PROJECT:-M/S YKK INDIA,BAWAL(Haryana) BILL OF MATERIALS 31.05.2013 Unit Price Unit Total Unit Price Unit Total I PHASE - I : REMOVING WORKS. 1 POWER for MACHINE : 1.1 Removal the existing Power distribution panel PCC- 3 at Phase -I area(w:2400,h:2000,d:400) Job 1 - 12,500.00 12,500.00 - - 2 LIGHTING SYSTEM : - - 2.1 Removal the existing Lighting distribution panel LCC-1 at Phase -I area, after removing the Incoming and Outgoing cable terminations and storing the panel in a separate location. - - Incoming cable : 3.5c x 120 sq.mm Alu. Ar Cable - - Outgoing cables / Wires : 3R, 2.5 Sq.mm Copper flexible cable in conduit / Raceways. - 11 Circuits - - Outgoing cables / Wires : 3R, 4.0 Sq.mm Copper flexible cable in condduit / Raceways. - 3 Circuits Job 1 - 20,000.00 20,000.00 - - 2.2 Removal the existing Lighting distribution panels LCC- 2 at Phase - I area, after removing the Incoming and Outgoing cable terminations and storing the panel in a separate location. - - Incoming cable : 3.5c x 120 sq.mm Alu. Ar Cable - - Outgoing cables / Wires : 3R, 2.5 Sq.mm Copper flexible cable in conduit / Raceways. - 13 Circuits - - Outgoing cables / Wires : 3R, 4.0 Sq.mm Copper flexible cable in condduit / Raceways. - 8 Circuits - - Outgoing cables / Wires : 4c x 6.0 Sq.mm Copper cable in conduit / Raceways. - 1 Circuit Job 1 - 25,000.00 25,000.00 - - 2.3 Removal the existing Lighting distribution panels LCC- 3 at Phase - I area, after removing the Incoming and Outgoing cable terminations and storing the panel in a separate location. - - Incoming cable : 3.5c x 120 sq.mm Alu. Ar Cable - - Outgoing cables / Wires : 3R, 2.5 Sq.mm Copper flexible cable in conduit / Raceways. - 10 Circuits - - Outgoing cables / Wires : 3R, 4.0 Sq.mm Copper flexible cable in condduit / Raceways. - 4 Circuits - - Outgoing cables / Wires : 4c x 6.0 Sq.mm Copper cable in conduit / Raceways. - 1 Circuit Job 1 - 20,000.00 20,000.00 - - 2.4 Removing of the 50mm x 50 mm x 2400mm (Length) MS sheet steel Powder coated Race way covers for removing the lighting wirings laid in the raceways and storing them in a safe work place. Mtrs 1355 - 75.00 101,625.00 - - 2.5 Removing of the 3 runs of 2.5 Sq.mm Copper flexible wires in Race ways for lighting circuits, removing the terminations in the fittings and storing. Mtrs 2420 - 15.00 36,300.00 - - 2.6 Removing the Flourscent tube, Reflector and the cover of the light fixtures for disconnecting the circuit wires and storing them in a safe working place. Nos 365 - 125.00 45,625.00 - - 3 POWER SOCKET SYSTEM : - - 3.1 Removing the existing power socket wiring in 25mm dia GI pipe with 3runs of 4.0 Sq.mm copper wires from LCC panels - 1,2 & 3 which is clamped along the wall / RSJ Coloumns etc., Mtrs 665 - 30.00 19,950.00 - - 3.2 Removing the existing power socket wiring in 32mm dia GI pipe with 4c x 6 Sq.mm copper cable from LCC panels - 1,2 & 3 which is clamped along the wall / RSJ Coloumns etc., Mtrs 150 - 35.00 5,250.00 - - 3.3 Removing the existing 1 Gang, Single Phase 6/16A, receptacle mounted in Thermoplastic plate GI Box - Plug and socket outlets mounted over wall surface / RSJ Coloumns etc., Nos 1 - 75.00 75.00 Supply Installation Sr. No. Description Unit Qty 1 - 9 Unit Price Unit Total Unit Price Unit Total Supply Installation Sr. No. Description Unit Qty - - 3.4 Removing the existing 2 Gang, Single Phase 6/16A, receptacle mounted in Thermoplastic plate with GI Box - Plug and socket outlets mounted over wall surface / RSJ Coloumns etc., Nos 23 - 100.00 2,300.00 - - 3.5 Removing the existing Three Phase 63A, 5 Pin rotary type Industrial socket with 4P MCB and 20A, Single Phase rotary type industrial soccket with DP MCB in a powder coated enclosure box. Nos 4 - 200.00 800.00 - - 3.6 Finishing the surface of the existing Plug & Socket mounted area and repainting the surface and making the surface good. (In Civil Scope ) Nos 