Technical Specification Sheet: SAG KUPANG Modification List

1 of 20
Page :
Job No. : J 11-011
Document No. :
Project : SAG KUPANG MODIFICATION Revision : 0
Client Name : PT SARANA AGRA GEMILANG ( SAG ) / INDONESIA Date : 9-Mar-2011
SAG KUPANG Modification List
Group 01_Cement Mill Department
541 Cement Department
- Water Spray into Cement Mill consisted of :
521 Clinker Transport from Storage
- Raw mat. Feeded for Cement Mill
Group 02_Kiln Feeding System and Kiln System
361 CF-Silo
- Raw Meal Feeder
421 Preheater
- Belt Bucket to be replace the existing( Standby 1 set )
441 Cooler Department
- Cooler Modification and replace grate plate
- Addition upgrade primary air fan
Group 03_Raw Mill Department
341 Raw Mill Department
- Hot Gas Generator for Raw mill during Kiln Shut down
- Replace new Nozzle for CT and hose ( Water spray into Cooling Tower )
152 Mix Storage
163 Raw Material Transport
331 Raw Mill Feed Silo
- Install Raw Mat bin and 4 feeders set and re-arrange for raw mat. Transport
Group 04_Coal Mill Department
461 Coal Mill Department
- Raw Coal Feeder
- Coal dust feeder : main Burner and Precalciner
- CO
2
System
Group 05_Packing Department
641 Packing Department
- New Packer installation
TECHNICAL SPECIFICATION SHEET
Index Department List
2 of 20
Page :
Job No. : J 11-011
Document No. : 01-23-01-001
1 521.220 1 Rubber Belt Conveyor Modify the existing belt
Maker / Type CEMTECH
Belt Width mm.
Centre Distance m. 107
Inclination deg
Lifting Hight m.
Capacity t/h
Belt Speed m/sec
Drive Shaft Speed rpm
Motor Size kW 18.5
Power Consumption kW
1 Electrical Motor kW
1 Gear Unit type
1 Speed Monitor yes/no
4 Wire-Operate Emergency Stop yes/no
1 Belt Dift. SW yes/no
2 521.600 1 Rubber Belt Conveyor ( Reversible )
Belt Width mm. 650
Centre Distance m. 4.5
Inclination deg 0
Lifting Height m. 0
Capacity t/h 100
Belt Speed m/sec 1.1
Motor Size kW 7.5
1 Gear Unit type
1 Moving mechanism
Rail inside size mm. 1250
Forward speed m/min 12
Moving distance m. 0-4
Moving power kW 0.75
3 521.610 1 Limestone Silo
Storage capacity t
Volume m3 100
Diameter m 4.8
Heights: m 8.5
Outlet mm x mm 600 x 1200
4 521.620 1 Rod Gate
Type / Design *
Size : mm x mm 600 x 1200
5 521.630 1 Belt Weigher
Make / Supplier
Type / Design *
Flow rate - range t/h - t/h 0-30
Belt width mm 800
Conveying speed - range m/s - m/s
Material bed height mm
Center distance m 4
Accuracy at nominal capacity %
Accuracy over full range %
Repeatability %
Load cell overload protection yes / no
Motor power required kW 1.5
Installed motor power kW
521_Clinker & Gypsum Bin
Remark No. Machine Code
Cemtech
Design Criteria
Weight
(kg)
Unit Price Q'ty Description / Specification Unit
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Job No. : J 11-011
Document No. : 01-23-01-001
521_Clinker & Gypsum Bin
Cemtech
Design Criteria
Weight
(kg)
Motor speed 1/min
6 521.640 1 Bag filter
Type / Design CEMTECH
Filtering Area m
2
81
Flow Volume m
3
/h 146
Comp. Air consumption Nm
3
/min 17
Pressure of comp. Air bar 7
1 Dedusting
1 Bag Filter fan
Type / Design CEMTECH
Volume m
3
/h 146
Differentail Pressure Total mmH
2
O 26.5
Impeller mm. 500
Motor Size kW 7.5
7 521.700 1 Set of Chute
TOTAL
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Page :
Job No. : J 11-011
Document No. : 01-23-01-001
1 541.800 1 Water Spray System Modify the existing belt
Maker / Type Cemtech
Type / Design *
Water for cooling at inlet m3/h 1000
Water for cooling at outlet m3/h 1300
Water Supply total m3/h 2500
Air compressor bar 3
Compressed air for cleaning of
nozzle at inlet pressure 1 Bar Pe Nm3/h 3.333
Compressed air supply Nm3/h 6.666
1 Water Pump
2 Regulator Valve
2 Water tank with loating swith
1 Temperature sensor
2 Piping with accessories
