NB/NKG/HS/PACO

d t & li ti t i i product & application training

1
Product overview NB NK Product overview NB NK
Type
Single-stage centrifugal
Benefits
High reliability
Technical data
Flow (m3/h)
end-suction pump
Liquids
Everything from drinking water
High reliability
Radiate quality inside out
Low costs of ownership
Flow (m3/h)
Max. 2000
Head (m)
Max. 160
y g g
to aggressive, high temperature
or abrasive liquids
Applications
Complete pump range
High flexibility (custom-built solutions)
High corrosion resistance
Max. operating pressure (bar)
16
Liquid temperature (C)
Applications
Industrial plant
Water supply
g
Service-friendly
High performance
( )
-25 to +140
Washing systems
Boiler feeding systems
Water treatment systems
Fire protections systems
Cooling and air-conditioning
systems
Heating and heating systems
2
Type: Single stage centrifugal pumps Type: Single stage centrifugal pumps
NB/NBG
NK/NKG
3
Product position > Reliability Product position > Reliability
Optimised hydraulics in housing and impeller Optimised hydraulics in housing and impeller
= unimpeded liquid flow
Housing, impeller, and wear ring in different materials
O-ring seal between pump housing and cover
= no risk of leakage
g g
= improved corrosion resistance
no risk of leakage
All stainless steel shafts
= improved corrosion resistance
Closed ball bearings
= correct lubrication, no dust intrusion
4
Reliable production
ISO 9001
Reliable production
ISO 9001
Flexibility is a key word
All pumps are tested:
Performance Performance
Power consumption
Efficiency
Pressure Pressure
and a test certificate is available
for each pump.
5
Product construction
What is a standard pump? Basic standards
EN733 & ISO2858
Product construction
EN733 & ISO2858
6
EN733 AND ISO2858 Description EN733 AND ISO2858 Description
The terms DIN and ISO
German efforts to describe an end-
suction norm pump range
1. DIN 24255 for water related
applications Replaced by EN 733
2. DIN 24256 - within the chemical
industry Replaced by ISO 2858
Th f th t d d i t th t h li The purpose of the standards is to ensure that pump users can change supplier
without having to modify the installation.
1. ISO 2858 have larger inlet and outlet ports that the corresponding EN 733 pump model. g p p g p p
2. Consequently, inlet and outlet velocity in ISO 2858 pumps are lower than in EN 733 pumps.
3. Also, for ISO 2858 pumps a larger ratio of the energy at the outlet of the pump is present as static
pressure than for corresponding EN 733 pumps.
4 ISO 2858 d i d t b ti th EN 733 4. ISO 2858 pumps are designed to be more conservative than EN 733 pumps.
5. The consequence the NPSH value for ISO 2858 pumps could be lower than for EN 733 pumps
6. Bearing brackets on ISO 2858 pumps are longer than EN 733 bearing brackets.
7
Wh t A ANSI B73 1 What Are ANSI B73.1
Pumps? Pumps?
ANSI B73.1 covers dimensional
h b l d interchangeability requirements and certain
design features to facilitate installation and
maintenance It is the intent of this Standard maintenance. It is the intent of this Standard
that pumps of the same standard dimension
designation from all sources of supply shall be des g at o o a sou ces o supp y s a be
interchangeable with respect to mounting
dimensions, size and location of suction and
di h l i t h ft b l t d discharge nozzles, input shafts, baseplates, and
foundation bolt holes.
8
Grundfos NK long-coupled end-suction pumps
Pump performance and connection EN733 & ISO2858
Grundfos NK long coupled end suction pumps
Hydraulic test & inspection - ISO 9906 Annex A
Q
max
: 2000 m/h
H
max
: 160 m
NP : 16 bar NP
max
: 16 bar
P
max
: 355 kW
9
NK in detail NK in detail
- main changes Impeller material
Wear rings Wear rings
Shaft seal
Basepalte Basepalte
Coupling guard
M t Motor
Variants (FPVs)
Bearing Bracket
Casing (pump
h i & C ) housing & Cover)
10
TECHNICAL FEATURES
Designed for 16 bar
Optimized hydraulics (computer-
designed)
Plug for pressure gauge connection in
outlet
Drain plug at lowest point p g p
11
TECHNICAL FEATURES
Pump Housing
Reinforced support
for maximum for maximum
strength and stability
Computer-designed
Anti-turbulence vanes at
inlet to improve NPSH
Computer-designed
housing for optimum
hydraulic performance
p
value
12
hydraulic performance
TECHNICAL FEATURES TECHNICAL FEATURES
Pump Features Pump Features
O-ring sealing for easy O-ring sealing for easy
assembly
Min. tolerance between
impeller neck and p
housing to ensure min.
losses and lowest NPSH
value value
13
Hi tech hydraulics Hi tech performance Hi-tech hydraulics - Hi-tech performance
Computer-designed hydraulics
IMPELLER
Optimum and max. performance
Double-curved blades
Higher efficiency
Lowest NPSH
Balanced for axial thrust
Min force on bearings
According to...
Min. force on bearings
Longer life
DIN-EN 733 (DIN 24 255) ---> 16 Bar
ISO 2858 Low vibration
Dynamically balanced
Low vibration
14
NK In details
Shaft Seal
Std BAQE
Option GQQE & BQQE Option GQQE & BQQE