28 CIVIL SCOPE - - - 4 EMERGENCY & EXIT LIGHTING SYSTEM : - - 4.1 Removing the existing Emergency lights mounted over wall surface / Coloumns / From ceiling and storing in a safe workplace. Nos 34 - 125.00 4,250.00 - - 4.2 Removing the existing Emergency lighting wiring with 3 Runs of 2.5 Sq.mm copper wires in 25mm dia GI pipe / Raceways / clamped along the wall / RSJ Coloumns etc., Mtrs 500 - 30.00 15,000.00 - - 4.3 Removing the existing Exit lights / Exit Indicators mounted over wall surface / Coloumns / From ceiling and storing in a safe workplace. Nos 13 - 100.00 1,300.00 - - 4.4 Removing the existing Exit lighting wiring with 3 Runs of 2.5 Sq.mm copper wires laid in 25mm dia GI pipe / Raceways clamped along the wall / ceiling / RSJ Coloumns etc., Mtrs 345 - 30.00 10,350.00 - - II PHASE - I : SUPPLY & INSTALLATION WORKS. - - - - 1 POWER for MACHINE : - - 1.1 LV Power Panel : PP-1 - - Supply, Installation, Testing and Commissioning of 415V, 3Phase, 4 Wire sheet steel fabricated, dust and vermin proof, Cubicle, Indoor type, free standing floor mounted expandable type fabricated out of 1.6mm CRCA sheet steel complete with 200A, Aluminium Busbars, Adequate cable alley for terminating Incoming and Outgoing cables with detachable Gland plates, complete terminal block arrangement with ferrule markings, Space Heater, Proper ventillation arrangements complete with powder coated finish and comprising of., - - Incoming : 160A, 4P MCCB with microprocessor based O/C relay, with On/OFF and Phase Indication lamps. - - Meterings: Digital Multi function meter with 3 Nos 200/5A,15VA, Cl:1 CT, Control wirings and control MCB's (Schneider Power logic series : PM850) - - Busbars : 200A, 3 Phase Aluminium Busbars with heat shrikable coloured sleeves. - - Outgoings :16 Nos, 63A, TP&N MCB with 4R, 16 Sq.mm Copper wires wired to the outgoing terminal blocks at cable ally. Nos 1 227,200.00 227,200.00 12,500.00 12,500.00 - - 1.2 LV Power Panel : PP-2 - - Supply, Installation, Testing and Commissioning of 415V, 3Phase, 4 Wire sheet steel fabricated, dust and vermin proof, Cubicle, Indoor type, free standing floor mounted expandable type fabricated out of 1.6mm CRCA sheet steel complete with 250A, Aluminium Busbars, Adequate cable alley for terminating Incoming and Outgoing cables with detachable Gland plates, complete terminal block arrangement with ferrule markings, Space Heater, Proper ventillation arrangements complete with powder coated finish and comprising of., - - Incoming : 250AF/200AT, 4P MCCB with microprocessor based O/C relay, with On/OFF and Phase Indication lamps. - - 2 - 9 Unit Price Unit Total Unit Price Unit Total Supply Installation Sr. No. Description Unit Qty Meterings: Digital Multi function meter with 3 Nos 250/5A,15VA, Cl:1 CT, Control wirings and control MCB's (Schneider Power logic series : PM 850) - - Busbars : 250A, 3 Phase Aluminium Busbars with heat shrikable coloured sleeves. - - Outgoings :22 Nos, 63A, TP&N MCB with 4R, 16 Sq.mm Copper wires wired to the outgoing terminal blocks at cable ally. Nos 1 255,000.00 255,000.00 12,500.00 12,500.00 - - 1.3 LV Power Panel : PP-3 - - Supply, Installation, Testing and Commissioning of 415V, 3Phase, 4 Wire sheet steel fabricated, dust and vermin proof, Cubicle, Indoor type, free standing floor mounted expandable type fabricated out of 1.6mm CRCA sheet steel complete with 100A, Aluminium Busbars, Adequate cable alley for terminating Incoming and Outgoing cables with detachable Gland plates, complete terminal block arrangement with ferrule markings, Space Heater, Proper ventillation arrangements complete with powder coated finish and comprising of., - - Incoming : 100A, 4P MCCB with microprocessor based O/C relay, with On/OFF and Phase Indication lamps. - - Meterings: Digital Multi function meter with 3 Nos 100/5A,15VA, Cl:1 CT, Control wirings and control MCB's (Schneider