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Lubricated Rotary ScrewAir Compressors

I Reliable
I Quiet
I Energy efficient
I Small footprint
I Easy to maintain
Constant Speed andVariable Speed Drives
18-75 kW
I
25-100 Horsepower
S
-energy
2
Sullair Leadership
Since 1965, Sullair has been
recognized around the world as an
innovator and a leader in rotary screw
compression and vacuum technology.
For more than 40 years, Sullair has
designed and manufactured its own
rotors and air end assemblies at the
corporate headquarters in Michigan
City, Indiana.
The award-winning rotary screw
design sets the industry standards
and delivers the quality and reliability
one expects from a leader.
Sullair Technology
Utilizing the most modern
technologies, equipment and
advanced manufacturing techniques,
Sullair designs, manufactures,
assembles, and tests the most
innovative compressed air and
vacuum products in the industry.
Sullair products are known around the
world for their universally applicable
design, outstanding craftsmanship
and superior quality.
Sullairs Statistical Process Control
Sullairs Statistical Process Control
(SPC) system monitors rotor quality
standards to assure consistent
compressor and vacuum performance.
Sullairs Commitment to Innovation
Underlying Sullairs leadership is a
dedication to excellence and a
commitment to innovation. Sullair is
constantly exploring new ideas and
seeking new ways to meet industrys
need for increasingly energy efficient
compressed air and vacuum solutions.
Sullair Capabilities
3
Sullair Stationary Air Power Systems
Air Compressor Life Cycle Costs
According to Best Practices for
Compressed Air Systems,
Compressed Air Challenge, Second
Edition, 2007, energy costs now
represent 82% of the total operating
expenses. Energy savings from Sullair
S-energy compressors can
significantly reduce life cycle costs.
The Sullair S-energy compressors
significantly reduce operating and
energy costs over the entire
compressor life cycle. Contributing to
the energy savings are:
Sullairs proven air end with the low
restriction inlet valve
High efficiency fan
Low pressure drop air-fluid
separation system to prevent energy
loss
Sullair designs deliver cost savings for
the life of the product. Improved air
filtration translates into:
Extended separator life
Improved fluid filter life
Less lubricant contamination
To reduce fluid disposal costs, we
offer our biodegradable Sullube

8000-hour fluid, or 24KT

, a long-life
fluid that never needs changing.
Sullair ReducesYour Life-Cycle Costs
Equipment
Maintenance
Electricity
Sullair offers total compressed air
systems to help compressed air users
reduce energy costs and improve
productivity by analyzing, managing
and controlling their compressed
air systems.
Sullairs air systems include: plant air
audits, energy efficient products,
compressed air system controls,
equipment to monitor and manage
systems, air distribution products,
and after-purchase support.
Each component of the system is
carefully matched for capacity and
pressure to provide maximum
performance and energy efficiency.
A total Sullair system provides the
user with an air quality guarantee.
The Sullair Stationary Air Power System
This Systemincludes:
rotary screwcompressor
wet storage
refrigerated dryer
filters to meet your requirement
dry storage
flowcontroller
drains
oil/water separator
ethernet-based eConnect to
monitor and control the entire
system
OWS - 210
4
These Sullair compressors provide
more performance and efficiency than
any other compressors in this
horsepower range and set new
standards in virtually every category.
Standard Features
Low restriction inlet valve for better
cfm performance
Low life cycle costs including long-
life bearings, rotors, and
consumable parts
Less than 1 ppm fluid carryover
Excellent motor cooling design
characteristics for longer motor life
Sequencing standard
NEMA 4 standard
WS microprocessor standard
Smallest footprint in its class
Quietest in its class, as low as
67 dBA
12 unique serviceability features
Environmental, health, and safety
design features
Sullube