15
16
17
Alignment
When the unit leaves the factory, the pump is properly
aligned
HOWEVER HOWEVER...
1. Transport causes misalignment
2. Installation causes misalignment
3. First running causes misalignment
CHECK...
1 Alignment after installation 1. Alignment after installation
2. Final alignment after first running
3. Regular alignment if:
4. liquid temperature differences
5. expansion joints are used
6. pipe setting is possible p p g p
Alignment of the product is the responsibility of the user or
installer when the product has left the factory.
18
T pes of Alignment Types of Alignment
1. Feeler gauge or Steel rule method g g
(Cheapest, low cost and effective site
practice)
2 Dial Indicator Method (Most common) 2. Dial Indicator Method (Most common)
3. Laser Method (Most expensive)
19
Steel Rule or Feeler Gauge Method
0.08 mm 0.08 mm
Coupling clearance standard
0 13 mm 0.13 mm
Rule of the thumb
20
Alignment Tolerance Pin and Bush Coupling
1 D
Recommended
Pump Shaft
1 Deg
0.08 mm
RULE of THUMB - Runout / RULE of THUMB Runout /
parallel misalignment shall
not be more than 0.5mm and
0.15mm
angular misalignment of not
more than 1 Deg.
0.13 mm
Motor Shaft
Strongly depends on
coupling manufacturers
Motor Shaft
coupling manufacturers
recommendation Follow it!
21
Dial Indicator Method Dial Indicator Method
22
BUT MISALIGNMENT CAN HAPPEN DUE TO;
a) Transportation ) p
b) Pipe Stress during installation (Poor pipe to pump alignment)
c) Vibration of other equipments connected to pump
d) Bad foundation Shoddy workmanship
e) Turbulence or high temperature in the pumping liquid
f) Pump was not pre aligned at site
g) Poor workmanship on pump baseplates and alignments
TYPE OF MISALIGNMENT
a) Parallel Both axis not at the same level or plane
b) Angular Both axis are at an angle b) Angular Both axis are at an angle
c) Lateral (End Float) Distance between both ends of the axis is incorrect
d) Usually most common misalignment are the combination of the first two. Lateral will
occurs mainly in poorly built baseplate and most coupling can handle it, except in occurs mainly in poorly built baseplate and most coupling can handle it, except in
extreme cases
23
M t T f Mi li t Most common Types of Misalignment
Angular (Top Picture) and Parallel
(Bottom Picture)
24
Angular Misalignment
25
Ali t T l T C li Alignment Tolerance Tyre Coupling
26
NK/HS In details
a) Tujuan utama sebagai tumpuan pompa
design disesuaikan dengan ukuran
pompa dan motor. pompa dan motor.
b) Seringkali Konstruksi Pump base dan
Pondasi yang kurang baik akan
i b lk d menimbulkan gangguan pada saat
pompa beroperasi dan menimbukan
getaran yang tinggi.
c) Maka dari itu penentuan pondasi dan
juga pemilihan Pump base menjadi
sangat penting, agar pompa bebas dari
Base Plate
C Channel
gangguan selama ber-operation.
d) Standard sesuai DIN 24 259 in all-welded
steel
Tested in DK for vibration
steel.
27
P St l F St l B Press Steel or Form Steel Base
a) Konstruksi lebih ringan
b) Lebih mudah proses fabrikasinya
c) Alignment lebih sulit dan
gampang berubah
d) Tidak direkomendasikan untuk
heavy pumps
e) Lebih gampang dan cenderung
menimbulkan vibrasi.
f) Grouting sangat diperlukan
28
Fabricated C channel Steel Base Fabricated C-channel Steel Base
a) Konstruksi Lebih Kokoh dan kuat
b) Sangat umum di pakai dimana mana
c) Industrial standard
d) Cocok untuk berbagai macam ukuran pompa d) Cocok untuk berbagai macam ukuran pompa
e) Fabrikasi mudah dengan berbagai macam
b t k d d l t t i l d h di bentuk dan model serta material mudah di
peroleh dimana mana.
29
Oth T f B l t Other Types of Baseplates
a) Cast Iron Base
b) N t t d b) Not very common today
c) Pump Flange and Motor
usually protruding out of usually protruding out of
base
F bi it i th t th For very big pumps, it is common that the
pump and motor will be mounted separately
f f with flexible drive shaft coupling
30
Ali t Adj ti S Alignment Adjusting Screws
1. Helps in the alignment on
pumps and motors
2. Optional and generally used
in pumps above 110Kw in pumps above 110Kw
3. Pump base has to be
machine flat if adjusting machine flat if adjusting
screws are use.
4. Use in conjunction with
shims for vertical height
alignment
31
T pes of Co plings Types of Couplings
32
Grid coupling & H.I. compliance baseframe
Design for long life operation
A d t i i li t d t
-Heavier base frame with more
Accommodate various misalignments due to
setup or during operations
Heavier base frame with more
support structure
33
Product features & benefits Product features & benefits
Stainless material:
1.4408 for water with chemicals etc.
1.4517 for seawater and higher dissolutions of
chemicals.
Exchangeable wear rings in different materials:
1.4517
Graflon
34
TESTING NORMS TESTING NORMS
35
Tolerances ISO 2548 Class C Annex B Tolerances ISO 2548 Class C Annex B
for mass produced pumps
H
+/ - 6%
H
+/ - 8%
Q
H = 0
Q tolerance +/ - 8&
Q = 0
H tolerance +/ - 6%
Q
8

