POWER CABLES AS PER BS:6346:1989 POWER CABLES IS: 1554 PVC Insulated LT Power Cables to IS: 1554 Part 1 Conductor
Copper conductors are made from high conductivity Copper rods of 8 mm diameter. The rod is drawn to required sizes for the construction of conductors of different areas of cross section conforming to IS:8130-1984. Conductors for Power cables with cross sectional area have following configuration 1. Conductors below 6 sq.mm are either solid circular or stranded circular (non-compact) conforming to Table 1Class 1 or Table 2 Class 2 of IS:8130-1984. 2. Conductors of 10 sq.mm and 16 sq.mm are stranded circular (non-compact) 3. Conductors of 25 sq.mm and above are - stranded compact circular for single core unarmoured and armoured & shaped conductors for multicore unarmoured and armoured However, the construction of stranded non-compact conductors can also be made against customer specification. Insulation
PVC Compound is insulated over conductor by extrusion process with required thickness of insulation and conforms to IS: 1554 (Part-1)- 1988 for PVC insulated cables. PVC insulation, is either of general purpose 'type A' PVC compound, suitable for a maximum continuous conductor operating temperature of 70C, or of Heat resistant 'type C' PVC Compound, suitable for a maximum continuous conductor operating temperature of 85"C conforming to requirements of IS:5831-1984. Special types of PVC insulation suitable for 105C and FRLS sheath can also be offered against customer requirement.
Identification of core colours:
No. of cores Identification 1 Red, Black, Yellow, Blue, or Natural (Non-pigmented) 2 Red and Black 3 Red, Yellow and Blue Red, Yellow, Blue and Black 4 Red, Yellow, Blue and Black
Laying up
Cores are laid up with right hand lay in the outermost layer in the sequence of above core colours. Interstices, if necessary, are covered with non hygroscopic fillers and covered with a binder tape for compactness and to maintain reasonably round shape.
Inner sheath
All multi-core cables have either extruded PVC inner sheath or thermoplastic wrapped inner sheath, which is compatible to insulation material and removable without any damage to insulation.Single core cable have no inner sheath.
Armouring
Single core cables for use on a.c systems, are armoured with single layer of nonmagnetic (Aluminium) material. Multi-core armoured cables have either single layer of Galvanized Steel wire Armour or Galvanised steel formed wire (earlier steel strip) applied over inner sheath with left hand lay. Galvanised steel wires and / or formed wires (earlier called strip) conform to IS:3975-1998.
Outer sheath
For Cables with general purpose PVC insulation, Sheaths are extruded with Black PVC compound of type ST1 and for cables with heat resistant PVC insulation, sheaths are extruded with Black PVC compound of Type ST2 conforming to the requirements of IS:5831-1984.
PVC outer sheath with improved fire performance as per Category Cl and C2 conforming to the requirements of IS:5831-1984 are available against specific requirement.
Outer sheath is embossed 1 marked with informations required by the relevant standard 1 customer requirement. Packing, storage and handling
Cables for power supplies and control panel wirings are always packed in appropriate sizes of strong and seasoned wooden drums designed to withstand long distance transit and preservation in stores. Power cables of all sizes of single core, Power cables of rnuiti-core upto 120 sq.mm are packed in standard lengths of 500 metre 5% and Power cables of multi-cores of 150 sq.mm and above are packed in standard lengths of 250 metre 5% .
It is advised that drums are always to be stored in concrete floors to avoid sinking in mud and damages or deterioration of drum flanges and shall not be stored on its flanges horizontal to ground. Drums are designed for easy handling when transported by cranes or mounted on cable drum wheels for laying. Cables in drums shall be stored away from boilers and furnaces.
