E&l Do2000

e
BEA--250162-E-03
Description H
Command station DO 2000 / DO 2001
1. Function 2
2. Assembly and installation 2
3. Keys and displays 2
4. Setup mode 6
5. Commissioning 8
6. Parameters 17
7. Operation 23
8. Special applications 28
9. Technical data 32
H Page 2
1. Function
Explanation of symbols = jobs to be performed
= important information and instructions
Command station DO 2000 / DO 2001 is designed to operate a digi-
tal guider.
The following operations are possible with command station
DO 2000 / DO 2001:
- actuating element operation
- support beam operation
- oscillation operation
- multi operation
- prepositioning
- web tension
- width measurement
The command station consists of a housing and command unit
ZC 4070.
Command station DO 2000 with cover is for mounting in a control
console or cabinet, command station DO 2001 with desktop hou-
sing for mounting in the field.
Please observe the locally applicable and professional safety
and accident prevention regulations .
Please ensure that the insulation is not damaged, leads properly
secured, protected and run away from heavy current-carrying
leads. Shield and run signal leads. The total length of the CAN bus
line must not exceed 200 meters.
As far as possible, mount the command station within view of the
web guider.
Connect CAN bus lines and the power supply to the command
station.
For standard applications (actuator, positioning support, oscillati-
on and multi-operation) the keys have the following assignments.
For special applications (prepositioning, web tension etc.) the
function of the individual keys might be different. In this case the
varying functions will be described separately.
2. Assembly and
installation
3. Keys and
displays
H Page 3
"Help" key
If necessary, press the "Help" key to start the online help function.
Special settings, e.g. address setting, are also started using this key.
If the green LED lights up in the key, a help request or special setting
is possible. A flashing yellow LED indicates a warning, although the
guider is still operational, the "Help" key should be pressed to initiate
an error query.
Alarm display
If a system error occurs (e.g. temperature error, defective CAN line
etc.), the alarm display lights up and the error may be queried via the
"Help" key (see "Operation" section).
Text display
The text display can display letters, numbers and symbols. Menu gui-
dance is performed, to some extent, in the required foreign language.
Function keys "F 1", "F 2", "F 3", "F 4"
Depending on the devices used, the following functions may be sel-
ected via the "F 1" to "F 4" keys:
F 1 Actuator
In actuating element mode, one may switch between the
left,right and both sensors. If a support beam is featured and
support beam mode selected, one may switch between left, right
or both drives.
F 2 Support beam
Use F 2 to switch between the actuating element and support
beam.
Function F 2 is only possible if a support beam is featured.
F 3 Oscillation
The oscillation stroke (amplitude) and time are set here.
F 4 Multi-operation
Using the multi-operation function, key "F 4", up to 8 control
loops may be operated by just one command station DO 200. .
The groups that are to be operated simultaneously are selected
in menu "F 4". Values (web offset, web width etc.) may be dis-
played by one of these selected groups.
H Page 4
"Increase value" / "Decrease value"key
A web offset may be set via these keys in automatic mode.
In manual mode, the actuating element or positioning carriage may be
shifted to the left/right.
Variable numbers, e.g. parameters, parameter values etc. may be
changed.
Shortly before reaching the end position, the display in the appropria-
te key flashes, once the actuating element reaches its end position,
the display lights up.
Simultaneous pressing effects a reset of the web offset to "0" in
automatic mode, a jump back to the start of the parameter list or
in the parameter itself, the parameter value will be set to 0.
"Acknowledge" key
The entered values are adopted (stored) via the "Acknowledge" key.
With regard to the function of the key, it is comparable to the ENTER
key on a PC.
"Automatic" key
If the "Automatic" key is pressed, the green display will light up on the
key. If the display flashes, the guider block signal is supplied and au-
tomatic mode inhibited.
The function of the "Automatic" key depends on the setup settings in
parameters 15 "control mode" and 32 "chang nix/t/off/on" of device
X.5 (master device). Amongst others, automatic mode may mean:
a. Guiding by the web center, an edge, line or
colour contrast
If the automatic key is pressed, the web guider controls according
to the signals of the selected sensors. Both sensors must be sel-
ected for guiding by the web center.
b. Hybrid (machine center)
If the automatic key is pressed, all support beams and sensors
are selected, the web guider controls according to the machine
center (automatic hybrid mode).
c. Oscillation
The "Oscillation" function must be set in parameter 32 in the ma-
ster device address X.5 and may be selected in addition to opera-
ting modes a. and b..
In oscillation mode, the web is moved in parallel to the left and
right.
H Page 5
"Center mode" key
If the "center mode" key is pressed, the actuating element moves its-
elf to the stored center position. While advancing to the center positi-
on, the display flashes. Once the center position is reached, the dis-
play on the push button lights up.
"Manual mode" key
If the "manual mode" key is pressed, the display on the push button
lights up, the actuating element may be moved to the left or right via
the "Increase/Decrease value" keys.
In "Support beam" mode the positioning carriage may be moved to
the left/right via the "Increase/Decrease value" keys.
H Page 6
+
+
4. Setup mode
The parameter value may be
changed via the "Increase/
Decrease value" keys
Select the required para-
meter via the "Increase/
Decrease value" keys.
Enter the password via the
"Increase/Decrease value" keys.
Press "F2" to select each indivi-
dual place.
Press "Decrease value" to sel-
ect the "Show Cannet" menu
option.
Select the required device via
the "Increase/Decrease value"
keys .
Setup mode iis started via the "Acknowledge" key and, at the same time,
the "Increase value" key. If a password is requested in the display, setup
mode may only be started once the password has been entered .
To quit setup mode you must
select the "Keyboard" menu
option. Then press the "Ack-
nowledge" key.
