CNC Controller JY5300 V3 User Guide

CNC Machine Controller JY5300 and Handwheel MHC2 User Guide V3.
0 2013 JULY 3
1
M! nstru"ents Ltd. 2013
JY5300 CNC CONTROLLER
& MHC2 HANDWHEEL
USER GUIDE V3.0
#$or JY5300%V2 released Jul& 2013

CNC Machine Controller JY5300 and Handwheel MHC2 User Guide V3.0 2013 JULY 3
2
1' ()ecial $eatures *+
2' ()eci,ications *5
3' Control !o- (tructure *.
i' Main/oard *0
ii' (te))er 1ri2er Card *10
iii' 1C ()indle 1ri2er Card *10
i2' 3C ()indle 1ri2er Card *11
2' (oc4et )in dia5ra" *12
+' $irst nstallation *13
5' M3CH3 !asic (etu) *1+
6' 7un a de"o G Code *20
.' MHC2 Handwheel )endant ntroduction *21
i' !utton ntroduction *21
ii' LC1 dis)la& *21
Hand 8heel Controller $unction9 *22
i' (tandard "otor control *22
ii' *C: HC "ode *23
iii' Me"or& *23
i2' ;"er5enc& (to) *2+
2' 1i2ide to Hal, *2+
2i' !ac4 to <ero *2+
2ii' 7ollin5 ,unction *2+
2iii' Li"it (witch *25
i-' Modi,& ste))er "otor )ara"eter *25
-' 31 *rinter 3 3-is Motor settin5 *25
0' MHC2 Handwheel )endant M3CH3 setu) *25
i' Mod/us co""unication and Mach3 /rain control *25
ii' Mach 3 )endant setu) and cali/ration *20
=' How to use 3utoChec4 *32
10' ()indle Motor Controllin5 *32
i' (o,tware acceleration and deceleration *32
ii' *8M dri2in5 constant s)eed *32
iii' Manual *8M Control *32
i2' M3CH3 *8M Control /& G%Code *32
2' >2erdri2e )rotection *33
2i' 3C 0008 or hi5her waterin5 coolin5 s)indle "otor *33
11' (te))er Motor controllin5 *33
12' Li"it switch *rotection *33
13' 8ater Coolin5 ter"inal *3+
1+' >ut)ut 7ela& ?>U@1' *3+
15' 3))lication @utorial *35
i' !asic control in M3CH3 *35
ii' How @o 5enerate G Code $ro" 31 5ra)hics *36
iii' How @o 5enerate G Code $ro" )hoto *36
3
i2' How @o "a4e )rotot&)e *C! *3.
2' How @o con2ert CNC to 31 )rinter *3.
16' $reAuenc& 3s4ed Buestion *30
1.' 3))endi- ?)arallel )ort )in assi5n"ent' *+1
+
CNC Machine Controller JY5300-OPTO-ISOLATED
Special Featre!"
1) Auto-check and output relay terminals
2) Handwheel pendant and MACH3 can communicate by serial Modbus.
3) PM !C "pindle control board# support MACH3 $code control %M3 command) to set the
spindle speed. Also user can switch to manual control spindle speed
&) "upport C'C to 3! Printer e(truder %Can check our website )or detail)
*) 'ew )eatures board with parallel port input and output hi$h speed opto-isolation %'ew
+ersion o) ,-*3.. with /"0 power at the back panel)
1) ith di$ital hand wheel controller
2) Motion memory )unction. Can record the motion )rom Computer %e.$. Mach3)# or hand
wheel controller. Can play back the whole motion without computer controller.
3) Hand wheel controller with 4C! display# can show 5# -# 6 and A position up to ...1mm
7) Hand wheel control motion smoothin$ )unction. 8mbedded acceleration and deceleration
in hand controllin$.
1.) Can stand alone control up to * a(is stepper motor %standard packa$e is & a(is) without
Computer connected
11) Constant speed spindle motor )unction. Can detect spindle motor speed and pro+ide more
power automatically once the speed is dropped down. 9ul)ill low speed hi$h power usa$e.
12) "pindle motor o+ercurrent protection# pre+ent motor board and motor dama$e
13) PM spindle motor control with electronic acceleration and deceleration# e(tent the li)e o)
motor.
1&) 5# -# 6 a(is 4imit switches anti-crash )unction# once limit switch is tri$$ered# the machine
will automatically dri+e back * mm# pre+ent crash accident.
1*) :ndependent control board. 1 pcs main board# & or * pcs stepper controller board and 1
pcs "pindle motor controller board. 8asy to maintenance# repairin$ and replacement.
11) Hi$h +elocity per)ormance# +elocity can dri+e up to 3*..mm ; minute# acceleration up to
&..mm;s
2