Power logic series : PM 850) - - Busbars : 100A, 3 Phase Aluminium Busbars with heat shrikable coloured sleeves. - - Outgoings :9 Nos, 63A, TP&N MCB with 4R, 16 Sq.mm Copper wires wired to the outgoing terminal blocks at cable ally. Nos 1 203,000.00 203,000.00 11,500.00 11,500.00 - - 1.4 Supply and Installation of Feeder Box for LV Busbar Trunking system (Make: M/s EAE Cat no.KAP0605BB) Nos 36 3,100.00 111,600.00 650.00 23,400.00 - - 1.5 Supply, Installation, Testing and Commissioning of LV Busbar Trunking system ( Make: M/s EAE, Cat no.KAP0604) Nos 144 8,715.00 1,254,960.00 600.00 86,400.00 - - 1.6 Supply and Installation of End Box for LV Busbar trunking system (Make: M/s EAE, Cat no.KAP0605BS) Nos 36 3,100.00 111,600.00 300.00 10,800.00 - - 1.7 Supply, Installation of Tap Off Plug for the LV Busbar Trunking system (Make: M/s EAE Cat no.KAP16- KL123) Nos 192 1,500.00 288,000.00 150.00 28,800.00 - - 1.8 Supply and installation of suitable supporting Material with drop rod arrangement from roofing supports for the LV Busbar trunking system (The distance between supports should be maintained within 1500mm) Lot 1 150,000.00 150,000.00 15,000.00 15,000.00 - - 1.9 Supply and Laying of 10 Sq.mm Copper flexible cable for earthing from cable tray to the Busbar Trunking system along with the respective power cable. Mtrs 1835 92.00 168,820.00 20.00 36,700.00 1.10 Supply and tagging of cable tie for Wires Lot 1 3,500.00 3,500.00 2,500.00 2,500.00 - - 1.11 Supply, Laying, testing and Commissioning of the following 1.1kV Grade XLPE insulated, PVC sheathed , armoured cable in existing cable trays and clamping. - - a) 4c x 16 Sq.mm Cu XLPE Ar PVC cable Mtrs 1470 633.00 930,510.00 50.00 73,500.00 b) 3.5c x 50 Sq.mm Al XLPE Ar PVC cable Mtrs 315 226.00 71,190.00 75.00 23,625.00 c) 3.5c x 150 Sq.mm Al XLPE Ar PVC cable Mtrs 730 580.00 423,400.00 110.00 80,300.00 d) Supply and fixing of cable identification tags at both Panel and at load ends of the cable. Lot 1 5,000.00 5,000.00 2,500.00 2,500.00 e) Supply and Installation of supporting Material for LT Cables over Cable tray / from the roof level angular supports. Lot 1 5,000.00 5,000.00 3,500.00 3,500.00 - - 1.12 Supply and making terminations for the following 1.1kV Grade XLPE Insulated PVC sheathed cables using Double Compression cable glands, Copper / Aluminium Lugs, fastening with G.I hardwares with proper colour coded insulating sleeves at cable ends. - - a) 4c x 16 Sq.mm Cu XLPE Ar PVC cable Sets 36 350.00 12,600.00 100.00 3,600.00 b) 3.5c x 50 Sq.mm Al XLPE Ar PVC cable Sets 2 570.00 1,140.00 125.00 250.00 3 - 9 Unit Price Unit Total Unit Price Unit Total Supply Installation Sr. No. Description Unit Qty c) 3.5c x 150 Sq.mm Al XLPE Ar PVC cable Sets 4 1,095.00 4,380.00 175.00 700.00 - - 1.13 Supply and Installation of the following Hot dip Galvanized Perforated type cable tray including fittings such as coupling plates, Pre fabricated bends, Tee's , Reducers and Angular offset sections etc., - - a) 150mm x 50mm x 2.0mm (Thick) cable Tray Mtrs 125 538.00 67,250.00 125.00 15,625.00 b) 200mm x 50mm x 2.0mm (Thick) Cable Tray Mtrs 15 645.00 9,675.00 125.00 1,875.00 c) Supporting Material for Cable tray from exisitng roof level angles using G I threaded rods / angle frames, clamping arrangements etc., Lot 1 25,000.00 25,000.00 5,000.00 5,000.00 - - 2 LIGHTING SYSTEM : - - 2.1 LV Lighting Panel : LCC-1 & LCC-2 - - Supply, Installation, Testing and Commissioning of 415V, 3Phase, 4 Wire sheet steel fabricated, dust and vermin proof, Cubicle, Indoor type, free standing floor mounted expandable type fabricated out of 1.6mm CRCA sheet steel complete with 100A, Aluminium Busbars, Adequate cable alley for terminating Incoming and Outgoing cables with detachable Gland plates, complete terminal block arrangement with ferrule markings, Space Heater, Proper ventillation arrangements complete with