DATE: Task Duration : Specific Area :

slip/trip/fall back injury

struck/against hazardous chemical
overhead work contact by/with
burn (heat/chemical) caught/in/on/between
eye injury strains medium
radiation hazard electrical hazard
sharp object
fire gas release (HC/ H2s) severity Low Medium High Low
damage (physical) spill or loss of containment Low L L M Medium
loss of production dusty Medium L M H High
explosion off-site impact High M H EX
risk
rating
1 L
L
PROVISION OF STORAGE TANK CLEANING, MAINTENANCE AND CALIBRATION SERVICES AT TERENGGANU CRUDE OIL TERMINAL (TCOT) FOR PETRONAS CARIGALI SDN BHD, PENISULAR MALAYSIA OPERATIONS
multiple facilities, extensive damage or prolong
loss of production > RM 2000
JOB HAZARD ANALYSIS
a week T-442
Likelihood Mitigation
ACTION BY; BASIC JOB STEP
medium
low
BULER ENGINEERING SDN. BHD
Single Fatality, major injury, > 1 lost Time Injury
(LTI) major and loss of production
Major & minor injury /loss of production
SWP, PTW, HSEMS, HSE awareness
Extreme
Equipment
SWP, PTW, HSEMS
extreme
low
likelihood:
high
Safe working Practices
No injury, slight damage to equipment and no
loss to production
Probable, likely to occur
(0-0.5 year)
Possible could occur
(0.5-4 year)
remote, unlikely to occur
(4-30 year)
high
Potential Hazard Examples for Specific Categories :
Worker
risk rating
severity :
JHA/JOBCARD/001
To replace corroded foam dam plate Task/ Job Description :
JHA No:
Environment
1.1 PTW clash with other
work.
person
1.11 PTW applicant must be
authorised and familiar with PTW
requirement to ensure no
incompatible work to be carried
out.
BESB - PCSB
Preparation for PTW / for equipment mobilization and
toolbox meeting.
Special procedure, HSE awareness, OSH
program
POTENTIAL HAZARDS
Who or What might be
harmed (person/
Equipment/
Environment)
CONTROLS
person /
equipment
1.2.1 to secure materials properly
during mobilzation
BESB
1.12. To attend morning toolbox
meeting for work coordination.
BESB - PCSB
1.2 unsecured materials
DATE: Task Duration : Specific Area :
risk
rating
2 M
L
M
M
BESB
BESB
BESB - supervisor
BESB - PCSB
2.4.3 to perform equipment
inspection audit frequently
BESB
2.2.2 to wear double protection
(face shield & safety glass)
BESB
2.4 defective tools &
equipment
2.4.1 to ensure tools & equipment
in good condition prior to start
activity
2.4.2 equipment must be inspect by
PCSB before start activity
PROVISION OF STORAGE TANK CLEANING, MAINTENANCE AND CALIBRATION SERVICES AT TERENGGANU CRUDE OIL TERMINAL (TCOT) FOR PETRONAS CARIGALI SDN BHD, PENISULAR MALAYSIA OPERATIONS
JOB HAZARD ANALYSIS
a week T-442
BULER ENGINEERING SDN. BHD
Task/ Job Description : To replace corroded foam dam plate
JHA No: JHA/JOBCARD/001
2.1.2 to strictly follow project
approved WPS
BESB-PCSB
BESB-PCSB
CONTROLS ACTION BY;
2.3.1 to put fire water hose
(pressurised) on standby
BESB
2.3.3 fire watcher must be at work
area during and after 30 minutes
activity complete
person /
equipment
person
2.2.1 to wear proper PPE (leather
glove, face shield).
BESB
2.3 spark, hot slag, fire
2.3.2 to put fire blanket
2.1 wrong location /
method
person /
equipment
2.1.1 to verify & marking exact
location with PCSB rep
person /
equipment/
environment
BASIC JOB STEP POTENTIAL HAZARDS
Who or What might be
harmed (person/
Equipment/
Environment)
cutting & grinding plate, weld build up (if required)
2.2 sharp object/eye injury
DATE: Task Duration : Specific Area :
risk
rating
L
L
L
L
3 L
L
2.8 darkness person 2.8.1 to install adequate lighting BESB - Chargeman
BESB supervisor
2.7.2 to comply with PCSB confine
space regulation
BESB
2.7.1 to put standby person/ hole
watcher equip with air horn/
whistle
2.7 confine space person
2.5.1 to remove any obstruction
and make access way clear and
safe.
BESB
inspection (visual) 3.1 Slips, trips and falls. person
3.1.1 remove any obstruction and
make access way clear and safe.
BESB
BESB
3.1.2 to wear safety harness
(double lanyard) when working 3m
above from ground level
3.2 Heat stroke, exhaustion
and dehydration.
person BESB
2.5 Slips, trips and falls. person
person
2.6.1 to wear proper PPE (leather
glove).
BESB
POTENTIAL HAZARDS
Who or What might be
harmed (person/
Equipment/
Environment)
ACTION BY;
2.6 finger pinch / sharp
object
3.2.2 If feels abnormal, worker
should immediately evacuate the
area.
CONTROLS BASIC JOB STEP
a week
BULER ENGINEERING SDN. BHD
T-442
PROVISION OF STORAGE TANK CLEANING, MAINTENANCE AND CALIBRATION SERVICES AT TERENGGANU CRUDE OIL TERMINAL (TCOT) FOR PETRONAS CARIGALI SDN BHD, PENISULAR MALAYSIA OPERATIONS
Task/ Job Description : To replace corroded foam dam plate
JOB HAZARD ANALYSIS
JHA No: JHA/JOBCARD/001
BESB
3.2.1 Drink plenty of water to keep
body hydrated.
DATE: Task Duration : Specific Area :
risk
rating
4 L
CONTROLS
a week
ACTION BY;
Housekeeping 4.1.1 Clear all tools and rubbish. BESB 4.1 Poor housekeeping
person &
equipment
BASIC JOB STEP POTENTIAL HAZARDS
Who or What might be
harmed (person/
Equipment/
Environment)
T-442 JHA No: JHA/JOBCARD/001
Task/ Job Description : To replace corroded foam dam plate
BULER ENGINEERING SDN. BHD
4.1.2 Dispose rubbish at authorised
rubbish disposal area.
BESB
4.1.3 Carry out housekeeping
before, during and after work
completion and prior to leave work
area.
BESB
PROVISION OF STORAGE TANK CLEANING, MAINTENANCE AND CALIBRATION SERVICES AT TERENGGANU CRUDE OIL TERMINAL (TCOT) FOR PETRONAS CARIGALI SDN BHD, PENISULAR MALAYSIA OPERATIONS
JOB HAZARD ANALYSIS