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April 2008
Valid to may 2011
Replaces RT X37/427.3-37101
1 (6)
RT X37-37560 en
RT/KH 427.3-37560 en
KERAPLAST SMOKE EXHAUST
Keraplast Oy
PURPOSE OF SMOKE EXHAUST
In a fire situation, smoke and heat ex-
haust ventilation systems create and
maintain a smoke free layer above the
floor by removing smoke. They also
serve simultaneously to exhaust hot
gases released by a fire in the developing
stages.
Natural smoke exhaust is most suitable
in single store buildings, where smoke is
extracted via hatches and/or windows
placed on roof or top part of exterior wall.
Natural smoke ventilators are also used
in staircases of multi-storey buildings.
EUROPEAN STANDARD EN
12101 (Smoke and heat control
systems)
Part 2 of above mentioned standard
(Specification for natural smoke and
heath exhaust ventilators) describes
main features of Natural Smoke and
Heat Exhaust Ventilation System
(NSEVS). Accordance is shown by plac-
ing CE label to ventilator. Key features of
ventilators are reliability,
aerodynamic efficiency , performance
under snow and wind load, and resis-
tance to heat.
Contract documentation and lim-
its of supply
It is recommended to include following
parts of NSEVS for main contract:
Smoke ventilators
Control panels and smoke vent but-
tons
Signs and triggering plans (scheme)
Report from installation and first test
release[certificate of installation]
Handover documentation
Cables and cable works are usually in-
cluded in electrical contract. Connection
works may be included either in main
contract or electrical contract.
a
.
32.42 Talo 2000
Orivent 52 -smoke ventilators, BE-Steel, Lahti
Orivent 01 -smoke exhaust skylights,
Hevostie 6, Orimattila
CE marking of NSEVS
Orivent 70 -smoke exhaust facade win-
dow in fire test
ORIVENT51ANDORIVENT51GLASS
Structure
Visible surfaces colour coated sheet
metal
standard colours RR20, 21, 22 and 23,
other parts zn sheet metal
stone wool thermal insulation 100 mm
(by order 75 and 125 mm)
Glazing
Double insulated glass, selective coat-
ing
Safety glass: exterior float 6 mm, inner
pane 3+3 laminated with soft selective
film
Upstands
standard 600 mm (by order 300 and
900 mm)
Actuators
A. gas spring operated
thermal fuse + 100
o
C, permanent mag-
net
(Manual closing from roof)
B. motor operated
rack actuators
(Controlled from floor level, suitable also
for comfort ventilation)
Additional accessories
burglar bar, fall protection, flashing,
limit switch (information to BAS)
ORIVENT01ANDORIVENT01DUAL
Dome skylight
acrylic square dome or pyramid, sin-
gle, double or triple
Upstands
TAR upstand, interior and exterior zn
sheet metal (colour by order), thermal
insulation stone wool 70 mm, height
200, 400, 600 or 900 mm
TAR energy, 140 mm, insulation stone
wool 140 mm, height 200, 400, 600, or
900 mm
Mid beam 300/400 mm in DUAL venti-
lators
Actuators
B. gas spring operated
thermal fuse+100
o
C, permanent magnet
(Manual closing from roof)
C. motor operated
rack actuators
(Controlled from floor level, suitable also
for comfort ventilation)
Alternative mounting
When structural upstand made at site,
may also ARN or SAR opening frame be
used.
Additional accessories
burglar bar, fall protection, flashing,
limit switch (information to BAS)
RT X37-37560 en / RT/KH 427.3-37560 en 2
Nominal size
V1 mm x mm
Weight
kg
Current consumption
A
Aerodynamic free
area
Aa (m
2
)
motor gas spring
1000 x 1000 135 2,0 0,4 0,74
1000 x 2000 195 2,0 0,4 1,48
1200 x 1200 170 2,0 0,4 1,07
1200 x 1800 205 2,0 0,4 1,60
1200 x 2400 250 2,0 0,4 2,13
Resistancetoheat B600, windloadWL1500, snowloadSL500
Nominal size
V1 mm x mm
Weight
kg
Current consumption
A
Aerodynamic
free area
Aa (m
2
)
gas spring motor
900 x 1200 90 0,4 2,0 0,77 Single
900 x 1800 115 0,4 2,4 1,13
900 x 2100 125 0,4 2,8 1,32
1000 x 1000 90 0,4 2,0 0,70
1000 x 2000 125 0,4 2,8 1,40
1200 x 1200 105 0,4 2,8 1,01
1200 x 1800 130 0,4 3,6 1,51
1200 x 2400 160 0,8 4,0 1,84 Dual
1500 x 1500 135 0,8 4,0 1,48
1800 x 1800 195 0,8 4,0 2,14
2100 x 2100 260 0,8 4,0 2,91
2400 x 2400 320 0,8 6,0 3,80
Resistance to heat B 300, wind load WL 1500, snow load SL 500
ORIVENT 52
Structure
all steel material zn sheet metal
thermal insulation stone wool 70 mm
(by order 100 mm)
Upstand heights
standard 600 mm (by order 400 mm)