To change a parameter,
the latter must be ope-
ned via the "Acknow-
ledge" key .
4.1 Basic operation in setup
mode
Setup settings should be performed by qualified personnel only.
Basic operation in setup mode on how parameters are displayed
and changed, is documented in the following diagram. In setup
mode, the parameter values may be displayed and modifiable pa-
rameter values also changed by each device featured in the CAN
network.
Select the required
option via the
"Increase/Decrea-
se value" keys.
A tick is set via the "Ack-
nowledge" key . With
round brackets () only
one menu option may be
selected, with square
brackets [] several.
H Page 7
"Jump back" in setup mode:
During operation in setup mode it is possible to "jump back" either
step by step or level by level.
1. The step by step procedure is described in chapter 4.1 "Basic
operation in setup mode".
2. Key "F4" may be used to jump back level by level.
Quit setup mode:
The following two options are available to quit setup mode:
1. Jump back in the menu to the start window (as described in sec-
tion 4.1 "Basic operation in setup mode").
2. Setup mode is quit by pressing one of three "Automatic", " Center
mode" or "Manual mode" keys, regardless of where one is.
CANMON may only be called up once, either via the CANMON
program or command station DO 200. .
A flashing device address means that two devices are featured in the
CAN network with the same device address.
If the device designation flashes, the device is not featured (is not
identified via CANMON).
4.2 Important additions
Device address Device designation
F 4
F 4
F 4
F 4
H Page 8
5.1 Address setting
5. Commissioning
All devices in the system must be connected for commission-
ing purposes (supply voltage / CAN-Bus) and be connected to
the power.
On compact systems (those planned by E+L) the address of com-
mand station DO 200. is preset. Should the command station be or-
dered separately (e.g. as a spare part), the device address must be
checked/set as follows:
Work through setup mode (see section 4.1) until the "System-
Menu" window.
Position the selection bar to "Rescan Cannet" then press "Ack-
nowledge".
Set the selection bar on command station (ZC 4070) and press
"Help".
Select the "Set Address" menu and press "Acknowledge" .
The set command station device address is now displayed. If the
set address is identical to the address in the block diagram, press
"Acknowledge" twice to quit the "Set Address" menu, otherwise
set the device address as follows:
Set the group number (Group) via the "Increase/Decrease value"
keys.
Press "Acknowledge".
Enter the device number (Device) via the "Increase/Decrease va-
lue" keys.
Press "Acknowledge" to quit the "Set Address" menu.
Quit setup mode.
The device addresses of the 2 - 8 virtual command stations must be
entered in the command station parameter field as follows:
Start setup mode.
Select parameter "keyboard address 1" and enter the device
address of the virtual command station in group 1.
Select the appropriate "keyboard address 2 ... 7" parameters one
after the other and enter the device addresses of the virtual com-
mand stations in groups 2 ... 7 (if featured).
Quit setup mode.
5.2 Device addresses of virtu-
al command stations (with
multi-command only)
H Page 9
All settings in setup mode may be protected by a freely selected
password. Settings in setup mode are only possible following pass-
word entry. To assure that no unauthorised persons may enter setup
mode, we recommend that a password is defined as follows:
Start setup mode.
Select the "customer PIN" parameter in the device (ZC 4070)
and enter a five-place numerical password. The password may be
freely selected between 1 and 32767.
If parameter value "0" is entered, no password will be requested
(status on delivery).
Quit setup mode.
Should unauthorised persons attempt to establish the password by
entering numbers, after the third entry of an incorrect password,
setup mode is inhibited and in addition, a commentary entered in
the error memory. Switch off the power briefly on command station
DO 200. to re-enable it.
The following sections 5.4 to 5.8 must be performed separately
for each group featured. When doing so please observe especi-
ally that the correct group number is specified in front of the de-
vice number when selecting the corresponding device. The
group and device numbers are always displayed in front of the
device designation.
The web direction of travel arrow on the command station display
must match that of the entire machine. If the arrow points in the op-
posite direction, the parameter value in the "arrow direction" parame-
ter of the command station (ZC 4070) must be inverted as follows:
Start setup mode.
Select the "arrow direction" parameter in device (ZC 4070) and
invert the parameter value.
Quit setup mode.
5.3 Allocate password
Group and device number
5.4 Set direction of
web travel
HELP
F 1
F 2
F 3
F 4
Web direction of
travel of the enti-
re machine
H Page 10
Further commissioning, sections 5.5.X to 5.7.X depends on
whether the revelant devices are featured or functions requi-
red.
- Section 5.5.X actuating element (device)
- Section 5.6.X support beam (device)
- Section 5.7.X oscillation (function)
On systems configured by E+L (actuating element and command stati-
on supplied together), sub-sections 5.5.1 to 5.5.3 may be omitted. If
supplied separately or as a replacement, the sections must be perfor-
med.
The actuating element motor rated current must be entered in parame-
ter ".1.1. motor current" of control card RK 40../DC 55.. .
When selecting the control card, please ensure that the correct
control card is selected (controller address is listed in the block
diagram).
Start setup mode.
Select parameter ".1.1. motor current" of the actuating element
control card and enter the motor rated current. The motor rated
current is specified on the actuating element typeplate.
Quit setup mode.
The initialisation run permits the guider to establish the two mechani-
cal end points (actuator stop) of the actuating element. These positi-
ons are stored in the guider. In addition the start position of the acta-
ting element is stored as center position. For this reason, the actua-
ting element should be located in center position before the initialisa-
tion run. During the initialisation run the path (actuating path at out-
feed) covered by the actuating element path must be measured. This
actuating path must be entered as described in section 5.5.3.
Start setup mode.