Cemtech
Design Criteria
Weight
(kg)
541_Cement Mill Department
TOTAL
5 of 20
Page :
Job No. : J 11-011
Document No. : 02-23-01-001
1 361.500 1 Bucket Elevator
Maker / Type
Material handled
Density t/m3 0.7
Bucket Width mm. 500
Center Distance m. 55.3
Conveying Capacity (normal) t/h 100
Conveying Capacity (max.) t/h
Temperature ( Operated.) deg.C
Drive Unit
- Motor kW 37
- Gear
- Input Coupling
- Output Coupling
Service Drive
- Geared Motor kW -
2 361.510 1 Air Slides
Maker / Type
Material handled
Temperature ( Operated.) deg.C 100
Temperature ( Max.) deg.C 120
Conveying Capacity ( normal) t/h 85
Conveying Capacity ( Max.) t/h 100
Air slide Slope deg. 8
Air slide Size mm. 400
Air slide length m. 7
1 Air Slides Fan
Maker / Type
Air flow m3/min 40
Differential Pressure mbar 30
Fan motor ( Installed) kW 2.2
Motor Speed rpm
3 361.520 1 Flow Meter
Maker / Type HASLER
Type / Design * FLOW 40
Grain size (Max.) mm. <1
Bulk Density t/m3 0.7
Material temperature deg.C <130
Moisture % <1
Control Range 1 : 5
Capacity max m3/h 300
Flow rate t/h 100
4 361.530 1 Air Slides
Maker / Type
Material handled
Conveying Capacity ( normal) t/h 65
Air slide Slope deg. 8
Air slide Size mm. 630
Air slide length m. 7.45
1 Air Slides Fan
Maker / Type
Air flow m3/min 40
Differential Pressure mbar 30
Fan motor ( Installed) kW 2.2
Motor Speed rpm
5 361.540 1 Change Over Gate
Make / Supplier m3
Type / Design *
Width m 0.4
Length m 0.8
361_CF Silo and Kiln Feed
Unit Price Remark No. Machine Code
Cemtech
Design Criteria
Weight
(kg)
Q'ty Description / Specification Unit
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Job No. : J 11-011
Document No. : 02-23-01-001
Unit Price Remark No. Machine Code
Cemtech
Design Criteria
Weight
(kg)
Q'ty Description / Specification Unit
Height m 0.7
Drive
Motor kW 0.37
TOTAL
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Job No. : J 11-011
Document No. : 02-23-01-001
1 421.500 1 Bucket Elevator
Maker / Type
Material handled
Density t/m3
Bucket Width mm. 500
Center Distance m. 74
Conveying Capacity (max.) t/h
Temperature ( Operated.) deg.C
Drive Unit
- Motor kW 30
- Gear
- Input Coupling
- Output Coupling
Service Drive
- Geared Motor kW
Make / Supplier m3
Type / Design *
Width m 0.4
Length m 0.8
Height m 0.7
Drive
Motor kW 0.37
Cemtech
Design Criteria
Weight
(kg)
Unit Price Q'ty Description / Specification Unit No. Machine Code
TOTAL
421_Preheater
Remark
8 of 20
Page :
Job No. : J 11-011
Document No. : 02-23-01-001
1 421.400 1 Grate Cooler
Maker / Type CT
Material handled
Capacity t/d
Grate width mm. 2400
Grate area m2 4.68
Compress air m3/h 1
80 Grate Plate
5 Air Box Beam with support
2 Flap for Fan
No. Machine Code
TOTAL
441_Cooler Department
Remark
Cemtech
Design Criteria
Weight
(kg)
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Job No. : J 11-011
Document No. : 03-23-01-001
Make / Supplier
Type / Design *
Width m 0.4
Length m 0.8
Height m 0.7
Drive
1 Motor kW 0.37
2 152.310 1 Rubber Belt Conveyor Modify the existing
Maker / Type CEMTECH belt by add inclination
Type / Design *
Belt Width mm. 650
Inclination deg 11
Lifting Hight m. 15.5
Capacity t/h 30-150
Belt Speed m/sec 0.32-1.6
Motor Size kW 18.5
1 Gear Unit type
1 Speed Monitor yes/no yes
4 Wire-Operate Emergency Stop yes/no yes
1 Belt Dift. SW yes/no yes
3 152.360 1 Rubber Belt Conveyor
Type / Design *
Belt Width mm. 650
Inclination deg 0
Lifting Height m. 0
Capacity t/h 30-150
Motor Size kW 11
1 Gear Unit type
4 152.370 1 Rubber Belt Conveyor
Type / Design *
Belt Width mm. 650
Inclination deg 0
Lifting Height m. 0
Capacity t/h 30-150
Motor Size kW 5.5
1 Gear Unit type
5 152.380 1 Bag Filter
Type / Design *
Filtering Area m
2
20
Flow Volume m3/min 40
Cemtech
Design Criteria