12) 8(tension )unction can connect to 3.. or abo+e water coolin$ type AC spindle Motor
controller *Detail can consult sales

5
Speci#ication"
Ite$ De!cription Para$eter %e$ar&
"ocket 'umber o) "lot
"tepper !ri+er 0oard *
<"tandard packa$e with
& "tepper !ri+er 0oard
!C "pindle Motor !ri+er 0oard 1
ater Coolin$ system 1
<support 12= water
pump
4imit "witch 5 - 6 1
8(ternal Controller 1 <support handwheel
PC Parallel Port 1
/"0 to "erial Modbus 1
<must connected )or
opto- isolation power
172.. baudrate Mach3
modbus
Auto check terminal 2
>elay ?utput %3A 11. to 22.=) 2
"tepper Motor
!ri+er 0oard

?peratin$ =olta$e 2&!C=
Ma(imum Current 3!CA
Micro-"teppin$ di+ider 1@3
Hand heel Control
Ma(imum Acceleration 2..mm;s
2

32. "teps per mm
Ma(imum !eceleration 2..mm;s
2

Ma(imum "peed 3*..mm;min
MACH3 Computer
Control
Ma(imum Acceleration 3.. mm;s
2

Ma(imum !eceleration 3.. mm;s
2

Ma(imum "peed 3*..mm;min
"tepper Motion
Memory

'umber o) Memory >e$ion &
?ne >e$ion Ma( >ecord Aime 3.minutes
Ma(imum Memory "peed 3*..mm;min
!C "pindle
Motor !ri+er
0oard

MACH3 PM ; Manual PM
control
>otary switch
selection

?peratin$ =olta$e &3!C=
Ma(imum Current 2!CA
Auto-shutdown
protection
PM "peed Control . to 1..B 1CHD
Constant "peed Aolerance * to 1*B
Aested in 3..
12...>PM !C Motor
Ma(imum Acceleration E3...>PM;s
Ma(imum !eceleration E3...>PM;s
:nput 8lectricity 11.;22.=AC *.;1.HD
Hand heel 4C! !ot Matri( 12351& with backli$ht
6
!isplay 11 button
:nch or mm mode
"upport Mach3 Modbus communication
Cable 4en$th 3m
Hand heel 8ncoder 1.. PP>
'umber o) A(is & A(is
"iDe
Controller 0o(
%455H)mm 33.522.512.
ei$ht net wei$ht %k$) &.3

.
Control o! Str"#t"r$

Controller 'o( 'tton"
1) Main S)itch" Power ?'; ?99 the whole controller
2) E$er*enc+ Stop" Power o)) the whole controller# donFt use it as power on o)) switchG it is
Hust )or emer$ency situation.
3) Spin,le Motor Spee," >otary knob to control the speed o) spindle motor
&) PC- .an, Controller" "witch to PC; Hand wheel mode# pressed is Hand Controller mode
*) PC P/M Mo,e" Aune to hear you will IAACJ sound# enter MACH3 PC pwm spindle
controllin$ mode

+'
1'
3' 2'
1' 2' +' 3' 5' 6'
.'
10'
='
0'
13'
11'
12'
5'
1+'
0
Soc&et"
1) 0 A(i!" Connect to 5 stepper motor
2) Y A(i!" Connect to - stepper motor
3) 1 A(i!" Connect to 6 stepper motor
&) A A(i!" Connect to A stepper motor
*) Li$it S)itch" Connect to machine limit switch
1) Spin,le Motor" Connect to spindle motor
2) Coolin* S+!te$" Connect to water coolin$ system %i) e(ist)
3) Parallel Port" Connect to Computer parallel port
7) .an, Controller - E(ternal De2ice" Connect to hand wheel controller# or other
controller
1.) Inpt Electricit+" 11.= or 22.= AC % 9i(ed ratin$# marked on the controller bo()
11) ' A(i!" Connect to 0 stepper motor %< reser+ed connector port)
12) O3T 4" >elay output port
13) A3TO C.EC5" 9or AutoCheck de+ice
1&) 3S' Po)er" Connect to /"0 port o) the computerG donFt use other power source like /"0
adapter. And will create a /"0 serial com port )or Modbus control