Position the selection bar on "Show Cannet", then press "Acknow-
ledge" .
Set the selection bar on the master device, address X.5 and press
"HELP".
Position the selection bar on "Service Functions" then press "Ack-
nowledge".
Position the selection bar on "piv. frame calib." and press "Ack-
nowledge". The actuating element initialisation run is performed.
Quit setup mode.
5.5 Commissioning with
actuating element
5.5.1 Enter actuating element
motor rated current
5.5.2 Actuating element initia-
lisation run
H Page 11
The actual path of the actuating element (actuating path at outfeed)
measured during the initialisation run must be entered in parameter
".1.3. motion range" as follows:
Start setup mode.
Select parameter ".1.3. motion range" in device RK 4003 (address
X.5) and halve the motion range measured, enter the halved moti-
on range in mm.
The motion range must be halved as the value concerned is re-
lated to the motion range center.
Quit setup mode.
If this parameter value is changed, another initialisation run must
be performed as the gear parameters must be recalculated. In this
case, perform section 5.5.2 again.
Select center position mode.
If the center position deviates from the required one, the former may
be corrected as follows .
Start setup mode.
Select parameter ".1.6. zero offset" on RK 4003 (address X.5) and
change the parameter value until the required center position is
set. Every parameter value change is executed immediately by the
actuating element.
Quit setup mode.
On systems configured by E+L (support beam and command station
supplied together) sub-sections 5.6.1 to 5.6.3 may be omitted. If deli-
vered separately or as a replacement the section must be performed.
During the initialisation run the guider establishes the two mechanical
end points of the support beam. On support beams with two posi-
tioning carriages, the two locations of the positioning carriages in re-
lation to one another will be established additionally. These positions
are stored in the guider.
Start setup mode.
Position the selection bar to "Show Cannet", then press "Acknow-
ledge".
Set the selection bar on the master device, address X.5 (X.6/X.7)
and press "HELP".
Position the selection bar on "Service functions", then press "Ack-
nowledge".
Position the selection bar to "Support calibration", then press
"Acknowledge". The support beam initialisation run is performed.
Quit setup mode.
5.5.3 Enter actuating path
5.5.4 Check center position
support beam
5.6.1 Support beam initialisati-
on run
H Page 12
So that the web width or position value is output on the display, the
menu option "Show Width" must be selected in the "output mode" pa-
rameter of the command station.
Start setup mode.
Select the "output mode" parameter in device (ZC 4070) and sel-
ect the "Show Width" menu option.
Select the "Inverse Width" menu option to invert the value to be
output.
Quit setup mode.
The "number of motors" parameter determines the type of support
beam that is being dealt with. With a support beam with one drive but
two positioning carriages (VS 352.), the "Only VS 352" menu option
must be selected, for all other types, select "VS 35X., CAN-Camera".
Start setup mode.
Select the "number of motors" parameter in device (ZC 4070)
and select the required menu option.
If, instead of a support beam, a camera or wideband sensor
FE 80.. is used, "VS 35X., CAN-Camera" must be selected.
Quit setup mode.
With command station DO 200. the support or edge position may be
displayed.
With the support position (Support Beam Pos.) the location of the po-
sitioning carriage only or the distance between the two positioning
carriages is displayed.
With the edge position (Web Width) the sensor signal is incorporated
in the display. This means that a change in the web position is dis-
played even if there has been no change in the location of the posi-
tioning carriage. If there is no web in the scanning range, no value is
displayed.
Start setup mode.
Select the "use sensors" parameter in device (ZC 4070) and
select the required menu option.
When using one/two camera/s or two wideband sensors the edge
position (Web Width) must be selected.
Quit setup mode.
When scanning a web with two sensors the web width is displayed,
with only one sensor a required position is displayed. With the "width
offset" parameter the web width display may be adjusted or the posi-
tion value calibrated to a required value.
To calibrate the web width display (2 sensors, 1 or 2 camera/s, 2
wideband sensors FE 80..) a web must be simulated in the motion
/scanning range by a template with a specified width.
When calibrating the position value (1 sensor, 1 camera for scan-
5.6.2 Output of the web width/
position value
5.6.3 Display selection
5.6.4 Support or edge position
display
5.6.5 Display adjustment
(Offset)
H Page 13
ning only one edge, 1 wideband sensor FE 80..) the edge of the
simulated web must be exactly located at the position the value of
which the display is to be calibrated to.
Switch from the edge search run to "support beam" mode via "F2".
Select center mode.
Press "Decrease value", the positioning carriage/s will be positio-
ned at the web edge/s.
On a support beam with only one drive but two positioning carria-
ges (VS 352.) please ensure that each of the two web edges are
exactly located in the center of the respective sensor scanning
range. The web may have to be offset slightly to the left or right.
If the display deviates from the required value (simulated web width/
position value), the "width offset" parameter value must be corrected
according to the following example:
500 mm
325,4 mm
Example:
Web width: 500.0 mm
Display on DO: 108.32 mm
Parameter value: 0.0
Position value: 325.4 mm
Display on DO: 365.87 mm
Parameter value: 229.2
The new value for the "width offset" parameter is calculated according to the
following equation:
Attention! "Inch" values must be converted into mm (1 inch = 25.4 mm).
new parameter value = parameter value + web width/position value - display
= 0.0 + 500.0 -108.32
= 391.68
Entry in "width offset"parameter:
391.7
= 229.2 + 325.4 - 365.87
= 188.73
Entry in "width offset"parameter:
188.7
Start setup mode.
Select the "width offset" parameter in device (ZC 4070) and
enter the established parameter value via the "Increase/Decrease
value" keys.
Quit setup mode.
When using the following sensors, calibration to web width/positi-
on value is performed in the same way.
Sensor: Display type:
1 or 2 camera/s Web width/position value
