPEN COLLECTOR
DISCRETE
24 VDC
AUX. POWER
FLOWTRANSMITTER
OUTPUTS
ANALOG
PLC ANALOG I/O
4-20mA
DC POWER SUPPLY
24VDC
SV3
CR3
SV2 SV1 SOLENOIDVALVES
12
12
4 3
9 10
9 10
1 2
11
11
GND
24VDC 24VDC
15 16
15
7
16
8
14 13
14
5 6
13
PROCESS METER
OUTPUT RELAY 2 NO
OUTPUT RELAY 1 NO
PLC DISCRETE I/O
24VDC
SS1
PL1 FV1
4-20mA
FLOWPVALVE
FT2
4-20mA
FT1
FLOWSENSORS
TEST 4-20mA
ALARMPHORN
AH1
4-20mA
LS2
LT2
LS1
LT1
LEVEL SENSORS
24VDC
CONTROL RELAYS
CR2
CR1
4-20mA
ANALOG OUTPUTP4-20mA
ANALOG INPUTP0-10 VDC
4 3 1 2
SS4
PL4
SS3
PL3
SS2
PL2
CIRC.PPUMP
P1
7 8
COM
COM
5 6
NC
NC
PID CONTROLLER
INPUTS
ANALOG
AL1
DISCRETE
DL1
DL2
OUTPUTS
ANALOG
AO1
AL2
ALARM AL1
AL2
SP Select
Run Hold
Man Auto
Setup
Lower Display Func. Loop 1/2
FC
PV
SP
1234
1234
1234
ALM
DI
OUT
MAN
0
0.0 -sp
OPTIONAL T5552-C1-A
PID CONTROLLER
1 9 9.0
SETUP SET
UDI1700
ALM1
ALM2
ALM3
ALM4
MAX MIN
ALM5
LEAD SET
The lead set provides the leads necessary to connect the various circuits. The leads use
banana-type plugs.
The leads are listed below and shown in gure 2.
REF. PART NUMBER DESCRIPTION QTY.
A. B-12-2 12 Red Dual Banana Leads 10
B. B-12-0 12 Black Dual Banana Leads 10
C. B-24-2 24 Red Dual Banana Leads 4
D. B-24-0 24 Black Dual Banana Leads 4
Figure 2. Lead Set for the T5552
A.
B.
C.
D.
LOCKOUT/TAGOUT EQUIPMENT
Safety equipment is provided to prevent unsafe power up of the T5552 system. This includes
equipment to lockout the circuit breaker. This equipment meets OSHA standards.
The lockout/tagout equipment is listed in the table below and is identied in gure 3.
A. 1U177 Safety Lockout 1
B. 5T155 Safety Lockout Tag 1
C. 5T807 Padlocks 2
Figure 3. Lockout/Tagout Equipment
C.
A.
B.
86240200 AC POWER CORD, TYPE G
The AC power cord, shown in gure 4, allows you to connect the T5552 to an AC outlet.
Figure 4. AC Power Cord
33242 PRECISION RESISTOR ASSEMBLY
The precision resistor assembly, as shown in gure 5, includes a dual-banana plug and a
250 resistor. The precision resistor assembly is plugged into the voltage input jacks on the Pro-
cess Meter panel to convert a current signal to a voltage signal.
Figure 5. Precision Resistor Assembly
180211 DRAIN CAP
The drain cap is placed on the end of the reservoir tank drain piping, as shown in gure 6.
Figure 6. Drain Cap on End of Reservoir Drain Piping
RESERVOIR
DRAIN
PIPING
DRAIN
CAP
INSTRUMENT MANUAL SET
Included with the T5552 is a set of manufacturers instruction manuals for some of the devices
on the T5552.
The manuals are listed below.
REF.
MANUFACTURERS
MANUAL NUMBER
DESCRIPTION QTY.
A. 51-52-25-138 Honeywell UDI 1700 Process Meter Instruction Manual 1
B. 3-2000.090-1 GF Signet Flow Sensor Instruction Manual 1
C. 3-3550.090-1 GF Signet 3550-1 Flow Transmitter Instruction Manual 1
D. P-5000 Robert Shaw Proportional Valve Instruction Manual 1
E. 546-622-053 Dwyer IP-42 Current-to-Pressure Transmitter Instruction
Manual
1
SPARE PARTS SET
The following spare parts are included with the T5552 and shown in gure 7.
PART NUMBER DESCRIPTION QTY.
2-211N O-Ring 2
3121.25 Fuse 1
Figure 7. Spare Parts Set
O-RINGS
FUSE
B270-XD00XEN PROCESS CONTROL SYSTEMS STUDENT
LEARNING ACTIVITY PACKETS (LAPs)
Included with the T5552 Process Control Learning System is a set of 10 LAPs, as listed below
and shown in gure 8.
LAP TITLE
1 Introduction to Process Control
2 Instrument Tags
3 Piping & Instrumentation Diagrams
4 Loop Controllers
5 Final Control Elements
6 Level Measurement
7 Liquid Level Control
8 Methods of Automatic Control
9 Basic Flow Measurement and Control
10 Control Loop Performance
Figure 8. BB270-XD00XEN Process Control LAP Package
CB270-XD00XEN PORTFOLIO/ASSESSMENT PACKAGE
The Portfolio/Assessment Package is shown in gure 9. This book provides all of the informa-
tion necessary to perform the assessment of the students. It also contains all forms the students
will need to complete as they go through LAPs 1-10 of Process Control Systems, as well as the
two optional LAPs (LAP 11 and LAP 12).
Figure 9. Process Control Systems Portfolio/Assessment Package
DB270-XD00XEN INSTALLATION GUIDE
This is the manual you are now reading.
PROCESS CONTROL
SYSTEMS
CB270-XD00XEN
Portfolio/
Assessment
Package
T5552-C1-A PID CONTROLLER MODULE (OPTIONAL)
WITH LEAD SET
The T5552-C1-A PID Controller Module, as shown in gure 10, teaches the concepts and ap-
plications of proportional-integral-derivative control using an industrial PID controller.
Figure 10. PID Controller Panel
PID CONTROLLER
INPUTS
ANALOG
AL1
DISCRETE
DL1
DL2
OUTPUTS
ANALOG
AO1
AL2
ALARM
AL1
AL2
SP
Select
Run
Hold
Man
Auto
Setup
Lower
Display
Func.
Loop 1/2
FC
PV
SP
1234
1234
1234
ALM
DI
OUT
MAN
0
0.0 -sp
The components included with the PID Controller Module are listed below and identied in
gures 10 and 11.
Figure 10 A010618-12-22 PID Controller Panel 1
Figure 11-A B-24-2 24 Red Dual Banana Leads 2
Figure 11-B B-24-0 24 Black Dual Banana Leads 2
Figure 11-C 51453375-501 Honeywell UDC Controller Manual CD-ROM 1
Figure 11. Lead Set and Controller Manual CD-ROM
A.
B.
C.
T5552-L1 ULTRASONIC LIQUID LEVEL MODULE (OPTIONAL)
The T5552-L1 Ultrasonic Liquid Level Module teaches concepts and applications of liquid
level measurement using ultrasonic waves. It also teaches fundamentals of calibration and tuning.
The components included with the T5552-L1 are listed below and shown in gure 12.
PART NUMBER DESCRIPTION QTY.
T5552-L1 Ultrasonic Liquid Level Module 1
33255-XD LAP 11 Ultrasonic Level Measurement and Control (not shown) 1
Figure 12. Ultrasonic Liquid Level Module
ULTRASONIC
LEVEL SENSOR
MODULE
T5552-F1 SMART FLOW TRANSMITTER ASSEMBLY (OPTIONAL)
The T5552-F1 Smart Flow Transmitter Assembly teaches the concepts of ow measurement
and control using differential pressure. The T5552-F1 works with the three optional differential
pressure ow sensors available for the T5552 (orice plate, venturi tube, pitot tube). Each of the
differential pressure ow sensors creates a restriction in the process piping. When uid ows
through the restriction, a difference in pressure results across the restriction. This differential pres-
sure is read by the T5552-F1, which can be programmed to display the ow rate based on the
differential pressure and supply an analog signal (4-20mA) to the controller that is proportional to
the ow rate.
The components included with the T5552-F1 are listed in the table below and identied in
gure 13.
A. 3051CD1A52A1AM5 Smart Flow Transmitter 1
B. MD808SCT Differential Pressure Transmitter Manifold 1
C. 33256-XD LAP 12 Differential Pressure Flow Measurement and
Control (not shown)
1
Figure 13. Smart Flow Transmitter and Differential Pressure Transmitter Manifold
A.
B.
T5552-F1A PITOT TUBE FLOW TRANSDUCER (OPTIONAL)
The T5552-F1A Pitot Tube Flow Transducer, as shown in gure 14, is used with the T5552-F1
Smart Flow Transmitter to teach concepts and applications of differential pressure ow measure-
ment using a pitot tube.
Figure 14. Pitot Tube Flow Transducer
T5552-F1B VENTURI FLOW TRANSDUCER (OPTIONAL)
The T5552-F1B Venturi Flow Transducer is shown in gure 15. The T5552-F1B is used with
the T5552-F1 Smart Flow Transmitter to teach concepts and applications of differential pressure
ow measurement using a venturi tube.
Figure 15. Venturi Flow Transducer
T5552-F1C ORIFICE PLATE FLOW TRANSDUCER (OPTIONAL)
The T5552-F1C Orice Plate Flow Transducer, as shown in gure 16, is used with the T5552-
F1 Smart Flow Transmitter to teach concepts and applications of differential pressure ow mea-
surement using orice plates.
Figure 16. Orice Plate Flow Transducer
ORIFICE
PLATE
SECTION 2
Hardware Setup
OVERVIEW
In this section, you will ensure proper location of the T5552 system and any
of the optional packages that you might have. You will also connect the T5552
to the appropriate supplies.
1. Identify the components listed in the following table on the P&ID and also on the T5552,