Main6oar,
lo#% D&'(r')*

25 *N *373LL;L *>7@
.+VHC@1+ n2ertin5
(ch"itt%tri55er
MN U(! *>7@
7J12 H3N18H;;L *>7@
6N13. Hi5h ()eed
>)to%solation
*N9 10C11C12C13C15 *N9 1%=C 1+C 16C 1.
6N13. Hi5h ()eed
>)to%solation
.+VHC@1+ n2ertin5
(ch"itt%tri55er
(@;**;7
17V;7 C371(

(*N1L;
M>@>7 C371
MC7>
*7>C;((>7

H3N18H;;L
C>N@7>L !>371 (>CD;@ @;7MN3L

+0V 3508 (8@CHNG
*>8;7 (U**LY
2+V 2508 (8@CHNG
*>8;7 (U**LY
U(! @>
(;73L CH*
>*@> solation
*ower (u))l&
6N13. Hi5h ()eed
>)to%solation
MC7>
*7>C;((>7

Varia/le
7esistor
=

8ith hi5h s)eed 10M/:s o)to%isolation /etween *C and control /o-. *re2ent the 5round loo)
da"a5e.
@otal 1. )cs 6N13. hi5h s)eed o)to isolation ic ,or all in)uts and out)utsC at all )arallel )ort )in
with le2el shi,ter to enhance the si5nal.

Card slot desi5nC su))ort u) to 5 ste))er dri2er cards and one s)indle "otor card. Can re)lace or
add new card easil&

1ual )ower su))l& in)utC one ,or s)indle "otor u) to +0VC se)arate 2+V )ower ,or ste))er "otor
dri2in5.

(u))ort handwheelC li"it switchC and rela& out)utC auto chec4 ,unctionC water coolin5 s&ste"
and s&ste" ,an coolin5.

U(! )ort to )ro2ide Mod/us co""unication to M3CH3

*ower )lu5 with ;M ,ilter to )re2ent 3C noise

12V 8ater Coolin5 su))l& 6N13. o)to solation Cs
Li"it (witch
J+ 3utoChec4
J3 >U@1 7ela&
>ut)ut
Hand8heel: *C
"ode switch
()indle Motor
Card (lot
(te))er EC YC <
F3 card (lot
(te) Motor
(u))l&
()indle
Motor
(u))l&
()indle su))l&
$use 5"" 103
(te))er su))l&
$use 5"" 103
Lo5ic su))l&
$use 5"" 1.53
10
Stepper Dri2er Car,
Usin5 @oshi/a @!6560 33 hi5h current ste))er "otor cardC with inde)endent "icro)rocessor
control.
8ith 32M/ ,lash "e"or& to record the "otion u) to 30 "inutesC can record si")le "otion /&
handwheel and re)eat the si")le wor4.

DC Spin,le Dri2er Car,
Constant s)eed *8M controlC with hi5h s)eed "icro)rocessor to calculate the so,tware
acceleration and deceleration. 7eal ti"e "onitor the s)indle current and s)indle "otor s)eed.

11

AC Spin,le Dri2er Car,
Can connect to e(ternal AC spindle control bo( ,-3.. and use hi$her power spindle motor
up to 3.. or more.

12

Soc&et Pin Dia*ra$
"tepper Motor@

"pindle Motor@

4imit "witch@

3G
3%
!G
!%
VCC +0V
*8M %
*8M %
VCC +0V
E LM@ (8@CH
C>MM>N GN1
Y LM@ (8@CH
< LM@ (8@CH
13
ater Coolin$@