2 wideband sensors FE 80.. Web width
1 wideband sensor FE 80.. Position value
H Page 14
The "Commissioning with oscillation" section may be omitted entirely
if no oscillation function is required.
In the actuating element (RK 40../DC 55..) control card parameter
field it must be determined in parameter ".3.2. chang nix/t/off/on" how
(with which key) oscillation is to be initiated.
Start setup mode.
Set the selection bar to the master device (address X.5) and
press "Acknowledge".
Select parameter ".3.2. chang nix/t/off/on" and enter one of the fol-
lowing parameter values depending on how oscillation is to be in-
itiated.
0 = oscillation is switched in conjunction with automatic mode via
command station DO 200. , remote display DO 002. (oscillati-
on function) or digital interface DI .... (command code).
1 = Oscillation is switched in conjunction with automatic mode via
the "Automatic" key.
2 = Oscillation must always be switched off.
3 = In automatic mode, oscillation is always switched together
with oscillation. Guiding without oscillation is impossible.
In the case of path-dependent oscillation (the number of path sen-
sor pulses determines the oscillation time) the following settings
are possible:
4 = oscillation is switched in conjunction with automatic mode via
command station DO 200. , remote display DO 002. (oscillati-
on function) or digital interface DI .... (command code).
5 = Oscillation is switched in conjunction with automatic mode via
the "Automatic" key.
6 = Oscillation must always be switched off.
7 = In automatic mode, oscillation is always switched together
with oscillation. Guiding without oscillation is impossible.
Quit setup mode.
Oscillation mode determines the signal waveform fed into the oscilla-
tion generator. The set waveform is superimposed on the actual posi-
tion value .
90 = Triangle (shallow increase/decrease of the oscillation signal,
brief dwelling period in the oscillation end position)
10 = Rectangle (sharp increase/decrease of the oscillation si-
gnal, long dwelling period in the oscillation end position)
The signal waveform may be adjusted via values between the mi-
nimum value (10) and the maximum value (90).
oscillation
5.7.1 Key allocation to start
oscillation
5.7.2 Set oscillation mode
H Page 15
Start setup mode.
Set the selection bar to the master device (address X.5) and
press "Acknowledge.
Select parameter ".2.0. osz. mode" and then enter the establised
parameter value (between 10 and 90) via the "Increase/Decrease
value" keys.
Quit setup mode.
With command station DO 200. you have the option of determining
10 different parameters per group which, if necessary may be retrie-
ved at the press of a button and changed. In particular, parameters
required during production (e.g. error messages, guider optimisation
parameters etc.) should be assigned here. Assignment is performed
as follows:
Select the required parameter as in "Basic operation in setup
mode".
Press "HELP".
Select the "Set User Param" menu option.
Press "Acknowledge". The parameter will be automatically set to
the first free place in the user parameter list.
Quit setup mode.
Starting with "parameter 1", the 10 parameters are assigned one
after the other. If a parameter assignment is to be changed or de-
leted, the parameter value must be set to "0" in the appropriate
parameter. The group number and the device number are shown to
the left of the point. The parameter number is shown to the right of
the point. Each number is a hex. figure! Access to these parame-
ters is explained in the "Operation" section.
Once commissioning of the entire system is complete, the set para-
meter values of all attached devices must be stored in the EEPROM
as follows:
Start setup mode.
Position the selection bar to "Save Cannet EEPROM", then press
"Acknowledge". Once storage is complete, "Backup ok!!" is indica-
ted on the display and storage terminated by pressing the "Ack-
nowledge" key.
Quit setup mode.
5.8 Direct access to parame-
ters
5.9 Storing parameter values
Device
number
"A"
(10)
Parameter
number
"1E"
(30)
Group
number
"3"
(3)
H Page 16
The "used sensor values" and "used add. values" parameter is set for
all groups. This specifies which CAN devices will be monitored. Spe-
cification is initiated as follows:
Press "HELP".
Position the selection bar on the line.
Press "Acknowledge", hold it down and then press "Automatic".
The network structure is now stored. Release the "Acknowledge"
key first, then the "Automatic" key. The sequence in which the keys
are actuated and released is important as otherwise saving
cannot be performed.
Press "Acknowledge", the menu is quit.
5.10 Activating error monito-
ring
H Page 17
The abbreviation for the parameter is listed in the Name field. The De-
fault field indicates the standard settings, Min and Max are the re-
spective permissible limit values. The unit is shown in the Unit field.
The Description field explains the function of the parameter.
The details written in italic in the parameter list (Description field)
are the texts that appear in the command station display field. The
texts are always in English, regardless of which user language has
been selected.
6. Parameters
6.1 Parameter list command
station DO 200.
No. Name Default Min Max Unit Description
..4. ZC 4070 - - - - Softwareversion
..5. keyboard usage 0 0 2 - Operating mode
0 = Web guider command station Webguider/Support
1 = Positioning support Support
2 = Web tention Tension
3 = Pre-positioning Prepositioning Keyboard
..6. arrow direction 0 0 1 Displayed direction of web travel
0 = normal (direction of web travel to right) Normal (Right)
1 = invers (direction of web travel to left) Inverted (Left)
..7. used sensor 0 0 FFFF hex Devices implemented (Error monitoring)
values Web guider / positioning support
0x0001 = right sensor Right Sensor
0x0002 = left sensor Left Sensor
0x0004 = right sensor 1 Right Sensor 1
0x0008 = left sensor 1 Left Sensor 1
0x0040 = Actuating element Pivoting Frame
0x0080 = right support beam Right Support
0x0100 = left support beam Left Support
0x0200 = right support beam 1 Right Support 1
0x0400 = left support beam 1 Left Support 1
0x0010 = Liniensensor Line Sensor
0x0020 = line sensor 1 Line Sensor 1
Web tension (old)
0x0001 = Speed (Velocity)
0x0002 = Web tension right (Tension right)
0x0004 = Web tension left (Tension left)
0x0008 = Speed (Speed)
0x0020 = Sum web tension (Sum)
0x0010 = Web tension sum 1 (Sum 1)
0x0040 = Positioning signal output (Controler output)