+

6

=

1
0
%
Q
H
-8%
- 6%
Q
H
+ 6%
+ 8%
H tolerance Q tolerance
A 2 /h
36
Approx. 2 m/h
ISO 5199
Requested motor power Requested motor power
150
140
Practical safety margin Practical safety margin
130
Practical safety margin Practical safety margin
up to 1 5 kWapprox 50% up to 1 5 kWapprox 50%
120
up to 1.5 kW approx. 50% up to 1.5 kW approx. 50%
up to 4.0 kW approx. 25% up to 4.0 kW approx. 25%
t 7 5 kW 20 % t 7 5 kW 20 %
110
100
0.1 0.3 1 3 10 30 100 300
kW
15% 15%
up to 7.5 kW approx 20 % up to 7.5 kW approx 20 %
up to 40.0 kW approx. up to 40.0 kW approx.
15% 15%
37
15% 15%
from 40.0 kW approx. 10% from 40.0 kW approx. 10%
15% 15%
from 40.0 kW approx. 10% from 40.0 kW approx. 10%
Grundfos guidelines for installation
Choose of pump for your installation HOW?
Grundfos guidelines for installation
Scores:
1: Best choice
2: Good option
3: Least good choice
4 N t li bl 4: Not applicable
38
Grundfos guidelines for installation
Installation hints using vibration dampers HOW?
Grundfos guidelines for installation
Calculate point forces
Judge speed range
Consult dampner data
Use of compensator HOW? p
Choose type
Consult specific data
Plan fix points
39
Wh t i Th G df What is The Grundfos
Service Objective? j
1. It is about reducing g
your cost.
2. It is about well
maintained and
efficient pump
systems systems
3. It is about reliability 3. It is about reliability
and availability
40
Effi i t P i S t Efficient Pumping System
with Centrifugal pumps
3. System Monitoring 1. System Design 2. Pump Selection
Operation
y g
Selection Criteria
y g
System Calculation
p
Maintenance
Sump Design
Low Life Cycle Cost
41
(LCC)
Wh t i Lif C l C t ? What is Life Cycle Costs?
C
ic
= initial cost, purchase price
C
in
= installation and commissioning
C
e
= energy costs
e
gy
C
o
= operating costs
C = maintenance costs

