Académique Documents
Professionnel Documents
Culture Documents
, S.H. Lam
Centre for Advanced Food Research, University of Western Sydney, Locked Bag 1797, SPDC 1797, NSW 1797, Australia
Received 30 April 2004; accepted 5 November 2004
Abstract
The suitability of gellan, k-carrageenan and a high-melting-fat-fraction of milk fat (HMFF) to encapsulate protease enzymes
(Flavourzyme) and impact in accelerating Cheddar cheese ripening were studied. The rates of enzyme entrapment were 48.2%,
55.6%, and 38.9% for gellan, k-carrageenan and HMFF, respectively. The enzyme capsules were incorporated into milk during
cheese manufacture. The moisture content of cheeses with added gum capsules was higher than control cheeses. Casein (b)
degradation was monitored by High-Performance Capillary Electrophoresis. All cheeses treated with encapsulated enzyme showed
higher rates of proteolysis than the control cheese throughout the ripening period. The rate of proteolysis was greater with cheeses
made incorporating k-carrageenan capsules containing protease. Cheese texture and sensory quality were not signicantly inuenced
by the type of encapsulating material (gum or milk fat). Differences in textural and sensory quality between treated and control
cheeses were consistent with release of protease enzymes from capsules.
r 2005 Elsevier Ltd. All rights reserved.
Keywords: Cheddar cheese; Accelerated cheese ripening; Enzyme encapsulation; Gellan; k-carrageenan
1. Introduction
Cheese maturation may take 6 months to 2 years
depending on the cheese variety. It is important for the
development of unique avour, aroma and texture of
cheese (Gripon, Monnet, Lambert, & Desmazeaud,
1991). Long maturation periods of cheeses, however,
represent a signicant cost in handling and capital (Fox,
1993; Law, 1987).
Several attempts have been made to reduce the
ripening period by addition of enzymes (Law, 1987)
some of which have been reported to halve the normal
maturation period of cheese (Law & Wigmore, 1983).
Direct addition of enzyme to the cheese milk was not
successful due to loss of enzymes in the whey, poor
enzyme distribution, reduced yield and poor-quality
cheese. Incorporation of encapsulated enzyme elimi-
nated the problems associated with direct enzyme
addition. Enzyme microcapsules physically separate
the enzyme from the substrate in the curd and the
enzyme is only released into the curd upon capsule
breakdown during ripening (Karel, 1990).
Enzyme encapsulation in milk fat (Magee, Olson, &
Lindsay, 1981; Braun & Olson, 1986a, b) and in
liposomes (Law & King, 1985; Kirby, Brooker, &
Law, 1987) for application during small-scale cheese
production trials has been reported. Milk fat, however,
is unstable at curd cooking temperatures due to its low
melting point (33 1C) and hence is unsuitable for
application in Cheddar cheese types. An alternative
would be to use higher melting fractions of milk fat. The
use of liposomes or articial lipid membrane vesicles as
enzyme encapsulating material also has drawbacks.
These drawbacks include expensive ingredients, use of
materials for liposome production that are not generally
regarded as safe and edible, lack of suitable method for
large-scale production and low encapsulation efciency
of liposomes.
One group of materials that exhibit excellent encapsu-
lating abilities are food gums or hydrophilic hydrocolloids
ARTICLE IN PRESS
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0958-6946/$ - see front matter r 2005 Elsevier Ltd. All rights reserved.
doi:10.1016/j.idairyj.2004.11.006
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c
a
s
e
i
n
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c
a
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c
a
s
e
i
n
(b)
80
70
60
50
40
30
20
10
0
5 10 15 20 25
DTT
-casein
DTT
-casein
(c)
80
70
60
50
40
30
20
10
0
5 10 15 20 25
(d)
80
70
60
50
40
30
20
10
0
5 10 15 20 25
DTT
Time (min)
A
b
s
o
r
b
a
n
c
e
(
m
A
U
)
-casein
Fig. 1. Electrophoretograms of: (a) a mixture of pure caseins (a, b, and
k-caseins) and protein from cheese treated with encapsulated enzyme
(k-carrageenan capsules-low level of enzyme after (b) 1, (c) 30, and
(d) 90 days of ripening. (DTT: D,L- dithiothreitol, internal marker).