0x0080 = Actual batch diameter (Diameter Actual)
Web tension (new)
0x0004 = Web tension right 1 (Tension right 1)
0x0008 = Web tension left 1 (Tension left 1)
0x0020 = Sum
0x0010 = Sum 1 (Controler output)
..8. used add. values 0 0 FFFF hex Devices implemented (Error monitoring)
0x0001 = Mount position left Mount Pos. Left
0x0002 = Mount position right Mount Pos. Right
0x0004 = Web offset Web Offset
0x0008 = Controller target value Guide Target
0x0010 = Controller position Guide Position
0x0020 = Operating mode System Mode
0x0040 = Web width Width
0x0080 = Pre-positioning Pre Positioning
0x0100 = Web speed Web Speed
H Page 18
..9. width - - - - Parameter title
.1.0. output mode 0 0 2 - Web width/position display output
0 = no output No Width
1 = web width/position display output Show Width
2 = inverted output of web width/position display
Inverse Width
.1.1. display 0 0 2 - Display resolution (point position)
resolution 0 = display without point No Point
1 = display with one point One Point
2 = display with two points Two Point
.1.2. number of 2 1 2 - Display selection
motors 1 = with VS 352 only. Only VS 352.
2 = all other support beams, cameras and wideband sensors
VS 35X., CAN camera
.1.3. width offset 0 -32767 32767 mm Web width/position display offset
.1.4. use sensors 1 0 1 - Support beam or edge position display
0 = Support beam position Support Beam Pos.
1 = Edge position Edge Position
.1.5. user parameter - - - - Parameter title
.1.6. parameter 1 0.0 0.0 7F.FF hex Select parameter directly (DD.PPP)
DD = device address (01...7F)
PPP = parameter number (04...FF)
H Page 19
.2.6. virtual keyboards - - - - Parameter title
.2.7. keyboard add. 1 0.0 0.0 7.F hex Address of the 1st virtual keyboard
.2.8. keyboard add. 2 0.0 0.0 7.F hex Address of the 2nd virtual keyboard
.2.9. keyboard add. 3 0.0 0.0 7.F hex Address of the 3rd virtual keyboard
.3.0. keyboard add. 4 0.0 0.0 7.F hex Address of the 4th virtual keyboard
.3.4. global settings - - - - Parameter title
.3.5. language 0 0 6 - User language
0 = English English
1 = German German
2 = French French
3 = Spanish Spain
4 = Portuguese Portuguese
5 = Italian Italian
6 = Japanese Japanese
.3.6. brightness 85 0 140 - Display contrast
.3.7. sound off/on 1 0 1 - Key acknowledgement via bleep
0 = Key acknowledgement OFF Off
1 = Key acknowledgement ON On
.3.8. mm/inch 0 0 1 - Display switching between mm and inch
0 = display in mm mm
1 = display in inch inch
.3.9. key filter 0 0 FFFF - Key filter, inhibiting keys on the command unit
.4.0. customer PIN 0 0 32767 - On-site customer password
0 = password deactivated
.4.1. disable services 0 0 FFFF - Disable basic functions
0x0001= edit no parameters Parameter Edit
0x0002 = edit no parameters in extended setup mode
Extended Parameter
0x0004 = no address entries possible Set Adress
0x0008 = set no default values Set Default Values
0x0010 = start no service functions Service Functions
0x0020 = CAN network backup storage disabled Can Net Backup
0x0040 = edit no user parameters Edit User Param
0x0080 = prepositioning parameters Preposition Parameter
.4.2. scan time *10ms 7 5 100 10 ms Time for timeout in CANMON
.4.3. temperature 0 -40.0 100.0 C Temperature in command station
H Page 20
3.1 Virtual command station
DO 200. parameter list
Nr. Name Default Min Max Unit Beschreibung
.4.4. running time 0 0,0 65364 h Operating hour counter
meter
.4.5. software 0 0 3 - Activated software
0x0001 = multi-operation Multi Keyboard
0x0002 = prepositioning Pre Positionierung
0x0004 = web tension Tension
.4.6. Main loops 0 0 65364 - Main loop passages per second
For E+L Service only
..4. ZC 4070 - - - - Softwareversion
..5. keyboard usage 0 0 2 - Operating mode
0 = Web guider command station Webguider/Support
1 = Positioning support Support
2 = Web tention Tension
3 = Pre-positioning Prepositioning Keyboard
..6. arrow direction 0 0 1 Displayed direction of web travel
0 = normal (direction of web travel to right) Normal (Right)
1 = invers (direction of web travel to left) Inverted (Left)
..7. used sensor 0 0 FFFF hex Devices implemented (Error monitoring)
values Web guider / positioning support
0x0001 = right sensor Right Sensor
0x0002 = left sensor Left Sensor
0x0004 = right sensor 1 Right Sensor 1
0x0008 = left sensor 1 Left Sensor 1
0x0040 = Actuating element Pivoting Frame
0x0080 = right support beam Right Support
0x0100 = left support beam Left Support
0x0200 = right support beam 1 Right Support 1
0x0400 = left support beam 1 Left Support 1
0x0010 = Liniensensor Line Sensor
0x0020 = line sensor 1 Line Sensor 1
Web tension (old)
0x0001 = Speed (Velocity)
0x0008 = Speed (Speed)
0x0020 = Sum web tension (Sum)
0x0010 = Web tension sum 1 (Sum 1)
0x0040 = Positioning signal output (Controler output)
0x0080 = Actual batch diameter (Diameter Actual)
Web tension (new)
0x0004 = Web tension right 1 (Tension right 1)
0x0008 = Web tension left 1 (Tension left 1)
0x0020 = Sum
0x0010 = Sum 1 (Controler output)
H Page 21
..8. used add. values 0 0 FFFF hex Devices implemented (Error monitoring)
0x0001 = Mount position left Mount Pos. Left
0x0002 = Mount position right Mount Pos. Right
0x0004 = Web offset Web Offset
0x0008 = Controller target value Guide Target
0x0010 = Controller position Guide Position
0x0020 = Operating mode System Mode
0x0040 = Web width Width
0x0080 = Pre-positioning Pre Positioning
0x0100 = Web speed Web Speed
..9. width - - - - Parameter title
.1.0. output mode 0 0 2 - Web width/position display output
0 = no output No Width
1 = web width/position display output Show Width
2 = inverted output of web width/position display
Inverse Width
.1.1. display 0 0 2 - Display resolution (point position)
resolution 0 = display without point No Point
1 = display with one point One Point
2 = display with two points Two Point
.1.2. number of 2 1 2 - Display selection
motors 1 = with VS 352 only. Only VS 352.
2 = all other support beams, cameras and wideband sensors
VS 35X., CAN camera
.1.3. width offset 0 -32767 32767 mm Web width/position display offset
.1.4. use sensors 1 0 1 - Support beam or edge position display
0 = Support beam position Support Beam Pos.
1 = Edge position Edge Position
.1.5. user parameter - - - - Parameter title
H Page 22
6.2 Explanation of the most
important parameters
6.2.2 Length displays in
mm/inch
In this section, the only parameters explained are those not men-
tioned at another point in this description.
The operating mode of the command station is being recognized au-
