Mar ket i ng, Di st r i but i on & Syst em Bui l di ng

By,
Process System Engineers (India) Pvt. Ltd.
As a part of industrial operation water gets As a part of industrial operation water gets
contaminated with oil producing oil-water stream.
American Petroleum Institute defined oil-water into
i t i h F il Di d il various categories such as Free oil, Dispersed oil,
Mechanically emulsified oil, Chemically emulsified oil
and stable Emulsion / Dissolved oil depending on
particle size of the oil ranging between 20 to 150,
more than 150 and less than 20.
Compact unit integrating both mineral oil &residual oil separation.
Oil from chemically produced stable emulsion or soluble oils
cannot be separated by any of the Mechanical oil water separation
system system.
Oleophile, horizontal non corroding corrugated plates made of
polypropylene
Oil concentration in water is well below government requirements
without having to resort to any secondary treatment processes.
D i i b d d E t h b i lid Design is based on modern European two chamber viz. solids
settlement and oil water separation design rather than one tank
API-421 design
The Oil-Water Chamber is divided in to pre-coalesce (mineral oil
separator) and coalesce compartments.
Oil-water mixture enters oil
separator through an inlet p g
pipe.
The inlet deflector deflects
oil water flowgenerating a oil-water flow generating a
current in the direction of
the oil collection layer
(separator surface) (separator surface).
Consequently the big oil
drops rise faster towards
the oil layer.
Then, water (which still
contains oil droplets) flows contains oil droplets) flows
through the plate pack
section of the separator.
Horizontal, oleophilous, non-
rottable corrugated plates of
polypropylene
The corrugated plates are
stacked on top of each other at a p
distance of 6 mm
Oil droplet only needs to move
upwards by a maximumof 6 mm upwards by a maximumof 6 mm
As soon as an oil droplet touches
a corrugated plate it is separated.
Th d l t dh t th The droplet adheres to the
underside of the corrugated plate
and, on account of its specific
i i l h l gravity, it moves along the plate
to the apex of the corrugation
ridge.
Bore holes allow the oil
collected in the apices of the
ridges to move upward and ridges to move upward and
reach oil collection layer.
The oil-containing water
mo ement on the corr gated movement on the corrugated
plates results in additional
particle collisions (possibility to
coalesce) of bigger and smaller
oil droplets.
The droplets become bigger, p gg ,
on account of these particle
collisions, which accelerate
their upward movement so their upward movement, so
that they are consequently
trapped by the corrugated
plates plates.
Class I oil-water separator in the United States, as well as many
around the world, are often designed per guidelines outlined in the
API-421 API-421.
When treating effluent oily waste water, no national efficiency
standard exists in United States.
API-421 calls for a coalescing media of parallel plates inclined 45-
60 and spaced 0.75 to 1.5 inches apart to separate oil droplets of
assumed 60 micron size.
No residual oil content of the water discharge is specified in API-
421.
Local US water authorities commonly specify a discharge water Local US water authorities commonly specify a discharge water
quality, typically 10 15 mg / l.
API- 421 does not specify a water quality exiting the oil water
separation system but does suggest 50 mg / l of oil in the water separation system, but does suggest 50 mg / l of oil in the water
being discharge, as a possible target but not as a separator
performance parameter.
API-421 is often cited in regulatory publication published by various
states, provincial and national governments as well as by research
organizations As a result designs are based onAPI-421 as well as organizations. As a result, designs are based on API 421 as well as
local requirements.
Since 1983 FREYLIT oil water separation system provides
performance a ahead of API 421 req irements performance way ahead of API-421 requirements.
FREYLIT oil water separation system has been designed on the
basis of Austrian standards B5101, which is the predecessor of
European Norm EN858-1 and in fact was even stricter in the
testing method.
Large no of FREYLIT oil separators were designed built and Large no. of FREYLIT oil separators were designed, built and
tested according to EN858-1 and are in operation worldwide.
The performance of FREYLIT coalescent plate separators
i t tl d th i t f EN858 1 d d li consistently exceed the requirements of EN858-1 and deliver
residual oil contents of less than 5 ppm.
Flow rate from 3 to >2000 lit/sec
(10 8 to >7200 m3/h) (10.8 to >7200 m3/h)
1. Designed & manufactured in Austria under the strictest quality
control and performance regulation test control and performance regulation test.
2. Practically nil operation cost, needs no power supply.
3 Minim mmaintenance ork needed 3. Minimum maintenance work needed.
4. No spare parts, no changing of filters or coalescent medium.
5. Exceptionally long working life of coalescent plates, more than 15
to 20 years.
6 N h i l i t th f li i ti &t 6. No mechanical moving parts, therefore eliminating wear & tear
associated with other systems.
7. Special material of coalescent plates and divider spacers on
bottom of plates ensures that they will keep their shape and p y p p
distance between plates in extreme working conditions &
temperature ranges. This is crucial for the efficient working of the
separation process over long period of time. separation process over long period of time.
8. Special surface treatment of coalescent plates for enhanced
coalescent effect.
9. Full engineering, design & technical support for installation,
commissioning and operation worldwide.
10.FREYLIT oil separators are designed in a modular plate pack
system which allows the building of separators to the exact
specification and flowrates required by our clients specification and flow rates required by our clients.
Prevent Contamination by removing oil from waste water. An
important contribution to environmental preservation according to important contribution to environmental preservation according to
government requirements in most of the countries.
Recovery of valuable resources, such as the retrieving of oil from
water at business areas defined above.
Cleaning industrial process water for reuse, such as steel
i d t li t t ti k h i t industry cooling water, power stations, garage, workshops, airports
etc.
Environmental reclaimation operations where oil contamination Environmental reclaimation operations where oil contamination
needs to be removed from ponds, lakes and underground aquifiers.
No. Project Name Location Capacity
(m
3
/hr)
1 EI-Feel Oil Field (ENI-Agip) Libya 1300
2 Shahrourah Power Plant Saudi Arabia 100
3 ElWastani Gas Field Egypt 40
4 Manzalai Gas Field (OMV-MOL) Pakistan 110
5 Bao Steel Crop., Shanghai China 1200
6 Wattenfall Power Station Germany 800
f C 7 Dalian Petroleum Refinery China 1000
8 Pakistan Petroleum Company Pakistan 110
9 Hainan Petrochemical Inc. China 140
10 Si h D f El t i P C Chi 220 10 Sichuan Dongfang Electric Power Co. China 220
11 REHMAT Gas Field Pakistan 60
12 Qinghuangdao Marine Oil Terminal China 100
13 T t St l C R i 20 13 Tormet Steel Corp. Russia 20
14 Fatima Petro-Chemical Company Pakistan 40
15 Lian Yuang Steel Corp. China 2000
16 W h St l C Chi 2000 16 Wuhan Steel Corp China 2000