Table 4
Changes in b-casein content of ripening cheeses (HPCE method)
Treatment
a
b-Casein content (mg mL
1
) Casein remaining
after 5 m (%)
1 d 1 m 3 m 5 m 6 m
C 2.34 1.83 1.64 1.42 1.39 60.68
Kl 2.32 1.69 1.55 0.79
*
34.05
Km 2.22 1.62 1.43 0.65
*
29.28
Kh 2.11 1.48 1.26 0.52
*
24.65
Gl 2.49 1.87 1.77 1.34 53.82
Gm 2.38 1.92 1.57 1.24 52.10
Gh 2.32 1.73 1.48 1.05
*
45.26
Fl 2.30 1.96 1.84 1.34 58.26
Fm 2.19 1.91 1.81 1.25 57.08
Fh 2.16 1.85 1.78 1.08
*
50.00
a
Results are the mean of duplicate determinations;
*
Indicates
signicant difference (po0.05), compared with control cheese. C,
control; K, k-carrageenan; G, gellan; F, HMFF. l, m and h are levels
low, medium and high, respectively, of enzyme applications.
K. Kailasapathy, S.H. Lam / International Dairy Journal 15 (2005) 929939 934
molecular structure. Thus enzymecasein coupling
occurs even when the casein has already interacted with
carrageenan. This is in agreement with the views of
Oakenfull, Miyoshi, Nishinari and Scott (1996) who
indicated that interaction between casein and carragee-
nan does not affect their individual molecular beha-
viour.
The observed slower rate of b-casein degradation in
cheeses treated with gellan capsules suggests that these
capsules probably release their enzyme contents very
slowly. This implies that gellan capsules remain rela-
tively stable within the cheese curd. This is consistent
with an observation that gellan gels are relatively stable
under acidic pH conditions similar to those encountered
during cheese making (Lam, 1997). Stability of the
gellan capsules could be attributed to its ability to form
gels with a wide variety of ions (Grasdalen & Smidsrod,
1987) besides Ca
2+
. Thus, even if lactic acid in cheese
chelated Ca
2+
in gellan capsules, the capsules main-
tained their integrity due to interaction with other ions
present in the complex cheese curd system. Gellan gum
interaction with casein under normal conditions of
acidity has not been conrmed (Sanderson & Clark,
1983). Hence, unlike carrageenan that interacts with
casein, there is a lower chance for casein to come in
contact with gellan-encapsulated enzyme. This may have
contributed to the lower rate of b-casein degradation as
compared to carrageenan-encapsulated enzyme.
HMFF capsules seem to have been stable because
cheese treated with these capsules showed a slow
degradation of b-casein. Magee et al. (1981) suggested
that the activity of lipase enzyme on milk fat capsules
facilitates enzyme release from these capsules. In our
study, this mechanism was probably very slow to bring
about a signicant initial reduction in b-casein content.
Heat is another means by which milk fat-encapsulated
enzyme is released when the milk fat melts. Heat was not
effective in this study because the milk fat used in the
preparation of capsules in this experiment had a higher
melting point (43 1C) than the highest temperature
(38 1C) applied during cheese production. The slower
rate of degradation of b-casein in milk fat capsules
treated cheeses could also be attributed to the relatively
higher loss (18%) of the added enzymes into cheese
whey (Lam, 1997) as compared to the gum capsules
(5.68.6%).
3.5. Effect of adding enzyme capsules on proteolysis in
cheese as determined by the TNBS method
There were signicantly (po0.05) higher levels of free
amino groups in treated cheeses as compared to the
control cheese and the difference increased as ripening
progressed (Table 5).