C
m
= maintenance costs
C
s
= down time costs

=
d ic
C LCC
..
C
env
= environmental costs
C
d
= decommissioning and disposal
Evaluation period typically 10 years
42
LCC Life Cycle Cost LCC - Life Cycle Cost
Typical cost distribution
in Pumping Operation
Maintenance cost
Energy costs
Purchase price
Environmental costs
43
PUMP
DESIGN
25%
PUMP
5%
SITE
60%
Others
10%
44
P P bl P P bl Pump Problems Pump Problems pp
Most common complains are; Most common complains are;
Leakage Seal Failure Leakage Seal Failure
Flow and Head ??
Noise and vibration Noise and vibration
Alignment or
Cavitation or
Overloading
Pump not running
45
P P bl Pump Problems
Always ask questions or investigate before
answering the customer; answering the customer;
1. History of the pump service, any changes 1. History of the pump service, any changes
2. Liquid conditions temperature, solids,
S.G. or viscosity
3. Any unusual vibration or noise, from
where and how is sounds like
4 Wh t ki d f i d h l it 4. What kind of service and how long it run
5. Where is the failure, which part
6 Is the problem related to Grundfos 6. Is the problem related to Grundfos
46
Sit Ch k B i Site Check - Basic
If complain is vibration and noise, check;
Alignment of pump and motor
Pump base and its foundation
Pipes and its support
Possibility of overloading or cavitation
Anything loose objects connected to
the pump
Solids in the liquid
Pump and motor condition
47
Site Check - Basic
If complain is CAPACITY & HEAD check; If complain is CAPACITY & HEAD, check;
Any changes in the requirements
Is the pump primed properly
Any air lock in the pipes work Any air lock in the pipes work
Is the valves position correct
Possibility of overloading or cavitation Possibility of overloading or cavitation
Anything wrong in the pipe layout
Air seepage into the pipes
Pump and motor condition
Flowmeter? Press Gauges?.
48
Site Check - Basic Site Check - Basic
If pump not running, check;
1. Electrical connection and supply
2. Anything trapped in the pump, try to rotate
the shaft by hand to make sure that it can
turn freely, do the same for motor
3. Is pump coupled to motor
4. Any problem with pump or motor
5. Is motor starter or controller workingg
..
49
Mi li t Common Problems of Misalignment
1. Unnecessary vibration and sound
2 U d li 2. Unnecessary wear and tear on coupling
3. Premature failure of equipment
4 Hi h i t d i t 4. Higher maintenance and repair costs
5. Possible damage of pipes and fittings and other
equipment and accessories related equipment and accessories related
6. Frequent mech. seal and bearing failures
7 Higher energy consumption and temp during operation 7. Higher energy consumption and temp. during operation
8. 8. AND CUSTOMER AND CUSTOMER COMPLAIN COMPLAIN
!#@*?&!! !#@*?&!!
50
Minimum & Maximum Flow Rate Minimum & Maximum Flow Rate
Minimum flow rate
The pump must not run against closed discharge valve as this
will cause an increase in temperature/formation of steam in the p
pump.
This may cause shaft damage, impeller erosion, short life y g , p ,
of bearings, damage to stuffing boxes or mechanical shaft seals
due to stress or vibration.
The minimum flow rate must be at least 10 % of the max. flow
rate stated on the pump nameplate.
Maximum flow rate Maximum flow rate
The maximum flow rate must not exceed the value stated on the
nameplate. If the maximum flow rate is exceeded, cavitation and
overload may occur overload may occur.
51
Product What is important by HS ? Product What is important by HS ?
- Double volute
- Double suction - Double suction
- Shaft seal/Bearing design
- Service friendly - Service friendly
-Lifetime
-Curves Curves