powder coated finish and comprising of., - - Incoming : 100A, 4P MCCB with microprocessor based O/C relay, with On/OFF and Phase Indication lamps. - - Meterings: Digital Multi function meter with 3 Nos 100/5A,15VA, Cl:1 CT, Control wirings and control MCB's - - Busbars : 100A, 3 Phase Aluminium Busbars with heat shrikable coloured sleeves. - - Outgoings :21 Nos, 20A, DP MCB with 3R, 2.5 Sq.mm Copper wires wired to the outgoing terminal blocks at cable ally. (Each 7 Nos MCB Outgoings has to be segregated in separate chamber for each phase) - - Note : A separate chamber for outgoing circuits to be provided with 16Nos, 2 Way , 16A Modular switches as per enclosed SLD . Nos 2 198,200.00 396,400.00 11,500.00 23,000.00 - - 2.2 LV Lighting Panel : LCC-3 - - Supply, Installation, Testing and Commissioning of 415V, 3Phase, 4 Wire sheet steel fabricated, dust and vermin proof, Cubicle, Indoor type, free standing floor mounted expandable type fabricated out of 1.6mm CRCA sheet steel complete with 100A, Aluminium Busbars, Adequate cable alley for terminating Incoming and Outgoing cables with detachable Gland plates, complete terminal block arrangement with ferrule markings, Space Heater, Proper ventillation arrangements complete with powder coated finish and comprising of., - - Incoming : 100A, 4P MCCB with microprocessor based O/C relay, with On/OFF and Phase Indication lamps. - - Meterings: Digital Multi function meter with 3 Nos 100/5A,15VA, Cl:1 CT, Control wirings and control MCB's - - Busbars : 100A, 3 Phase Aluminium Busbars with heat shrikable coloured sleeves. - - Outgoings :25 Nos, 20A, DP MCB with 3R, 2.5 Sq.mm Copper wires wired to the outgoing terminal blocks at cable ally. (Each 9/8 Nos MCB Outgoings has to be segregated in separate chamber for each phase: Refer SLD) - - Note : A separate chamber for outgoing circuits to be provided with 16 Nos, 2 Way , 16A Modular switches as per enclosed SLD . Nos 1 197,000.00 197,000.00 11,500.00 11,500.00 - - 2.3 Supply, Testing , Installation and commissioning of 36W x 2 Industrial type Flourscent lamp with Reflector and tubes. Make : Phillips, Cat No: TMC 055(2x36W) EBT Nos 22 1,895.00 41,690.00 175.00 3,850.00 - - 2.4 Supply and fixing of supporting materials for lighting fixtures such as clamps and hardwares. Lot 1 4,000.00 4,000.00 2,000.00 2,000.00 - - 4 - 9 Unit Price Unit Total Unit Price Unit Total Supply Installation Sr. No. Description Unit Qty 2.5 Supply, Fixing and connecting of 2 Way, 16A, Modular type switch with 1 Module Plate and 1 Module Zinc Chromate MS Box. Make : MK . Nos 47 325.00 15,275.00 75.00 3,525.00 - - 2.6 Supply and laying of 3Runs, 2.5 Sq.mm FRLS PVC Insulated copper Wires in raceways for lighting wiring. Mtrs 5065 77.00 390,005.00 15.00 75,975.00 2.7 Tagging for Wires Lot 1 4,500.00 4,500.00 3,000.00 3,000.00 - - 2.8 Supply & Installation of 50 x 50 x 1.6mm (Thick) MS sheet steel fabricated, Powder coated Raceway for lighting wiring with detachable side cover provision. Mtrs 300 335.00 100,500.00 75.00 22,500.00 2.9 Supply and Installaiton of Fittings such as 'L' Bends , Tee's, and couplings for Raceway. Lot 1 15,000.00 15,000.00 5,000.00 5,000.00 2.10 Supply and Fixing of raceway supporting Material such as clamps, Threaded drop rods and Angular supports etc., Lot 1 25,000.00 25,000.00 7,500.00 7,500.00 - - 3 POWER SOCKET SYSTEM : - - 3.1 Supply and Installation of Power Socket outlet of 240V 2P+E 6A/16A 1 Gang with 1M odule Switch,2Module Socket, 4Module Plate and Zinc Chromate MS Box. Nos 27 504.00 13,608.00 75.00 2,025.00 3.2 Supplyand Installation of 3 Phase Power Socket outlet 63A, 415V 3P+E Plug and socket with 63A, TP MCB in metal clad enclosure. Nos 2 9,425.00 18,850.00 950.00 1,900.00 - - 3.3 Supply, Laying and Terminating of 3R, 4 Sq.mm FRLS PVC Insulated Copper flexible cable for Power socket outlets with suitable copper thimbles. Mtrs 