Actuators
C. gas spring operated
thermal fuse + 100
o
C, permanent mag-
net
(Manual closing from roof)
D. motor operated
rack actuators
(Controlled from floor level, suitable also
for comfort ventilation)
Additional accessories
burglar bar, fall protection, flashing,
limit switch (information to BAS)
ORIVENT 21 (wood structure)
ORIVENT 23 AND ORIVENT 23
DUAL (metal structure)
Structure
interior and exterior surfaces zn sheet
metal (by order colour coated)
stone wool thermal insulation, 70 mm
in upstand, 100 mm in deck
Iisulated mid beam in Dual hatches,
width 300 mm
alternative ridged shape deck recom-
mended when installed in flat surface
Upstand height
200, 300, 400, 600 and 900 mm
Actuators
D. gas spring operated
thermal fuse + 100
o
C, permanent mag-
net
(Manual closing from roof)
E. motor operated
rack actuators
(Controlled from floor level, suitable also
for comfort ventilation)
Additional accessories
burglar bar, fall protection, flashing,
limit switch (information to BAS)
3 RT X37-37560 en / RT/KH 427.3-37560 en
Nominal size
V1 mm x mm
Weight
kg
Current consumption
A
Aerodynamic
free area
Aa (m
2
)
gas spring motor
900 x 1200 90 0,4 2,0 0,77 Single
900 x 1800 110 0,4 2,4 1,15
1000 x 1000 120 0,4 2,8 0,71
1000 x 2000 90 0,4 2,0 1,42
1200 x 1200 130 0,4 2,8 1,02
1200 x 1800 140 0,4 3,6 1,53
1200 x 2400 160 0,8 4,0 1,93 Dual
1500 x 1500 140 0,8 4,0 1,51
1800 x 1800 180 0,8 4,0 2,17
2100 x 2100 190 0,8 4,0 2,45
2400 x 2400 210 0,8 6,0 3,86
Resistance to heat: Orivent 21 B300, Orivent 23 B600
Nominal size
V1 mm x mm
Weight
kg
Current consumption
A
Aerodynamic
free area
Aa (m
2
)
gas spring motor
1000 x 1000 110 0,4 2,0 0,75
1000 x 2000 160 0,4 2,0 1,50
1200 x 1200 135 0,4 2,0 1,08
1200 x 1800 170 0,4 2,0 1,62
Resistance to heat B 600, wind load WL 1500,
snow load SL 500
INSTALLATION REPORT 57373
Kkelntie 41, FIN-16300 ORIMATTILA Date 29.2.2008
Puh. 03 544 3100 Fax. 03 544 3160
www.keraplast.fi
Building:
As Oy Tammelan Saneeraus
Runeberginkatu 8
00100 HELSINKI
SMOKE EXHAUST SYSTEM
INSTALLATION
SERVICE
INSTALLATION Mounting of hatches
Cable installation
Connections
TEST RELEASE/ All hatches
-TEST USE Part of hatches, groups:
CONTROL PANEL, Voltage in batteries
-BUTTONS Alarm lights
AND SIGNS Control scheme
Guide signs
Signs for buttons
FURTHER
CLARIFICATIONS
OF INSTALLATION
OTHER
Signature:
SMOKE EXHAUST SYSTEM OF A
BUILDING
Scheme of a building, where two decen-
tralized control panels and centralized
button controls the smoke exhaust sys-
tem. This solution gives optimized cable
costs.
Control system
Control panel 230 VAC/24 VDC
Control panels have built-in battery
back-up. Control systemmust be battery
back-up for 72 hours in case of break in
electricity. Loading varies from 2A up to
64 A (gradation 2, 4, 8, 16, 32 and 64A).
Selection of control panel depends on
current consumption from hatches.
Hatches shall be opened in groups as
smoke reservoir. Each room makes own
smoke reservoir. Large rooms shall be
divided by smoke barriers for smaller res-
ervoirs, as one area of one smoke reser-
voir should not exceed 1600m
2
in indus-
trial and storage buildings. Particularly in
larger buildings control panels should be
decentralized to reach reasonable cable
thickness. Smoke vent buttons are often
centralized to main entrance and/or
nearby fire alarm central. Scheme of
smoke exhaust system must be placed
next to smoke vent buttons.
Company web site has more detailed in-
formation about control panels, buttons
and detectors. Also cable dimensioning
formula and software is found at com-
pany web site, see
www.keraplast.fi/savunpoistoautomaatio
Design, installation and mainte-
nance of smoke exhaust system
Detailed information of design of NSEVS
may be found at publications
CEN/TR 12101-4 (Installed SHEVS
systems for smoke and heat ventila-
tion)
CEN/TR12101-5: (Guidelines on func-
tional recommendations and calcula-
tion methods for smoke and heat ex-
haust ventilation systems)
Installation of smoke exhaust system
must be done by company/person
trained and approved by manufacturer to
sign installation report in behalf of manu-
facturer. First functional test of complete
installed NSEVS should be done and
documented before handover, and test
report should be saved in log book of
building.