using gures 17 and 18 as references.
MAJOR COMPONENTS LISTING OF T5552
Item Description Instrument Tag
1 Dual-Compartment Process Tank N/A
2 Reservoir Tank N/A
3 Water Pump N/A
4 Pressure Gauge 1 PI 100-A
5 Pressure Gauge 2 PI 100-B
6 Manual Valve (HV2) HV 100-A
7 Manual Valve (HV1) HV 100-B
8 Solenoid Valve (SV1) SV 100-A
9 Manual Flow Control Valve (HFV) FV 100
10 Rotameter FI 100
11 Pressure Regulator with Gauge PC 100
PI 100-C
12 Current-to-Pneumatic Converter (I/P) IYT 100
13 Diaphragm-Actuated Flow Control Valve FCV 100
14 Paddle-Wheel Flow Sensor FE 100
15 Float (Level) Switch 1 LSH 200-A
16 Float (Level) Switch 2 LSH 200-B
17 Head Pressure (Level) Sensor/Transmitter LET 200-A
18 Solenoid Valve (SV2) SV 100-B
19 Solenoid Valve (SV3) SV 100-C
20 Manual Valve (HV3) HV 300
21 Manual Valve (HV4) HV 100-C
22 Manual Valve (HV5) HV 400
23 PID Controller (Optional) FIC 100
24 Ultrasonic Level Sensor (Optional) LET 200-B
25 Flow Meter/Transmitter FIT 100
SECTION 2 Hardware Setup
Figure 17. T5552 P&ID
R
E
S
E
R
V
O
I
R
T
A
N
K
S
S
D
U
A
L
-
C
O
M
P
A
R
T
M
E
N
T
P
R
O
C
E
S
S
T
A
N
K
S
O
V
E
R
F
L
O
W
P
I
1
0
0
-
A
D
R
A
I
N
H
4
0
0
H
V
1
0
0
-
A
H
V
1
0
0
-
B
S
V
1
0
0
-
A
F
V
1
0
0
P
I
1
0
0
-
B
F
C
V
1
0
0
L
S
H
2
0
0
-
B
L
S
H
2
0
0
-
A
L
E
T
2
0
0
-
B
L
E
T
2
0
0
-
A
H
V
3
0
0
S
V
1
0
0
-
B
H
V
1
0
0
-
C
S
V
1
0
0
-
C
F
I
1
0
0
F
E
1
0
0
F
I
C
1
0
0
I
Y
T
1
0
0
P
L
A
N
T
A
I
R
P
C
1
0
0
P
I
1
0
0
-
C
W
A
T
E
R
P
U
M
P
F
I
T
1
0
0
2
4
1
5
1
6
2
5
1
4
1
3
2
3
1
2
1
1
1
0
5
9
8
6
4
7
2
2
2
0
1
8
2
1
1
9
1
7
Figure 18. Major Components on the T5552
Only the major components affecting the process are shown on a ow diagram. For that rea-
son, the connection panels are not drawn on the P&ID.
T5552
AMATROL
4-20mA
OPEN COLLECTOR
DISCRETE
24 VDC
AUX. POWER
FLOWTRANSMITTER
OUTPUTS
ANALOG
PLC ANALOG I/O
4-20mA
DC POWER SUPPLY
24VDC
SV3
CR3
12
12
4 3
9 10
9 10
1 2
11
11
GND
24VDC 24VDC
15 16
15
7
16
8
14 13
14
5 6
13
PROCESS METER
OUTPUT RELAY 2
NO
OUTPUT RELAY 1
NO
PLC DISCRETE I/O
24VDC
SS1
PL1 FV1
4-20mA
FLOWPVALVE
FT2
4-20mA
FT1
FLOW SENSORS
TEST 4-20mA
ALARMPHORN
AH1
4-20mA
LS2
LT2
LS1
LT1
LEVEL SENSORS
24VDC
CONTROL RELAYS
CR2
CR1
4-20mA
4 3 1 2
SS4
PL4
SS3
PL3
SS2
PL2
CIRC.PPUMP
P1
7 8
COM
COM
5 6
NC
NC
14
9
10
7
8
5
11
25
16
15
24
2
22
1
20
18
24
17
19
4
6
13
12
23
PID
(NOT
SHOWN)
24 VDC
1 9 9.0
SETUP SET
UDI1700
ALM1
ALM2
ALM3
ALM4
MAX MIN
ALM5
2. Identify the connection panels listed in the following table, using gure 19 as a refer-
ence.
T5552 CONNECTION PANELS
Item Description
1 Flow/Level Sensor Connection Panel
2 Control Relays/Solenoid Valve Connection Panel
3 Discrete I/O Connection Panel
4 Power Supply/Alarm Horn/Circulation Pump Connection Panel
5 PLC Analog/Discrete I/O Connection Panel
6 Process Meter Connection Panel
7 Flow Transmitter Connection Panel
8 PID Controller Connection Panel (Optional)
Figure 19. Connection Panels
3. Position the T5552 so that it is near the following sources:
Water supply
Compressed air supply
220VAC, 60 Hz Single-phase outlet
4-20mA
OPEN COLLECTOR
DISCRETE
24 VDC
AUX. POWER
FLOWTRANSMITTER
OUTPUTS
ANALOG
PLC ANALOG I/O
4-20mA
DC POWER SUPPLY
24VDC
SV3
CR3
SV2 SV1
SOLENOIDVALVES
12
12
4 3
9 10
9 10
1 2
11
11
GND
24VDC 24VDC
15 16
15
7
16
8
14 13
14
5 6
13
PROCESS METER
OUTPUT RELAY 2
NO
OUTPUT RELAY 1
NO
PLC DISCRETE I/O
24VDC
SS1
PL1 FV1
4-20mA
FLOWVALVE
FT2
4-20mA
FT1
FLOWSENSORS
TEST 4-20mA
ALARM HORN
AH1
4-20mA
LS2
LT2
LS1
LT1
LEVEL SENSORS
24VDC
CONTROL RELAYS
CR2
CR1
4-20mA
4 3 1 2
SS4
PL4
SS3
PL3
SS2
PL2
CIRC. PUMP
P1
7 8
COM
COM
5 6
NC
NC
DISCRETE I/O
1 3
2 4
5
6
24 VDC
7 8 (OPTIONAL)
PID CONTROLLER
INPUTS
ANALOG
AL1
DISCRETE
DL1
DL2
OUTPUTS
ANALOG
AO1
AL2
ALARM
AL1
AL2
SP
Select
Run
Hold
Man
Auto
Setup
Lower
Display
Func.
Loop 1/2
FC
PV
SP
1234
1234
1234
ALM
DI
OUT
MAN
0
0.0 -sp
1 9 9.0
SETUP SET
UDI1700
ALM1
ALM2
ALM3
ALM4
MAX
MIN
ALM5
4. Fill the reservoir tank until the water level is 2 inches from the top (approximately 10 gal-
lons), as shown in gure 20.
CAUTION
It is important that the reservoir tank contain enough water to keep the
pump completely submerged at all times. The pump can overheat and crack
if it does not remain submerged during operation.
Figure 20. Reservoir Tank
5. Perform the following substeps to connect the T5552 to the compressed air supply line.
A. Locate the female connector of the main pneumatic line, as shown in gure 21.
Figure 21. Female Connector of Main Pneumatic Line
WATER
LEVEL
B. Push the female connector onto the male connector of the T5552, as shown in gure
22, to connect the T5552 to the air supply.
Listen for a click that indicates the main line is locked in place. The T5552 is now con-
nected to the compressed air supply.
NOTE
It is not necessary to pull back the collar on the female connector when
attaching it to the male connector.
Figure 22. Female Connector Attached to Male Connector
T5552
AMATROL
4-20mA
OPEN COLLECTOR
DISCRETE
24 VDC
AUX. POWER
FLOWTRANSMITTER
OUTPUTS
ANALOG
PLC ANALOG I/O
4-20mA
DC POWER SUPPLY
24VDC
SV3
CR3
12
12
4 3
9 10
9 10
1 2
11
11
GND
24VDC 24VDC
15 16
15
7
16
8
14 13
14
5 6
13
PROCESS METER
OUTPUT RELAY 2
NO
OUTPUT RELAY 1
NO
PLC DISCRETE I/O
24VDC
SS1
PL1 FV1
4-20mA
FLOWPVALVE
FT2
4-20mA
FT1
FLOW SENSORS
TEST 4-20mA
ALARMPHORN
AH1
4-20mA
LS2
LT2
LS1
LT1
LEVEL SENSORS
24VDC
CONTROL RELAYS
CR2
CR1
4-20mA
4 3 1 2
SS4
PL4
SS3
PL3
SS2
PL2
CIRC.PPUMP
P1
7 8
COM
COM
5 6
NC
NC
CONNECTED
TO MALE
CONNECTOR
MAIN
AIR SUPPLY
LINE
1 9 9.0
SETUP SET
UDI1700
ALM1
ALM2
ALM3
ALM4
MAX MIN
ALM5
6. Perform the following substeps to connect the power cord to the T5552 system.
A. Locate the power supply connection on the right side panel of the T5552, similar to
gure 23.
Figure 23. Power Supply Connection
NOTE
The appearance of the panel will differ based on the electrical power
supplied at your location.
POWER
SUPPLY
CONNECTION
B. Attach the female end of the power cord to the male connector on the T5552, as shown
in gure 24.
Figure 24. T5552 Connected to Electrical Outlet
C. Plug the opposite end of the power cord into an electrical outlet, similar to gure 24.
NOTE
The appearance of the electrical outlet will differ based on the electrical
power supplied at your location.
ANALOG I/O DISCRETE I/O
CONTROL
POWER
ALARM
ON
OFF
RECEPTACLE
GFI
120 VAC
SUPPLY
OUTLET
POWER
CORD
FEMALE
END
SECTION 3
T5552 System Operation/Testing Procedures
OVERVIEW
In this section, you will perform the steps to test the components of the
T5552 to make sure they are working properly.
PART 3.1 POWER SUPPLY, SELECTOR SWITCH, AND
INDICATOR LIGHT TEST
In this section, you will connect a circuit to test the operation of the 24 VDC power supply se-
lector switches (SS1, SS2, SS3, SS4) and indicator lights (PL1, PL2, PL3, PL4).
1. Make sure the main circuit breaker is in the OFF (down) position, as shown in gure 25.
Figure 25. Main Circuit Breaker in OFF Position
SECTION 3 T5552 System Operation/Testing Procedures
2. Locate the connection leads and connect the circuit shown in gure 26.
Figure 26. Test Circuit for the Power Supply, Selector Switches, and Indicator
Lights
3. Make sure each of the selector switches (SS1, SS2, SS3, and SS4) is in the OFF (up)
position.
4. Turn on the main circuit breaker.
5. Turn selector switch SS1 to the ON (right) position.
Indicator light PL1 should turn on.
6. Turn SS1 to the OFF (up) position.
PL1 should now be off.
13. Turn off the main circuit breaker.
14. Disconnect all leads.
If the circuit does not operate as described, contact Amatrol for assistance.
DC POWER SUPPLY
24VDC
GND
24VDC 24VDC
SS1
PL1
ALARM HORN
AH1
SS4
PL4
SS3
PL3
SS2
PL2
CIRC. PUMP
P1
DISCRETE I/O
SS1
PL1
SS2
PL2 PL3 PL4
SS3 SS4
PART 3.2 CONTROL RELAYS CR1, CR2, AND CR3
TEST
In this section, you will connect a circuit to test the control relays (CR1, CR2, CR3).