985 111.00 109,335.00 15.00 14,775.00 3.4 Supply and fixing of Tagging materials for Wires Lot 1 2,000.00 2,000.00 2,000.00 2,000.00 - - 3.5 Supply, Laying, testing and Commissioning of the following 1.1kV Grade XLPE insulated, PVC sheathed , armoured cable in existing cable trays and clamping. - - a) 4c x 16 Sq.mm Cu XLPE Ar PVC cable) Mtrs 115 633.00 72,795.00 50.00 5,750.00 b) Supply and fixing of cable identification tags at both Panel and at load ends of the cable. Lot 1 1,580.00 1,580.00 500.00 500.00 c) Supply and Installation of supporting Material for LT Cables over Cable tray / from the roof level angular supports. Lot 1 3,500.00 3,500.00 2,000.00 2,000.00 - - 3.6 Supply and making terminations for the following 1.1kV Grade XLPE Insulated PVC sheathed cables using Double Compression cable glands, Copper Lugs, fastening with G.I hardwares with proper colour coded insulating sleeves at cable ends. - - a) 4c x 16 Sq.mm Cu XLPE Ar PVC cable Sets 4 350.00 1,400.00 100.00 400.00 - - 3.7 Supply and Laying of 25mm Dia, 1.6mm Thick G.I conduit pipe for 240V Power socket wiring with accessories such as Bends, Junction boxes, Couplings and saddles etc., Mtrs 895 195.00 174,525.00 30.00 26,850.00 3.8 Supply and Laying of 40mm Dia, 2.0mm Thick G.I conduit pipe for 415V Power socket wiring with accessories such as Bends, Junction boxes, Couplings and saddles etc., Mtrs 8 470.00 3,760.00 50.00 400.00 - - III PHASE - III : REMOVING WORKS at N2, S2 AREA: - - - - 1 POWER DISTRIBUTION FOR MACHINES : - - 1.1 Removing of the existing Bus Trunking system for machines and its supports mounted from roof level. - - a) 63A, 4P, BT No: 02, Fed from PP-12A Mtrs 48 - 150.00 7,200.00 b) 63A, 4P, BT No: 01, Fed from PP-12 Mtrs 12 - 150.00 1,800.00 c) 63A, 4P, BT No: 56, Fed from PP-12 Mtrs 21 - 150.00 3,150.00 d) 63A, 4P, BT No: 57, Fed from PP-12 Mtrs 12 - 150.00 1,800.00 e) 63A, 4P, BT No: 58, Fed from PP-12 Mtrs 21 - 150.00 3,150.00 f) 63A, 4P, BT No: 60, Fed from PP-12 Mtrs 0.5 - 150.00 75.00 g) 63A, 4P, BT No: 61, Fed from PP-12 Mtrs 21 - 150.00 3,150.00 h) 63A, 4P, BT No: 62, Fed from PP-12 Mtrs 21 - 150.00 3,150.00 i) 63A, 4P, BT No: 63, Fed from PP-12 Mtrs 12 - 150.00 1,800.00 j) 63A, 4P, BT No: 64, Fed from PP-12 Mtrs 21 - 150.00 3,150.00 k) 63A, 4P, BT No: 65, Fed from PP-12 Mtrs 12 - 150.00 1,800.00 l) 63A, 4P, BT No: 31, Fed from PP-11 Mtrs 18 - 150.00 2,700.00 m) 63A, 4P, BT No: 32, Fed from PP-11 Mtrs 15 - 150.00 2,250.00 n) 63A, 4P, BT No: 33, Fed from PP-11 Mtrs 6 - 150.00 900.00 o) 63A, 4P, BT No: 34, Fed from PP-11 Mtrs 18 - 150.00 2,700.00 5 - 9 Unit Price Unit Total Unit Price Unit Total Supply Installation Sr. No. Description Unit Qty p) 63A, 4P, BT No: 35, Fed from PP-11 Mtrs 15 - 150.00 2,250.00 q) 63A, 4P, BT No: 36, Fed from PP-11 Mtrs 6 - 150.00 900.00 r) 63A, 4P, BT No: 49, Fed from PP-11A Mtrs 9 - 150.00 1,350.00 s) 63A, 4P, BT No: 50, Fed from PP-11A Mtrs 30 - 150.00 4,500.00 t) 63A, 4P, BT No: 51, Fed from PP-11A Mtrs 9 - 150.00 1,350.00 u) 63A, 4P, BT No: 52, Fed from PP-11A Mtrs 9 - 150.00 1,350.00 v) 63A, 4P, BT No: 53, Fed from PP-11A Mtrs 30 - 150.00 4,500.00 w) 63A, 4P, BT No: 54, Fed from PP-11A Mtrs 30 - 150.00 4,500.00 x) 63A, 4P, BT No: 30&34, Fed from PP-10 Mtrs 30 - 150.00 4,500.00 427 - - 1.2 Removing of the existing 4c x 16 Sq.mm Al Ar cable feeding the bus trunking from cable tray / supporting from roof. Mtrs 1032 - 50.00 51,600.00 - - 1.3 Removing the terminations of 4c x 16 Sq.mm Aluminium ar cable at panel and at Bus Trunking end. Nos 50 - 100.00 5,000.00 - - 2 LIGHTING SYSTEM : - - 2.1 Removing of the 50mm x 50 mm x 2400mm (Length) MS sheet steel Powder coated Race way covers for removing the lighting wirings laid in the raceways and storing them in a safe work place. Mtrs 952 - 75.00 71,400.00 - - 2.2 Removing of the 3 runs of 2.5 Sq.mm Copper flexible wires in Race ways for lighting