Customer orientation
Against specific requirement and application, Q-Flx Wires & Cables. can offer cables conforming to either customer specification or other National and International Standards. PVC - Insulated and PVC - Sheathed (heavy duty) single core unarmourd(YY) power cable with copper conductor for working voltages upto & including 1100 V to IS:1554 (Part 1) 1988 Nominal Conductor area Nominal Thickness of Insulation Nominal outer sheath thickness Apporx. overall Diameter Apporx. weight Maximum Conductor Resistance at 20 C Standard Packing sq.mm mm mm mm kg/km ohm/km m
16
25
35
50
70
95
120
150
185
1.0
1.2
1.2
1.4
1.4
1.6
1.6
1.8
2.0
1.8
1.8
1.8
1.8
1.8
1.8
2.0
2.0
2.0
11.0
12.5
13.6
15.1
17.1
19.2
21.3
23.0
25.2
245
355
455
599
801
1075
1336
1612
1993
1.15
0.727
0.524
0.387
0.268
0.193
0.153
0.124
0.0991
5005%
5005%
5005%
5005%
5005%
5005%
5005%
5005%
5005% Note: 16 sq.mm stranded circular - all other sizes compact circular
PVC - Insulated and PVC - Sheathed (heavy duty) single core armourd(YWAY) power cable with copper conductor for working voltages upto & including 1100 V to IS:1554 (Part 1) 1988
Nominal Conductor area Nominal Thickness of Insulation Nominal Armour Diameter Minimum outer sheath thickness Apporx. overall Diameter Apporx. weight Maximum Conductor Resistance at 20 C Standard Packing sq.mm mm mm mm mm kg/km ohm/km m
16
25
35
50
70
95
120
150
185
1.3
1.5
1.5
1.7
1.7
1.9
1.9
2.1
2.3
1.4
1.4
1.4
1.4
1.4
1.6
1.6
1.6
1.6
1.24
1.24
1.24
1.24
1.40
1.40
1.40
1.40
1.40
13.7
14.7
15.8
17.4
19.7
20.6
22.3
24.0
26.2
353
479
590
751
986
1314
1578
1873
2277
1.15
0.727
0.524
0.387
0.268
0.193
0.153
0.124
0.0991
5005%
5005%
5005%
5005%
5005%
5005%
5005%
5005%
5005%
PVC - Insulated and PVC - Sheathed (heavy duty) 2 core Unarmourd(YY) and armourd (YWY/YFY) power cable with copper conductor for working voltages upto & including 1100 V to IS:1554 (Part 1) - 1988
Nominal Cond- uctor area Nominal Thick- ness of Insu- lation Min. thick- ness of inner sheath Un armoured Armoured Max Condu- ctor Resi- stance at 20 C Standard Packing Nominal outer sheath thick- ness Approx. Overall Diameter Apporx. weight Nominal Armour Dime- nsion Min. outer sheath thick- ness Approx. Overall Diameter Apporx. weight sq.mm mm mm mm mm kg/km mm mm mm kg/km ohm/km m
PVC - Insulated and PVC - Sheathed (heavy duty) 3 core Unarmourd(YY) and armourd (YWY/YFY) power cable with copper conductor for working voltages upto & including 1100 V to IS:1554 (Part 1) - 1988
Nominal Cond- uctor area Nominal Thick- ness of Insu- lation Min. thick- ness of inner sheath Un armoured Armoured Max Condu- ctor Resi- stance at 20 C Standard Packing Nominal outer sheath thick- ness Approx. Overall Dia- meter Apporx. weight Nominal Armour Dime- nsion Min. outer sheath thick- ness Approx. Overall Dia- meter Apporx. weight sq.mm mm mm mm mm kg/km mm mm mm kg/km ohm/km m
PVC - Insulated and PVC - Sheathed (heavy duty) 3 1/2 core Unarmourd(YY) and armourd (YWY/YFY) power cable with copper conductor for working voltages upto & including 1100 V to IS:1554 (Part 1) - 1988
Nominal Cond- uctor area Nominal Thick- ness of Insu- lation Min. thick- ness of inner sheath Un armoured Armoured Max Condu-ctor Resi-stance at 20 C Fullcore/ Half core Standard Packing Full core Half core Nominal outer sheath thick- ness Approx. Overall Dia- meter Apporx. weight Nominal Armour Dime- nsion Min. outer sheath thick- ness Approx. Overall Dia- meter Apporx. weight sq.mm mm mm mm mm mm kg/km mm mm mm kg/km ohm/km m
25/16
35/16
50/25
70/35
95/50
120/70
150/70
185/95
1.2
1.2
1.4
1.4
1.6
1.6
1.8
2.0
1.0
1.0
1.2
1.2
1.4
1.4
1.4
1.6
0.3
0.3
0.3
0.4
0.4
0.5
0.5
0.5
2.0
2.0
2.0
2.2
2.2
2.4
2.4
2.6
23.2
25.6
27.8
30.4
34.4
38.2
42.0
45.9
1303
1621
2114
2936
3880
4861
5684
8963
4x0.8
4x0.8
4x0.8
4x0.8
4x0.8
4x0.8
4x0.8
4x0.8
1.40
1.40
1.56
1.56
1.56
1.72
1.88
2.04
23.6
26.0
28.2
30.6
34.6
38.4
42.4
46.3
1689
2054
2658
3497
4397
5510
6486
9826
0.727/1.15
0.524/1.15
0.387/0.727