1. Make sure the main circuit breaker is in the OFF (down) position.
This circuit will test the coil of CR1 as well as the normally open and normally closed con-
tacts.
Figure 27. Test Circuit for Control Relay CR1
position
Indicator light PL1 should be on and indicator light PL2 should be off.
Indicator PL1 should turn off and indicator PL2 should turn on.
6. Turn selector switch SS1 to the OFF (up) position.
DC POWER SUPPLY
24VDC
SV3
CR3
SV2 SV1
SOLENOIDVALVES
GND
24VDC 24VDC
SS1
PL1 FV1
4-20mA
FLOWVALVE
FT2
4-20mA
FT1
FLOW SENSORS
TEST 4-20mA
ALARM HORN
AH1
4-20mA
LS2
LT2
LS1
LT1
LEVEL SENSORS
24VDC
CONTROL RELAYS
CR2
CR1
4-20mA
SS4
PL4
SS3
PL3
SS2
PL2
CIRC. PUMP
P1
DISCRETE I/O
CR1
CR2
CR3
8. Move the control relay connections from CR1 to CR2, leaving the other connections in
place, as shown in gure 28.
tacts.
Figure 28. Test Circuit for Control Relay CR2
DC POWER SUPPLY
24VDC
SV3
CR3
SV2 SV1
SOLENOIDVALVES
GND
24VDC 24VDC
SS1
PL1 FV1
4-20mA
FLOWVALVE
FT2
4-20mA
FT1
FLOW SENSORS
TEST 4-20mA
ALARM HORN
AH1
4-20mA
LS2
LT2
LS1
LT1
LEVEL SENSORS
24VDC
CONTROL RELAYS
CR2
CR1
4-20mA
SS4
PL4
SS3
PL3
SS2
PL2
CIRC. PUMP
P1
DISCRETE I/O
13. Move the control relay connections from CR2 to CR3, leaving the other connections in
place, as shown in gure 29.
tacts.
Figure 29. Test Circuit for Control Relays CR3
If any of the circuits do not operate as described, contact Amatrol for assistance.
DC POWER SUPPLY
24VDC
SV3
CR3
SV2 SV1
SOLENOIDVALVES
GND
24VDC 24VDC
SS1
PL1 FV1
4-20mA
FLOWVALVE
FT2
4-20mA
FT1
FLOW SENSORS
TEST 4-20mA
ALARM HORN
AH1
4-20mA
LS2
LT2
LS1
LT1
LEVEL SENSORS
24VDC
CONTROL RELAYS
CR2
CR1
4-20mA
SS4
PL4
SS3
PL3
SS2
PL2
CIRC. PUMP
P1
DISCRETE I/O
PART 3.3 CIRCULATION PUMP AND SOLENOID
VALVE TEST
In this section, you will connect a circuit to test the circulation pump and the solenoid valves.
This connects the circulation pump to SS1 and solenoid valve SV1 to SS2.
Figure 30. Pump Test Circuit
3. Make sure each of the selector switches (SS1, SS2, SS3, SS4) is in the OFF (up) position.
SV1
SV2
DC POWER SUPPLY
24VDC
SV3
CR3
SV2 SV1
SOLENOIDVALVES
GND
24VDC 24VDC
SS1
PL1 FV1
4-20mA
FLOWVALVE
FT2
4-20mA
FT1
FLOW SENSORS
TEST 4-20mA
ALARM HORN
AH1
4-20mA
LS2
LT2
LS1
LT1
LEVEL SENSORS
24VDC
CONTROL RELAYS
CR2
CR1
4-20mA
SS4
PL4
SS3
PL3
SS2
PL2
CIRC. PUMP
P1
DISCRETE I/O
SV3
5. Locate the drain hand valves HV3 and HV4 beneath the process tank, as shown in gure
31.
Figure 31. Two Drain Hand Valves for the Process Tank
6. Turn HV3 and HV4 to the fully closed (clockwise) position.
7. Locate the manual ow control valve HFV2, as shown in gure 32.
Figure 32. Manual Flow Control Valve
HV3 HV4
8. Open HFV2 (fully counterclockwise).
9. Locate hand valves HV1 and HV2, as shown in gure 33.
10. Close hand valve HV1 and open hand valve HV2, as shown in gure 33.
Figure 33. Hand Valves HV1 and HV2
11. Turn on selector switch SS1 to start the pump.
There should be no water ow.
HV2
HV1
12. Turn on selector switch SS2 to energize the solenoid.
The water should now start owing at a rate between 1.2 and 1.4 GPM on the rotameter,
as gure 34 shows.
NOTE
If you hear the pump running but no water is owing, reach into the reser-
voir tank and turn the pump onto its side. This allows any trapped air in the
pump to escape. When water begins to ow, return the pump to its upright
position.
Figure 34. Rotameter Indicates Flow Rate of 1.3 GPM
FLOW RATE = 1.3 GPM
13. Turn off selector switch SS2 to de-energize the solenoid.
The ow should stop.
14. Close hand valve HV2.
15. Open hand valve HV1.
16. Turn off SS1 to stop the pump
18. Move the connections from solenoid valve SV1 to solenoid valve SV2, leaving the remain-
der of the circuit in place, as shown in gure 35.
Figure 35. Test Circuit for Solenoid Valve SV2
21. Allow the water level to reach approximately 4 inches.
You can determine the level of water in the process tank by viewing the scale on the front
of the tank.
22. Turn off selector switch SS1 to stop the pump.
23. Turn on selector switch SS2 to energize the solenoid of SV2.
The tank should start to drain.
24. Turn off selector switch SS2 to close SV2 once the level reaches 3 inches.
DC POWER SUPPLY
24VDC
SV3
CR3
SV2 SV1
SOLENOIDVALVES
GND
24VDC 24VDC
SS1
PL1 FV1
4-20mA
FLOWVALVE
FT2
4-20mA
FT1
FLOW SENSORS
TEST 4-20mA
ALARM HORN
AH1
4-20mA
LS2
LT2
LS1
LT1
LEVEL SENSORS
24VDC
CONTROL RELAYS
CR2
CR1
4-20mA
SS4
PL4
SS3
PL3
SS2
PL2
CIRC. PUMP
P1
DISCRETE I/O
25. Move the connections from solenoid valve SV2 to solenoid valve SV3, leaving the remain-
der of the circuit in place, as shown in gure 36.
Figure 36. Test Circuit for Solenoid Valve SV3
27. Allow the water level to reach approximately 4 inches.
29. Turn on selector switch SS2 to energize the solenoid of SV3.
The tank should start to drain.
30. Turn off selector switch SS2 to close SV3 once the level reaches 3 inches.
31. Open hand valves HV3 and HV4 to drain the process tank.
32. Close hand valves HV3 and HV4 when the process tank is empty.
If any of the circuits do not operate as described, contact Amatrol for assistance.
DC POWER SUPPLY
24VDC
SV3
CR3
SV2 SV1
SOLENOIDVALVES
GND
24VDC 24VDC
SS1
PL1 FV1
4-20mA
FLOWVALVE
FT2
4-20mA
FT1
FLOW SENSORS
TEST 4-20mA
ALARM HORN
AH1
4-20mA
LS2
LT2
LS1
LT1
LEVEL SENSORS
24VDC
CONTROL RELAYS
CR2
CR1
4-20mA
SS4
PL4
SS3
PL3
SS2
PL2
CIRC. PUMP
P1
DISCRETE I/O
PART 3.4 LEVEL (FLOAT) SWITCH AND ALARM HORN
TEST
In this section, you will connect a circuit to test the level switches and the alarm horn.
Figure 37. Level (Float) Switch and Alarm Horn Test Circuit for LS1
position.
5. Open hand valves HV3 and HV4 to drain the process tank if necessary.
6. Close hand valves HV3 and HV4 when the process tank is completely drained.
DC POWER SUPPLY
24VDC
SV3
CR3
SV2 SV1
SOLENOIDVALVES
GND
24VDC 24VDC
SS1
PL1 FV1
4-20mA
FLOWVALVE
FT2
4-20mA
FT1
FLOW SENSORS
TEST 4-20mA
ALARM HORN
AH1
4-20mA
LS2
LT2
LS1
LT1
LEVEL SENSORS
24VDC
CONTROL RELAYS
CR2
CR1
4-20mA
SS4
PL4
SS3
PL3
SS2
PL2
CIRC. PUMP
P1
DISCRETE I/O
LS1
LS2
7. Locate the two level (oat) switches in the process tank, as shown in gure 38.
Figure 38. Level (Float) Switches LS1 and LS2
The level switches are height adjustable by loosening the locking screws, as shown in
gure 39.
Figure 39. Locking Screw on the Level Switches
LS1 LS2
LS1
LS2
LOCKING
SCREW
LOCKING
SCREW
8. Loosen the locking screw and adjust the height of level switch LS1 to approximately the
3-inch mark on the tank.
You can pull up or down on the shaft, as gure 40 shows, to adjust the height of LS1.
Figure 40. Height Adjustment of Level Switch
9. Turn on selector switch SS2 to enable the alarm.
The alarm should not sound because the water level is too low. The alarm should not
sound until the water actuates LS1.
When the level of the water reaches the trip level of the oat switch LS1, the alarm should
sound.
11. Turn off selector switch SS2 to silence the alarm.
13. Open hand valves HV3 and HV4 to drain the process tank.
14. Close hand valves HV3 and HV4 when the process tank is completely drained.
16. Move the connection leads from LS1 to LS2, as shown in gure 41 to test the second level
switch.
Figure 41. Level (Float) Switch and Alarm Horn Test Circuit for LS2
17. Repeat steps 8-15. However, use LS2 instead of LS1.
If either of the circuits does not operate as described, contact Amatrol for assistance.
DC POWER SUPPLY
24VDC
SV3
CR3
SV2 SV1
SOLENOIDVALVES
GND
24VDC 24VDC
SS1
PL1 FV1
4-20mA
FLOWVALVE
FT2
4-20mA
FT1
FLOW SENSORS
TEST 4-20mA
ALARM HORN
AH1
4-20mA
LS2
LT2
LS1
LT1
LEVEL SENSORS
24VDC
CONTROL RELAYS
CR2
CR1
4-20mA
SS4
PL4
SS3
PL3
SS2
PL2
CIRC. PUMP
P1
DISCRETE I/O
PART 3.5 LEVEL TEST
In this section, you will connect a circuit to test the level in the process tank using the level
transmitter LT1 and the Honeywell UDI 1700 Process Meter. To complete this test, you will need