-Efficincy level
-In-Line design In Line design
-Quality/Testing
52
PACO KP (HSC) (PC 29) PACO KP (HSC) (PC 29)
Key Technical Information
Single stage double suctions
H i t l & V ti l fi ti Horizontal & Vertical configuration
Impeller is supported between bearings No
Cantilever.
Double suction impeller almost eliminates axial thrust. Double suction impeller almost eliminates axial thrust.
The horizontally split case allows EASY access to
internals.
Board Efficiency Bands
37 models
CWP: 12/16/21/25 Bar
Flow: 15m3/h- 5500m3/h Flow: 15m3/h 5500m3/h
Head5m-140m (210)
Discharge Dia50-600mm(24")
Impeller Dia 240 710mm(28") Impeller Dia240-710mm(28 )
Highest Eff: up to 90%
Motor power0.4KW- 1800KW (3000)
Motor speed2,4,6,8 poles.
Low NPSHr
53
PACO KP Single Stage Double Suctions Split Case Pumps g g p p
Features (As Compared with ES pumps)
High Efficiency
Loaded between Bearings
Access to Internals
Double Suction Double Suction
Large Sizes.
In Line (In/Outlet Ports same centerline)
Double volutes >4"
Benefits (As Compared with ES pumps)
Low Operating Cost Low Operating Cost
Longest Life - No Axial Loading
Pull Out Not Required
Application Flexibility
Watchouts (As Compared with ES pumps)
Much More Expensive Much More Expensive
Repairs May Be Costly
Larger Installation Space needed
54
PACO-KP/KPV Selection Chart-1450 rpm
55
ALL PRODUCTS ARE DESIGNED FOR
PACOPACO PUMPS PRODUCTS KEY FEATURES PUMPS PRODUCTS KEY FEATURES PACOPACO PUMPS PRODUCTS KEY FEATURES PUMPS PRODUCTS KEY FEATURES
ALL PRODUCTS ARE DESIGNED FOR:
LOW LIFE CYCLE COST (LCC)
1. LOW INITIAL COST ****
2. LOW INSTALLATION COST ****
3. LOW OPERATING COST *****
4. LOW MAINTENANCE COST *****
56
OUR BIG 3 Key Selling Features
1) Efficiency = Save $$$$$ 1) Efficiency Save $$$$$
Energy consumption/Operation cost
Smaller Driver HP, motors starters, cabling, transformers, sub-power
station
S ll i t ll ti f d ti Smaller pumps installation foundation space
Smaller pumps required thus smaller piping system & accessories
2) Double Volute = Save $$$$
BROAD BAND EFFICIENCY BROAD BAND EFFICIENCY
Wider range of selection and Pumps always operates within high efficiency
zone even at run out or partial loads conditions zone even at run out or partial loads conditions.
Minimizes Radial Loads, Improves Seals & Bearings and Wear Rings Life
Span. p
3) Removable Seal and Bearing Housings = Save $$$
57
Saves SIGNIFICANT TIME and LABEL COST on seals and bearings
replacement
LOWINITIAL COST
PACOPACO PUMPS PRODUCTS KEY FEATURES PUMPS PRODUCTS KEY FEATURES PACOPACO PUMPS PRODUCTS KEY FEATURES PUMPS PRODUCTS KEY FEATURES
LOW INITIAL COST
COMPETITIVELY PRICES COMPETITIVELY PRICES
Global Pumps player; Globalization sourcing of components.
Local manufacturing plant In Asia.
HIGH EFFICIENCY HIGH EFFICIENCY
Smaller pumps; driver and foundation;
Smaller piping system; starters and power supply system;
BROAD BAND EFFICIENCY
ABILITY TO PUSH THE CURVE id f l ti d ABILITY TO PUSH THE CURVE , wider range of selection and
Pumps always operates within high efficiency zone even at run out or
partial loads conditions.
58
LOWINSTALLATION COST
PACOPACO PUMPS PRODUCTS KEY FEATURES PUMPS PRODUCTS KEY FEATURES PACOPACO PUMPS PRODUCTS KEY FEATURES PUMPS PRODUCTS KEY FEATURES
LOW INSTALLATION COST
HIGH EFFICIENCY
Smaller pumps and driver;
S ll i i t d l t Smaller piping system and power supply system;
SMALL FOOT PRINT ENVELOPES
SUCTION SPLITTER SUCTION SPLITTER
Reduce turbulent; improves NPSHr and thus reduces length of
suction straight pipe required before pump inlet.
59
PACOPACO PUMPS PRODUCTS KEY FEATURES PUMPS PRODUCTS KEY FEATURES PACOPACO PUMPS PRODUCTS KEY FEATURES PUMPS PRODUCTS KEY FEATURES