0.268/0.524
0.193/0.387
0.153/0.268
0.124/0.268
0.0991/0.193
5005%
5005%
5005%
5005%
5005%
5005%
2505%
2505% All siezes - Shaped conductor
PVC - Insulated and PVC - Sheathed (heavy duty) 4 core Unarmourd(YY) and armourd (YWY/YFY) power cable with copper conductor for working voltages upto & including 1100 V to IS:1554 (Part 1) - 1988
Nominal Nominal Min. Un armoured Armoured Max Standard Cond- uctor area Thick- ness of Insu- lation thick- ness of inner sheath Nominal outer sheath thick- ness Approx. Overall Dia- meter Apporx. weight Nominal Armour Dime- nsion Min. outer sheath thick- ness Approx. Overall Dia- meter Apporx. weight Condu- ctor Resi- stance at 20 C Packing sq.mm mm mm mm mm kg/km mm mm mm kg/km ohm/km m
POWER CABLES - AS PER IS:1554 POWER CABLES AS PER BS:6346:1989 PVC INSULATED ARMOURED / UNARMOURED CABLES TO BS 6346:1989 Conductor Copper conductors are made from high conductivity Copper rods of 8 mm diameter. The rod is drawn to required sizes for the construction of conductors of different areas of cross section conforming to SS 6360.
Conductors for Power cables with cross sectional area up to 16 sq.mm are either solid circular or stranded circular (non-compact) conforming to Table 1 Class 1 or Table 2 Class 2 of SS 6360. Conductors for Power Cables with cross sectional area 25 sq.mm. and above are stranded shaped conforming to Table 2 Class 2 of BS:6360.
Insulation PVC Compound is insulated over conductor by extrusion process with required thickness of insulation and conforms to BS:6346:1989.
PVC insulation, is of type TI 1 PVC compound conforming to BS 6746:1990, suitable for a continuous conductor operating temperature not exceeding 70C.
Identification of core colours:
Laying up
Cores are laid up with right hand lay in the outermost layer in the sequence of above core colours. Interstices, if necessary, are covered with non hygroscopic fillers and covered with a binder tape for compactness and to maintain reasonably round shape.
Bedding
All multi-core cables of nominal area less than 10 sq.mm have extruded bedding. Cables having nominal area 10 sq.mm and above have either extruded PVC bedding or 2 or more layers of PVC or other synthetic tape, which is compatible to insulation material and removable No. of cores Identification 1 Red or Black 2 Red and Black 3 Red, Yellow and Blue 4 Red, Yellow, Blue and Black without any damage to insulation. Single core armoured cables have extruded PVC bedding. Armouring
Single core cables for use on A.C systems, are armoured with single layer of aluminium wires. Multi-core armoured cables have single layer of Galvanized Steel wire Armour over bedding with left hand lay.
Other armours like steel strip, tape can also be provided against customer specification. Oversheath
Sheaths are extruded with Black PVC compound of type TM 1 and comply with the requirements of BS 6746:1990. When specified anti termite properties can be provided on the sheath.
Packing, storage and handling
Cables for power supplies are always packed in appropriate sizes of strong and seasoned wooden drums designed to withstand long distance transit and preservation in stores.
Power cables of all sizes of single core, Power cables of multi-cores upto 120 sq.mm. are packed in standard lengths of 500 metre + 5% and Power cables of multi-cores of 150 sq.mm. and above are packed in standard lengths of 250 metre + 5%. It is advised that drums are always to be stored in concrete floors to avoid sinking in mud and damages or deterioration of drum flanges and shall not be stored on its flanges horizontal to ground. Drums are designed for easy handling when transported by cranes or mounted on cable drum wheels for laying. Cables in drums shall be stored away from boilers and furnaces. Customer orientation
Against specific requirement and application, Q-Flx Wires & Cables can offer cables conforming to either customer specification or other National and International Standards.