8000-hour,
non-varnishing, biodegradable
compressor fluid
Optimalair air filter provides
10 times better filtration than other
filters
Quiet Design
This Sullair S-energy Series
incorporates many design features to
reduce the noise of the machine:
Air end, motor, and receiver tank
are mounted on rubber isolators
Insulated intake and exhaust
louvers
Low-noise fan
In fact, these compressors are so
quiet they can be installed anywhere
in your facility.
The Smallest Footprint in Its Class
These Sullair S-energy Series
compressors meet the need for a
smaller footprint.
More compact than any similar
compressor on the market
All the maintenance is performed
from one side, reducing the amount
of clearance and floor space
typically required
Options
Choice of air- or water-cooled*
24KT 10-year air end warranty
Cold weather package
Weather hood
Total package filtration
Other motors and starters
Heat recovery
*Water-cooled available on 40-100 hp
Features and BenefitsThat Set Sullair Apart
5
The Sullair Compressors with Provide:
Excellent energy savings
Relief from potential peak demand charges
Possible utility company rebate
DC link choke or 3% line reactor included
(model/voltage specific)
Stable system pressure
Consistent product quality
Reduced system air leaks
Reduced storage requirements
Flexibility for future growth
Lowest 5-year life cycle cost
Your Compressed Air SystemCan ImproveYour Bottom
Line: 35% Energy Savings in the First FiveYears
In just five years, the electrical power cost to operate a
standard compressor can be more than six times greater
than its purchase price.
For the MaximumEnergy Efficiency and Operating
Consistency, Sullair Air Compressors with
Energy
Initial Purchase
Maintenance
Initial Purchase
Maintenance
SAVINGS
WITHVARIABLE
SPEED DRIVE
Energy
Standard Compressors
Soft Start is Standard with Unlimited Starts and Stops
No need for Wye Delta and other soft starters
No need to control the number of hot or cold starts
Unlimited starts and stops save electrical costs
Avoids high electrical current at start-up
Avoids Potential Peak Demand Charges
compressors provide the highest power factor over
the entire frequency range, often avoiding utility company
penalties.
Variable Speed Drive is the Superior Alternative to Other
Compressor Control Systems
The chart below is a representation of nominal control systems
for generic comparative purposes. A detailed and accurate
comparison of specific compressor models is available from
your Sullair representative or authorized distributor.
Stable SystemPressure Improves the Consistency ofYour
Process to Reduce Product Rejects
Lowers air system leaks
Reduces system storage requirements
Provides increased energy savings to increase profits
Sullairs VSD Compressors
Standard Compressors
Reference: Compressed Air and Gas Handbook, 6th Edition, pages 221-223.
PART-LOAD PERFORMANCE ASSESSMENT
%
P
o
w
e
r
% Capacity
120
100
80
60
40
20
0
0 10 20 30 40 50 60 70 80 90 100
Single-Stage Lubricated Load/Unload
(The graph represents one gallon of storage per cfm.)
Single-Stage Lubricated Inlet Modulation with Blowdown
Single-Stage Lubricated Variable Speed
Total Compressor Flexibility
Sullairs compressors provides the flexibility to vary both
capacity and pressure. This flexibility makes it possible to
grow your air system without adding more compressors.
Sullairs Compressors
FORTODAY, TOMORROW, ANDTHE FUTURE
6
S
-energy

Series Compressors Are Easiest to Maintain


Sullair Optimizer

Air-Fluid Separator
High efficiency
molded media
Lower pressure drop
reduces power
consumption
Less that 1 ppm
carryover reduces
cost of make-up fluid
Quick Access to Cooler
With the removal of just a few bolts, the
cooler slides out on rails for easy
routine cleaning.
Environmental Protection Pan
This series features a fully sealed
environmental protection pan to
capture spills that may occur during
servicing.
Before we designed these
compressors, we reviewed every
aspect of product development with
the customer and the maintenance staff
in mind. The result is Sullair reliability in
the most compact, most robust, most
maintenance-friendly and quietest
compressor package available on
the market.
Multiple features of the S-energy
Series revolutionize the compressors
serviceability and provide for a cleaner,
safer work environment and cost
effective compressor. Standard
maintenance can all be performed
from this side.
Sullair Motor Features
Slow speed1800 rpm
Cast iron construction
NEMA design
Direct coupled/flange mounted
Most comprehensive warranty in
the industry
WS Microprocessor Control System
With the simplified WS microprocessor,
there are no complicated menus to
manage.
The graphic display is clear and
concise
Get the critical operations information
more easily, including status,
temperature, pressure, and
load/unload set points
Use a Windows PC to remotely
monitor, upgrade the software, and
set up changes
Built-In sequencing of up to 16
machines
Sullair Optimalair