+&r,t In,t'll't&on
1) "witch to Power ?)) be)ore installation
2) Connect all cable accordin$ to the markin$ on the cable. 9ollow the markin$@ I5J to 5 a(is#
K-F to - a(is# etc. Connect@ 5# -# 6# A and 0 stepper motor# spindle motor# electricity input#
hand wheel controller %A# 0 stepper motor and water coolin$ is optional order) and /"0
cable# <please connect to the same computer /"0Fs port to ha+e opto-isolation )unction.
3) !ouble check the cable connection.
&) Aune the spindle motor speedFs rotary knob to .B % hen you tune the rotary knob to
turn o)) mode %Aick sound heard) will need Lcode command M3 to start the motor on o)))
*) :nspect the whole machine without abnormal situation# like missin$ parts# obstacle# etc.
1) >elease the emer$ency stop and then power on
2) I0eepJ sound is heard once the main board is ready
3) Check the hand wheel controller# the 4C! is on
7) Press I"peedJ to 51. on hand controller# select I5J motor %<detail can see the hand
controller instruction)
1.) Ary to mo+e 5# -# 6# stepper motor by handwheel or arrow key on keyboard %make sure
you turn on the Ho$ mode and set to cont or step). Check that it is workin$ or not
11) Aune the spindle motor speed rotary knob to 1..B# spindle motor should start to work
12) Aune back the spindle speed to .B
13) Connect the parallel cable to computer %i) not connected)
1&) 9ollow the instruction o) J MACH3 "etupJ section
1*) Press direction key in keyboard to check the motor is workin$
<make sure to clear the 8mer$ency "top status# %e(ternal emer$ency stop can be cleared
in hand wheel controllerFs I8"A?PJ button# so)t emer$ency stop can be cleared in
MACH3 le)t bottomFs I8M8>L8'C-J button).
1&) :) there is any problem# please contact the salesF representati+e

12V 1C VCC
"a- 0.03
GN1
1+
MAC.3 'a!ic Setp"
-ou should purchase the MACH3 or try the demo +ersion )rom
http@;;www.machsupport.com;

1) "etup hardware accordin$ section I9irst :nstallationJ
2) Connect Parallel port cable to PC
3) Connect /"0 cable %:t is must to power on the control board)
&) Lo to computer 0:?" setup# set parallel port to 8CP mode
*) Make sure you are usin$ 320it 5P# in2...# 32 0it in2 ?" with 2* pin printer parallel
port. %/"0 to Parallel port con+ertor is not worked).
:) you donFt ha+e a printer port# then you can purchase PC: parallel port card with 8CP
mode
1) :nstall MACH3 so)tware
2) :nstall /"0 dri+er )or Modbus handwheel control %:) you donFt need handwheel work with
Mach3 then you can i$nore it)
3) ?pen Mach3 -M Mill

7) "elect ICon)i$J# click I"elect 'ati+e /nitsJ# and then select mm or inch
0etter to choose ImmJ as )ollow

15

1) "elect ICon)i$J# IPorts and PinsJ# choose 2*...HD )or steppin$ motor
"et the correct parallel port number# normally de)ault is .5323# i) you are usin$ PC: card type
parallel port# then it may be di))erent# you can check your correct port address in hardware
de+ice-M ports N 4PA.

9ollow the below photoFs pinout settin$

:) you want to in+ert the a(isFs direction# Hust press the !ir 4ow Acti+e.

16

1.

2) "elect ICon)i$J# click IMotor tunin$J# select 5 A(is )irstly and set as below photo.
>emember to press I"A=8 A5:" "8AA:'L"J a)ter you modi)y each a(is as below..
>8M8M08> to press "A=8 A5:" "8AA:'L" 0utton
And then press A(is-M "election on the ri$ht hand side# select -# 6# A and 0. 9ollow the
same steps as 5 settin$.

"teps per mm must be 32.# %9or M:0 :nstrumentsF C'C3.2.# C'C3.&. C'C1.&. model)
9or inch is 3123
=elocity can be . to 3*.. mm per minutes or 132 inch per minutes
Acceleration can be 2. to &.. mm;s or 1 to 11 inch per minutes
"tep Pulse better to be 1.us# or *us# too low will lose step. !ir Pulse is 2us
10

Continue )or -# 6# A a(is settin$

3) And then $o to Con)i$-M "ystem Hotkeys. -ou can set the control button o) your keyboard.
!e)ault 5# - and 6 are set as direction /P# !?'# 489A# >:LHA# PAL8 /P and PAL8 !?'
key. -ou can then press A;/OO and then press keyboardFs IPJ# press 0;/-- and then
press keyboardFs IMJ# press 0;=OO and then press keyboardFs IMJ# press 0;=-- and then
press keyboardFs I'J.
Ahen you can use keyboard to control a(isFs motor.

1=

7) And then we can set the "P:'!48 motor settin$# this will allow $ code M3 command to
turn the spindle on and M* to turn it o))
Make sure you ha+e check the "P:'!48 to Pin 11# 12 and once you use MACH3 PM
spindle )unction# you canFt use the 0 a(is# as the same pin is used@

1.) :nside Con)i$-M Ports N Pin -M "pindle "etup )ollow the below settin$ in Motor "etup@
20

1...HD is recommended.