Current ratings
Current ratings of cables installed in air and around buildings reference should be made to'Regulations for electrical installations' (IEE Wiring Regulations), 15th Edition and the current ratings of cables installed in other situations reference should be made to 'Current rating standards for distribution cables', ERA 69-30:Part Ill. Mini mum instal lation radiu s
Circular copper conductors, unarmoured
Circular copper conductor, armoured Shaped copper conductors armoured or unarmoured upto 10 mm overall diameter = 3D above 10 mm and upto 25 mm overall diameter = 4D above 25 mm overall diameter = 6D
any overall diameter = 6D any overall diameter = 8D
Conditions of laying
1. Continuous operating temperature of conductor 70 C 2. Ambient Temperature 50 C 3. Ground Temperature 35C 4. Depth of laying in ground 0.5 m 5. Thermal resistivity of ground 120 C cm/W
PVC Insulated and PVC sheathed single core unarmoured cable with copper conductor 600 / 1000 V to IEC 502 : 1994
Nominal Conductor Area Thickness of Insulation Thickness of Oversheath Approx. Overall Diameter Approx. Cable Weight Maximum Conductor Resistance At 20 C Standard Packing Sq.mm mm mm mm kg/km ohm/km m
1
1.5
2.5
4
6
10
16
25
35
0.8
0.8
0.8
1.0
1.0
1.0
1.0
1.2
1.2
1.4
1.4
1.4
1.4
1.4
1.4
1.4
1.4
1.4
6.4
6.8
7.2
8.2
8.7
9.6
10.9
12.5
13.5
50
60
75
100
125
170
235
335
440
18.1
12.1
7.41
4.61
3.08
1.83
1.15
0.727
0.524
100
100
100
100
100
100
100
100
100 PVC Insulated and PVC sheathed single core unarmoured and armoured cable with copper conductor 600 / 1000 V to IEC 502 : 1994 Nominal Con- ductor Area Thick- ness of Insu- lation Unarmoured armoured Maxi- mum Condu- ctor Resis- tance At 20 C Standard Packing Thick- ness of Over sheath Approx. Overall Dia- meter Approx. Cable Weight Thick- ness of Extruded Bedding Diameter of Armour Wire Thickness of Over sheath Approx. Overall Dia- meter Approx. Cable Weight Sq.mm mm mm mm kg/km mm mm mm mm kg/km ohm/km m
50
70
95
120
150
185
1.4
1.4
1.6
1.6
1.8
2.0
1.4
1.4
1.5
1.5
1.6
1.7
15.1
16.9
19.4
21.0
23.2
25.8
580
790
1090
1340
1360
2080
0.8
0.8
0.8
1.0
1.0
1.0
1.25
1.25
1.25
1.6
1.6
1.6
1.5
1.6
1.6
1.7
1.7
1.8
19.1
21.1
23.4
26.3
28.3
30.8
820
1070
1390
1690
1960
2450
0.387
0.268
0.193
0.153
0.124
0.0991
5005%
5005%
5005%
5005%
5005%
5005%
PVC Insulated and PVC sheathed 2 core unarmoured and armoured cable with copper conductor 600 / 1000 V to BS 6346 : 1989
Nominal Con- ductor Area Thick- ness of Insu- lation Unarmoured armoured Maxi- mum Condu- ctor Resis- tance At 20 C Standard Packing Thick- ness of Over sheath Approx. Overall Dia- meter Approx. Cable Weight Thick- ness of Extruded Bedding Diameter of Armour Wire Thickness of Over sheath Approx. Overall Dia- meter Approx. Cable Weight Sq.mm mm mm mm kg/km mm mm mm mm kg/km ohm/km m
1.5
2.5
4
6
10
16
25
35
50
70
0.6
0.7
0.8
0.8
1.0
1.0
1.2
1.2
1.4
1.4
1.8
1.8
1.8
1.8
1.8
1.8
1.8
1.8
1.8
1.9
9.5
9.8
11.5
12.8
16.1
18.6
18.4
20.1
22.8
25.5
130
190
240
310
450
600
820
1040
1250
1670
0.8
0.8
0.8
0.8
0.8
0.8
1.0
1.0
1.0
1.0
0.9
0.9
0.9
0.9
1.25
1.25
1.6
1.6
1.6
1.6
1.3
1.4
1.4
1.5
1.6
1.6
1.7
1.8
1.9
1.9
11.7
13.1
15.1
16.5
20.1
21.9
23.0
24.9
27.8
30.4
325
390
490
580
840
990
1480
1770
1900
2430
12.1
7.41
4.61
3.08
1.83
1.15
0.727
0.524
0.387
0.268