Air Filter
Provides the finest inlet
filtration in the industry
(.4 micron)
Keeps fluid clean and
extends life of internal
components
Reduces pressure drop during
operating life, resulting in energy
savings
Fiberglass Fluid Filter
Coreless, non-metallic design means
easy disposal
20% more efficient than common
cellulose media
Better filtration lengthens the life of
the compressor unit
7
QuickThermostat Change
To change the thermostat, simply
thread the old thermostat out, and the
new one in.
Drive Coupling Element
Easy access through a large opening
and a wrap-flex element allows change
without disturbing the hubs.
Improved Separator Maintenance
Simply unbolt the lid and lift it off using
the handle. No tubing to disconnect,
prevents leaking and saves service
time.
Simplified Filter Change
The fluid filter is in an inverted position
to minimize lubricant loss during filter
changes.
8
SullairsVariable Capacity Control Technology
Effective
Compression
Volume
Compressed
Air Out
Air Inlet
Closed Bypass Ports Partially Open Bypass Ports Open Bypass Ports
Effective
Compression
Volume
Compressed
Air Out
Air Inlet
Effective
Compression
Volume
Compressed
Air Out
Air Inlet
How the Spiral Valve Operation
Works
The compression volume varies to suit
the air demand by progressively
opening or closing internal bypass
ports on the air end.
Capacity is matched to system
demand, reducing cycling time and
extending component life.
Part-load capacity and efficiency can
produce energy savings up to 17%.
Variable Displacement Air End
Sullairs variable displacement air end
maintains system pressure to
the plant to match air demand. Since
the VCC compressors use large,
efficient, slow running rotors, a lower
power consumption is achieved at the
top end of capacity. Oil foaming does
not occur, air is not wasted to
atmosphere, and bearings last longer.
The motor and air end run at optimum
speed and therefore maintain optimum
efficiency throughout the full variable
output range.
Sullair VCC compressors react quickly
to rapid changes in demand. The
effective rotor length is progressively
reduced as the demand is reduced
which provides the most efficient part-
load control system to 50% output.
This system is extremely simple and
provides a cost effective, energy
efficient control alternative.
Bypass Ports in Stator
Rotors Removed to ShowBypass Ports
0
20
40
60
80
100
120
100 0 10 20 30 40 50 60 70 80 90
%
P
o
w
e
r
% Capacity
PART LOAD PERFORMANCE ASSESSMENT
Single Stage Lubricated
Load/Unload
Single Stage Lubricated
Inlet Modulation with
Blowdown
Single Stage Lubricated
Variable Displacement
9
The
S
-energy

Performance Air System


Clean, Dry Air is Essential
Quality air treatment the removal
of condensate and particulate is
essential. When cooled, vapor in
compressed air will condense.
The removal of condensate and
particulate is essential for quality air.
First, the air must be dry. Vapor in
compressed air will condense when
cooled. Without removing the
condensate, moisture in the air stream
can damage your total compressed air
system, product, or process. To protect
your plant air system and air-using
equipment, particulate must be
removed by filtration. Sullair filters will
provide this protection and improve the
quality of your product or process.
Proper filtration will also reduce your
compressed air energy costs.
The Sullair Performance Air
System
The Performance Air System
includes a
S
-energy

compressor and a Sullair dryer.