circuits, removing the terminations in the fittings and storing. Mtrs 2176 - 15.00 32,640.00 - - 2.3 Removing the Flourscent tube, Reflector and the cover of the light fixtures for disconnecting the circuit wires and storing them in a safe working place. Nos 336 - 125.00 42,000.00 - - IV PHASE - III : SUPPLY & INSTALL WORKS at PF ASSY AREA. - - - - 1 POWER for MACHINE : - - 1.1 Supply and Installation of Feeder Box for LV Busbar Trunking system (Make: M/s EAE Cat no.KAP0605BB) Nos 35 3,100.00 108,500.00 650.00 22,750.00 - - 1.2 Supply, Installation, Testing and Commissioning of LV Busbar Trunking system ( Make: M/s EAE, Cat no.KAP0604) Nos 181 8,715.00 1,577,415.00 600.00 108,600.00 - - 1.3 Supply and Installation of End Box for LV Busbar trunking system (Make: M/s EAE, Cat no.KAP0605BS) Nos 35 3,100.00 108,500.00 300.00 10,500.00 - - 1.4 Supply, Installation of Tap Off Plug for the LV Busbar Trunking system (Make: M/s EAE Cat no.KAP16- KL123) Nos 235 1,500.00 352,500.00 150.00 35,250.00 - - 1.5 Supply and installation of suitable supporting Material with drop rod arrangement from roofing supports for the LV Busbar trunking system (The distance between supports should be maintained within 1500mm) Lot 1 185,000.00 185,000.00 20,000.00 20,000.00 - - 1.6 Supply and Laying of 10 Sq.mm Copper flexible cable for earthing from cable tray to the Busbar Trunking system along with the respective power cable. Mtrs 1835 92.00 168,820.00 20.00 36,700.00 1.7 Supply and tagging of cable tie for Wires Lot 1 3,500.00 3,500.00 2,500.00 2,500.00 - - 1.8 Supply, Laying, testing and Commissioning of the following 1.1kV Grade XLPE insulated, PVC sheathed , armoured cable in existing cable trays and clamping. - - a) 4c x 16 Sq.mm Cu XLPE Ar PVC cable Mtrs 1870 633.00 1,183,710.00 50.00 93,500.00 - - b) Supply and fixing of cable identification tags at both Panel and at load ends of the cable. Lot 1 3,500.00 3,500.00 2,000.00 2,000.00 - - c) Supply and Installation of supporting Material for LT Cables over Cable tray / from the roof level angular supports. Lot 1 4,000.00 4,000.00 3,500.00 3,500.00 - - 6 - 9 Unit Price Unit Total Unit Price Unit Total Supply Installation Sr. No. Description Unit Qty 1.9 Supply and making terminations for the following 1.1kV Grade XLPE Insulated PVC sheathed cables using Double Compression cable glands, Copper Lugs, fastening with G.I hardwares with proper colour coded insulating sleeves at cable ends. - - a) 4c x 16 Sq.mm Cu XLPE Ar PVC cable Sets 38 350.00 13,300.00 100.00 3,800.00 - - 1.10 Supply and Installation of the following Hot dip Galvanized Perforated type cable tray including fittings such as coupling plates, Pre fabricated bends, Tee's , Reducers and Angular offset sections etc., - - a) 150mm x 50mm x 2.0mm (Thick) cable Tray Mtrs 95 538.00 51,110.00 125.00 11,875.00 b) 200mm x 50mm x 2.0mm (Thick) Cable Tray Mtrs 25 645.00 16,125.00 125.00 3,125.00 c) Supporting Material for Cable tray from exisitng roof level angles using G I threaded rods / angle frames, clamping arrangements etc., Lot 1 17,000.00 17,000.00 3,000.00 3,000.00 - - 2 LIGHTING SYSTEM : - - 2.1 Supply, Testing , Installation and commissioning of 36W x 2 Industrial type Flourscent lamp with Reflector and tubes. Make : Phillips, Cat No: TMC 055(2x36W) EBT Nos 20 1,895.00 37,900.00 175.00 3,500.00 - - 2.2 Supply and fixing of supporting materials for lighting fixtures such as clamps and hardwares. Lot 1 3,500.00 3,500.00 2,000.00 2,000.00 - - 2.3 Supply, Fixing and connecting of 2 Way, 16A, Modular type switch with 1 Module Plate and 1 Module Zinc Chromate MS Box. Make : MK . Nos 60 325.00 19,500.00 75.00 4,500.00 - - 2.4 Supply and laying of 3Runs, 2.5 Sq.mm FRLS PVC Insulated copper Wires in raceways for lighting wiring. Mtrs 9860 77.00 759,220.00 15.00 147,900.00 2.5 Tagging for Wires Lot 1 5,000.00 5,000.00 3,500.00 3,500.00 - - 2.6 Supply & Installation of 50 x 50 x 1.6mm (Thick) MS sheet steel fabricated, Powder coated Raceway for lighting wiring with detachable side cover provision. Mtrs 115 335.00 38,525.00 75.00 8,625.00 - - 2.7 Supply and Installaiton of Fittings such as 'L' Bends , Tee's, and couplings for Raceway. Lot 1 10,000.00 10,000.00 4,000.00 4,000.00 - - 2.8 Supply and Fixing of raceway supporting Material such as clamps, Threaded drop rods and Angular supports etc., Lot 1 20,000.00 20,000.00 6,500.00 6,500.00 - - V PHASE - III : REMOVING WORKS at N1, S1 AREA: - - - - 1 POWER DISTRIBUTION FOR MACHINES : - - 1.1 Removing of the existing Bus Trunking system for machines and its supports mounted from roof level. - - a) 63A, 4P, BT No: 03, Fed from PP-9A Mtrs 15 - 150.00 2,250.00 b) 63A, 4P, BT No: 04, Fed from PP-9A Mtrs 12 - 150.00 1,800.00 c) 63A, 4P, BT No: 5, Fed from PP-9A Mtrs 12 - 150.00 1,800.00 d) 63A, 4P, BT No: 6, Fed from PP-9A Mtrs 15 - 150.00 2,250.00 e) 63A, 4P, BT No: 7, Fed from PP-10 Mtrs 18 - 150.00 2,700.00 f) 63A, 4P, BT No: 17, Fed from PP-10A Mtrs 1 - 150.00 150.00 g) 63A, 4P, BT No: 15, Fed from PP-9A Mtrs 12 - 150.00 1,800.00 h) 63A, 4P, BT No: 16, Fed from PP-9A Mtrs 12 - 150.00 1,800.00 i) 63A, 4P, BT No: 13, Fed from PP-9A Mtrs 15 - 150.00 2,250.00 j) 63A, 4P, BT No: 14, Fed from PP-9A Mtrs 15 - 150.00 2,250.00 k) 63A, 4P, BT No: 12, Fed from PP-9 Mtrs 9 - 150.00 1,350.00 l) 63A, 4P, BT No: 37, Fed from PP-9A Mtrs 9 - 150.00 1,350.00 m) 63A, 4P, BT No: 18, Fed from PP-10A Mtrs 36 - 150.00 5,400.00 n) 63A, 4P, BT No: 38, Fed from PP-9A Mtrs 18 - 150.00 2,700.00 o) 63A, 4P, BT No: 19, Fed from PP-10A Mtrs 30 - 150.00 4,500.00 p) 63A, 4P, BT No: 01, Fed from PP-9 Mtrs 18 - 150.00 2,700.00 q) 63A, 4P, BT No: 02, Fed from PP-9 Mtrs 12 - 150.00 1,800.00 r) 63A, 4P, BT No: 08, Fed from PP-9 Mtrs 15 - 150.00 2,250.00 s) 63A, 4P, BT No: 09, Fed from PP-9 Mtrs 15 - 150.00 2,250.00 t) 63A, 4P, BT No: 10, Fed from PP-9 Mtrs 15 - 150.00 2,250.00 u) 63A, 4P, BT No: 11, Fed from PP-9 Mtrs 9 - 150.00 1,350.00 v) 63A, 4P, BT No: 40, Fed from PP-9 Mtrs 18 - 150.00 2,700.00 w) 63A, 4P, BT No: 16, Fed from PP-10 Mtrs 15 - 150.00 2,250.00 x) 63A, 4P, BT No: 29, Fed from PP-9 Mtrs 15 - 150.00 2,250.00 y) 63A, 4P, BT No: 37, Fed from PP-11 Mtrs 18 - 150.00 2,700.00 z) 63A, 4P, BT No: 25, Fed from PP-10 Mtrs 18 - 150.00 2,700.00 aa) 63A, 4P, BT No: 21, Fed from PP-10 Mtrs 18 - 150.00 2,700.00 7 - 9 Unit Price Unit Total Unit Price Unit Total Supply Installation Sr. No. Description Unit Qty ab) 63A, 4P, BT No: 22, Fed from PP-10 Mtrs 12 - 150.00 1,800.00 ac) 63A, 4P, BT No: 23, Fed from PP-10 Mtrs 18 - 150.00 2,700.00 ad) 63A, 4P, BT No: 24, Fed from PP-10 Mtrs 18 - 150.00 2,700.00 ae) 63A, 4P, BT No: 27, Fed from PP-10 Mtrs 6 - 150.00 900.00 af) 63A, 4P, BT No: 28, Fed from PP-10 Mtrs 9 - 150.00 1,350.00 486 - - - - 1.2 Removing of the existing 4c x 16 Sq.mm Al Ar cable feeding the bus trunking from cable tray / supporting from roof. Mtrs 1675 - 50.00 83,750.00 - - 1.3 Removing the terminations of 4c x 16 Sq.mm Aluminium ar cable at panel and at Bus Trunking end. Nos 64 - 100.00 6,400.00 - - 2 LIGHTING SYSTEM : - - 2.1 Removing of the 50mm x 50 mm x 2400mm (Length) MS sheet steel Powder coated Race way covers for removing the lighting wirings laid in the raceways and storing them in a safe work place. Mtrs 1940 - 75.00 145,500.00 - - 2.2 Removing of the 3 runs of 2.5 Sq.mm Copper flexible wires in Race ways for lighting circuits, removing the terminations in the fittings and storing. Mtrs 4290 - 15.00 64,350.00 - - 2.3 Removing the Flourscent tube, Reflector and the cover of the light fixtures for disconnecting the circuit wires and storing them in a safe working place. Nos 588 - 125.00 73,500.00 - - VI PHASE - III : SUPPLY & INSTALLATION WORKS at PF CHAIN AREA. - - - - 1 POWER for MACHINE : - - 1.1 Supply and Installation of Feeder Box for