to program the Honeywell Process meter.
3.5.1 Honeywell UDI 1700 Process Meter Setup
Figure 42. Level Test Circuit
position.
1 9 9.0
PROCESS METER
OUTPUT RELAY 2
NO
OUTPUT RELAY 1
NO
CURRENT INPUT
mA
COM
COM
NC
NC
VOLTAGE INPUT
mV/V
SETUP SET
UDI1700
ALM1
ALM2
ALM3
ALM4
MAX
MIN
ALM5
PLC ANALOG I/O
4-20mA
DC POWER SUPPLY
24VDC
SV3
CR3
SV2 SV1
SOLENOIDVALVES
12
12
4 3
9 10
9 10
1 2
11
11
GND
24VDC 24VDC
15 16
15
7
16
8
14 13
14
5 6
13
PLC DISCRETE I/O
24VDC
SS1
PL1 FV1
4-20mA
FLOWVALVE
FT2
4-20mA
FT1
FLOWSENSORS
TEST 4-20mA
ALARM HORN
AH1
4-20mA
LS2
LT2
LS1
LT1
LEVEL SENSORS
24VDC
CONTROL RELAYS
CR2
CR1
4-20mA
4 3 1 2
SS4
PL4
SS3
PL3
SS2
PL2
CIRC. PUMP
P1
7 8 5 6
DISCRETE I/O
5. Press and hold the SETUP key and then press the up arrow key.
This places the meter in the Select Mode. The letters SLCt should appear on the display
briey, indicating that the meter is now in the Select Mode. Then, the last selected menu
will appear on the display.
From the Select Mode, you can select from the four available menus, as listed in the table
in gure 43. Two of the menus, Set Up and Conguration, require codes to unlock them.
The unlock codes are also listed in the table.
SELECTION MODE MENUS
MENU DISPLAY DESCRIPTION
UNLOCK
CODE
Operator Optr Normal operation - Allows user to view process variable or
other data
None
Set Up SetP Allows user to customize settings for specic application.
Includes adding an offset for the PV, adding a lter for the
input, and setting scaling breakpoints.
10
Conguration ConF Allows user to congure the meter settings including in-
puts, alarms, and outputs.
20
Product Infor-
mation
InFo Displays product information for meter including options,
rmware information, manufacture date, and serial num-
ber.
None
Figure 43. Selection Mode Menus
6. Use the up and down arrow keys to scroll through the menus until the Conguration
Menu (ConF) appears on the display.
ConF should now appear on the display.
7. Press the SETUP key to open the Conguration Menu.
Since the Conguration Menu is locked, ULoc appears on the display briey, followed by
0. The unlock code must be entered before you can continue.
8. Use the up and down arrow keys to change the displayed value to 20, which is the
unlock code for the Conguration Menu.
9. When 20 is displayed, press the SETUP key to enter the unlock code.
The Conguration Menu should now be unlocked and the rst parameter in the menu
should be displayed. The rst parameter is the input (inPt) parameter. The display should
briey show inPt, followed by the current setting for the input parameter, similar to gure
44.
You should also notice that the SET indicator, shown in gure 44, is ashing to indicate
that the meter is in the Conguration Menu. It continues to ash until the Conguration
Menu is closed. When the Set Up Menu is opened, the SET indicator remains on con-
stantly until the menu is closed.
Figure 44. Example of Current Input Parameter Value
The output from the level sensor (LT1) is a current with a 4-20mA range.
10. If 4-20mA is not currently displayed, as shown in gure 44, use the up and down ar-
row keys to scroll through the input selections until it appears on the display.
NOTE
The longer you hold a key, either up or down, the faster the value scrolls.
SETUP
SET
UDI1700
ALM1
ALM2
ALM3
ALM4
MAX
MIN
ALM5
11. When the correct input is displayed, press the SETUP key.
This causes the Yes prompt to appear on the display, as shown in gure 45. This prompt
appears any time you change a value in the Conguration Menu.
Figure 45. Yes Prompt
12. Press the up arrow key to accept the new value for the input parameter.
NOTE
If you do not press the up arrow key in response to a Yes prompt, the
value of the selected parameter reverts to the previous setting.
With the correct input selected, the next step is to set the scale range limits for the process
variable.
NOTE
In order to scroll through the parameters using the SETUP key, the name of
a parameter (i.e. inPt) must appear on the display. If a value is displayed (i.e.
4_20), pressing the SETUP key displays the parameter name. The parameter
name will appear for about one second before returning to the value. You can
only scroll with the SETUP key when a parameter name is displayed.
The scale range limit parameters are also located in the Conguration Menu.
SETUP
SET
UDI1700
ALM1
ALM2
ALM3
ALM4
MAX
MIN
ALM5
13. Using the SETUP key, scroll to the Scale Range Upper Limit (ruL) parameter. When ruL
appears on the display, stop scrolling.
After a second, the current value of the parameter should appear.
14. Use the up and down arrow keys to change the value to 27.7.
The measurement range for the level sensor is 0 to 27.7 inches.
15. When the correct value is displayed, press the SETUP key.
The Yes prompt again appears on the display.
16. Press the up arrow key to accept the new value for the parameter.
17. Using the SETUP key, scroll to the Scale Range Lower Limit (rLL) parameter. When rLL
appears on the display, stop scrolling.
18. Use the up and down arrow keys to change the value to 0.0.
21 Using the SETUP key, scroll to the to the Decimal Point Position (dPoS) parameter. When
dPoS appears on the display, stop scrolling.
22. Use the up and down arrow keys to change the value to 1, if necessary.
A setting of 1 for this parameter indicates that there is one position after the decimal point
(XXX.X). Other settings for this parameter are 0 (XXXX), 2 (XX.XX), and 3 (X.XXX).
Next, you need to set the Alarm Parameters.
The alarm parameters are also located in the Conguration Menu.
25. Using the SETUP key, scroll to the Alarm 1 Type parameter (ALA1).
26. Use the up and down arrow keys to set the parameter to P_Lo.
This sets Alarm 1 as a Process Low Alarm.
27. Press the SETUP key to bring up the Yes prompt.
28. Press the up arrow key to accept the setting.
29. Using the SETUP key, scroll to the next parameter (PLA1).
This is the Process Low Alarm 1 parameter.
30. Use the up and down arrow keys to set the value to 2.0.
This sets the low alarm value as 2.0 inches.
31. Press the SETUP key to bring up the Yes prompt and then press the up arrow key to
accept the setting.
32. Using the SETUP key, scroll to the next parameter (AHY1).
This is the Hysteresis setting for alarm 1.
This sets the hysteresis to 0.1 inch.
accept the setting.
35. Using the SETUP key, scroll to the Alarm 2 Type parameter (ALA2).
36. Use the up and down arrow keys to set the parameter to P_H1.
This sets Alarm 2 as a Process High Alarm.
37. Press the SETUP key to bring up the Yes prompt.
38. Press the up arrow key to accept the setting.
Using the SETUP key, scroll to the next parameter (PhA2).
This is the Process High Alarm 2 parameter.
accept the setting.
41. Using the SETUP key, scroll to the next parameter (AHY2).
This is the Hysteresis setting for Alarm 2.
This set the hysteresis to 0.1 inch.
43. Press the SETUP key to bring up the Yes prompt and then press the arrow key to accept
the setting.
The Output Usage parameters must be set for the alarms to turn on the indicator lights
(PL3 and PL4).
These parameters are also located in the Conguration Menu.
44. Using the SETUP key, scroll to the Output 1 Usage parameter (USE 1).
This parameter sets the relay action for alarm 1.
45. Use the up and down arrow keys to set the parameter to A1nd.
This sets Alarm Relay 1 as direct acting, non-latching. That means that when the process
variable value is below the low alarm value (2.0), the NO contact of Alarm Relay 1 is
closed and the NC contact is open. Since non-latching is also selected, the contacts will
return to their normal states when the process variable exceeds 2.0.
accept the setting.
47. Repeat steps 44-46 to set the Output Usage 2 parameter (USE 2) to A2nd.
That completes the parameter settings in the Conguration Menu. You can now exit the