Weve taken the guesswork out
of putting your System
together. All components of the
System have been perfectly
matched and sized to provide
maximum performance,
without paying for more than
you need. Plus, the
Performance Air System
is simple to install and,
because of its small footprint, requires
a minimum amount of floor space.
Sullair Air Quality Guarantee
Two Levels of Air Quality
Sullair recognizes that the requirements
for air quality vary according to each
compressed air application. For this
reason, Sullair provides compressed
air systems that achieve two
distinct levels of air quality and
a guarantee for each.
Sullair Stationary Air Power
System
The Sullair Stationary Air Power
System matches a Sullair compressor,
a Sullair dryer and Sullair filters. Sullair
assures that its System will meet
specific performance levels throughout
its operational life. We offer a one-year
test/review period, backed by a
purchase refund guarantee, to verify
the performance of the Sullair System.
Select the System
Select the air quality level to meet your
plant air or process requirements. You
can be assured that the quality of air
from the Sullair System you specify will
remain consistent for the life of the
equipment. Sullair guarantees it... and
thats as good as gold.
The Sullair Oil-Free Air
Quality Guarantee
The System consists
of a Sullair
compressor,
Sullair dryer,
and Sullair
filters. The
compressed air
from this system
contains particulates no
larger than .01 micron, including
coalesced liquid water and lubricants.
Maximum remaining oil aerosol content
is 0.01 parts per million by weight
(ppm/w) @ 70F, including oil vapor.
The air from this Sullair System meets
the most stringent ISO standard (ISO
8573.1, Class 1 for oil vapor and
Class 1 for particulate) for air quality.
The Sullair Critical Air Quality
Guarantee
The compressed air from this Sullair
System exceeds the ISO standard (ISO
8573.1, Class 1 for oil vapor and Class 1
for particulate). The System includes a
Sullair compressor, Sullair dryer, and
Sullair filters. The odor-free compressed
air from this system contains particulates
no larger than 0.01 micron, including
water and oil aerosol content of 0.01
parts per million by weight (ppm/w)
@ 70F. The remaining oil vapor content
is less than 0.003 ppm/w.
To get more information on Sullair's Air
Quality Guarantee, please contact your
Sullair distributor.
These Systems are not intended to remove carbon
monoxide, methyl isocyanate or other noxious,
corrosive or toxic gases, vapors or fumes.
The System does not provide breathing air.
10
A Concern for the Environment
Mindful of our natural resources that
are used to create and supply
electrical energy, Sullair is focused on
conservation and committed to
providing air compressors that will
use this energy most efficiently.
Other environmental features of the
S-energy Series compressors
include:
Fully-sealed protection pan that will
contain compressor fluid should any
spill while servicing
Coreless fluid filter of non-metallic
design that can be either
incinerated or crushed, virtually
eliminating disposal concerns and
expense
Sullairs environmentally compatible
fluid, Sullube