LV Busbar Trunking system (Make: M/s EAE Cat no.KAP0605BB) Nos 24 3,100.00 74,400.00 650.00 15,600.00 - - 1.2 Supply, Installation, Testing and Commissioning of LV Busbar Trunking system ( Make: M/s EAE, Cat no.KAP0604) Nos 107 8,715.00 932,505.00 600.00 64,200.00 - - 1.3 Supply and Installation of End Box for LV Busbar trunking system (Make: M/s EAE, Cat no.KAP0605BS) Nos 24 3,100.00 74,400.00 300.00 7,200.00 - - 1.4 Supply, Installation of Tap Off Plug for the LV Busbar Trunking system (Make: M/s EAE Cat no.KAP16- KL123) Nos 136 1,500.00 204,000.00 150.00 20,400.00 - - 1.5 Supply and installation of suitable supporting Material with drop rod arrangement from roofing supports for the LV Busbar trunking system (The distance between supports should be maintained within 1500mm) Lot 1 115,000.00 115,000.00 12,500.00 12,500.00 - - 1.6 Supply and Laying of 10 Sq.mm Copper flexible cable for earthing from cable tray to the Busbar Trunking system along with the respective power cable. Mtrs 1145 92.00 105,340.00 20.00 22,900.00 1.7 Supply and tagging of cable tie for Wires Lot 1 3,500.00 3,500.00 2,500.00 2,500.00 - - 1.8 Supply, Laying, testing and Commissioning of the following 1.1kV Grade XLPE insulated, PVC sheathed , armoured cable in existing cable trays and clamping. - - a) 4c x 16 Sq.mm Cu XLPE Ar PVC cable Mtrs 1165 633.00 737,445.00 50.00 58,250.00 b) Supply and fixing of cable identification tags at both Panel and at load ends of the cable. Lot 1 3,500.00 3,500.00 2,000.00 2,000.00 c) Supply and Installation of supporting Material for LT Cables over Cable tray / from the roof level angular supports. Lot 1 4,000.00 4,000.00 3,500.00 3,500.00 - - 1.9 Supply and making terminations for the following 1.1kV Grade XLPE Insulated PVC sheathed cables using Double Compression cable glands, Copper Lugs, fastening with G.I hardwares with proper colour coded insulating sleeves at cable ends. - - a) 4c x 16 Sq.mm Cu XLPE Ar PVC cable Sets 24 350.00 8,400.00 100.00 2,400.00 - - 8 - 9 Unit Price Unit Total Unit Price Unit Total Supply Installation Sr. No. Description Unit Qty 1.10 Supply and Installation of the following Hot dip Galvanized Perforated type cable tray including fittings such as coupling plates, Pre fabricated bends, Tee's , Reducers and Angular offset sections etc., - - a) 150mm x 50mm x 2.0mm (Thick) cable Tray Mtrs 45 538.00 24,210.00 125.00 5,625.00 b) Supporting Material for Cable tray from exisitng roof level angles using G I threaded rods / angle frames, clamping arrangements etc., Lot 1 10,000.00 10,000.00 5,000.00 5,000.00 - - 2 LIGHTING SYSTEM : - - 2.1 Supply, Fixing and connecting of 2 Way, 16A, Modular type switch with 1 Module Plate and 1 Module Zinc Chromate MS Box. Make : MK . Nos 60 325.00 19,500.00 75.00 4,500.00 - - 2.2 Supply and laying of 3 Runs, 2.5 Sq.mm FRLS PVC Insulated copper Wires in raceways for lighting wiring. Mtrs 9965 77.00 767,305.00 15.00 149,475.00 2.3 Tagging for Wires Lot 1 5,000.00 5,000.00 3,500.00 3,500.00 - - 2.4 Supply & Installation of 50 x 50 x 1.6mm (Thick) MS sheet steel fabricated, Powder coated Raceway for lighting wiring with detachable side cover provision. Mtrs 110 335.00 36,850.00 75.00 8,250.00 - - 2.5 Supply and Installation of Fittings such as 'L' Bends , Tee's, and couplings for Raceway. Lot 1 10,000.00 10,000.00 4,000.00 4,000.00 - - 2.6 Supply and Fixing of raceway supporting Material such as clamps, Threaded drop rods and Angular supports etc., Lot 1 15,000.00 15,000.00 5,000.00 5,000.00 - - 3.0 MISCELLANEOUS : - - - - 3.1 Charges for providing scaffolding / Ladder for removing and Installation works. Lot 1 - - 150,000.00 150,000.00 Total: 13,756,528.00 2,781,590.00 (Materials prices must be follow as per terms & conditons) ADD SERVICE TAX ON INSTALLATION@12.36% 343,804.52 Grand Total 13,756,528.00 3,125,394.52 TOTAL(SUPPLY+INSTALLATION) 16,881,922.52 9 - 9