Weight
(kg)
Unit Price Q'ty Description / Specification Unit Remark No. Machine Code
152_Mix Storage
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Job No. : J 11-011
Document No. : 03-23-01-001
Cemtech
Design Criteria
Weight
(kg)
Comp. Air consumption Nm3/min 5
1 Fan
Type / Design *
Volume m3/min 15
Differentail Pressure Total mbar 30
Impeller mm. 400
1 Motor Size kW 2.2
TOTAL
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Job No. : J 11-011
Document No. : 03-23-01-001
1 163.030 1 Rubber Belt Conveyor Modify the existing belt
Maker / Type CEMTECH by increase capacity
Type / Design *
Belt Width mm. 800
Inclination deg 11
Lifting Height m. 26.44
Capacity t/h 350
Belt Speed m/sec
Motor Size kW 90
1 Gear Unit type
Make / Supplier CEMTECH
Type / Design *
Width m 0.4
Length m 0.8
Height m 0.7
Drive
Motor kW 0.37
3 163.100 1 Rubber Belt Conveyor ( Reversible )
Type / Design *
Belt Width mm. 800
Inclination deg 0
Lifting Hight m. 0
Capacity t/h 280
Motor Size kW 5.5
1 Gear Unit type
10 163.110 1 Bag Filter
Type / Design *
Filtering Area m
2
20
Flow Volume m3/min 40
Comp. Air consumption Nm3/min 5
1 Fan
Type / Design *
Volume m3/min 15
Differentail Pressure Total mbar 30
Impeller mm. 400
1 Motor Size kW 2.2
TOTAL
163_Raw Material Transport
Cemtech
Design Criteria
Weight
(kg)
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Job No. : J 11-011
Document No. : 03-23-01-001
1 331.200 1 Hi-Grade Limestone Silo
Capacity m3 300
Size :
Dia. m 7
Height m 16
2 331.210 1 Rod Gate CEMTECH
Maker / Type
Type / Design *
3 331.220 1 Belt Weigh Feeder
Make / Supplier HASLER
Type / Design * GRAVIT 1000
Material Limestone
Grain Size mm <120
Bulk Density t/m
3
1.4
Mat. Temperature
O
c ambient
Moisture Content % <5
Ambient Temperature
O
c
Control Range 1:10
Flow rate - range t/h - t/h 10 - 100
Belt width mm 1000
Inlet mm x mm 600 x 1200
Middle Inlet/Outlet mm 1900
Center distance mm 2550
4 331.010 1 Mix Limestone/Clay Silo Modify cone
Capacity m3 300
Size :
Dia. m 7
Height m 16
5 331.230 1 Rod Gate
Type / Design *
Material Clay
Grain Size mm <80
Bulk Density t/m
3
1.4
Mat. Temperature
O
c ambient
Ambient Temperature
O
c
Control Range 1:10
Flow rate - range t/h - t/h 2 - 20
Belt width mm 1000
7 331.050 1 Iron Ore Silo Modify cone
Capacity m3 50
Size :
Dia. m 3.5
Height m 11
Cemtech
Design Criteria
Weight
(kg)
331_Raw Mill Feed Silo
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Job No. : J 11-011
Document No. : 03-23-01-001
Cemtech
Design Criteria
Weight
(kg)
8 331.250 1 Rod Gate
Type / Design *
Material Iron Ore
Grain Size mm <50
Bulk Density t/m
3
1.4
Mat. Temperature
O
c ambient
Ambient Temperature
O
c
Control Range 1:10
Flow rate - range t/h - t/h 0 , 5 -5
Belt width mm 1000
10 331.270 1 Silica Sand Silo
Capacity m3 30
Size :
Dia. m 3.5
Height m 6
11 331.280 1 Rod Gate
Type / Design *
Material Silica
Grain Size mm <20
Bulk Density t/m
3
1.4
Mat. Temperature
O
c ambient
Ambient Temperature
O
c
Control Range 1:10
Flow rate - range t/h - t/h 0 , 5 -5
Belt width mm 1000
13 331.100 1 Belt Conveyor Modify the existing belt
Maker / Type (added belt distance)
Belt Width mm. 650
Inclination deg 0
Lifting Hight m. 1
Capacity t/h 150
Belt Speed m/sec
Motor Size kW 5.5
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Job No. : J 11-011
Document No. : 03-23-01-001
Cemtech
Design Criteria
Weight
(kg)
1 Geared Unit Type
TOTAL
15 of 20
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Job No. : J 11-011
Document No. : 03-23-01-001
1 341.275 1 Nozzle ( Water spray into Cooling Tower )
Type / Design *
2 341.500 1 Double Flap Valve
Type / Design *
Size :
Width m
Length m
Height m
Drive unit
Pneumatic bar
3 341.100 1 Rubber Belt Conveyor Modify Existing
Belt Width mm.