, is biodegradable
We've reduced the cost and
environmental impact of fluid
disposal by offering 24KT, a life
long fluid that never needs
changing
Low fluid capacity reduces overall
fluid costs and disposal issues
Health and safety issues are
addressed by utilizing a low noise
fan design, reducing the sound
level to as low as 67 dBA, for
worker comfort. Additionally, Sullair
mounts air end, motor, and receiver
on rubber isolators and insulates
intake and exhaust louvers
Confirming Sullair's rugged design and commitment to
customer satisfaction, all new lubricated stationary air
compressors (with discharge pressures up to 150 psig)
shipped from Sullair's US operations include comprehensive
Extended Warranty coverage. This comprehensive warranty
includes parts and labor covering:
10 Years on the air end
5 Years on the motor, VSD, air/fluid receiver, oil cooler
and aftercooler
Most standard compressors are eligible.
A unique design suitable for specific
applications and environments.
Sullair Oil-Free and Critical Air Guarantee
Sullair matches the ideal combination of
compressor, dryer, and filters to remove
atmospheric particulate, aerosols, and
other pollutants to provide two levels of
air qualityfrom general purpose to
the most critical air applications.
The Industrys Most Comprehensive Warranties
11
Technical Specifications
60Hz Motor Frequency Full-Load Capacities ***
Motor 100 psig 7 bar 125 psig 9 bar 150 psig 10 bar 175 psig 12 bar Weight Weight ** Discharge dBA
Model* hp kW acfm m
3
/min acfm m
3
/min acfm m
3
/min acfm m
3
/min lbs kg lbs kg Connect
1800 25 18 119 3.37 106 3.00 96 2.71 85 2.40 1420 644 1621 735 1-1/2" NPT 67
1800V 25 18 107 3.05 99 2.80 90 2.54 81 2.30 1461 663 1662 754 1-1/2" NPT 67
2200 30 22 140 3.96 127 3.59 111 3.14 104 2.94 1450 658 1651 749 1-1/2" NPT 67
2200V 30 22 138 3.90 125 3.54 115 3.25 105 2.97 1491 676 1692 768 1-1/2" NPT 67
3000 40 30 - - 163 4.61 148 4.19 138 3.90 1615 733 1814 823 1-1/2" NPT 69
3000V 40 30 - - 163 4.61 150 4.24 140 3.96 1654 750 1854 841 1-1/2" NPT 69
3000P 40 30 199 5.63 182 5.15 165 4.67 - - 1990 903 2274 1031 1-1/2" NPT 68
3000PV 40 30 200 5.66 180 5.09 163 4.61 148 4.19 2050 930 2334 1059 1-1/2" NPT 68
3700 50 37 250 7.08 222 6.28 196 5.55 179 5.06 2040 925 2324 1054 1-1/2" NPT 68
3700V 50 37 249 7.05 225 6.37 202 5.72 183 5.18 2100 953 2384 1081 1-1/2" NPT 68
4500 60 45 - - 267 7.56 247 6.99 220 6.23 2190 993 2474 1122 1-1/2" NPT 69
4500V 60 45 - - 260 7.36 238 6.74 222 6.28 2300 1043 2584 1172 1-1/2" NPT 69
4500P 60 45 303 8.58 260 7.36 233 6.59 - - 2815 1277 3188 1446 2" NPT 72
4500PV 60 45 305 8.63 269 7.61 - - - - 2952 1339 3325 1508 2" NPT 72
4500PS 60 45 310 8.77 276 7.81 - - - - 2957 1341 3330 1511 2" NPT 70
5500 75 55 376 10.64 344 9.74 296 8.38 276 7.81 2886 1309 3259 1478 2" NPT 72
5500V 75 55 377 10.67 341 9.65 306 8.66 278 7.87 2963 1344 3336 1513 2" NPT 72
5500PS 75 55 387 10.96 349 9.88 - - - - 3028 1374 3401 1543 2" NPT 70
7500 100 75 490 13.87 444 12.57 397 11.24 369 10.45 3213 1457 3586 1627 2" NPT 73
7500V 100 75 493 13.96 454 12.85 415 11.75 381 10.79 3405 1545 3778 1714 2" NPT 73
7500P 100 75 500 14.16 457 12.94 418 11.83 371 10.50 3280 1488 3653 1657 2" NPT 71
7500PV 100 75 500 14.16 457 12.94 420 11.89 394 11.15 3472 1575 3845 1744 2" NPT 71
7500PS 100 75 500 14.16 457 12.94 418 11.83 371 10.50 3355 1522 3728 1691 2" NPT 71
