DATE: Task Duration : Specific Area :

slip/trip/fall back injury

struck/against hazardous chemical
overhead work contact by/with
burn (heat/chemical) caught/in/on/between
eye injury strains medium
radiation hazard electrical hazard
sharp object
fire gas release (HC/ H2s) severity Low Medium High Low
damage (physical) spill or loss of containment Low L L M Medium
loss of production dusty Medium L M H High
explosion off-site impact High M H EX
risk
rating
1 L
L
Extreme
Probable, likely to occur
(0-0.5 year)
Equipment
SWP, PTW, HSEMS
No injury, slight damage to equipment and no
loss to production
SWP, PTW, HSEMS, HSE awareness
ACTION BY; BASIC JOB STEP
Who or What might be
harmed (person/
Equipment/
Environment)
CONTROLS
Possible could occur
(0.5-4 year)
multiple facilities, extensive damage or prolong
loss of production > RM 2000
JOB HAZARD ANALYSIS
low
BULER ENGINEERING SDN. BHD
PROVISION OF STORAGE TANK CLEANING, MAINTENANCE AND CALIBRATION SERVICES AT TERENGGANU CRUDE OIL TERMINAL (TCOT) FOR PETRONAS CARIGALI SDN BHD, PENISULAR MALAYSIA OPERATIONS
Single Fatality, major injury, > 1 lost Time Injury
(LTI) major and loss of production
Major & minor injury /loss of production
high
JHA/JOBCARD/003
To replace corroded tank spiral stairway structure(hot work-external)
extreme
Task/ Job Description :
Safe working Practices
remote, unlikely to occur
(4-30 year)
high
medium
low
JHA No:
Potential Hazard Examples for Specific Categories :
Worker
risk rating
Severity : Likelihood:
a week T-442
BESB - PCSB Preparation for PTW / for equipment mobilization and
toolbox meeting.
Special procedure, HSE awareness, OSH
program
Likelihood Mitigation
POTENTIAL HAZARDS
Environment
1.1 PTW clash with other
work.
person 1.11 PTW applicant must be
authorised and familiar with PTW
requirement to ensure no
incompatible work to be carried
out.
1.2 unsecured materials person /
equipment
1.2.1 to secure materials properly
during mobilization
BESB
1.12. To attend morning toolbox
meeting for work coordination.
BESB - PCSB
DATE: Task Duration : Specific Area :
risk
rating
2 M
M
M
M
BESB
2.2 spark, hot slag, fire person /
equipment/
environment
2.2.1 to put sufficient fire water
hose (pressurised) on standby
BESB
2.2.2 to leak test for oxy-cutter
connection daily prior to start work
BESB
2.2.5 to strictly comply with others
PCSB Hot Work requirement
BESB-PCSB
person /
equipment
2.1.1 to verify & marking exact
location with PCSB rep
BESB-PCSB
2.1.2 to strictly follow project
approved WPS & job pack
BESB-PCSB
2.3.2 to wear double protection
(face shield & safety glass)
BESB
2.4 defective tools &
equipment
2.4.1 to ensure tools & equipment
in good condition prior to start
activity
BESB
BESB - supervisor
BESB
2.2.3 to put sufficient wet fire
blanket
POTENTIAL HAZARDS
PROVISION OF STORAGE TANK CLEANING, MAINTENANCE AND CALIBRATION SERVICES AT TERENGGANU CRUDE OIL TERMINAL (TCOT) FOR PETRONAS CARIGALI SDN BHD, PENISULAR MALAYSIA OPERATIONS
JOB HAZARD ANALYSIS
a week T-442
CONTROLS
Who or What might be
harmed (person/
Equipment/
Environment)
BULER ENGINEERING SDN. BHD
Task/ Job Description : To replace corroded tank spiral stairway structure(hot work-external)
JHA No: JHA/JOBCARD/003
2.1 wrong location /
method
2.2.4 fire watcher must be at work
area during and after 30 minutes
activity complete
person /
equipment
ACTION BY;
2.3 sharp object/eye injury person 2.3.1 to wear proper PPE (leather
glove, face shield).
BASIC JOB STEP
remove existing corroded 20" stilling well platform
(using oxy cutting), fit up & weld (using arc weld &
grinder)
DATE: Task Duration : Specific Area :
risk
rating
L
L
3 L
2.5.3 to ensure workers wearing
safety harness while working above
3m from ground level and properly
hook
2.6.1 to properly barricade ground
level/underneath work area at least
1m radius from the edge.
2.5.1 to remove any obstruction
and make access way clear and
safe.
a week
ACTION BY;
2.6 loose /falling object BESB
2.4.2 equipment must be inspect by
PCSB before start activity
BESB - PCSB
2.5 Slips, trips and falls. person
BESB - supervisor
2.6.2 to secure loose object in
proper container
BESB - supervisor
BESB
2.5.2 to ensure work area is
barricaded & to put warning sign
BESB
3.1.1 remove any obstruction and
make access way clear and safe.
BESB
BESB 2.4.3 to perform equipment
inspection audit frequently
inspection (visual & NDE) 3.1 Slips, trips and falls. person
To replace corroded tank spiral stairway structure(hot work-external)
JOB HAZARD ANALYSIS
CONTROLS
Who or What might be
harmed (person/
Equipment/
Environment)
BULER ENGINEERING SDN. BHD
T-442 JHA No: JHA/JOBCARD/003
BASIC JOB STEP POTENTIAL HAZARDS
PROVISION OF STORAGE TANK CLEANING, MAINTENANCE AND CALIBRATION SERVICES AT TERENGGANU CRUDE OIL TERMINAL (TCOT) FOR PETRONAS CARIGALI SDN BHD, PENISULAR MALAYSIA OPERATIONS
Task/ Job Description :
DATE: Task Duration : Specific Area :
risk
rating
L
4 L
3.2 Heat stroke, exhaustion
and dehydration.
person 3.2.1 Drink plenty of water to keep
body hydrated.
BESB
BULER ENGINEERING SDN. BHD
BASIC JOB STEP POTENTIAL HAZARDS
Who or What might be
harmed (person/
Equipment/
Environment)
CONTROLS ACTION BY;
Housekeeping 4.1.1 Clear all tools and rubbish. BESB 4.1 Poor housekeeping
3.1.2 to wear safety harness
(double lanyard) when working 3m
above from ground level
3.2.2 If feels abnormal, worker
should immediately evacuate the
area.
BESB
BESB
T-442 JHA No: JHA/JOBCARD/003 a week
person &
equipment
Task/ Job Description : To replace corroded tank spiral stairway structure(hot work-external)
BESB
PROVISION OF STORAGE TANK CLEANING, MAINTENANCE AND CALIBRATION SERVICES AT TERENGGANU CRUDE OIL TERMINAL (TCOT) FOR PETRONAS CARIGALI SDN BHD, PENISULAR MALAYSIA OPERATIONS
JOB HAZARD ANALYSIS
4.1.2 Dispose rubbish at authorised
rubbish disposal area.
BESB
4.1.3 Carry out housekeeping
before, during and after work
completion and prior to leave work
area.