carving duplicator Pattern

ShopNotes No. 129 Page 1 of 1 2013 August Home Publishing. All rights reserved.
TAPE BOTH HALVES OF
PATTERN TOGETHER
ALONG DASHED LINES
Materials List
best-ever Planer Cart
ShopNotes No. 129 Page 1 of 1 2013 August Home Publishing. All rights reserved.
Cutting Diagram
1!/2" x 5!/2" - 96" HARD MAPLE (7.3 Bd. Ft.)
1!/2" x 5!/2"- 24" HARD MAPLE (1.8 Bd. Ft.)
48" x 96"- #/4" BIRCH PLYWOOD
!/4" x 24"- 24" BIRCH PLYWOOD
#/4" x 3!/2"- 24" HARD MAPLE (.6 Bd. Ft.)
NOTE: SAVE WASTE PIECE
FROM SIDE (E) FOR MAKING
LEAF SUPPORT (K)
A A A G
Q
E E
L
H
J
J
M
N N
O O
B B C C
P
D D D D
I F
K
48" x 96"- #/4" BIRCH PLYWOOD
GRAIN DIRECTION
A Platforms (3) 24 x 23 -
3
4 Ply.
B Front/Back Supports (6) 1
1
2 x 1
1
2 - 23
C Side Supports (6) 1
1
2 x 1
1
2 - 21
D Corner Blocks (4) 1
1
2 x 4 - 4
E Sides (2) 24
1
2 x 31 -
3
4 Ply.
F Cart Cleat (1)
3
4 x
3
4 - 13
1
8
G Cart Back (1) 23 x 10
1
2 -
3
4 Ply.
H Auxiliary Table (1) 13 x 31 -
3
4 Ply.
I Table Cleat (1)
3
4 x 1
3
4 - 13
J Side Fillers (2) 5
11
16 x 31 -
3
4 Ply.
K Leaf Support (1) 11
3
4 x 15
7
8 -
3
4 Ply.
L Drop Leaf (1) 24
1
2 x 15
7
8 -
3
4 Ply.
M Lower Filler (1) 24
1
2 x 15 -
3
4 Ply.
N Drawer Sides (2) 9
1
2 x 20 -
3
4 Ply.
O Drawer Front/Back (2) 9
1
2 x 21 -
3
4 Ply.
P Drawer Bottom (1) 19 x 21 -
1
4 Ply.
Q False Front (1) 22
7
8 x 10
3
8 -
3
4 Ply.
(56) #8 x 1
1
2" Fh Woodscrews
(4) #8 x 1
1
4" Fh Woodscrews
(4) 3" Locking Swivel Casters
(16) #14 x 1" Lag Screws
(16)
1
4" Flat Washers
(2) 36" Continuous Hinges w/Screws
(1 pr.) 1
1
2" x 20" Full-Ext. Drawer Slides
(1) 4
3
4" Drawer Pull
PATTERN GUIDES (SHOWN ACTUAL SIZE)
SMALL MEDIUM LARGE
NOTE: SHAPE
SHOWN IS FOR
ROUND SECTION
NOTE: MARK
INDICATES
WIDEST POINT
ROUND
OVAL
HANDLE
ShopNotes No. 129 Page 1 of 2 2013 August Home Publishing. All rights reserved.
pattern guides & gauge for
Oval Tool Handles
The patterns below help you lay out
and shape each of the three sizes of
handles while turning them. I used
1
4"
plywood to make the pattern guides.
The gauge on page 2 helps ensure
key features of the handles are prop-
erly sized. The notches on one edge
are for sizing the small handles. The
notches on the opposite edge apply
to the medium and large handles. Just
slip the notches over the features as
you turn them.
GAUGE (SHOWN ACTUAL SIZE)
MEDIUM
& LARGE
BEAD
TENON
TENON
BEAD
NECK
NECK
SMALL
%/8
#/8
#/4
!!/16
&/8
!/2
NOTE: GAUGE CAN BE
MADE FROM !/4" PLYWOOD
OR HARDBOARD
ShopNotes No. 129 Page 2 of 2 2013 August Home Publishing. All rights reserved.