Routine checking shall be carried out by
qualified persons, according to national
regulations valid in the country of use of
the system and to the manufacturer's in-
structions. The system shall be main-
tained at least once a year including a
functional test. If replacement of compo-
nents is necessary, the system shall re-
main in accordance with this standard.
Maintenance shall be done by a qualified
professional body. More frequent mainte-
nance visits may be required, especially
when the environment conditions are
poor. Only original spare parts shall be
used. The log book shall be kept by the
owner showing all maintenance, inspec-
tions and modifications carried out, plus
any defects and repairs.
RT X37-37560 en / RT/KH 427.3-37560 en 4
Control scheme of smoke reservoirs
Installation and maintenance report
Smoke hatches ORIVENT52
- gas spring operated
Group
Ventilation
buttons
LT 43
Instrumentation cable,
fire proof FRH
230 VAC
Smoke vent button
RT 42-2
Group
Group
Instrumentation cable,
fire proof
Group
Remote indication of fault
and alarm VAK
Control panel
RZN
Smoke/thermal detector
230 VAC
Control panel
RZN
Remote indication of fault
and alarm VAK
Smoke exhaust window
-ORIVENT 70 SI
- motor operated
Wind/rain detector
Control scheme
ORIVENT70 SI ANDORIVENT70 SL
Technical description
Casing and opening frame
A. Steel profile
profile system (Forster 60), powder
coated in RAL colour
B. Aluminium profile
profile systemNordic Aluminium, pow-
der coated in RAL colour
Glazing/sheating
safety glass, double, U value 1,4
W/m
2
K
surfaces of insulated (non-transpar-
ent) colour coated sheet metal, colour
by RR
Actuators
rack and pinion drive
Additional accessories
burglar bar, limit switch for BAS
ADDITIONAL ACCESSORIES
Fall protection
Prefabricated #100 x 100, 8 zn
coated steel bar, shall be mounted on
bottom of upstand
Burglar bar
Prefabricated #110 x 350, 12 zn
coated steel bar, shall be mounted on
bottom of upstand
If burglar bar used, no fall protection
needed
Exterior flashing
Zn or colour coated sheet metal, height
240 mm. Note! Flashing for opening
frameof domes is always whiteRR20.
Limit switch and magnetic con-
tact
Bor information to BAS
Ventilation edge
Roof thermal insulation can be orga-
nized by ventilation edge by 12 mm
weather proof plywood and 20 mm
ventilation gap.
ACTUATORS FOR SPECIAL CA-
SES
Facade
Rack and pinion drives and chain
drives may beusedfor facadeglazing
Glass roofs
Smoke exhaust in large glass roofs is
possible by using strong DXD rack ac-
tuators.
5 RT X37-37560 en / RT/KH 427.3-37560 en
Nominal size Frame dimension
mm x mm
Weight
kg
Current consumption
A
Aerodynamic
free area
Aa (m
2
)
1010 990 x 990 30 1,0 0,55
1209 1190 x 890 33 1,0 0,59
1210 1190 x 990 37 1,0 0,66
2010 1990 x 990 64 2,0 1,10
Resistance to heat B 300, wind load WL 1500
NOTE! Faade smoke ventilator are suitable for wall mounting with wind sensitive
control system only.
Flashing
Ventilation edge
Fall protection Burglar bar
Chain drive
KA
Rack actuator
ZA
TWIN chain drive
KA-TW
Rack actuator ZA
Rack actuator ZA
TWIN chain drive KA-TW
Chain drive KA
V1
V1
APARTMENT BUILDINGS'
SMOKE VENTILATION
Smoke ventilation for escape routes and
compartmented lift lobbies is arranged
through a window or hatch located in the
upper part of the building. Replacement
air is generally arranged through the ex-
terior door.
Smoke ventilation for staircases
Electrical equipment (24 VDC)
1. Rack actuator DXD300(max. 3000N),
stroke 6001000mm
2. Control panel RZN4404K+A, back-up
for 72h
3. Smoke vent button RT-42
4. Ventilation button LT 43 (optional)
Cable release
1. Gas spring-operated opener with
mechanical lock VILLE/Me
2. Manual releasehousing, Break Glass
3. Steel wire, galvanised, 2 mm
4. Wire's protective tube, aluminium,
painted white, 16 mm
5. Protective tube's coupling sleeve and
attachment bracket, painted white
6. Cables' idler sheaves
7. Sign "Smoke ventilation, manual
release" on exterior door
RT X37-37560 en / RT/KH 427.3-37560 en 6
MANUFACTURING AND SALES
Keraplast Oy
Kkelntie 41
FI-16300 ORIMATTILA, FINLAND
Puhelin +358 (0)3 544 3100
Faksi +358 (0)3 544 3160
keraplast@keraplast.fi
www.keraplast.fi
Basement smoke vent hatch,
manually operated
1. Smoke vent ORI 23/T
curb height 200 mm
insulation thickness100 mm
surface treatment: exterior and inte-
rior surfaces PUR-coated steel,
shade according to RR colour chart
2. Exterior articulatedrod(for padlock)
and chain
3. Burglar bars, galvanised
Cable release equipment Electrical equipment
ISO 9001