50Hz Motor Frequency Full-Load Capacities ***
Motor 7 bar 100 psig 9 bar 125 psig 10 bar 150 psig 12 bar 175 psig Weight Weight ** Discharge dBA
Model * kW hp m
3
/min acfm m
3
/min acfm m
3
/min acfm m
3
/min acfm kg lbs kg lbs Connect
1800 18 25 3.09 109 2.86 101 2.55 90 2.38 84 644 1420 735 1621 1-1/2" NPT 67
1800V 18 25 3.09 109 2.86 101 2.55 90 2.38 84 663 1461 754 1662 1-1/2" NPT 67
2200 22 30 3.77 133 3.43 121 3.03 107 2.89 102 658 1450 749 1651 1-1/2" NPT 67
2200V 22 30 3.79 134 3.45 122 3.05 108 2.89 102 676 1491 768 1692 1-1/2" NPT 67
3000 30 40 4.98 176 4.30 152 4.05 143 3.74 132 733 1615 823 1814 1-1/2" NPT 69
3000V 30 40 4.98 176 4.30 152 4.05 143 3.77 133 750 1654 841 1854 1-1/2" NPT 69
3000P 30 40 5.27 186 4.64 164 4.55 161 - - 903 1990 1031 2274 1-1/2" NPT 68
3000PV 30 40 5.55 196 4.98 176 4.47 158 4.13 146 930 2050 1059 2334 1-1/2" NPT 68
3700 37 50 6.80 240 6.29 222 5.78 204 5.10 180 925 2040 1054 2324 1-1/2" NPT 68
3700V 37 50 6.88 243 6.14 217 5.64 199 5.13 181 953 2100 1081 2384 1-1/2" NPT 68
4500 45 60 - - 7.53 266 6.74 238 6.20 219 993 2190 1122 2474 1-1/2" NPT 69
4500V 45 60 - - 7.25 256 6.71 237 6.20 219 1043 2300 1172 2584 1-1/2" NPT 69
4500P 45 60 8.15 288 7.64 270 6.82 241 - - 1277 2815 1446 3188 2" NPT 72
4500PV 45 60 8.33 294 7.33 259 - - - - 1339 2952 1508 3325 2" NPT 72
4500PS 45 60 8.20 290 7.70 273 - - - - 1341 2957 1511 3330 2" NPT 70
5500 55 75 10.47 370 9.37 331 7.98 282 7.56 267 1309 2886 1478 3259 2" NPT 72
5500V 55 75 10.28 363 9.32 329 8.39 296 7.62 269 1344 2963 1513 3336 2" NPT 72
5500PS 55 75 10.00 354 9.40 332 - - - - 1374 3028 1543 3401 2" NPT 70
7500 75 100 13.30 470 12.43 439 11.63 411 10.30 364 1457 3213 1627 3586 2" NPT 73
7500V 75 100 13.45 475 12.40 438 11.33 400 10.39 367 1545 3405 1714 3778 2" NPT 73
7500P 75 100 13.90 491 12.50 443 11.50 405 10.50 369 1488 3280 1657 3653 2" NPT 71
7500PV 75 100 13.56 479 12.38 437 11.55 408 10.67 377 1575 3472 1744 3845 2" NPT 71
7500PS 75 100 13.90 491 12.50 443 11.50 405 10.50 369 1522 3355 1691 3728 2" NPT 71
* Model Variations: V = Variable Speed Drive; P = Premium Air End; S = Spiral Valve ** Weight with integral dryer. dBA at 1 meter.
*** Capacity per CAGI / PNEUROP PN2CPTC2 (Annex C to ISO 1217) Moisture Drain Connection at 1/4 NPT.
Dimensions Length Length Width Height
Models in mm in mm in mm in mm
1800, 1800V, 2200, 2200V, 3000, 3000V 53.2 1351 63.0 1600 31.5 800 53.2 1351
3000P, 3000PV, 3700, 3700V, 4500, 4500V 62.0 1575 71.5 1816 34.5 876 61.5 1562
4500P, 4500PV, 4500PS, 5500, 5500V, 5500PS, 7500, 7500V, 7500P, 7500PV, 7500PS 78.7 1999 91.9 2334 43.3 1100 68.9 1750
Length with integral dryer. Information and data are subject to change without notice.
Fundamental to Sullairs leadership is a dedication to reduce not only the amount of natural resources consumed to create energy, but to minimize
environmental impact, in both the manufacture and use of all our products. We are constantly exploring new ideas and seeking new technologies to meet
the ever-increasing need for high quality, energy-efficient compressed air products and environmental sustainability.
Sullairs Compressed Air Products
www.sullair.com
Copyright 2014 Sullair. All rights reserved.
The color green is a registered trademark of Sullair.
Specifications subject to change without notice.
LS14EN 1402R
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