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Service manual

METTLER TOLEDO MultiRange


ID3s / ID3s-A weighing terminals
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1 Service manual 00506566D 08/02
ID3s / ID3s-A weighing terminals
Contents Page
1 Checklists ......................................................................................................................................... 2
1.1 Maintenance checklist ......................................................................................................................... 2
1.2 Service checklist ................................................................................................................................. 3
2 Spare parts ....................................................................................................................................... 4
2.1 Exploded view diagram ID3s with interfaces........................................................................................... 4
2.2 Exploded view diagram ID3s-A analog connection ................................................................................. 5
2.3 Spare parts list ................................................................................................................................... 6
3 Error displays .................................................................................................................................... 8
3.1 Operating errors .................................................................................................................................. 8
3.2 Error messages .................................................................................................................................. 8
4 Troubleshooting ................................................................................................................................ 9
5 Corrective maintenance ..................................................................................................................... 10
5.1 Opening the terminal ........................................................................................................................... 10
5.2 Checking the voltages ......................................................................................................................... 10
5.3 Removing the main board ................................................................................................................... 10
5.4 Changing the microfuses ..................................................................................................................... 11
5.5 Changing the program ........................................................................................................................ 11
5.6 Changing the main board .................................................................................................................... 11
5.7 Checking and changing the transformer, setting the power supply voltage ................................................. 12
5.8 Changing the keypad .......................................................................................................................... 12
5.9 Changing the analog board ................................................................................................................. 13
5.10 Installing the main board ..................................................................................................................... 13
5.11 Closing the terminal ............................................................................................................................ 13
6 Settings ............................................................................................................................................ 14
6.1 Configuring terminal and weighing platform ........................................................................................... 14
6.2 Preparing the identcard (ID3s only) ...................................................................................................... 14
7 Software compatibility ....................................................................................................................... 15
8 Pin assignment ................................................................................................................................. 15
Contents
2 Service manual 00506566D 08/02
ID3s / ID3s-A weighing terminals
1 Checklists
1.1 Maintenance checklist
1.1.1 Visual inspection
Check condition of the following scale components:
Housing
Keypad
Protective hood
Weighing platform
Peripherals
Check condition of the following cables:
Power cable
Weighing platform connection cable
Data transfer cable (if used)
Check for protected position of cables.
1.1.2 Function check
Press power switch.
For verified scales, check the ID code (setting on ID card and display in the terminal must match after pressing the "Test key";
see installation instructions or operating instructions, Installation section).
Carry out calibration and display checks with the "Test key".
Check functions by making entries via the keypad (see operating instructions).
Check the following settings of the weighing platform (see service manual of the connected weighing platform):
Calibration
Cornerload
Linearity
Hysteresis
Check the following plug-in connections for firm seating:
Power cable
Weighing platform connection cable
Data transfer cable (if used)
Peripheral connection (if installed)
Checklists
3 Service manual 00506566D 08/02
ID3s / ID3s-A weighing terminals
1.2 Service checklist
Carry out the following check procedure at the terminal and the weighing platform before troubleshooting and after servicing.
1.2.1 At the terminal
Check whether an operating error is present.
Check power and weighing platform connection cables.
Check calibration via the "Test key".
Check functions entries via keypad (see operating instructions).
Carry out display, keypad and printer tests; for this purpose:
Unplug terminal.
Unplug weighing platform.
Switch terminal on. PLUG IN appears in the display.
Press SET TO ZERO key until SERVICE MODE appears in the display.
Press Enter key until all display elements illuminate.
Press all keys in sequence from left to right.
If a GA46 printer is connected, a test printout is printed automatically after the last key is pressed.
"END?" appears in the display. The test routine can be repeated by pressing the Tare key.
Press the Enter key to return to weighing mode.
Check all plug-in connections and program EPROM for firm seating.
Check connected peripherals.
1.2.2 At the weighing platform
Check that transport locks of the weighing platform have been released properly and are in the correct position.
Check supports of the weighing platform.
Check that the load plate is free and has no contact with the surroundings.
Check maximum capacity and linearity of the weighing platform.
Check play of all stops and limits.
Check that the lever system is free on all sides.
Check knife edges, bearings and flexible bearings.
Checklists
4 Service manual 00506566D 08/02
ID3s / ID3s-A weighing terminals
H
G
F
C
13
16
B
L1
N
17
14
12
13
11
10
br.
bl.