Inclination deg 13
Capacity t/h 20
Motor Size kW 4
1 Gear Unit type
4 341.510 1 Hot Gas Generator
Type / Design *
1 Combustion chamber
1 Burner RMS 50 / 2A
- Rating KW 1236 - 5170
- Motor power KW 13.5
- Burner control LAL 2.25
- Oil pump T2C
- Oil preheater WEV 3/01
- Temperature modulating controller KS 407
- Thermocouple PT 100
1 Oil daily tank with preheater L 2500
1 Dilution throttle damper mm 1000
2 Throttle valve Dia. mm. 1000
4 Compensator Dia. mm. 1000
1 Hot gas duct to Raw Mill
5 341.520 1 Drag chain conveyor
Material handled Raw meal dust
Density t/m3 0.4
Chain width mm. 280
Center distance m. 20
Inclination deg. 0
Motor ( Installed) kW 7.5
Type / Design *
Width m 0.4
Length m 0.8
Unit
Cemtech
Design Criteria
Weight
(kg)
341_Raw Mill Department
Remark No. Machine Code Unit Price Q'ty Description / Specification
16 of 20
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Job No. : J 11-011
Document No. : 03-23-01-001
Unit
Cemtech
Design Criteria
Weight
(kg)
Remark No. Machine Code Unit Price Q'ty Description / Specification
Height m 0.7
Drive
Motor kW 0.37
TOTAL
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Job No. : J 11-011
Document No. : 04-23-01-001
1 461.005 1 Raw Coal Silo Modify the existing
Capacity m3 by enlarge the outlet
Size :
Dia. m
Height m
2 461.600 1 Rod Gate
Type / Design *
3 461.610 1 Drag Link Feeder
Type / Design *
Material handled Coal
Link width mm 800
Inlet opening mm x mm
Outlet Opening mm x mm
Motor site kw
4 461.440 2 Coal Hopper for Kiln Outlet & Calciner Modify Existing Cone
Capacity m3 25
Size :
Dia. m 2.5
Height m 9
Outlet dia.
5 461.620 1 Dosing Feeding System
Maker / Type HASLER
Moisture Content % 0.5 - 3
Maximum Feeding Rate t/h 6
Minimum Feeding Rate t/h 0.6
No. of Collection Points 1
No. of Feeding Points 1
Turndown ratio 10 : 1
Accuracy % 0.5
1 Valve
1 Flexible connections
1 Airlock Hopper
1 Feeding Hopper
1 Agitator
6 461.630 1 Dosing Feeding System
Maker / Type HASLER
Moisture Content % 0.5 - 3
Maximum Feeding Rate t/h 6
Minimum Feeding Rate t/h 0.6
No. of Collection Points 1
No. of Feeding Points 1
Turndown ratio 10 : 1
Accuracy % 0.5
1 Valve
1 Flexible connections
1 Airlock Hopper
1 Feeding Hopper
1 Agitator
7 461.650 1 CO2 Fire Fighting Equipment
Cemtech
Design Criteria
Weight
(kg)
TOTAL
461_Coal Mill Department
1 of 4 Page :
Job No. : J 11-011
Document No. : 05-23-01-001
Project : SAG KUPANG MODIFICATION Revision : C
1 642.010 1 Change Over Gate 300
Type / Design * CT 300
2 642.020 1 Air slide 1,150
Type / Design 300
Size :
Width mm. 300
Length m. 10
Inclination deg 7
Normal Capacity t/h 100
1 Air slide fan 150
Make / Supplier VENT
Type / Design APF 502 / B
Capacity (each) m3/min 15
Volume m
3
/h 900
2
O n/a
Impeller Diameter mm. n/a
Motor Size kW 2.2
3 642.040 1 Storage bin 3,780
Make / Supplier VENTOMATIC
Type / Design n/a
Capacity m3 20
Dimennsion m. 3 x 3 x 1.5
1 Nivot (Max)
1 Nivot (Min.)
4 642.050 1 Throttle Valve 88
Type / Design n/a
Size dia. mm. 300
electropneumatic drive Pneumatic
Compressed air bar 5
5 642.060 1 Rotary feeder 360
Type / Design n/a
Capacity t/h 120
Impeller Dia. mm 460
Height mm 550
Power kW 2.2
6 642.080 1 Rotary packer 4,500
Type / Design GE08-GEV8
Capacity t/h 120
No. of filling spouts 8
rotation drive kw. 25.1
impeller drive kw. 8 x 4
compressed air quantity bar min 6
power consumption kw.