tomatically by the hardware when the equipment is switched on. No
adjustments have to be made in the parameter "keyboard usage" .
This parameter "mm/inch" may be used to indicate all length details
on the command station DO 200. display (web width, web offset,
oscillation stroke etc.) in mm or inch.
Regardless of the display, all value entries in parameters (e.g. off-
set in the case of web width displays etc.) must be made in mm.
All inch values must be converted into mm before being entered in
the relevant parameter.
Every key on command station DO 200. may be disabled. Even if all
keys are disabled, setup mode may be started. The keys to be disab-
led must be selected in this parameter.
The following basic functions may be disabled in the "disable ser-
vices" parameter:
Parameter Edit = all parameters are disabled
Extended Parameter = only the parameters in extended setup
mode are disabled
Set Address = all device addresses are disabled
Set Default Values = no default value may be loaded
Service Functions = the service functions are disabled
CanNet Backup = Save Cannet EEPROM is disabled
Edit user Param = user parameter values may not be edited
(disabled)
Preposition Parameter = Calibration parameters and functions are
disabled.
6.2.1 Operating mode com-
mand station
6.2.3 Key filter
6.2.4 Disabling basic functions
H Page 23
The parameter "software" shows the functions provided by the soft-
ware of the command station. The parameter has no other purpose.
Operation depends on the device combinations used and will be
described in basic terms only below. Detailed system operation is
specified in the system operating manual, operation section.
Only insert the web when the web guider and processing ma-
chine are switched off. Risk of injury!
When networking two or more digital controllers each individual
control loop for which the following operation sequence is to be va-
lid must be selected via the "multi-command" function prior to ope-
ration. If only one controller is featured, omit section 7.1.
Enable web guider operating voltage
If the message (can net load error bad device list) is being display-
ed when the device is switched on, acknowledge by pressing key
"Acknowledge" and the commad station will change to the normal
operating mode. The procedure as listed in sub-chapter "Storing
parameter values" of commissioning should now be repeated. The
renewed storing of the parameter values should keep the device
from displaying this message when it is switched on.
Select multi-operation menu
Press "F 4" to start the multi-operation menu. All groups featured
will be displayed.
Select group
Via the "Decrease value" key each group may now be selected by
the selection bar. A tick displayed in front of a group indicates that
the latter has been selected for subsequent operation. To set a
tick, press "F 4" and press again to remove ticks. Select the indivi-
dual groups one after another via the "Decrease value" key and
make your selection.
7. Operation
7.1 Multi-command
(if featured)
HELP
F 1
F 2
F 3
F 4
6.2.5 Software
H Page 24
Quit multi-operation menu
Press "Acknowledge" to quit the multi-operation menu.
The group selected by the selection bar prior to quitting the menu
is now selected as user group. The first number indicated in the
"Group" display represents the user group. The remaining num-
bers indicate the groups selected.
Select actuating element menu
Press "F 2" until the following symbol (actuating element) is
displayed beside the key.
Select center mode
The web control is switched off, the web guider positions itself at
the set center position.
Before inserting a new web always set the actuating element to
"center" mode first.
Set web offset to "0"
Press the "Increase/Decrease value" keys at the same time.
Select guiding mode
Use "F 1" to switch from web edge (left/right edge sensor) to web
center (both sensors). The web edge (left/right edge sensor) de-
pends on the direction of web travel.
By pressing "F 1" the actuating element is always switched to
"manual".
When using a coloured line sensor, use "F 1" to switch between
light line, dark line and colour contrast.
The specification of the set position in the case of camera/wide-
band sensors is performed by pressing "Acknowledge" and "Auto-
matic" at the same time. If only the left/right web edge is to be
specified as set position, first of all press "F 1" to select the requi-
red web edge (left/right) and then press "Acknowledge" and "F 1"
at the same time.
Set operating mode
- Center mode: the actuating element moves into the stored center
position.
User group
HELP
F 1
F 2
F 3
F 4
HELP
F 1
F 2
F 3
F 4
HELP
F 1
F 2
F 3
F 4
Both sensors
(web center)
Left
sensor
Right
sensor
rechts
Web direction of travel
7.2 Actuating element:
HELP
F 1
F 2
F 3
F 4
HELP
F 1
F 2
F 3
F 4
H Page 25
- Manual mode: the actuating element may be positioned at the re-
quired location via the "Increase/Decrease value" keys.
- Automatic mode: if the guider block is not connected, the web
guider will go into automatic mode immediately.
Set web offset
Use the "Increase/Decrease value" keys in automatic mode to set
a web offset.
Select support beam menu
Press "F 2" until the following symbol (support beam) is dis-
played next to the key.
Select support beam drive
Use "F 1" to select both drives or the left/right drive after one
another. The left/right drive depends on the direction of web travel.
Manual mode
Once manual is selected the positioning carriage(s) may be mo-
ved to the left/right via the "Increase/Decrease value" keys.
Park sensors
To park the sensors "Center position" mode must be selected. The
sensors are parked. The frame around the "Park sensor" symbol,
located next to the "Increase value" key, flashes while the sensors
are being parked.
Insert web
HELP
F 1
F 2
F 3
F 4
HELP
F 1
F 2
F 3
F 4
7.3 Support beam
HELP
F 1
F 2
F 3
F 4
HELP
F 1
F 2
F 3
F 4
Both support
beam drives
Support beam drive
left / right
Direction of web travel
HELP
F 1
F 2
F 3
F 4
HELP
F 1
F 2
F 3
F 4
H Page 26
Edge search
Use the "Automatic" key to start the edge search. Once the sen-
sors have found the web edge they will follow it. The frame of the
"Search edge" symbol, located next to the key, flashes while the
edge search is being performed.
By triggering the edge search, the actuating element operating
mode selected is cancelled. Edge searching remains active until
an operating mode is selected for the actuating element.
Exception: if, during the actuating element automatic mode, an