11) -ou can turn the spindle on o)) by addin$ command inside L code@
:nsert I M3 "1...J to start spindle with speed 1...# IM*J to stop

R"n ' -$)o G Co-$
nside the C1 the G code e-a")le has a Chinese word e-a")leH5codeHchineseHword.ncc .
ha2e )ut the M3 (1000C to start s)indle "otor and control the s)eed to 1000.

n this de"o G code can then test the EC YC < and s)indle "otor.

1) Aurn the rotary switch to PC PM Done %IAakJ sound is heard)
2) $ollow the ste) in 3))lication @utorial%I !asic Control in M3CH3

21
H'n-W.$$l Controll$r

LCD Di!pla+"
A(is Position display@ O;-......mm to O;-777.77mm
?r in inch mode O;-...... to O;-77.777 inch

'tton"
0-ESC"
a) Press and release to set as 5 a(is control.
b) Press and release to escape or back to normal
c) Press and hold to set 5 >?44:'L mode

Y-7"
a) Press and release to set as - a(is control.
b) 4e)t direction button at Memory mode
c) Press and hold to set - >?44:'L mode

1-8"
a) Press and release to set as 6 a(is control.
b) >i$ht direction button at Memory mode
c) Press and hold to set 6 >?44:'L mode

A-Ent"
a) Press and release to set as A a(is control.
b) Con)irm button in Memory mode
c) Press and hold to set A >?44:'L mode

1ero"
a) Press and release to set current position as Dero

'ac& to 1ero"
a) Press and release and all a(is motor will mo+e back to Dero position

Di2i,e to hal#" 9.C $o,e onl+:
a) Motor will mo+e to the current position;2# )or e(ample now is 1....mm position o) 5.
then 5 a(is will then mo+e to *... mm position

22
Spee,"
a) Press and release to set speed to 51-M52-M5*-M51.-M52.

Spin,le On O##"
a) Press and release to switch the spindle on o)) %i) you tune rotary switch to MACH3 PM
mode# need the M3 Mach3 code enable the spindle )irstly)

Ato Chec&"
a) Press and release to switch the AutoCheck )unction# PC mode will use the marco inside
MACH3# in HC mode# it will use the embedded pro$ram inside microprocessor

Macro" 9PC $o,e onl+:
a) >eser+ed )or user de+elopment by brain and Modbus to tri$$er a macro inside MACH3

Ot4" 9PC $o,e onl+:
a) Can tri$$er the ?utput 1 relay ,& on mainboard#

Pla+- Pa!e" 9PC $o,e onl+:
a) "tart the L-Code and press a$ain to pause# press a$ain to play.

;-Co,e %e!tart" 9PC $o,e onl+:
b) Press and release and restarted the L code to )irst line

Me$or+"
a) Press and release and $o to memory mode

E!top"
a) Press and release to set or clear 8mer$ency stop
b) 4on$ press )or 3 seconds can switch mm or inch mode %restart the controllin$ bo( power
a)ter settin$)

.an, /heel Controller Fnction"
Stan,ar, Motion Control"
"elect the a(is you want to control by press and release the I5J# I-J# I6J or IAJ button.
Control the selected a(isF stepper motor by rotate the hand wheel encoder. !irection is
controlled by hand wheel rotational direction.

"peed can be set by I"peedJ button#
51 mo+e ...1mm or ....1inch )or 1 step#
52 mo+e ...2mm or ....2inch )or 1 step
5* mo+e ...*mm or ....*inch )or 1 step
51. mo+e ..1mm or ...1inch )or 1 step
23
52. mo+e ..2mm or ...2inch )or 1 step

Position will be displayed in 4C!# showin$ ......mm to O;-777.77mm
?r ......inch to O;-77.777inch
-ou can set the current a(isFs position as Dero by press and release I6eroJ button.

Position will be memoriDed and will be recalled on power on.

PC- .C $o,e"
PC is computer controllin$G HC is Hand wheel Controller mode.
4C! will display IPC ModeJ or IHC Mode.
!urin$ IPC ModeJ hand wheel control a(is stepper motor )unction will be prohibited.
Memory and 8mer$ency "top )unction is allowed in both controllin$ mode.