Conguration Menu and Select Mode.
48. Press and hold the SETUP key and then press the up arrow key.
This exits the Conguration Menu and returns to the Select Mode.
49. Use the up and down arrow keys to scroll until OPtr appears on the display.
50. Press the SETUP key to exit the Select Mode and return the meter to the normal operating
mode.
Proc should appear briey on the display followed by the process variable value. You
should notice that the value shows a level of approximately 1.6 inches, even though the
actual level is zero. This offset is caused by the location of the level sensor (below the
process tank). In order to compensate for the offset, the Process Variable Offset (OFFS)
parameter in the Setup Menu must be changed.
The offset value is used to make the process variable value read 0.0 when the level is at
the zero inch mark on the tank.
51. Press and hold the SETUP key and then press the up arrow key to enter the Select
Mode.
52. Use the up and down arrow keys to scroll to the Set Up Menu (SEtP).
The Set Up Menu is locked and requires the unlock code.
53. Use the up and down arrow keys to set the value to 10 and press the SETUP key to
enter the unlock code.
The rst parameter in the Set Up Menu is the Input Filter Time Constant (FILt) parameter.
54. Using the SETUP key, scroll to the Process Variable Offset (OFFS) parameter.
55. Use the up and down keys to change the value to -1.6.
The sensing element for the level sensor is located approximately 1.6 inches below the
zero inch mark in the tank. A setting of -1.6 offsets the zero reading so that the meter dis-
plays 0.0 when the water is at the zero inch mark on the tank.
56. Press the Setup key to accept the value.
57. Press and hold the Setup key and press the up arrow key to exit the Set Up Menu.
58. Scroll until OPtr appears on the display and press the Setup key to exit the Select Mode
and return the meter to normal operation.
The process meter is now programmed and should return to the normal operating mode.
When the process meter returns to the operating mode, the display should indicate 0.0,
as shown in gure 46. If it does not indicate 0.0, you may need to go back and adjust the
Process Variable Offset parameter (OFFS) value.
Figure 46. Process Meter Display PV Value of 0.0
59. After you have programmed the meter, proceed with Section 3.5.2 to perform the level test.
SETUP
SET
UDI1700
ALM1
ALM2
ALM3
ALM4
MAX
MIN
ALM5
3.5.2 Level Test
1. Open hand valves HV3 and HV4 to drain the process tank if there is water in it.
2. Close HV3 and HV4 when the process tank empties.
Indicator light PL3 should turn on, indicating a low level alarm.
The process meter should display the water level in inches.
4. Observe the level reading on the process meter as the tank lls and compare it to the level
scale on the tank.
When the level reaches 2.0 inches, indicator light PL3 should go out indicating a suf-
ciently high level in the tank. There should be no alarms between 2 and 8 inches (the low
and high-level parameters you set on the process meter). At 8 inches, indicator light PL4
should turn on indicating a high level alarm.
5. At 10 inches, turn off selector switch SS1 to stop the pump.
6. Open hand valves HV3 and HV4 to lower the level in the tank until indicator light PL4 turns
off. Then, close the hand valves.
You should notice that PL4 does not turn off until the level reaches 7.9 inches. This is due
to the hysteresis value of 0.1.
7. Open hand valves HV3 and HV4 to lower the level in the tank until indicator light PL3 turns
on. Then, close the valves.
You should notice that PL3 turns on when the level reaches 2.1 inches. Again, this is due
to the hysteresis value of 0.1.
8. Open hand valves HV3 and HV4 and allow the tank to empty.
9. Close the hand valves when the tank is empty.
If either the circuit or the Honeywell Process Meter does not operate as described, contact
Amatrol for assistance.
PART 3.6 FLOW TEST
In this section, you will connect a circuit to test the ow through the T5552 and verify that ow
rate measurements on the ow transmitter are approximately equal to the reading on the rotame-
ter. You will control the ow using the manual ow control valve, HFV2.
Figure 47. Flow Test Circuit
3. Make sure each of the selector switches is in the OFF (up) position.
4. Open the tank drain hand valves, HV3 and HV4, by rotating each counterclockwise as far
as possible.
HV3 and HV4 will remain open throughout this test so that you can observe the ow into
the tank and later compare it to the ow into the tank when the manual ow control valve
(HFV2) is in different positions.
4-20mA
OPEN COLLECTOR
DISCRETE
24 VDC
AUX. POWER
FLOWTRANSMITTER
OUTPUTS
ANALOG
DC POWER SUPPLY
24VDC
GND
24VDC 24VDC
SS1
PL1
ALARM HORN
SS4
PL4
SS3
PL3
SS2
PL2
CIRC. PUMP
DISCRETE I/O
5. Adjust the pneumatic pressure regulator so that the gauge indicates 0 psi.
To adjust the pressure regulator, turn the knob located under the gauge, as gure 48
shows. Turning the knob clockwise increases the pressure, while turning counterclockwise
decreases the pressure.
Figure 48. The Pressure Regulator Knob
6. Fully open the manual ow control valve (HFV2) by rotating it counterclockwise as far as
possible.
Water should not ow through the system because the pump is not on.
8. Rotate selector switch SS1 to the ON (right) position to activate the pump.
Water should begin owing into the tank. Because there are no restrictions on the ow, the
ow rate should be approximately 1.5 gpm, which is the maximum rate.
9. Verify that the reading on the rotameter is approximately equal to the reading on the ow
transmitter. Also, observe the ow of water into the tank.
10. Rotate the manual ow control valve clockwise as far as possible to close the valve.
The ow rate on the ow transmitter and the rotameter should read 0 gpm. You should also
visibly notice that water is no longer owing into the tank. This is because the manual ow
control valve is now fully closed.
11. Rotate the manual ow control valve counterclockwise until the hand valve is approximate-
ly halfway between the fully open and fully closed positions. The ow rate on the rotameter
and the ow transmitter should read approximately 1.0 gpm. You should also notice that
although water is owing into the tank, there is less owing in than when the valve was fully
open.
12. Move selector switch SS1 to the OFF (up) position to turn off the pump.
13. Rotate the manual ow control valve (HFV2) counterclockwise as far as possible to fully
open the valve.
PRESSURE
GAUGE
REGULATOR
CONTROL
KNOB
PART 3.7 PID CONTROLLER TEST
In this section, you will connect a circuit to test the operation of the PID controller. This circuit
will allow you to automatically control the level of water in the process tank using the PID control-
ler.
Figure 49. PID Controller Test Circuit
3. Make sure each of the selector switches is in the OFF (up position).
4. If necessary, open the tank drain hand valves (HV3 and HV4) to drain the process tank.
When the tank is empty, close the tank drain hand valves HV3 and HV4.
PID CONTROLLER
INPUTS
ANALOG
AL1
DISCRETE
DL1
DL2
OUTPUTS
ANALOG
AO1
AL2
ALARM
AL1
AL2
SP
Select
Run
Hold
Man
Auto
Setup
Lower
Display
Func.
Loop 1/2
FC
PV
SP
1234
1234
1234
ALM
DI
OUT
MAN
0
0.0 -sp
DC POWER SUPPLY
24VDC
SV3
CR3
SV2 SV1
SOLENOIDVALVES
GND
24VDC 24VDC
SS1
PL1 FV1
4-20mA
FLOWVALVE
FT2
4-20mA
FT1
FLOWSENSORS
TEST 4-20mA
ALARM HORN
AH1
4-20mA
LS2
LT2
LS1
LT1
LEVEL SENSORS
24VDC
CONTROL RELAYS
CR2
CR1
4-20mA
SS4
PL4
SS3
PL3
SS2
PL2
CIRC. PUMP
P1
DISCRETE I/O
5. Adjust the pneumatic pressure regulator so that the gauge indicates 20 psi, as gure 50
shows.
Figure 50. Pneumatic Pressure Regulator Set to 20 PSI
6. Make sure the manual ow control valve (HFV2) is fully open (counterclockwise).
GAUGE
INDICATES
20 PSI
PRESSURE
REGULATOR
KNOB