LOW OPERATING COST
HIGH EFFICIENCY
Lower Energy Consumption.
BROAD BAND EFFICIENCY
I d P l t ithi hi h ffi i t Insured Pumps always operates within high efficiency zone even at
run out or partial loads conditions.
60
LOW MAINTENANCE COST
PACOPACO PUMPS PRODUCTS KEY FEATURES PUMPS PRODUCTS KEY FEATURES PACOPACO PUMPS PRODUCTS KEY FEATURES PUMPS PRODUCTS KEY FEATURES
LOW MAINTENANCE COST
Integrated Cartridge Bearing and Seal Housing
Changing of Pump Seals and Bearing w/o the needs of opening the Pumps g g p g p g p
upper casing and dismantling of Piping.
Standard Feature: WEAR RINGS and SHAFT SLEEVESProtect wear and
damage on main parts.
Double Volutes: Minimizes Radial Loads, Improves Seals & Bearings and
Wear Rings Life Span.
Suction Splitter: Improves NPSH(R) Characteristic; reduces risk of
cavitiation; turbulent; improves Seal and bearings life.
61
What is horizontal split case pump? What is horizontal split case pump?
The pump casing is split open horizontally in such a manner that it actually cuts through
the Pump centre line horizontally including the pump shaft
62
HS Pumps Features & Benefits p
Double suction impeller
Suction inlet with splitter Suction inlet with splitter
Reduce axial forces, thus produce better pump efficiency and
improved bearing and seal life span.
Reduce in NPSHr, thus reducing risk of cavitations.
Splitter at suction inlet guides water in-flow, reduce turbulence.
63
HS Pumps Features & Benefits HS Pumps Features & Benefits
Double volute design Suction DN150 and above
Wide range
Reduce radial forces thus: improve pump efficiency
High EFF
Reduce radial forces thus: - improve pump efficiency
- improved life span of bearing, seal and wear ring
64
HS Pumps Features & Benefits p
Integrated bearing and seal housing
Mechanical seal type: Rubber bellow
Shaft sleeve
Ball bearing
Easier access to changing bearings, seals without removing the top
casing.
Need not dismantle piping.
65
Mech Seal Type: Rubber Bellows
Integrated Cartridge Bearing & Seal Housing
Mech. Seal-Type: Rubber Bellows
Shaft sleeve
Integrated Cartridge Bearing & Seal Housing
SS shaft
Small shaft diameter
Ball Bearingg
(L10 at 100.000 h)
Casing Wear Rings
Free cooling of shaft seal
45 min. seal replacement instead of 6 hours.
66
HS Pumps Features & Benefits p
Wear Ring and Sleeve design
Wear ring
Wear ring
Sleeve
Sleeve
Protect critical hydraulic parts from wear
W t i d l b l d Worn out wear ring and sleeve can be replaced
67
Integrated Cartridge Bearing & Seal Housing g g g g
Eliminates the Need of: Opening The Upper Pump Case when Changing
Seals & Bearings + Realignment works. (one man works)
68
Double Volute Outlet Double Volute Outlet
69
Upper casing
Double volute
Double suction inlet
Double suction inlet
Upper casing
Lower casing
D bl l t Double volute
Double volute outlet
70
OUR STANDARD CONSTRUCTION (Offers)
Cast iron OR Ductile Iron / SS 304 OR Bronze Fitted Cast iron OR Ductile Iron / SS 304 OR Bronze Fitted
Pump casing: CI =12/16 bar, DI = 25 CWP
SS 304 B I ll SS 304 or Bronze Impeller,
Bronze case wear rings
SS 304 shaft sleeves.
SS 420 Shaft
Carbon vs. Ceramic, Buna N o-ring Type 21 Seal
Re-greased bearings Re-greased bearings
Steel Fabricated Base skid and coupling guards.
Fl ibl Pi & B h C li Flexible Pin & Bush Coupling.
Option: Lovejoy or Wood non-spacer coupling
Paco or Teco/Siemens IEC std TEFC EFF II Horizontal motors
Option: TECO EFF I motors.
71
Available Common Options / Adders
Pump Metallurgy:
Casing in Ni-Resist CI Stainless Steel Duplex SS Casing in Ni-Resist CI, Stainless Steel, Duplex SS
250# Flanges or DIN std flanges
Internal Metallurgy:
