AISG Cable Assembly Specification

1
AISG Cable Assembly Specification
1 AISG Cable Type

1.1 Cable Assembly
1.1.1 Usage
The cable is used to connection of RRU and TMA,RET system.
The cable is according to the AISG standard.

1.1.2 Appearance
The cable assembly appearance is shown in the flowing figure.

1.1.3 Port Signal Description
AISG Cable Assembly Specification
2
Signal Description The Pin in/B end The color of core wire
12V 1/1 blue
/ 2 /
485A 3/3 White
485 GND 4/4 Green
485B 5/5 Brown
+24V 6/6 Red
DC return 7/7 Black
1.2 Cable
Part number 052522000095


Product Description
Rated voltage(V) 300 max. peak
Working Temperature (oC) -40 ~ 80
Fixed installation Temperature (oC) -20 ~ 70
Fire-retardant grade UL VW-1
Remarks.
E119932-T UL AMW 2464 80Oc 300V VW-1
LL84201-F4 CSA AWM I/IIA 80Oc 300V FT1
AISG Cable Assembly Specification
3
COPARTNER
or Remarks.
1P4C-DW-100 YOURONG OPTICOM CLxxxx
xxxx ROHS
Min. bending radiusmm 80
Cable Meeting RoHS
Sructure
Core
24#
Conductor material Bare Copper
Conductor structure 19/0.120.008
Insulation material HD-PE
Insulation Diameter 1.300.05
Insulation Color 4C: Red,Green,Blue,Black
Core
18#
Conductor material Bare Copper
Conductor structure 41/0.160.008
Insulation material HD-PE
Insulation Diameter 1.750.05
Insulation Color 1P: White*Brown
AL.MYLAR Overlapping >=25%
Braid
Shield
Material Tinned Copper
structure 16*9/0.120.008
Density% >= 80%
Jacket Material PVC
Min. thickness (mm) 0.76
Diameter 8.00.3
Jacket Color Black RAL 9005
Mechanical properties
Aging Test STD
Conductor tensile strength (Mpa) 210
Conductor elongation (%) 20
Insulation tensile strength(Mpa) 10
AISG Cable Assembly Specification
4
Insulation elongation (%) 300
Jacket tensile strength(Mpa) 12.5
Jacket elongation (%) 125
Aging condition 100*168h
Aged Jacket tensile strength(Mpa) 12.5
Aged Jacket elongation (%) 125
Cable Cold bend test -40
Heat shock test 150*4hrs
Insulation hot shrinkage <5% (121*15min)
Electric properties
Conductor DC resistance (20,max,/100m)
24AWG 93.25
18AWG 26
Resistance Unbalance (%) 2
Dielectric Strength(DC), kV 2*3s
Insulation DC Resistance (min, M.km) 10000
Characteristic impedance () 10015

1.3 Connector
1.3.1 Connector at End A
Part number 042110200025


CT52-1608TJ
1
H Plug connector
Product Code042110200025
Product Name
AISG Cable Assembly Specification
5
CT52-1608TJ1H solder plug inserted with pin
Part Number CT52-1608TJ1H
Environment protect information
Meet the requirement of ROHS
Contact Arrangement: IEC60130-9
Technical parameter
Electrical Performance
Contact Resistance: 5m
Rated current: 5 A
Voltage rating: 100 V
Dielectrically withstanding voltage 1200V AC normao
Insulation Resistance 1000Mnormal
20M heat& damp
Mechanical performance
Number of mechanical endurance test cycles: 500 cycles
Material and surface treatment
Metal material, workmanship and surface treatment
Contact
Material Of Pin Copper Alloy
Surface TreatmentGold Plating
Thickness Of Gold Plating:030.6m, 1.27m Nickel Base
Shell
Material Copper Alloy
Surface Treatment Electroless Nickel
Plastic, Workmanship And Forming
Insulator
MaterialPET T102 G30
Gasket And Grommet
MaterialD506
Operation environment
Temperature Range-55+105
IP-degree of protectionIP67
Humidity 4095%
Shock: 50 m/s
2