Me$or+"
a) "A=8@
:n normal operatin$ mode# press and release IMemJ button to Memory mode.
/se I-;PJ and I6;MJ button to scroll the mode to "A=8 -M MA'/A4 -M 4?A! -M 4??P# and
choose "A=8 mode# press IA;8ntJ to con)irm the "A=8 mode.
And then scroll the M.# M1# M2 or M3# this is & memory re$ion# choose the tar$et memory
re$ion and press IA;8ntJ to start recordin$ the motion

b) 4?A!@
4oopin$ mode will repeat to load the selected memory re$ion.
choose 4?A! mode# press IA;8ntJ to con)irm the 4?A! mode.
re$ion and press IA;8ntJ to load the recorded re$ion.

c) 4??P@
4oopin$ mode will repeat to load the selected memory re$ion.
choose 4??P mode# press IA;8ntJ to con)irm the 4??P mode.
re$ion and press IA;8ntJ to start loopin$ the recorded re$ion.
Can press I5;8scJ and $o back to normal operatin$ mode.

d) MA'/A4@
Can press I5;8scJ and $o back to normal manual operatin$ mode.

E$er*enc+ Stop"
ill enter emer$ency stop mode@
2+
1) Press I8M8>L8'C-J in MACH3
2) Press I8"A?PJ in hand wheel controller
3) "pindle motor o+ercurrent or abnormal situation is detected
&) 4imit switch is tri$$ered

4C! will show I8"A?PJ once it is tri$$ered.

hile emer$ency stop# spindle motor# all stepper motors will be stopped.
0uDDer inside the main controller bo( will beep.
*not recommend to use emergency as stop function; motor will be stopped without normal
deceleration. This will reduce the life of motors and mechanical structure.

Can press a$ain the 8"A?P button in hand wheel controller and back to normal

Di2i,e to hal#"
:t is usually to use )or )indin$ the center o) the material#

Lo to point 1 press Dero and then $o to point2# press di+ide to hal)# and then the bit will $o to
center.
0e care)ul that you will need to mo+e the 6 a(is up by yoursel) to a+oid crash.

'ac& to 1ero"
Press and hold the I"P88!J button )or 3 seconds.
All a(is motor will mo+e back to the Dero point accordin$ the hand wheelFs Dero display
<Position on hand wheel and Mach3 is not correlated. :) you need to mo+e back accordin$
MACH3 position# you need to press back to Dero in MACH3

%ollin*"
Press and hold the I5J# I-J# I6J# IAJ button )or 3 second# 4C! will display I>J in correspondin$
a(is.
Ahe a(is stepper motor will mo+e )ore+er in constant speed. Ahere are & speed selections by
press and release the I"peedJ button.
Can control clockwise# counter-clockwise or stop by rotate the hand wheel# rotate
counter-clockwise 1 step to ha+e counter-clockwise rotation# rotate hand wheel one step
clockwise to stop# etc.

Li$it S)itch"
At 5# -# 6 a(is# are installed 2 mechanical limit switch on both side. ?nce it is tri$$ered#
controller will send out limit switch tri$$ered si$nal to PC and whole system.
1 2
$inal *oint
25
Ahe tri$$ered a(is will dri+e back around *mm immediatelyG this action can pre+ent crash#
accident on human and release the limit switch.
<>eset the Dero position is necessary once limit switch is tri$$ered.

M.C< .an,)heel pen,ant MAC.3 !etp
Mo-/", #o))"n&#'t&on 'n- M'#.3 /r'&n #ontrol

1' nstall the control /o- U(! dri2erC &ou can install the dri2er CH3+0 e-e ,ile inside C1
2' 3nd then )lu5 U(! ca/le to control /o-
3' You will then ,ind a serial C>M )ort at M& Co")uter%Ihardware de2ice &ou will see a C>M F
L*@C a co" )ort is "ar4ed CH3+0. 7e"e"/er the )ort nu"/er.
@he )ort nu"/er usuall& wonJt chan5e i, &ou alwa&s use the sa"e U(! )ort
+' Co)& and )aste the MHC2H!rain ,ile ,ro" C1 to C9KMach3K!rainsC i, no !rains ,older is ,ound C
&ou need to create one
5' >)en M3CH3 and &ou can 5o to *>7@( F *N( and chec4 Mod!us n)ut>ut)ut (u))ort and
Mod!us *lu5n (u))orted

6' Close M3CH3 and o)en a5ain
.' $unction Con,i5urations%I (etu) Mod/us (erial Control9
$ill in all the )ara"eter as /elowC ###$>7 C>M *>7@ NUM!;7### )lease enter the nu"/er
&ou ,ound in hardware de2ice at ste) 3'