8
9
7
5
6
6
4
3
19
18
15
H
E
D
C
A
B
N
A
E
D
L1
G
F
J2
J1
J2
J1
T
F
T
0
B
A
0
C
2
1
3
5
4
6
8
7
9
27
1
2
Cable connections
for example cable A to connector A
Spare parts
2 Spare parts
2.1 Exploded view diagram ID3s with interfaces
5 Service manual 00506566D 08/02
ID3s / ID3s-A weighing terminals
2.2 Exploded view diagram ID3s-A analog connection
Spare parts
26
23
25
21
20
22
24
28
6 Service manual 00506566D 08/02
ID3s / ID3s-A weighing terminals
Item Designation Part No. ID3s Part No. ID3s-A
1 Cover, compl., with display window
and keypad 00 207 770 00 207 770
2 Keypad 00 206 032 00 206 032
3 Identcard S, short 00 504 468
4 Cover seal 00 203 594 00 203 594
5 Power cable
- Euro 00 504 247 00 504 247
- GB 00 504 248 00 504 248
- DK 00 504 249 00 504 249
- CH 00 504 250 00 504 250
- USA 00 504 251 00 504 251
- ZA 00 504 252 00 504 252
- AUS, RA 00 504 253 00 504 253
6 Ring seal 00 203 654 00 203 654
7 Leveling foot 00 504 186 00 504 186
8 O-ring 16 x 1.25 00 203 656
9 IDNet connector 00 203 598
10 Transformer (set to 230 V) 00 203 587 00 203 587
11 Insulating plate 00 203 655 00 203 655
12 Spacer 00 504 470 00 504 470
13 Main board ID1 Plus / ID3s 00 203 578 00 203 578
14 Program ID3s 00 506 652 00 506 652
15 Microfuse slow-blow 315 mA - L 250 V 00 087 431 00 087 431
16 Microfuse slow-blow 1.25 A - L 250 V 00 087 805 00 087 805
17 Microfuse slow-blow 2.5 A - H 250 V 00 089 922 00 089 922
18 Interface 301 CL20 mA 00 506 134 00 506 134
Interface 302 RS232 00 506 135 00 506 135
Interface 304 RS422/485 00 505 964 00 505 964
19 Interface 303 digital I/O 00 505 714 00 505 714
2.3 Spare parts list
Spare parts
7 Service manual 00506566D 08/02
ID3s / ID3s-A weighing terminals
Spare parts
Item Designation Part No. ID3s Part No. ID3s-A
20 Analog board (point ADC board) without Eprom 00 507 000
21 Point cable 00 507 003
22 Minispreader 00 204 130
23 Reducing ring 00 506 860
24 Cable gland, heavy gauge 7 00 201 887
25 Sealing sleeve 00 507 008
26 Grub screw M3 x 6 DIN 913 00 205 958
27 Certification set (for updating Identcard bracket) 22 000 386 22 000 386
28 Eprom for analog board 00 507 274
Set of labels 00 507 010
8 Service manual 00506566D 08/02
ID3s / ID3s-A weighing terminals
Error messages Meaning Testing Component
ERR ID3 Error terminal Check all plug-in connec- EPROM main board
tions and EPROM for firm
seating.
ERR I-F Error interface Check attached peripherals EPROM main board
and connections.
Check EPROM.
ERR BRU Error weighing platform Check connection cable of Measuring cell
measuring cell.
CAL ERR Calibration error Perform calibration again. Measuring cell
Clearing error message: Switch terminal off and then on again.
If error is redisplayed: Replace faulty component, see section 5, Corrective maintenance or service manual of attached weighing
platform.
3 Error displays
3.1 Operating errors
Incorrect operations at the terminal and operating conditions of the weighing platform under which a weight determination
is not admissible or not possible are displayed by the terminal in clear text, see operating instructions.
3.2 Error messages
If an operational fault is identified internally by the terminal, the faulty component is shown in the display.