dedusting air quantity m
3
/h 300
Bag weight gross kg 50
Type of bag bags/h 2400
7 642.100 1 Aligning belt conveyor 610
Type / Design n/a
Belt Width mm. 800
Inclination deg 14
Capacity bags/h 2400
Cemtech
Design Criteria
Weight
(kg)
642_Packing Department
Remark No. Machine Code Supply by Q'ty Description / Specification Unit
2 of 4 Page :
Job No. : J 11-011
Document No. : 05-23-01-001
Cemtech
Design Criteria
Weight
(kg)
Motor Size kW 1.1
1 Collecting dust hopper 300
1 Safety Device
8 642.110 1 Bag cleaning machine 560
Type / Design n/a
Roller Width mm. 800
Inclination deg 0
Lifting Hight m. 1
Roller Speed m/sec 1
Motor Size kW 6.6
1 Collecting dust hopper 300
1 Safety Device
1 Bag cleaning fan 130
Type / Design n/a
Volume m
3
/h 3000
Motor Size kW 2.2
9 642.120 1 Belt Weigher 900
Type / Design n/a
Roller Width mm. 600
Inclination deg 0
Lifting Hight m. 1
Speed m/sec 1.7
Motor Size kW 0.75
1 Load cell
10 642.200 1 Screw conveyor 1,300
Type / Design n/a
Capacity t/h 20
Screw Diameter mm. 315
Length m. 7
Motor Size kW 3.7
Motor Speed r/min n/a
1 Geared Motor kW 3.7
1 Coupling type Flexible
11 642.210 1 Butterfly Valve 50
Type / Design n/a
12 642.220 1 Screw conveyor 1,200
Type / Design n/a
Capacity t/h 20
Screw Diameter mm. 315
Length m. 5
Motor Size kW 3.7
Motor Speed r/min n/a
13 642.320 1 Flat Belt conveyor 1,950
Type / Design n/a
Belt Width mm. 650
Inclination deg 0
3 of 4 Page :
Job No. : J 11-011
Document No. : 05-23-01-001
Cemtech
Design Criteria
Weight
(kg)
Lifting Hight m. 0
Belt Speed m/sec 1
Motor Size kW 2.2
Power Consumption kW n/a
14 642.330 1 Sack deflector (Fixed type) 450
Type / Design n/a
Belt Width mm. 650
Belt Speed m/sec 1
Motor Size kW 0.55
15 642.420,430 2 Truck Loader 7,500
Type / Design n/a
1 Hanging beam device
Angle deg. 0-35
Down speed m/min 8
Moving height m. 3.5
Down motor kW 2.2
Drive power kW 2.2
1 Feeding conveyor
Belt Width mm. 650
Belt Speed m/sec 1
Motor Size kW 2.2
Power Consumption kW n/a
1 Discharging conveyor
Belt Width mm. 650
Belt Speed m/sec 1
16 642.510 1 Shut off gate manual 200
Type / Design n/a
Size mm 250
17 642.520 1 Flow Contol Gate 350
Type / Design n/a
Capacity t/h 120
18 642.530 1 Air slide 600
Type / Design 300
Size :
Width mm. 300
Length m. 2
Inclination deg 7
19 642.540 1 Air slide 800
Type / Design 300
Size :
Width mm. 300
Length m. 4
Inclination deg 7
4 of 4 Page :
Job No. : J 11-011
Document No. : 05-23-01-001
Cemtech
Design Criteria
Weight
(kg)
1 Air slide fan 150
Make / Supplier VENT
Type / Design APF 502 / B
Capacity (each) m3/min 15
Volume m
3
/h 900
2
O n/a
Impeller Diameter mm. n/a
Motor Size kW 2.2
20 642.550 1 Telescopic Chute 2,500
Type / Design n/a
Capacity t/h 100
Telescopic distance mm. 1600
Telescopic speed m/min 3.6
Winch motor power kW 0.55, 4 poles
Signal pressure kPa 0.7-1.7
Dedusting air m
3
/h 2500
Discharging valve pushing rod yes/no yes
21 642.600 1 Set of Chute 4,000.00
34,178.00 TOTAL

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