Cheeses treated with k-carrageenan capsules showed a
high rate of increase in free amino groups during the
rst month of ripening before dropping to a similar level
as those of gellan and HMFF capsules treatments. The
increase in free amino groups paralleled b-casein
breakdown (Table 4). This was expected because amino
groups are produced in cheese as a consequence of
protein breakdown during ripening (Fox, Law,
McSweeney, & Wallace, 1993). Thus an increase in
free amino groups in treated cheese over that of control
at any given time during ripening indicates an accelera-
tion of ripening. Using the TNBS method, Kuchroo,
Rahilly, and Fox, (1983) and Lemieux, Puchades, and
Simard (1990) also showed that the concentration of
free amino acids generally increased with cheese ripen-
ing time.
3.6. Inuence of adding gum and milk-fat enzyme
capsules on ripened cheese texture
There were signicant differences between the experi-
mental and control cheeses for all the textural para-
meters (as determined by TPA) between the
experimental and the control cheeses (Table 6). There
was reduction in the mean score of most textural
parameters when k-carrageenan capsules of higher
enzyme concentrations were used. The mean scores for
gumminess, hardness and chewiness were signicantly
ARTICLE IN PRESS
Table 5
Changes in the content of free amino group in ripening cheese by TNBS method
Age (d) Free amino group (mg mL
1
)
a
C Kl Km Kh Gl Gm Gh Fl Fm Fh
0 0.055 0.026 0.068 0.072 0.047 0.055 0.302 0.421 0.622 0.681
14 0.695 1.364 1.496 1.262 1.100 1.382 1.276 0.664 0.727 0.800
30 0.708 1.454 1.682 3.187 1.171 1.524 1.584 0.795 1.041 1.176
60 0.821 1.550 1.794 3.306 1.242 1.671 1.758 0.941 1.273 1.368
90 0.972 1.676 1.805 3.570 1.351 1.738 1.947 1.266 1.385 1.574
120 1.139 1.794 2.013 3.641 1.402 1.815 2.198 1.301 1.502 1.639
150 1.286 1.983 2.172 3.686 1.497 1.873 2.233 1.390 1.567 1.715
a
Results are the mean of triplicate determinations. C, control; K, k-carrageenan; G, gellan; F, milkfat. l, m and h are levels low, medium and high,
respectively, of enzyme applications.
K. Kailasapathy, S.H. Lam / International Dairy Journal 15 (2005) 929939 935
(po0.01) higher for control cheese than for the
experimental cheeses. This nding was in agreement
with that of Alkhalaf et al. (1988) who reported a
reduction in hardness, gumminess and chewiness in
Saint Paulin cheeses treated with free or liposome-
encapsulated Neutrase.
The reduction in gumminess, hardness and chewiness
in experimental cheeses was most likely due to the
degradation of casein as a result of the activities of the
enzymes released from the capsules. It is known that
casein is largely responsible for forming the cheese
structure. Thus, lower scores noted for k-carrageenan
were expected since cheeses treated with enzymes
encapsulated in k-carrageenan exhibited the highest
level of b-casein degradation (Table 4).
The changes in the texture of the experimental cheeses
are also consistent with the values of MNFS and S/M of
these cheeses (Table 3). Most of the treated cheeses had
higher MNFS value and lower S/M values than the
control cheeses. High MNFS values and lower S/M
values bring about a high rate of casein breakdown in
cheeses (Lawrence, Creamer, Gilles, & Martley, 1987)
hence the low scores for texture parameters as obtained
in treated cheeses.
Although use of enzyme capsules resulted in a higher
rate of protein breakdown in the cheese and hence
accelerated ripening, the lower mean score for
textural parameters of the experimental cheeses as
compared to the control cheese (Table 6) may present
a problem with product acceptance. The lower mean
score for textural parameters for experimental cheeses
could have also been as a result of moisture retention in
gum-treated cheese. Excessive moisture retention in
cheese during manufacture is known to result in
soft and crumbly texture in nished cheese (Manning,
1985).
3.7. Inuence of adding gum and milk fat enzyme
capsules on sensory quality
The control cheese scored highest for appearance but
was not signicantly different (p40.05) from the scores
of cheeses treated with Gl and Fh capsules (Table 7).
Cheeses treated with k-carrageenan capsules (Kl, Km
and Kh) gained the lowest score for appearance. This
could be due to higher level of proteolysis in the cheese
as compared to the other experimental cheeses, which
led to a crumbly and less cohesive texture. Excessive
proteolysis in cheese is considered to lead to a low score
for the textural properties of cheese (Law & Wigmore,
1982).