SS Sleeves Wear rings shaft and Bolts & Nuts SS Sleeves, Wear rings, shaft and Bolts & Nuts
SS or Duplex SS Impeller
Double Wear Rings also called impeller rings
Oil lubed bearings / Labrynth seals and Greased for life bearings Oil lubed bearings / Labrynth seals and Greased for life bearings
Special Seal Material or Seal Type, 1, 8-1, 442, 1B
Spacer Coupling
EXD i d f t t
72
EXD or increased safety motors
PACO KP with CCW Rotation (PC 29) PACO KP with CCW Rotation (PC 29)
Counter-Clock-wise Rotation Viewed From Motors
Mounting Position
CCW Viewed
From Here
Inlet/Suction et/Suct o
Outlet/Discharge
73
Relationship of Rotation Vs Inlet/outlet Port Position and model code
of KP
Model Code: (KP) 29 5015 - 9/0 150071 or 69
Pump
Outlet
Inlet
Pump
Inlet
Outlet
Motor
Motor
Motor
Motor
Viewed from HereClockwise Rotation
Odd No 1, 3, 5, 7, 9, A, Cof model code
7 h di i
Viewed from Here Counter-Clockwise
Rotation Even No 2, 4, 6, 8, 0, B, D of
7th digit
model code 7th digit
Note: Model Code on nameplate only showing: 29 5015 9 or 0 150071 without KP
74
Relationship of Rotation Vs Inlet/outlet Port Position and model code
of KPV
I l
Model Code: (KPV 29) 5015 - 9/0 150071 or 69
Inl
et
Ou
tle
t Viewed from
Here
Viewed from
Here Here
Clockwise
Rotation
Odd No
Here
Counter-
Clockwise
Rotation Odd No
1, 3, 5, 7, 9,
A, Cof
model code
Rotation
Even No
2, 4, 6, 8, 0,
B, Dof model code
7th digit
B, D of
model code
7th digit
Out
let
Inl
et
Note: Model Code on nameplate only showing: 29 5015 9 or 0 150071 without KPV
75
F d ti B Foundation Base
The purpose of the foundation base:
a) To provide positive anchoring of the pumpset onto ) g
the ground or building structure.
b) To absorb of any normal strains or shock, Poor
foundation contributes a lot of noise and vibration
problems problems
Recommendation
) T i t ll th t f d ti hi h i a) To install the pump on a concrete foundation which is
heavy enough to provide permanent and rigid support for
the entire pump.
b) As a rule of thumb, the weight of the concrete foundation b) As a rule of thumb, the weight of the concrete foundation
should be 3-5 times the weight of the complete pump
unit.
c) For silent operation is particularly important, we
recommend a foundation with a mass up to 5 times that
of the complete pump unit.
76
The foundation and preliminary The foundation and preliminary
alignment procedure
The foundation and preliminary alignment
procedure :
1. Pouring of foundation
2. Shimming of base frame
3. Preliminary alignment
4. Grouting. G out g
Pouring of foundation
1 P th f d ti ith t i t ti t ithi 19 32 1. Pour the foundation without interruptions to within 19-32
mm of the final level.
2. Use vibrators to ensure that the concrete is evenly
distributed. The top surface should be well scored and
grooved before the concrete sets This provides a bonding grooved before the concrete sets. This provides a bonding
surface for the grout, shims, lowerbase frame, nuts
and washers.
3. Embed foundation bolts in the concrete as shown in the
picture picture
4. Allow enough bolt length to reach through grout, shims,
lower base frame, nuts and washers.
77
Foundation Bolts
Baseplate
Shims Shims
Dam Dam
Bolts
78
F d ti B lt Foundation Bolts
79
F d ti B Foundation Base
Grouting
80
Foundation Base Foundation Base
Recommended Foundation Size BS4675 Std
Pockets for foundation bolts should be
75mm square at top and 100mm
square at bottom X 270mm depth
81
F d ti B Foundation Base
Foundation Size Typical Example yp p
82
Installation priciple Installation priciple
83
Pump installation
How to determine the head How to determine the head
( )
g
V V
h h
g
p p
H