5005%
5005%
5005%
5005%
5005%
5005%
5005%
5005%
5005%
5005%
Thickness of oversheath and approximate overall diameter of unarmoured cables 1.5 sq. mm - 6 sq. mm are conforming to IEC 502 : 1994. 1.5 & 2.5 sq. mm cables are with circular solid conductors. However, cables with circular stranded conductors can also be offered
PVC Insulated and PVC sheathed 3 core unarmoured and armoured cable with copper conductor 600 / 1000 V to BS 6346 : 1989
Nominal Con- ductor Area Thick- ness of Insu- lation Unarmoured armoured Maxi- mum Condu- ctor Resis- tance At 20 C Standard Packing Thick- ness of Over sheath Approx. Overall Dia- meter Approx. Cable Weight Thick- ness of Extruded Bedding Diameter of Armour Wire Thickness of Over sheath Approx. Overall Dia- meter Approx. Cable Weight Sq.mm mm mm mm kg/km mm mm mm mm kg/km ohm/km m
1.5
2.5
4
6
10
16
25
35
50
70
95
120
150
185
0.6
0.7
0.8
0.8
1.0
1.0
1.2
1.2
1.4
1.4
1.6
1.6
1.8
2.0
1.8
1.8
1.8
1.8
1.8
1.8
1.8
1.8
1.8
1.9
2.1
2.2
2.3
2.5
10.0
11.4
13.2
14.6
17.0
19.7
20.4
22.4
25.5
28.7
33.3
36.3
40.0
44.6
110
160
225
330
470
655
955
1250
1665
2295
3145
3890
4760
5950
0.8
0.8
0.8
0.8
0.8
0.8
1.0
1.0
1.0
1.2
1.2
1.2
1.4
1.4
0.9
0.9
0.9
1.25
1.25
1.25
1.6
1.6
1.6
2.0
2.0
2.0
2.5
2.5
1.4
1.4
1.4
1.5
1.6
1.6
1.7
1.8
1.9
2.0
2.1
2.2
2.4
2.5
12.3
13.6
15.8
18.0
21.2
23.1
25.0
27.3
30.5
35.0
39.3
42.2
47.5
51.9
307
387
493
701
967
1219
1614
1992
2534
3518
4510
5375
6810
8190
12.1
7.41
4.61
3.08
1.83
1.15
0.727
0.524
0.387
0.268
0.193
0.153
0.124
0.0991
5005%
5005%
5005%
5005%
5005%
5005%
5005%
5005%
5005%
5005%
5005%
5005%
2505%
2505%
Thickness of oversheath and approximate overall diameter of unarmoured cables 1.5 sq. mm - 6 sq. mm are conforming to IEC 502 : 1994. 1.5 & 2.5 sq. mm cables are with circular solid conductors. However, cables with circular stranded conductors can also be offered.
PVC Insulated and PVC sheathed 4 core unarmoured and armoured cable with copper conductor 600 / 1000 V to BS 6346 : 1989
Nominal Thickness of Unarmoured Armoured Maximum Standard Conductor Area Insulation Thickness of Over Sheath Approx. Overall Diameter Approx. Cable Weight Thickness of Extruded bedding Diameter of Armour Wire Thickness of Over Sheath Approx. overall Diameter Approx. cable weight. Conductor Resistance at 20. C Packing Phase Neutral Phase Neutral
Conductor Size Armoured Unarmoured In Air In Ground In Air 1 Core 2 Core 3 Core 1 Core 2 Core 3 Core 1 Core 2 Core 3 Core Sq. mm A A A A A A A A A
1.5
2.5
4
6
10
16
25
35
50
70
95
120
150
185
22
33
42
53
69
90
117
143
201
252
306
353
398
449
20
28
36
47
64
85
112
137
166
209
258
298
338
391
16
23
31
38
54
72
95
113
145
179
220
256
294
336
33
48
62
77
99
126
162
197
241
297
354
398
439
489
29
40
53
68
91
118
157
188
223
278
333
378
423
479
26
34
47
57
77
100
130
153
190
231
277
315
351
398
20
30
39
49
59
86
111
138
195
246
303
353
404
466
18
24
33
42
59
81
107
131
160
201
250
290
333
384
16
22
29
37
52
70
91
112
145
174
214
250
285
329
When installed in air cables are spaced between centres twice the diameter of cable When laid in ground cables are touching together A.C. Resistance and Reactance Nominal Conductor area Resistance Resistance
*Single core
Multi Core *Single core Multi Core Trefoil Flat Sq.mm Ohm/Km Ohm/Km Ohm/Km Ohm/Km Ohm/Km