AISG Cable Assembly Specification
6
Vibration: 10500Hz 20m/s
2

Structure And Dimension
Maximum dimension of plug: 18X58
Out Diameter of Cable: 7.58mm
Size of wire0.5 mm
2


Brief Introduction
General feature (applicable standard, mating feature, mounting, terminal,
function, contact number, feature), recommendation application, other requirement.
The capability of the plug accord with Q/21EJ 401. Plug mate with receptacle
by screw thread . When mating with receptacle , there are chamfer and guiding key for
orientation to ensure completed mating . The pin connects to wire by welding. There are
eight mates.
Package and Store
The production are packed in plastic bag, one packaging has only one production.
The packages must be set in the carton .There are packing list and approved certificate in
every carton. Product code, part number, quantity, unit, signature of inspection person,
date of manufacture, name of manufacturer and number of contract should be marked on
the packing list and the surface of carton. One carton is only allowed to pack the same
kind of products. The carton should have the relevant shipping marks specified in GB191.
Mated connector
Mate with : CT52-1608ZKY
Applicable standard: IEC 60130-9
AISG Cable Assembly Specification
7

1.3.2 Connector at End B
Part number 042110200024

CT52-1608ZK
1
H Socket Connector
Product Code 042110200024
Product Name
CT52-1608ZK
1
H solder receptacle inserted with socket
Part Number CT52-1608ZK
1
H
Environment protect information
Meet the requirement of ROHS
Contact Arrangement: IEC60130-9
Technical Parameter
Electrical Performance
Contact Resistance: 5m
Rated current: 5 A
Voltage rating: 100 V
Dielectrically withstanding voltage 1200V AC
Insulation Resistance 1000M normal;
20M heat& damp
Mechanical Performance
Number of mechanical endurance test cycles: 500 cycles
Material and Surface Treatment
Metal material, workmanship and surface treatment
Contact
Material Of Socket Beryllium Bronze Strap
AISG Cable Assembly Specification
8
Surface TreatmentGold PlatingNickel Base
Shell
Material Copper Alloy
Surface Treatment Electroless Nickel
Plastic, Workmanship And Forming
Insulator
MaterialPET
Gasket And Grommet
MaterialRubber
Operation Environment
Temperature Range-55+105
IP-degree of protectionIP67
Humidity: 4095%
Shock: 50 m/s
2

Vibration: 10500Hz 20m/s
2

Salt Spray 96h
Structure And Dimension
Maximum dimension of plug: 18.5X58
Out Diameter of Cable: 68mm
Size of wire0.5 mm
2


Brief Introduction
General feature (applicable standard, mating feature, mounting, terminal,
function, contact number, feature), recommendation application, other requirement.
The capability of the receptacle accord with Q/21EJ 401. Plug mate with
receptacle by screw thread . When mating with receptacle , there are chamfer and guiding
key for orientation to ensure completed mating . The pin connects to wire by welding.
There are eight mates.
Package and Store
The production are packed in plastic bag, and its accessory is not mated with the
plug. one packaging has only one production. The packages must be set in the carton .
The cover, bolt, spatula should be packed alone and in batches with plastic bag, then be
set in carton. There are packing list and approved certificate in every carton. Product code,
part number, quantity, unit, signature of inspection person, date of manufacture, name of
AISG Cable Assembly Specification
9
manufacturer and number of contract should be marked on the packing list and the
surface of carton. One carton is only allowed to pack the same kind of products. The
carton should have the relevant shipping marks specified in GB191.
Mated connector
Mate with : CT52-1608TJ
1
H-05
Applicable Standard: IEC 60130-9

Outline dimension
58
M
1
6
X
0
.
7
5

1
8
.
5
A

8

1
2
3
4
5
6
7
8

If without specified, it accords to the GB/T1800.3 IT13 level tolerance.