edge search is performed without first parking the sensors, the
actuating element will be blocked during the search routine. Once
the sensors have found the web edge, the edge search is stopped
and the actuating element re-enabled. The selected "Automatic"
mode is resumed.
Quit support beam menu
Press "F 2" until the following symbol (actuating element) is
displayed next to the key.
Select required actuating element operating mode
Automatic, center position or manual mode.
Select oscillation menu
Press "F 3" to start the oscillation menu for entering the oscillation
stroke and time.
Switch oscillation ON/OFF
Press "Increase/Decrease value" to switch oscillation ON/OFF, the
switch status is indicated on the display.
Enter amplitude
To enter the amplitude (oscillation stroke) the acknowledge key
must be pressed. Press the "Increase/Decrease value" keys to
enter the required amplitude (oscillation stroke).
Enter time
Press the acknowledge key again to enter the time (oscillation
time for a cycle) via the "Increase/Decrease value" keys.
Quit the oscillation menu
Press "Acknowledge" again to quit the oscillation menu.
HELP
F 1
F 2
F 3
F 4
HELP
F 1
F 2
F 3
F 4
7.4 Oscillation
HELP
F 1
F 2
F 3
F 4
HELP
F 1
F 2
F 3
F 4
H Page 27
7.6 Error query via the help
key
Using the direct parameter selection option, the 10 parameters speci-
fied during commissioning may be quickly retrieved and edited.
Press "HELP".
Position the selection bar to "user parameter".
Select the required parameter and open via "Acknowledge".
Perform the required parameter editing. Parameter editing is identi-
cal to that described in the "Basic operation in setup mode" section.
If a system error occurs that is identified by the command station, the
alarm display will light up. The error may be queried as follows:
Press "HELP".
The device group in which one/several errors have occurred flas-
hes. In this example, "Group 0" flashes.
Select the flashing device group via the selection bar and press
"Acknowledge". A list of all the monitored devices in this group is
displayed.
Scan the list via the "Increase/Decrease value" key until a flashing
arrow (>) is displayed behind a device. The error is displayed in
text form behind this arrow.
If necessary, the flashing arrow may be selected via the selection
bar and the "Help" key pressed. Instead of the text, an error num-
ber is displayed. Press "Help" again to switch back to the text dis-
play.
Press one of the three "Automatic", "Center" or "Manual" mode
keys to quit the help menu.
When width measuring, the positions of the right and left support
beam, together with the relevant sensor signals, are evaluated.
When using a camera or wideband sensor no support beam is
featured. The position values of the right and left support beams
are therefore emulated (created artificially). In this event, an "E"
for Emulation is indicated after the terms "right support beam" and
"left support beam" in the error request display.
Additionally, the guiding criterion of the colour line sensor may be au-
tomatically taught. The guiding criterion to be scanned must be loca-
ted at the middle orange light spot position (set position). Press the
"Acknowledge" and "F1" keys simultaneously.
After approx.1 s. both keys may be cancelled. The prerequisite here
is that "Automatic teaching"is selected in the relevant colour line sen-
sor parameter. At this point, the relevant points in the sensor descrip-
tion should be reread.
7.5 Direct parameter selection
7.7 Guiding mode adoption
colour line sensor
H Page 28
All the main command station setting options and checking set-
tings are described in this section. The following settings are not
immediately required for the functioning of the system, although
some are recommended.
The special applications may be divided into two groups:
8.1 General device settings
8.2 Specific device settings
The term "general device" settings means those that do not apply to
an individual device but to all devices in that group.
The following menu options are all started according to the following
example:
Work through setup mode (see section 4.1) until you reach the
"System menu" window.
Position the selection bar on the required menu window, then
press "Acknowledge". The window is opened.
Quit setup mode
Various languages are available for operation purpoes. In the "Lan-
guage" menu window, the required language may be set. User-rele-
vant displays and the help menu are then displayed in the required
language.
If the "Language" menu window is open, the selection bar must be
positioned on the required language. Press Acknowledge to quit the
menu and store the language.
The service level is available in English only.
The "Service" menu contains a list of all important telephone nub-
mers and email addresses by country. In the event of problems or
questions arising, the relevant E+L branch may be contacted.
The "CAN Status" menu indicates if any message transmission er-
rors have occurred whereby the following messages may be differen-
tiated:
Warnings : Sending/receiving command station messages was
difficult and could only be performed successfully after
a further attempt.
Errors : A command station message could not be sent/recei-
ved.
Bus Off : The bus system was switched off due to a serious error.
Overruns : Messages received by the command station have been
lost.
8.1.2 Service centers
8.1.3 CAN status
8.1.1 User language
8.1 General device settings
8. Special
applications
H Page 29
REC : Internal Can counter for receive errors
TEC : Internal Can counter for transmission errors.
To assure that the command station functions perfectly, the operating
voltage must lie within a certain range. Via the "Check Power Supply"
menu the voltage waveform is represented as a scan on the display.
In addition, the lowest and highest measured values are stored and
represented in the top sector. The scan is continuously updated.
There are two possibilities of reading in the CAN network:
1. Rescan Cannet: if a change has been performed on the CAN net-
work (e.g. an additional device, new software), a rescan should be
performed.
2. Show Cannet: this is the general start window if parameters are to
be displayed and edited in the "EEPROM".
Save Cannet EEPROM: on completion of all settings on the com-
mand station, the former should be stored in the EEPROM: as such,
it is assured that settings will remain stored once the operating volta-
ge is switched off and shall also be available on restarting.