Error messages ID3s / ID3s-A terminals
Error displays
9 Service manual 00506566D 08/02
ID3s / ID3s-A weighing terminals
Possible causes
Power cable not plugged in
No line voltage
Fuse blown
Main board faulty
Weighing platform not attached to
terminal
Connection cable of weighing
platform faulty
Fuse blown
Measuring cell faulty
Ribbon cable for weighing
platform connection on main
board (item H in exploded view
diagram) not attached
Analog board faulty
Point cable faulty
Transport safeguards of weighing
platform not released
Mechanical system touching
somewhere
Main board faulty
Analog board faulty
Point cable faulty
Fuse blown
Main board faulty
Measuring cell faulty
Analog board faulty
Point cable faulty
Keypad faulty
Main board faulty
4 Troubleshooting
Fault
Terminal can not be switched on
After terminal switched on,
- PLUG IN - appears
After terminal switched on, no
weight display
No data transfer to measuring cell
No entry via keypad possible
Fault rectification
Establish connection to power
supply
Check power cable
Check microfuses on main board
and replace if necessary (see5.4)
Change main board (see 5.6)
Attach weighing platform
Replace connection cable
Check microfuses on main board
and replace if necessary (see5.4)
Replace measuring cell
(see service manual of attached
weighing platform)
Plug in weighing platform cable
Change analog board (see 5.9)
Change point cable
Release transport safeguards
(see operating instructions of
attached weighing platform)
Adjust frame and lever system (see
service manual of attached weig-
hing platform)
Change main board (see 5.6)
Change analog board (see 5.9)
Change point cable
Check microfuses on main board
and replace if necessary (see5.4)
Change main board (see 5.6)
Replace measuring cell
(see service manual of attached
weighing platform)
Change analog board (see 5.9)
Change point cable
Replace keypad (see 5.8)
Change main board (see 5.6)
Troubleshooting
Note
See also operating instructions of ID3s or ID3s-A, section "What if...?".
10 Service manual 00506566D 08/02
ID3s / ID3s-A weighing terminals
Corrective maintenance
Open terminal, see section 5.1.
Measure voltages at ribbon cable on main board at bot-
tom right.
Pin Assignment Value
1, 2 GND
3 VDIS 47 VDC
4 VNOR 16 VDC
5 VCC 5 VDC
6 VOPT2
7 VOPT1
8 Vheat2
9 Vheat1
10 VBA2 3.2 VDC
If the voltages are not correct, check microfuses and
transformer, see sections 5.4 and 5.7.
10 1 STP
BRC1
12 VAC
7 VAC
5 Corrective maintenance
Caution
Before opening the instrument:
Disconnect power plug.
Unplug attached weighing platform and peripherals.
5.1 Opening the terminal
Unscrew 2 screws on underside of the cover at the front and lift off cover.
Unplug keypad cables (J1, J2) at main board.
5.2 Checking the voltages
5.3 Removing the main board
Open terminal, see section 5.1.
Unplug weighing platform cable (H) on right of main board next to the display.
Unscrew heavy gauge screw fitting and push in power cable approx. 5 cm.
Unscrew 2 screws on main board and lift main board out of guide.
Unplug interface cable (A).
Unplug 6 connectors on underside and lift out board.
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11 Service manual 00506566D 08/02
ID3s / ID3s-A weighing terminals
5.4 Changing the microfuses
Remove main board, see section 5.3.
Check microfuses and replace if necessary.
Fuse ratings
SI 1 slow-blow 2.5 A - H 250 V
SI 2 slow-blow 1.25 A - L 250 V
SI 3 slow-blow 315 mA - L 250 V
SI 5 slow-blow 315 mA - L 250 V
Reinstall main board, see section 5.10.
SI3
SI5
SI2
SI1
5.5 Changing the program
Open terminal, see section 5.1.
Remove old EPROM program from socket using IC extractor.
Insert new EPROM program in the IC socket paying heed to the marking on the IC and the socket. Carefully bend IC contacts
straight.
Close terminal, see section 5.11.
5.6 Changing the main board
Remove main board, see section 5.3.
Remove 5 spacers; insulating plate, top and bottom are separate parts.
Break off new main board into top and bottom.
Mount insulating plate between top and bottom with the 5 spacers.
Pull off program from old main board socket using IC extractor and insert in the IC socket of the new main board paying heed
to the marking on the IC and the socket. Carefully bend IC contacts straight.
Reinstall main board, see section 5.10.
Caution
The battery must not be changed as improper handling can lead to an explosion hazard.
Disposal of the board with battery only by the manufacturer!
Corrective maintenance
12 Service manual 00506566D 08/02
ID3s / ID3s-A weighing terminals
P7
P5
P3
S1
S2
S7
S9
S10
S8
S4
S5
S6
5.7 Checking and changing the transformer, setting the power supply voltage
Checking the transformer
Change main board, see section 5.3.
Check voltages on secondary side.
Pin Rated Voltage at Open-circuit
current rated current voltage
S1, S2 0.95 A 12 V 5 % 13.8 V
S4, S5 0.225 A 3.2 V 5 % 4.0 V
S5, S6 0.225 A 3.2 V 5 % 4.0 V
S7, S9 0.13 A 32 V 5 % 36.5 V
S8, S10 0.17 A 10 V 5 % 11.6 V
If the tolerances are not complied with, change trans-
former.
Changing the transformer, setting the power supply
voltage
Remove transformer.
