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MegopaK Thermocouples

Assembly with screw cover head


0 0 1 - 1 5 9
Assembly with insulated wire extension
Assembly with miniature aluminum head
Assembly with armor cable extension
Figure 1 Megapak Assembles
MegopaK Termocouple are used for
Function
sensing temperatures from 200 to
1093C (300 to 2000F).
Description
MegopaK is a combination of thermo-
couple wires, mineral insulation, and a
Protecting sheath pressed into a solid
mass of small diameter.
A.
B.
C.
tecting sheath,
Bulk Material the basic combina-
tion of wires, insulation, and pro-
Elements - consisting of the basic
combination with the wires welded
to form a measuring junction (three
types of junctions are available),
Assemblies - complete thermocou-
pies consisting of elements plus ter-
minations (heads, plugs, jacks) and
mounting attachments (Figures 1
and 2).
21-75-03-06
12/97
Page 1 of 4
Specification
Screw cover head
Miniature terminal block
Miniature aluminum head
QuiK-Konnect plug and jack
General purpose head
Figure 2 Terminations
Accessories
Mounting attachments (compression fit-
tings in 1/8, 1/4 or 1/2 inch NPT),
Brass or 316 stainless steel (not
readjustable),
303 stainless steel (readjustable).
These thermocouples are supplied in
three forms:
Specification
21-75-03-06
Page 2
Specifications
Insulation Composition 99% magnesium oxide (minimum); 0.001% boron.
Insulation Resistance
(minimum)
2 megohms at 500 Vdc for 7.62 metre (25 foot) length at room temperature.
Sheath Material Type 310, 316 or 446 stainless steel or Inconel.
Sheath Length Any length up to 15.25 metres (50 foot) in increments of 25 mm (1 -inch).
Bending Radius
Speed of Response
One sheath diameter (minimum).
The time for test thermocouples to respond to 63.2/0 of a step change in temperature.
Speed of Response (Seconds)
Type of Junction mm
1.6
3.2
4.8
6.4
9.5
1.7
1.6
3.2
4.8
6.4
9.5
From Room Temp.
to Salt Bath at
427C (800F)
0.3
1.1
3.0
3.8
7.3
0.1
0.1
0.2
0.2
0.8
2.8
9.5
17.6
From Still Air at 93C
(200F) to Still Air at
815C (1500C)
9.0
16.0
23.0
32.3
44.5
8.3
13.0
21.0
27.0
27.5
9.7
22.0
31.5
42.0
76.0
Sheath Diameter
From Room Temp.
to 100C (212F)
0.2
0.7
1.5
2.8
0.1
0.1
0.1
0.1
0.1
0.8
4.8
7.8
13.5
inch
Integral
(Grounded)
0.063
0.125
0.188
0.250
0.375
Exposed 0.063
0.125
0.188
0.250
0.375
0.063
0.125
0.188
0.250
0.375
0.2
Remote
(Insulated)
1.6
3.2
4.8
6.4
9.5
2.2
7.8
Calibration Accuracy Type
of Wire
Type T
Limit of Error
(whichever is greater)
Limit of Error
(whichever is greater)
Temperature
Range
0 to 900C
32 to 1600F
Temperature
Range
200 to 0C
0 to 350C
300 to 32F
32 to 700F
0 to 750C
Type
of Wire
1C or 1.5%
1C or 0.75%
1.5F or 2%
1.5F or 0.75%
2.2C or 0.75%
Type E
1 .7C or 0.5%
3F or 0.5%
2.2C or 0.75%
4F or 0.75%
Type K 0 to 1093C
32 to 2000F
Type J
32 to 1400F
4F or 0.75%
NOTE: When the limit of error is given in % the percentage applies to the temperature being
measured, not the range.
Sheath Diameter
Recommended Maximum
Long-Term Service
Temperatures
3,2 mm
(0.125)
371F
700F
760C
1400F
871C
4,8 mm
(0.188)
6,4 mm
(0.250)
9,5 mm
(0.375)
1,6 mm
(0.063) Material
315C Type T
760C
1400F
871C
1600F
600F
871C
1600F
871C
1600F
Type J 649C
1200F
982C
1800F
982C
1800F
Type K 871C
1600F 1600C
871C 927C
1700F
Type E

1600F
Specification
21-75-03-06
Page 3
Ordering Information
1. For Bulk MegopaK Material, select
model number from Table 1, and
specify length in inches. Longest
length available depends on sheath
diameter. Example: 2T1 Ml 5-60 =
Type T with 316 SS sheath 1.6 mm
(0.063) diameter and 60 inches
long.
TABLE I - MEGOPAK BULK MATERIAL
2. For Thermocouple Elements,
select model number from Table I
followed by a letter selection from
Table II plus desired length equal to
the specified length plus 2 inches (51
mm) of exposed bare thermocouple
wire.
Example: 2K3M22-R48 = Type K
with Inconel sheath 4.8 mm (0.1 88)
diameter, remote junction and 48
inches long.
3. For Assemblies, select model
number from Table I followed by a let-
ter selection from Table II plus
desired length of element in inches
and the cold end termination
designation from Table Ill. If mounting
attachments and wire extension ter-
minations are needed, make selec-
tions from Tables IV and V. Select the
required length of insulated extension
wire in inches from Table VI.
Example: 2J1Ml5-G24-9S-D12-
3W2J36 = Type J with 316 SS
sheath 1.6 mm (0.063) diameter in-
tegral junction, 24 inch sheath
length, 12-inch wire extension length,
316 SS compression fitting, 20 gauge
insulated extension wire with fibre-
glass insulation, QuiK-Konnect jack
termination on extension wire.
Sheath Diamter
Element Sheath Material 1.6 mm (0.063) 3.2 mm (0.125) 4.8 mm (0.188) 6.4 mm (0.250) 9.5 mm (0.375)
Type T 316 Stainless Steel 2T1M15 2T2M15