7. Turn on the main circuit breaker and observe the display of the PID controller.
The PID controller should go through a boot-up series during which the controller performs
a series of self-diagnostic tests. Once the tests are completed, the display should indicate
that the controller is in the manual mode, as gure 51 shows. The manual mode is indi-
cated by MAN in the upper left portion of the display.
NOTE
The controller will always default to the manual mode when it is powered
up.
Figure 51. PID Controller in the Manual Mode
8. Make sure that the set point (SP) is displayed in the lower portion of the display, as gure
51 also shows.
If the set point value is not displayed, repeatedly press the Lower Display key on the key-
pad of the PID controller until SP appears.
9. Use the or key on the keypad of the PID controller to change the SP value to 5.00
inches.
NOTE
The longer you press and hold the or key, the faster the value will
change. After a few seconds, the cursor will move to the next signicant digit
(next digit to the left) as you continue to hold the or key.
-SP
1234
1234
1234
SP
Select
Run
Hold
Man
Auto
Setup
Lower
Display
Func.
Loop 1/2
ALM
DI
OUT
MAN FC
PV
SP
CONTROLLER IN
MANUAL MODE
10. Perform the following substeps to set the control parameters for the PID controller.
A. Press the Setup key repeatedly to scroll through the different parameter groups until
TUNING appears.
B. Press the Func Loop1/2 key repeatedly to scroll through the tuning settings until the
GAIN value is displayed.
C. Use the or key on the keypad of the PID controller to change the gain to 30.
D. Press the Func Loop1/2 key again to scroll to the next setting, RATE MIN.
E. Use the or buttons on the keypad of the PID controller to change this setting to 0.
F. Press the Func Loop1/2 key again to scroll to the next setting, RSET MIN.
G. Use the or buttons on the keypad of the PID controller to change this setting to
0.25.
The setting of 0.25 represents a time of 15 seconds (1/4 minute).
H. Press the Lower Display key on the keypad of the PID controller until SP again ap-
pears.
11. Program the following input parameters in the Honeywell controller. Recall that pressing
the Setup key allows you to enter the setup menu and scroll through the function groups.
Pressing the Func Loop1/2 key allows you to view the parameters within a group, and
pressing the up and down keys adjusts the parameter settings.
PARAMETER GROUP PARAMETER SETTING
INPUT1 IN1 TYPE 1-5 V
XMITTER1 LINEAR
IN1 HI 27.76
IN1 LO 0.0
BIAS -1.6
12. When you nish entering the parameters for INPUT1, press the Lower Display key until
the setpoint (SP) is displayed in the lower display of the controller.
13. Switch the controller to the automatic mode by pressing the Man/Auto button on the key-
pad of the controller.
This will allow the controller to automatically sense and control the level of water in the
process tank.
14. Place selector switch SS1 in the ON (right) position to start the pump.
You should notice that water begins to ow into the process tank. You should also notice
that the current water level (process variable or PV) is displayed above the SP value on
the display of the controller, similar to gure 52. The PV value should continue to increase
as the level in the tank increases.
NOTE
The water level (PV) is provided to the controller by a sensor located in the
bottom of the process tank.
Figure 52. PV and SP Displayed
You should notice that the PV value actually surpasses the SP value. This is referred to as
overshoot. It is not a concern at this point.
At some point, the PID controller will cause the ow into the tank to stop.
15. Place selector switch SS2 in the ON (right) position.
This opens solenoid valve SV3 and causes the water in the process tank to begin to drain
into the reservoir. When the level in the tank falls below the set point (5.00), the PID con-
troller will react by allowing water to resume owing into the process tank.
The controller will adjust the ow of water into the tank until the level in the tank is main-
tained at 5.00 inches (the ow in equals the ow out). You may notice that the PV value
oscillates above and below the SP value several times before nally settling at the set
point. This is normal when the controller is not fully tuned (i.e. programmed) for a process.
16. Place selector switch SS2 in the OFF (up) position.
This will close solenoid valve SV3.
1234
1234
1234
SP VALUE
ALM
DI
OUT
A F
PV
SP
PV VALUE
17. Place selector switch SS1 in the OFF (up) position.
This will shut off the circulation pump, which will stop the ow of water into the process
tank.
18. Switch the controller to the manual mode by pressing the Man/Auto key on the keypad of
the controller.
19. Open the tank drain hand valves (HV3 and HV4) to drain the process tank.
When the process tank is drained, close the tank drain hand valves (HV3 and HV4).
PART 3.8 OPTIONAL ULTRASONIC LEVEL SENSOR
TEST
In this section, you will connect a circuit to test the operation of the ultrasonic level sensor.
This circuit will allow you to measure the level in the process tank using the ultrasonic level sensor
and display the level measurement on the PID controller. If your trainer does not have the optional
ultrasonic level sensor, skip this test.
Figure 53. Ultrasonic Level Sensor Test Circuit
When the tank is empty, close the tank drain hand valves.
PID CONTROLLER
INPUTS
ANALOG
AL1
DISCRETE
DL1
DL2
OUTPUTS
ANALOG
AO1
AL2
ALARM
AL1
AL2
SP
Select
Run
Hold
Man
Auto
Setup
Lower
Display
Func.
Loop 1/2
FC
PV
SP
1234
1234
1234
ALM
DI
OUT
MAN
0
0.0 -sp
DC POWER SUPPLY
24VDC
SV3
CR3
SV2 SV1
SOLENOIDVALVES
GND
24VDC 24VDC
SS1
PL1 FV1
4-20mA
FLOWVALVE
FT2
4-20mA
FT1
FLOW SENSORS
TEST 4-20mA
ALARM HORN
AH1
4-20mA
LS2
LT2
LS1
LT1
LEVEL SENSORS
24VDC
CONTROL RELAYS
CR2
CR1
4-20mA
SS4
PL4
SS3
PL3
SS2
PL2
CIRC. PUMP
P1
DISCRETE I/O
You should notice that the red LED indicator on the top of the ultrasonic sensor and shown
in gure 54 turns on. You may also notice a low hum from the ultrasonic level sensor. This
is normal.
Figure 54. LED Indicator on the Ultrasonic Level Sensor
6. Program the Honeywell PID controller to the values listed in the following table. Leave any
parameters not listed in their default settings.
Recall that pressing the Setup key allows you to enter the setup menu and scroll through
the function groups. Pressing the Func Loop1/2 key allows you to view the parameters
within a group, and pressing the up and down keys adjusts the parameter settings.
XMITTER1 LINEAR
IN1 HI 27.76
IN1 LO 0.0
BIAS -1.6
7. When the parameters are programmed, press the Lower Display key.
8. If necessary, press the Man/Auto key to place the controller in manual mode. You should
notice MAN in the upper left portion of the controller display.
SIGNAL
WIRE
RED LED
INDICATOR
ZERO/SPAN
ADJUSTMENTS
You should notice that water begins to ow into the tank. You should also notice that as the
tank lls, the level indicated on the controller display (PV) begins to increase. The reading
on the controller may not exactly match the sight scale on the front of the process tank
because the sensor may not be calibrated. However, as the level in the tank rises, the (PV)
reading on the controller display increases. This indicates that the sensor output increases
as the level increases.
11. Open the right-side process tank drain valve (HV4) approximately halfway. You should no-
tice that the level in the tank and the reading on the controller display begin to decrease.
This indicates that the ultrasonic sensor output decreases as the level decreases.
12. Fully open (counterclockwise) both process tank drain hand valves to empty the process
tank. When the tank is empty, close the valves.
14. Disconnect all the leads.
PART 3.9 OPTIONAL SMART FLOW DIFFERENTIAL
PRESSURE TRANSMITTER TEST