Menu "Webguider Info" displays all CAN details possible within this
group. This function is relevant for the E+L Service personnel only.
The device-specific settings depend on the devices used. First of all,
the required device must be selected in the "Show Cannet" menu
and then "HELP" pressed. Depending on which device was selected,
various menu options are available. The following list (section 8.2.1 to
8.2.10) shows all possible menu options that may appear.
On devices selected via this menu, the CAN LED lights up red. If
the menu is closed again, the CAN LED will light up green again.
8.2 Device-specific settings
8.1.5 Rescan Cannet/Show
Cannet/Save Cannet EE-
PROM
8.1.4 Operating voltage
monitoring
lowest
voltage
highest
voltage
Voltage waveshape
8.1.6 Service information
H Page 30
This menu permits the fast checking/setting of the device address.
On devices with a DIP-switch for the device address, this setting
of the device address is not possible. In this case, the device
address must be checked/set directly on the DIP switch.
Exception: if the device address 0 is set on the DIP switch, the
device address may also be set via the "Set Address" menu.
Use the "Increase/Decrease value" keys to set the group number
(Group).
Enter the device number (Device) via the "Increase/Decrease va-
lue" keys.
Press "Acknowledge" to quit the "Set Address" menu.
The default values are loaded for the device selected. Any settings in
the parameters of this device are thus lost in the process!
On certain sensors, there is an option of representing the signal wa-
veform (actual position value) of the sensor as a scan on the display.
The scan is continuously updated.
If several sensor scans are possible, the "F 1" key may be used to
switch between the individual scans.
Errors occurring in this device may be queried. The errors will be dis-
played in the reverse order. The last error to occur will be displayed
first of all.
All error messages that are theoretically possible on this device will
be displayed. Here, a differentiation is made beween the following er-
ror messages:
Global: errors that may occur on any device
Local: device-specific errors
General device properties (ID number, software number etc.) are dis-
played.
8.2.6 Device properties (Pro-
perties)
8.2.2 Load default values
(Set default)
8.2.3 Display sensor scan
8.2.4 Dispaly error messages
8.2.5 Possible error messages
(Possible errors)
8.2.1 Setting the device
address (Set address)
H Page 31
8.2.10 Jump back to main
menu (Main menu)
8.2.9 Reload stored parameter
values (Restore parame-
ters)
8.2.8 Reset
Use the "Service Functions" menu option to call up certain, one-off
actions such as "Calibrate camera", "Actuating element/support
beam initialisation run" etc. The following list indicates the most com-
mon menu options. Should a menu option appear on the command
station DO 200. display that is not mentioned here, information on the
said menu option may be found in the appropriate device description.
Menu option Function
camera cal. standard Standard camera calibration
camera cal. pattern Camera pattern calibration
piv frame calib. Actuating element initialisation run
support calibration Support beam initialisation run
save back parameter Reload stored parameter record
save parameter Store parameter record
user defind Numerical service entry
The actual process may only be initiated by this menu option. Prior
work must be performed as described in the relevant descriptions.
Basically it applies that the entire "Commissioning" section of the
relevant device must be performed.
The "Reset" menu option may be used to reset the guider. Parameter
changes are stored.
Use the "Restore Parameters" menu to reload the parameter values
originally stored. The parameter record of this device is overwritten.
Prerequisite to the restore command is that during commissioning
a "Save Cannet EEPROM" has once been performed.
On completion of the settings, use the "Main Menu" option to jump
back to the main menu.
During the self test a full command station hardware and software
test is performed.
Perform self test as follows:
Switch off the command station operating voltage.
Press and hold down the "manual" key.
Reconnect operating voltage.
First of all, a display test is performed whereby all display pixels are
triggered. The display will darken for a brief moment during which it
can be ascertained whether one or several pixels are defective.
8.2.11 Self test
8.2.7 Service functions
(Service function)
H Page 32
Erhardt + Leimer GmbH
Post box 10 15 40
D-86136 Augsburg
Telephone (0821) 24 35-0
Telefax (0821) 24 35-666
9. Technical data
Release "manual" key.
Following the display test, the display showsthe following test results:
"EEProm-Size" no. of EEProm memory bytes.
"Temperature" processor temperature on command station interior, it
is approx. 10 C higher than the ambient temperature.
"Power-Supply" the operating voltage must lie within the tolerance
range (see Technical Data).
"boot"/"soft" Basic software / program software.
"test. mem. at" Internal RAM memory.
If the memories are o.k., at the end the display indicates "Memory
ok".
Finally, a key and LED test is performed. All LEDs featured on the
command station light up.
Press all the command station keys one after the other (also keys
"F 1" to "F 4"). On pressing the keys, their LEDs will go out. Once
all keys have been pressed, the alarm display goes out as well.
The disappearing of the alarm display indicates the end of the self
test and the command station returns to normal operation.
Operating voltage
Nominal value 24 V DC
Nominal range 20-30 V DC
(incl. ripple)
Current input 200 mA
Ambient temperature 10 C to +50 C
Storage temperature - 25 C to +80 C
CAN bus level 5 V (potential-free)
CAN baud rate 250 kBaud
Weight approx. 0.5 kg
Dimensions see attached dimension sheet
Protection class
Command station in housing IP 54
Command station as built-in kit
(in built-in state) IP 54
Operation language German
English
French
Italian
Spanish
Portuguese
Japanese
Parameterisation language English
Technical data subject to modification without notice

E&l Do2000

Transféré par

Informations du document

Titre original

Copyright

Formats disponibles

Partager ce document

Partager ou intégrer le document

Options de partage

Avez-vous trouvé ce document utile ?

Ce contenu est-il inapproprié ?

Droits d'auteur :

Formats disponibles

E&l Do2000

Transféré par

Droits d'auteur :

Formats disponibles

e

Vous aimerez peut-être aussi