With new transformer, check connections on primary side:
for 230 V connections 3 and 7 (factory setting)
for 115 V connections 3 and 5
To switch to 115 V, carefully undo and lift off cover,
unsolder and resolder connection accordingly.
Install transformer.
Reinstall main board, see section 5.10.
5.8 Changing the keypad
Open terminal, see section 5.1.
Pull off affixed foilsheet keypad from display window.
Remove residual adhesive and dirt from adhesion surface of the display window.
Pull protective film off new keypad.
Lead connection cable through the cutout in the display window.
Affix keypad and smooth down firmly.
Close terminal, see section 5.11.
S1
S2
S9
S10
2
5
0

V
1
1
5

V
6 5 4 3 2 1 7
Corrective maintenance
13 Service manual 00506566D 08/02
ID3s / ID3s-A weighing terminals Corrective maintenance
2 1
Remove main board, see section 5.3.
Disconnect weighing platform cable and point cable.
Undo nut and screw and lift out analog board.
Disengage minispreader from old analog board and lock
in place on new board.
Plug in analog board and install with screw and nut.
Plug in weighing platform cable (1) and point cable (2).
Reinstall main board, see section 5.10.
ST9
ST4
ST3
ST6
ST5
ST7
Plug 6 connectors into bottom part of main board.
Plug weighing platform connector and interface connec-
tor, if used, into top part of main board.
Route power cable outward and tighten heavy gauge
screw fitting.
Insert main board in the guide and fix with 2 screws.
Close terminal, see section 5.11.
Pin assignment
ST 3 L1 (brown)
ST 4 N (blue)
ST 5
ST 6 transformer
ST 7
ST 9 shield bonding
5.10 Installing the main board
5.9 Changing the analog board
5.11 Closing the terminal
Plug in both keypad cables (J1, J2).
Engage cover at top in screw heads and fasten at front using 2 screws on underside of cover.
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14 Service manual 00506566D 08/02
ID3s / ID3s-A weighing terminals
6 Settings
6.1 Configuring terminal and weighing platform
6.1.1 ID3s-A
All other information on the ID3s-A terminal is contained in the operating instructions for the ID3s-A.
6.1.2 ID3s
For the ID3s terminal, the service mode settings are described in the service manual for the service mode of the connected
weighing platform.
Settings / Software compatibility
3
1


















1
2
1
Putting into operation after changing the weighing
platform configuration
Remove identcard.
Affix appropriate measurement data plate (1).
Adjust identcode disk (2) so that it matches the displayed
identcode.
Assemble identcard.
With certified scales, seal screw (3).
6.2.3 Updating from old identcard (bracket) to new
identcard (socket)
Therefore you need the calibration set 22 000 386.
The procedure is described in the installation information for
the identcard.
Service mode operation
Program blocks are selected the same way in service mode
as in master mode.
Entering service mode
Press and hold the Enter key until MASTER appears in the display.
Press the NO key; SERVICE appears in the display.
Press the YES key to enter service mode; the CODE prompt appears.
Enter the following code: YES NO NO YES. The first service mode block, RETURN, appears.
6.2 Preparing the identcard (ID3s only)
6.2.1 New identcard (socket)
In the factory, the identcard is provided with the measurement data plate of the standard configuration of the weighing platform,
the identcode shown is "1".
For mounting the identcard, see installation information for the identcard.
6.2.2 Old identcard (bracket)
= YES = NO
15 Service manual 00506566D 08/02
ID3s / ID3s-A weighing terminals
7 Software compatibility
The ID3s weighing terminal is compatible with all weighing platforms of the F, K, N and D series.
With the ID3s-A terminal: see ID3s-A operating instructions, section "Technical data".
8 Pin assignment
Pin assignment
Front view
A B
C
D
E
F
G
H
J
K
L
M
ID3s weighing platform connection
A TXD+, transmitting loop of the weighing platform
B VDIS 40 V
C VNOR 13 V
D RXD+, receiving loop of the weighing platform
F RXD, receiving loop of the weighing platform
G Protective ground
H Signal ground
J TXD, transmitting loop of the weighing platform
The pin assignment of the ID3s-A is described in the ID3s-A operating instructions.

00506566D
Technische nderungen vorbehalten Mettler-Toledo (Albstadt) GmbH 02/08 Printed in Germany 00506566D
Mettler-Toledo (Albstadt) GmbH
D-72458 Albstadt
Tel. ++49-7431-14 0, Fax ++49-7431-14 232
Internet: http://www.mt.com