In this section, you will connect a circuit to test the smart ow differential pressure transmitter.
This circuit will allow you to measure the differential pressure across the restriction in a differen-
tial pressure ow sensor using the smart ow differential pressure transmitter. It also allows the
Honeywell controller to display the volumetric ow rate. If your trainer does not have the optional
smart ow differential pressure transmitter, skip this test.
Figure 55. Smart Flow Differential Pressure Test Circuit
PID CONTROLLER
INPUTS
ANALOG
AL1
DISCRETE
DL1
DL2
OUTPUTS
ANALOG
AO1
AL2
ALARM
AL1
AL2
SP
Select
Run
Hold
Man
Auto
Setup
Lower
Display
Func.
Loop 1/2
FC
PV
SP
1234
1234
1234
ALM
DI
OUT
MAN
0
0.0 -sp
DC POWER SUPPLY
24VDC
SV3
CR3
SV2 SV1
SOLENOIDVALVES
GND
24VDC 24VDC
SS1
PL1 FV1
4-20mA
FLOWVALVE
FT2
4-20mA
FT1
FLOWSENSORS
TEST 4-20mA
ALARM HORN
AH1
4-20mA
LS2
LT2
LS1
LT1
LEVEL SENSORS
24VDC
CONTROL RELAYS
CR2
CR1
4-20mA
SS4
PL4
SS3
PL3
SS2
PL2
CIRC. PUMP
P1
DISCRETE I/O
5. Perform the following substeps to install one of the differential pressure ow sensors (ori-
ce plate, venturi tube, or pitot tube).
A. Identify the stand-offs and unions on the T5552, as shown in gure 56.
Figure 56. Unions and Stand-Offs
B. If the paddlewheel ow sensor is installed, loosen the unions on both sides of the sen-
sor by rotating the top of the union towards you.
STAND-OFF 1
UNION
STAND-OFF 2
STAND-OFF 3
UNION
C. Disconnect the paddlewheel ow sensor from the T5552 by rotating the locking collar
on the electrical connector counterclockwise, as gure 57 shows.
Figure 57. Paddlewheel Electrical Connector
TURN CCW
LOCKING
COLLAR
D. Remove the paddlewheel ow sensor from the process line.
To remove the sensor, it may be necessary to pull back the process piping, as shown
in gure 58. If the process piping does not move, loosen the cap assembly screws on
the standoff, as gure 60 also shows, by turning them counterclockwise. This requires
a 5/32 Allen wrench.
Figure 58. Flow Sensor Removal
E. Orient the differential pressure ow sensor in the direction of ow (right to left).
The orice plate should indicate the ow inlet on the tab between the two anges. The
venturi tube and pitot tube should both have an arrow indicating the direction of ow.
F. Tighten the unions to install the differential pressure ow sensor. If necessary, tighten
the cap screws to secure the process piping.
G. Connect the tube leading from the high-pressure side of the smart ow transmitter
(indicated by an H on the transmitter) to the pressure tap on the high-pressure (inlet)
side of the differential pressure ow sensor. On the orice plate and pitot tube, the
high-pressure tap is on the right side. The venturi tube has an H and L marked next
to the high and low-pressure taps.
H. Connect the tube leading from the low-pressure side of the smart ow transmitter
(indicated by an L on the transmitter) to the pressure tap on the low-pressure (outlet)
side of the differential pressure ow sensor. On the orice plate and pitot tube, the
low-pressure tap is on the left (downstream) side. The venturi tube has an H and L
marked next to the high and low-pressure taps.
PULL
BACK
CAP
ASSEMBLY
SCREWS
7. Perform the following substeps to bleed the manifold on the smart ow differential pres-
sure transmitter.
A. Identify the equalizer valve, the high and low-pressure shut-off valves, and the left and
right bleed valves on the differential pressure manifold, as shown in gure 59.
Figure 59. Equalizer, Shut-off, and Bleed Valves on the Differential Pressure Mani-
fold
B. Fully open (counterclockwise) the equalizer valve.
C. Fully close (clockwise) the high and low-pressure shut-off valves. It does not matter
which one is closed rst.
D. Turn on selector switch SS1 to start ow through the system.
E. Fully open the high and low-pressure shut-off valves. It does not matter which one is
opened rst.
F. Fully open (counterclockwise) the right bleed valve to release air from the tubing and
manifold. When there are no air bubbles in the tubing, close (clockwise) the valve. Wa-
ter may drip from the bleed valve during this step. This is normal.
G. Fully open (counterclockwise) the left bleed valve to release air from the tubing and
manifold. When there are no air bubbles in the tubing, close (clockwise) the valve. Wa-
ter may drip from the bleed valve during this step. This is normal.
H. Fully close (clockwise) the equalizer valve.
I. Turn off selector switch SS1 to stop ow through the system.
HIGH PRESSURE
TAP
LOW PRESSURE
TAP
BLEED
VALVE
LOW
PRESSURE
SHUTOFF
VALVE
BLEED
VALVE
HIGH PRESSURE
SHUTOFF VALVE
EQUALIZER
VALVE
MANIFOLD
L
H
8. Perform the following substeps to calibrate the differential pressure ow sensor.
NOTE
The smart ow transmitter on the T5552 is set up to accept a maximum
differential pressure of 25 in H
2
O. Therefore, the ow rate must be sufciently
low to prevent exceeding this pressure when calibrating the transmitter zero
and span.
A. Locate the zero and span buttons on top of the smart ow differential pressure trans-
mitter, as shown in gure 60. You may not be able to see them because of the position
of the transmitter, but you can feel for them.
B. If the cover plate is covering the buttons use a small screwdriver to loosen one of the
cover plate screws and rotate the plate to uncover the buttons.
Figure 60. Zero and Span Buttons
C. Using a small right angle Allen wrench, press and hold the zero button, indicated by a
Z on the transmitter. After approximately 3 seconds, the display should read ZERO
PASS. This indicates that the transmitter accepts the low ow rate value (0 gm).
D. Turn on selector switch SS1 to start ow through the system.
E. Adjust the manual ow control valve until the ow rate indicated on the rotameter is 1.1
gpm.
F. Using a small right angle Allen wrench, press and hold the span button, indicated by
an S on the transmitter. After approximately 3 seconds, the display should read SPAN
PASS. This indicates that the transmitter accepts the high ow rate value (1.1 gpm).
G. Turn off selector switch SS1 to stop ow through the system.
Z
S
REAR
ZERO
ADJUSTMENT
BUTTON
SPAN
ADJUSTMENT
BUTTON
COVER
PLATE
COVER
PLATE
SCREWS
9. Program the Honeywell PID controller to the values listed in the following table. Leave any
parameters not listed in their default settings.
Recall that pressing the Setup key allows you to enter the setup menu and scroll through
the function groups. Pressing the Func Loop1/2 key allows you to view the parameters
within a group, and pressing the and keys adjusts the parameter settings.
XMITTER1 LINEAR
IN1 HI 27.76
IN1 LO 0.0
BIAS -1.6
10. Press the Lower Display key.
11. Press the Man/Auto key to place the controller in manual mode. You should notice MAN
in the upper left portion of the controller display.
12. Turn on selector switch SS1 to start ow through the system.
13. Adjust the manual ow control valve to different ow rates between 0 and 1.1 gpm (the
transmitter display will indicate an over range error outside these limits). You should nd
that the transmitter display alternates between the differential pressure (in inches of H2O)
and the percentage of the full range that is owing through the system. You should also
notice that the controller display indicates the ow rate through the system (PV). It should
closely agree with the ow rate indicated on the rotameter.
14. Turn off selector switch SS1 to stop ow through the system.
APPENDIX
Installer Checklists
This appendix includes the following Installer Checklists:
T5552-XDE Process Control Learning System
T5552-C1-A PID Controller Module
T5552-F1 Smart Flow Transmitter
T5552-F1A Pitot Tube Flow Transducer
T5552-F1B Venturi Flow Transducer
T5552-F1C Orice Plate Flow Transducer
T5552-L1 Ultrasonic Liquid Level Module
APPENDIX Installer Checklists