There were no signicant differences in avour and
aroma characteristics (p40.05) between the experimen-
tal cheeses (5 months ripened) and the control cheese (6
months ripened). This may be because of the accelerated
ripening of the experimental cheeses. However, the
strongest avour was noted in cheeses treated with k-
carrageenan capsules. This may be due to the increased
level of amino acid produced in those cheeses (Table 5).
Free amino acids are considered to be avour precursors
in ripening cheese (Law & Wigmore, 1982).
Cheeses treated with Fm, Fl, Gh and Gm capsules
scored higher for texture but were not signicantly
different (p40.05) from the control cheese. Increased
peptidolysis as experienced in the experimental cheeses
in this study, expose more ionic groups, which would
bind the available water resulting in less solvation of the
remaining casein (Creamer & Olson, 1982). In addition,
when the elasticity of the cheese has been reduced by
proteolytic cleavage of the a
s1
-casein (mainly caused by
chymosin), which is regarded as a link in the protein
network (McSweeney et al., 1993), the cheese might be
perceived by the sensory panel as harder, more brittle
ARTICLE IN PRESS
Table 6
Changes in textural properties of cheeses ripened for 5 months
Sample Textural properties
a
Springiness Gumminess ( 10
2
) Cohesiveness Hardness ( 10
2
) Chewiness ( 10
2
)
Control
b
0.79 7.41
*
0.49 14.37
*
5.54
*
Kl 0.61 3.39 0.33 9.49 1.91
Km 0.48 0.72 0.26 2.71 0.37
Kh 0.27 2.11 0.18 1.35 0.24
Gl 0.79 2.09 0.51 4.08 1.67
Gm 0.76 4.92 0.38 13.38 3.45
Gh 0.61 1.73 0.36 4.80 1.24
Fl 0.74 2.28 0.41 9.68 3.11
Fm 0.65 1.99 0.21 8.54 1.29
Fh 0.78 2.77 0.36 5.96 2.16
a
Textural properties were determined using a TPA, values are given as mean of four measurements;
*
Indicates signicant difference (po0.01),
compared with experimental cheeses (Kl to Fh).
b
Untreated cheese ripened for 6 month.
K. Kailasapathy, S.H. Lam / International Dairy Journal 15 (2005) 929939 936
and less elastic. This was observed for cheeses treated
with Fm, Fl, Gh and Gm capsules (less proteolytic
activity as discussed earlier, Section 3.4) because they
were perceived as rmer than the control cheese. This
was however, not observed for k-carrageenan capsules
treated cheeses probably because of the very high level
of proteolysis experienced.
Except for the cheese treated with k-carrageenan
(high level) capsules (Table 7) the difference in texture as
assessed by the sensory panel was not signicant
(p40.05) between the experimental cheeses and control
cheese. This implies that although hydrocolloids (San-
derson & Clark, 1983) and fat (Stampanoni & Noble,
1991) are known to modify food texture, the levels at
which they were used in this study had little or no
inuence on cheese curd texture. The results of our
study showed that textural attributes as determined by
TPA do not necessarily agree with the scores from a
human sensory panel.
Except for cheeses treated with Gl capsules, all
experimental cheeses scored higher than control cheese
for bitterness, but only cheeses treated with k-carragee-
nan and Gh capsules were signicantly (po0.05) more
bitter than control cheese. This could be attributable to
the relatively high proteolytic activities in cheeses
treated with k-carrageenan and Gh capsules leading to
bitter avour. This is consistent with earlier reports from
studies with slurries and whole cheese (Kosikowski &
Iwasaki, 1975; Sood & Kosikowski, 1979) where
excessive proteolysis brought about bitter taste in
cheese. The bitter defect is due to the production of
peptides that characteristically contain a high propor-
tion of aromatic and bulky hydrophobic amino acid
residues (Richardson & Creamer, 1973). Bitterness was
however not expected in this study as Flavourzyme was
supposed to bring about increased proteolysis without
generating bitterness according to its manufacturer
(Novo-Nordisk). The bitterness experienced in cheeses
treated with Kl and Gh capsules therefore shows that
beyond a certain level of proteolysis, irrespective of the
type of enzymes involved, there can be bitterness in
cheese.