Type J Inconel 2J1M22 2J2M22 2J3M22 2J4M22 2J6M22
Type J 310 Stainless Steel 2J1M14 2J2M14 2J3M14 2J4M14 2J6M14
Type J 316 Stainless Steel 2J1M15 2J2M15 2J3M15 2J4M15 2J6M15
Type J 446 Stainless Steel

2J4M20 2J6M20
Type K Inconel 2K1M22 2K2M22 2K3M22 2K4M22 2K6M22
Type K 310 Stainless Steel 2K1M14 2K2M14 2K3M14 2K4M14 2K6M14
Type K 316 Stainless Steel 2K1M15 2K2M15 2K3M15 2K4M15 2K6M15
Type K 446 Stainless Steel

2K4M20 2K6M20
Type E 316 Stainless Steel

2E3M15 2E4M15
Other types including special sheathing, 4 wire (duplex) type, and special calibrations are available on a special product
basis. Consult Customer Service Department, Honeywell, Fort Washington, PA for complete information.
TABLE II - TYPES OF MEASURING JUNCTIONS
Specify
Junction
Symbol
G*
E*
Description
Junction welded to tip of sheath provides faster response time
than Type R junction.
Sheath end is left open. Wires are welded and exposed for a
length of one sheath diameter. Sheath end is sealed with cement.
Seal is effective up to 538C (1OOOF).
R*
Junction is insulated from sheath.
*Add length in inches.
Specification
21-75-03-06
Page 4
TABLE Ill - COLD END TERMINATIONS
Type Specify
Heads -1
-3
-4
-11*
3,2
12*
Terminal -13*
6,4
Block
-14*
Plug or
Jack
-6*
- 5*
Insulated -8
Wire
-9
Extension
-10
Description
General Purpose Head with 1/2
NPT conduit connection
Screw cover head with 1/2 NPT
conduit connection
Screw cover head with 3/4 NPT
conduit
Miniature Aluminum Head without
mounting bushing
Miniature Aluminum Head with
1/4 NPT mounting bushing
Miniature Terminal Block without
mounting bushing
Miniature Terminal Block with
1/4 NPT mounting bushing
QuiK-Konnect Plug
QuiK-Konnect Jack
Insulated Wire Extension
Insulated Wire Extension, armored
tubing
Insulated Wire Extension, with ar-
mored tubing and junction box
connector
*Not available with 9.5mm (0.375) O.D. sheath.
These items require selections from Tables V and VI. Maximum
temperature rating for standard transition sealant is 204C
(400F).
TABLE VI - INSULATED EXTENSION WIRE
Ordering Number*
TABLE IV - MOUNTING ATTACHMENTS
(COMPRESSION FITTINGS)
Used With
Tube Size
Mounting
Thread
Specify Material mm inch (NPT)
R* Brass 1,6 0.063 1/8
(not readjustable)
S* 316 S.S. 0.125 1/8
(not readjustable) 4,8
0.188 1/8
T 303 S.S. 0.250 1/4
(readjustable). 9,5 0.375 1/2
*Fitting is assembled loosely on sheath and can be adjusted as re-
quired. After tightening, fitting cannot be relocated.
Fitting can be readjusted on sheath at any time.
TABLE V - WIRE EXTENSION TERMINATIONS
Specify
A*
B*
C*
D*
Description
No end terminal . . . wires
bared 13 mm (0.5 in)
Spade lug terminals
QuiK-Konnect Plug
QuiK-Konnect Jack
Available only with
Table Ill
Designations
8, 9, 10
8, 9, 10
8, 9
8, 9
*Specify desired length of extension wire, in 152 mm (6-inch) in-
crements. Minimum length: 305 mm (12 inches).
Maximum Temperature
Limits**
Wire Size
(B&S
Type J Type K Type T Type E Insulation C F Qualifications
Gauge)
3W2P6 5W2P16 1W2P6
Polyvinyl over 105 221 Underground; indoor 20
Polyvinyl
or outdoor conduit;
where exposed to oils,
chemicals, acids, etc.
9B3N4 9B1N4 Nylon -46 to -50 to Not to be used in con- 24
160 320 duits or out-of-doors
AOOOO
Fibre Glass - 482 900 Primarily for high 20
JOOOO
Silicone
temperature use
w/Metal
Impregnated
24
Braid
ROOOO
w/Armor
C0000

Teflon 204 400 Resists most acids 20


LOOOO
and vapors
w/Metal
Braid
TOOOO
w/Armor
*Specify length of wire required in inches.
**These limits apply to the insulation of the wire extension. The temperature at the transition between thermocouple and wire
extension, however, must not exceed 204C (400F) unless specifically requested.
Specifications are subject to change without notice.

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