+ +

=
2
2
1
2
2
1 2
1 2

Formula 1
g g 2
Formula 2
2
4
D
Q
A
Q
V

= =

( )

+ +

=
4 4 2
2
1 2
1 2
1 1 8 Q
h h
p p
H
Formula 3
Standard end-suction pump with dimension
difference on suction and discharge ports
( )

4
1
4
2
2
1 2
D D g g
84
Pump installation
Pumps in parallel Pumps in parallel
85
Pump installation
Foundation Foundation
86
Pump installation
Foundation Foundation
Floor Floating Plinth Foundation
suspended on
The same
foundation rules
Plinth
suspended on
Vibration dampeners
foundation rules
go for vertical
in-line pumps
87
Pump installation
Dampeners and expansion joints Dampeners and expansion joints
Installation with
expansion joints,
vibration dampeners
and fixed pipework
88
Pondasi & Inertia block Instalasi
Grouting
Inertia Block
Vibration
damper
Pondasi
89
Pondasi & Inertia block Instalasi
L
f
= L
baseframe
+ 0,2 m L
f
L
baseframe
0,2 m
B
f
= B
baseframe
+ 0,2 m

concrete
= 2,200 kg/m
3
Berat pondasi (recommended)
1 5 s/d 5 kali dari berat pompa 1.5 s/d 5 kali dari berat pompa
90
Pump installation
Dampeners and expansion joints Dampeners and expansion joints
91
Pump installation
Inlet suction condition Inlet suction condition
Fig A. Fig B.
92
Pump installation
Inlet suction condition Inlet suction condition
Fig A. Fig B. g g
93
Pump installation
Inlet suction condition Inlet suction condition
Fig A Fig B Fig A. Fig B.
Fig C.
94
Pump installation
Inlet suction condition Inlet suction condition
Fig A. Fig B.
95
Inlet suction condition
Pump installation
Inlet suction condition
Fig A. Fig B. g Fig B.
96
97
Sit I t ll ti Site Installation
98
Sit I t ll ti Site Installation
99
Sit I t ll ti Site Installation
100
Sit I t ll ti Site Installation
1. Most misunderstanding occurs with negative
suction, suction lift must be considered
h d t i i th h d when determining the pump head
2. It is dangerous when customer always refer
to the discharge pressure gauge as the pump to the discharge pressure gauge as the pump
head
101
Site Installation
Good installation comes
with solid and sound pipe
support and equipment
foundation
102
Installation at the Ground Installation at the Ground
103
FLOWMETER
104
SAMPLE
50
40
30
20
10
20
0
0% 50% 100% 110% 120%
105
106