SHIPPING CHECKLIST
4/25/11

CUSTOMER _________________________

CUSTOMER P.O. _____________________

ASO _______________________________

SERAL NUMBER_____________________

T5552-XDE PROCESS CONTROL SYSTEM 220 V 60 Hz
Office tem Check Part
Use Number Off Qty. Number Description

1. _____ 1 A010618-13 PROCESS CONTROL UNT NCLUDNG:
MANUALS FOR CONTROL COMPONETS:
_____ 1 PROCESS METER NSTRUCTON MANUAL
_____ 1 PADDLEWHEEL FLOW SENSOR MANUAL
_____ 1 FLOW TRANSMTTER MANUAL
_____ 1 ROBERTSHAW PROPORT. VALVE MANUAL
_____ 1 PRESSURE TRANSMTTER MANUAL
_____ 1 33242 PRECSON RESSTOR ASSEMBLY
_____ 10 B-12-2 PATCH CORDS, 12", RED
_____ 10 B-12-0 PATCH CORDS, 12", BLACK
_____ 4 B-24-2 PATCH CORDS, 24", RED
_____ 4 B-24-0 PATCH CORDS, 24", BLACK
_____ 1 A010618-5-9 DRP PAN
2. _____ 1 19538 SAFETY LOCKOUT HASP
3. _____ 1 19539 SAFETY LOCKOUT TAG
4. _____ 2 19540 PADLOCK
5. SPARE PARTS SET NCLUDNG:
_____ 2 2-211N O-RNG, BUNA, 13/16 D, 1-1/16 OD
_____ 1 3121.25 FUSE, 3AG, 1-1/4A, 250V, FAST ACTNG
DOCUMENTATON NCLUDNG:
6. _____ 1 BB270-XD00XEN STUDENT LEARNNG ACTVTY PACKET
7. _____ 1 CB270-XD00XEN PORTFOLO / ASSESSMENT
8. _____ 1 DB270-XD00XEN NSTALLATON GUDE
9. _____ 1 33244-XX P & D DAGRAM
10. _____ 1 33245-XX NSTRUMENT NDEX
11. _____ 1 33249 SCHEMATC, T5552-XDE WRNG 220V

PREPARED BY ___________________________ DATE __________

PLEASE REPORT ANY MSSNG TEMS/DAMAGED
COMPONENTS WTHN 10 DAYS.

SAVE DAMAGED CARTONS F COMPONENTS
ARE DAMAGED.

AMATROL WLL NOT BE RESPONSBLE AFTER
THS PEROD
SHIPPING CHECKLIST
3/16/07
AMATROL
PLEASE REPORT ANY MISSING ITEMS/DAMAGED
COMPONENTS WITHIN 10 DAYS.
SAVE DAMAGED CARTONS IF COMPONENTS ARE
DAMAGED.
AMATROL WILL NOT BE RESPONSIBLE AFTER
THIS PERIOD.
CUSTOMER _________________________
CUSTOMER P.O. _____________________
ASO _______________________________
SERIAL NUMBER_____________________
T5552-C1-A PID CONTROLLER MODULE
Office Item Check Part

1. _____ 1 A010618-12-22 PID CONTROLLER PANEL ASSEMBLY
2. _____ 3 PATCH CORDS, 24", RED
3. _____ 3 PATCH CORDS, 24", BLACK
4. _____ 1 HONEYWELL UDC CONT. MANUALS (CD-ROM)
PREPARED BY ___________________________ DATE __________
SHIPPING CHECKLIST
11/12/07
AMATROL
DAMAGED.
THIS PERIOD.
CUSTOMER _________________________
CUSTOMER P.O. _____________________
ASO _______________________________
SERIAL NUMBER_____________________
T5552-F1 SMART FLOW TRANSMITTER

1. _____ 1 T5552-F1 DP FLOW TRANSMITTER ASSEMBLY
INCLUDING:
_____ 2 - 3/8-16 MOUNTING BOLTS, 2-1/4" LG.
_____ 2 - 3/8" FLAT WASHERS
_____ 2 - 3/8" LOCK WASHERS
2. _____ 1 33256-XD STUDENT LEARNING ACTIVITY PACKET
3. _____ 1 ROSEMOUNT 3051CD PRESSURE TRANSMITTER
INSTRUCTION GUIDE NO. 00825-0100-4001
PREPARED BY ___________________________ DATE __________
SHIPPING CHECKLIST
3/12/02
AMATROL
DAMAGED.
THIS PERIOD.
CUSTOMER _________________________
CUSTOMER P.O. _____________________
ASO _______________________________
SERIAL NUMBER_____________________
T5552-F1A PITOT TUBE FLOW TRANSDUCER

1 _____ 1 T5552-F1A PITOT TUBE FLOW ASSEMBLY
2 _____ 1 SPARE O-RING, BUNA, 13/16" ID, 1-1/16" OD
PREPARED BY ___________________________ DATE __________
SHIPPING CHECKLIST
3/22/04
AMATROL
DAMAGED.
THIS PERIOD.
CUSTOMER _________________________
CUSTOMER P.O. _____________________
ASO _______________________________
SERIAL NUMBER_____________________
T5552-F1B VENTURI FLOW TRANSDUCER

1. _____ 1 T5552-F1B VENTURI FLOW ASSEMBLY
2. _____ 1 SPARE O-RING, BUNA, 13/16" ID, 1-1/16" OD
3. _____ 1 PRESO VENTURI INSTRUCTION MANUAL -
FORM #4-20-23 REV. 1 w/ FLOW CHART
PREPARED BY ___________________________ DATE __________
SHIPPING CHECKLIST
11/17/09
CUSTOMER _________________________
CUSTOMER P.O. _____________________
ASO _______________________________
SERIAL NUMBER_____________________
T5552-F1C ORIFICE PLATE FLOW TRANSDUCER

1. _____ 1 T5552-F1C ORIFICE PLATE FLOW ASSEMBLY
INCLUDING:
_____ 1 - ORIFICE PLATE w/ 0.250" ORIFICE
_____ 2 - ORIFICE PLATE GASKETS
2. _____ 1 SPARE O-RING, BUNA, 13/16" ID, 1-1/16" OD
PREPARED BY ___________________________ DATE __________
AMATROL
DAMAGED.
THIS PERIOD.
SHIPPING CHECKLIST
11/27/07
AMATROL
DAMAGED.
THIS PERIOD.
CUSTOMER _________________________
CUSTOMER P.O. _____________________
ASO _______________________________
SERIAL NUMBER_____________________
T5552-L1 ULTRASONIC LIQUID LEVEL MODULE

1. _____ 1 T5552-L1 ULTRASONIC LEVEL SENSOR ASSEMBLY
INCLUDING:
_____ 1 - ULTRASONIC SENSOR
_____ 1 - SENSOR MOUNT
_____ 2 - #10-32 x 1/2" LG SOCKET HEAD CAP SCREW
_____ 2 - #10 FLAT WASHER
_____ 2 - #10-32 TEE NUT
2. _____ 1 Operating Manual ULTRASONIC SENSOR
3. _____ 1 33255-XD STUDENT LEARNING ACTIVITY PACKET
PREPARED BY ___________________________ DATE __________

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