Table Parameter in Considering the Effects of Hazards in HAZID

Parameters Minors Majors Severe

Human resource No accident
If there is any
accident occurs, the
accident is not fatal
Fatal accident
Asset
The losses is lower
than US$ 100,000
There is losses
between US$
100,000 and US$
1,000,000
Losses which is
bigger than US$
1,000,000
Environment
No environmental
damage
If there is any
damage to the
environment, the
damage happens in a
low level.
Major damage to
the environment
Source: Budihardjo on Safety Management Presentation: 2013
To considering the frequencies of hazards in HAZID, the parameter that
used as followed below:

Table Parameter in Considering the Frequencies of Hazards in HAZID
Frequency of
Hazards
Most Likely Unlikely
More than 10 times in
10 years
Between 1 and
10 times in 10
years
Less than 1 time
in 10 years
Source: Budihardjo on Safety Management Presentation: 2013










Table HAZID of AquaVita Water Purifier
Location Description Causes Potential Hazard
Effect of Hazard
Frequency
of Hazard
Prevention
Human
Resources
Asset Environment
The
storage of
raw
materials
Place to keep
all of the raw
materials
Overload
capacity
Workers injured because
of the broker UV lamp
material and chemicals,
Also can cause damage
to other asset, Can cause
environment waste
Major Major Major Unlikely
There will be the
rest time or
stopping time of
the distribution
the raw
materials to the
storage
Increase in
humidity and
temperatur of
the storage
room
Raw material spoilage Minor Major Minor Likely
Frequent control
ad inspection, air
conditioning
system and
ventilation
The storage is
un-hygiene
.
Workers poisoned
because of the
chemicals, Give bad
effect to the
surroundings
Major Major Major Likely
There will be
continues
checking for the
raw materials
inside the
storage.
Raw material
become
expired
Workers poisoned
because of the
chemicals, Raw material
spoilage
Major Major Major Likely
Good
Scheduling in
ordering and
storing of the
raw materials
Production
Room
Room where
the
equipments
are placed
and the
production
process
occurs

Electrical
problems due
to equipments
condition ,
production
condition. (on
moulding
unit)
Workers injured,
equipments and the
plastic output of
molding process are not
desired
Major Major Major Most
Electrical cable
location settling,
workers use
personal
protective
equipment, good
and frequent
equipment
maintenance.
Spill of raw
materials
when they are
put into unit
operation
Workers slipped and
injured, lower the
productioncapacity than
expected capacity
Major Major Major Unlikely
Workers use
personal
protective
equipment, good
and frequent
equipment
maintenance
Not good
smell on the
painting of
chasing
process
Workers inhalation
damage because of use
of the type of paint,
Major Major Major Likely
Workers use
personal
protective
equipment
Increasing
temperature
and pressure
in equipment
in Moulding
Unit
Workers are injured and
felt uncomfortable to
work around the
moulding unit
Minor Minor Minor Likely
Insulation and
barrier around
the drying and
dry granulating
areas, workers
use personal
protective
equipment
Product
Storage
Room
Product
position when
it want to keep
is not fit with
the
warehouse,
for example:
too high
Dangerous for human
health and safety, The
working accident can be
harm for other assets to,
it has potency to broke
other assets, Cause
uncomfortable situation
for the environment
Major .Major Major Likely
Make the
standard for the
height, make the
sign of product
level
The outer
packaging
carton) is fall
Dangerous for human
health and safety, The
working accident can be
harm for other assets to,
it has potency to break
other assets., Cause
uncomfortable situation
for the environment
Major .Major Major Unlikely
Be careful and
do the checking

Source: Authors personal data
From the hazard identification table above, can be known that generally our plant doesnt have significant potential hazard.
This is related with the chemicals that used as raw materials based on MSDS is also doesnt have significant potential hazard. But, the
most damaged hazard that must behave special notice based on consideration the parameter of the hazard impact and the frequency is
electrical problems due to equipments condition , production condition on moulding unit. That hazard can cause workers injured,
equipments and the plastic output of molding process are not desired. Since our plant produce an assembly product and one of the
concern is in the chasing and the point in moulding process unit, so this is have big impact to influence the production and output
product. The prevention of this hazard identification is by settling the electrical cable location, workers use personal protective
equipment, good and frequent equipment maintenance.