There were no signicant differences in overall
acceptance (p40.001) for the experimental cheeses and
the control cheese except for cheeses treated with Gh
and k-carrageenan capsules. This was due to both their
high levels of bitterness and poor textural appearances
observed in this study. Cheeses treated with Gl capsules
were the most acceptable, even more so than the control
cheese. This is consistent with earlier studies where it
was reported that gellan gum-treated cheeses have
superior avour to those treated by carrageenan
(Kanombirira & Kailasapathy, 1995). This is because
gellan gum has excellent avour release properties
(Sanderson & Clark, 1983).
4. Conclusions
This study has demonstrated that encapsulated
enzyme in gum capsules can be effectively incorporated
into cheese matrix. k-Carrageenan and gellan capsules
showed higher retention (90.0% and 91.5%) than milk
fat capsules (73.5%). Enzyme losses from gum gel
capsules were also lower (5.62% and 8.66% for gellan
and k-carrageenan gums, respectively, compared with
17.93% for HMFF capsules).
The study has shown that the encapsulation of
enzyme in food gum gels for accelerated cheese ripening
is feasible. This study also reveals that the impact of
encapsulated enzymes in cheese ripening is inuenced
greatly by the nature of the gum itself. However, the
particular combination of gum capsules and added
enzyme used in this study did not signicantly improve
the sensory or textural properties of the experimental
cheeses. This is despite cheeses treated with enzyme
ARTICLE IN PRESS
Table 7
Sensory scores of cheeses ripened for 5 months
a
Treatment Appearance Flavour Aroma Texture Bitter aftertaste Overall acceptance
Control
**
8.48 6.18 6.19 5.06
b
5.11 7.05
Kl 3.74 7.13 5.51 4.83
b
9.55 3.26
Km 3.29 6.98 5.23 4.30
b
9.49 3.04
Kh 2.51 7.54 3.47 2.79
a,*
9.87 1.18
Gl 7.09 6.67 6.59 4.11
b
4.92 7.34
Gm 5.70 6.46 6.84 5.25
b
5.81 6.57
Gh 4.94 5.63 5.37 5.33
b
7.32 4.43
Fl 4.55 6.14 6.36 5.91
b
6.20 6.08
Fm 5.28 6.44 6.32 6.10
b
5.46 6.00
Fh 7.22 6.45 6.85 4.75
b
5.80 6.57
a
Sensory scores were assessed by a sensory panel. Values with different superscript letters are statistically different from each other within a
column;
*
Texture score for treatment Kh is signicantly (po0.05) different from all other texture scores.
**
Untreated cheese ripened for 6 months.
K. Kailasapathy, S.H. Lam / International Dairy Journal 15 (2005) 929939 937
capsules showing increased rates of proteolysis as
compared to the untreated cheese.
Cheeses treated with k-carrageenan capsules showed
the highest rate of proteolysis as compared to those
treated with gellan and HMFF capsules. Conditions in
cheese such as the presence of ions and lactic acid
appeared to inuence the stability of gum capsules in
cheese. Interaction between milk protein and k-carra-
geenan gum capsules most likely enhanced the inter-
action between the encapsulated enzyme and milk
proteins.
Gum gels disrupted under cheese manufacturing
conditions appeared to be more suitable than HMFF
capsules for encapsulating enzyme to be used for
accelerating cheese ripening. However, the use of
capsules from a gum easily disrupted under cheese
manufacturing conditions may lead to rapid release of
enzyme and excessive proteolysis early during ripening.
This is consistent with what was observed in this study
for k-carrageenan. Cheeses that showed high levels of
proteolysis scored poorly for texture and sensory
properties. This was one major drawback observed
from this study. It is therefore important in future
studies to consider combining such unstable gums with
gums that produce more stable gels.
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K. Kailasapathy, S.H. Lam / International Dairy Journal 15 (2005) 929939 939