26

0' *ress @;(@ M>1!U( and ,ill as /elow ?C>M nu"/er use what &ou ,ound' and then )ress
>*;N to o)en )ortC )ress 7ead to chec4 the "od/us is nor"al or not.
, o4C t will show N> ;77>7 and &ou will 5et nu"/er ,ro" "od/us. >nce &ou lost the
connection /etween M3CH3 and handwheelC &ou can enter this @;(@ M>1!U( "ode to
reconnect.
*ort nu"/er "a&/e di,,erentC chec4
in co")uter hardward de2ice
2.

=' *ress >DC and the )ress 3))l& and >D a5ain. @he serial Mod/us is read&C then we will 5o to
M3CH3 /rain controlC /rain control will then lin4 all handwheel /utton to rele2ant M3CH3
,unction
10' Go to >)erator%I !rain Control

11' ;na/le the MHC2H/rain and then )ress 7eload 3LL !rains
20

12' You can tr& to View!rain i, &ou are interestin5 on the "od/us co""uication
13' (et the ste) s)eed ,or Multi%ste) or sin5le ste) ")5 "ode9

1+' *ress >D and then &ou can use Hand8heel with M3CH3
15' Ma4e sure that HC:*C /utton on the control /o- selected to *C
16' 3nd &ou will see that handwheel in *C "odeC the EC YC < and 3 )osition will s&nc with M3CH3
1.' (elect E and tr& to "o2e handwheelC i, "otor and M3CH3 E)osition nu"/er "o2esC then
"eans the whole co""unication is read&.

MACH3 M0G ,$t"1 'n- #'l&/r't&on
1) Press the AA0 on key board you can switch on the handwheel in MACH3# press tab a$ain
to hide.
2=

2' (elect C3L and ,ollow the instruction to set the M*G

3' You can then )ress >DC at M3CH3 handwheel &ou can select Velocit& or Multiste) "ode.
(u55est to Velocit& "ode ,or s"ooth controlC ,or )recision control &ou can choose "ultiste)C /ut
it doesnJt )ro2ide accleration or deceleration in M3CH3. Multiste) "a& cause lose ste).
6' You can then enter M*G $eedrate to 3000 and then )ress enter
.' @r& to "o2e &our handwheel and see chec4 the "otion is s"ooth or not.
0' 3,ter that &ou can )ress @3! /utton to hide the "ach3 handwheel
=' You can then use handwheel to wor4
30
3utoChec4 Mach3 (etu)9
1' Co)& the M1000 and M1001 "acro ,ile to M3CH3 ,ile )ath9 C9KMach3K"acrosKMach3Mill
2' (elect General Con,i5 in Con,i5

3' 3t Lnitiation (trin5M add M1000 to run M1000 "acro at /e5innin5

+' nside Con,i5%I *orts F *ins %I set the >;M @7GG;7 1 as /elow
31

5' (et the >;M code o, >;M tri55er N2 to 301

6' Ma4e sure &ou ha2e )ut the /rain control ,ile and setu) Mod/us ?detail at Mod/us setu)'

32
.o) to !e AtoChec&"
Handwheel control onl& Mode9
1' (witch the control /o- Handcontrol /utton
2' Cli) the crocodile cli)s to the en5ra2in5 /it
3' *lace the autochec4 under the en5ra2in5 /it
+' *ress autochec4 /utton
5' < a-is will 5o down slowl& and then sto) once the /it touch the autochec4
6' 3nd then will 5o u) 10"" or 0.5inch
.' LC1 will dis)la& 10"" or 0.5inch

Use "ach3 "acro
1' (witch the control /o- HC:*C /utton to *C "ode
2' Cli) the crocodile cli)s to the en5ra2in5 /it
3' *lace the autochec4 under the en5ra2in5 /it
+' *ress autochec4 /utton to tri55er the scri)t o, auto chec4 stored at M1001 ,ile
5' < a-is will 5o down slowl& and then sto) once the /it touch the autochec4
6' 3nd then will 5o u) 20""
.' M3CH3 will dis)la& 20""

Spin,le Motor Controllin*"
i' (o,tware 3cceleration and 1eceleration
()indle "otor card )ro2ide acceleration and declarationC increase the "otor li,e and
reduce the rush current ,ro" suddenl& sto) or start.
ii' *8M dri2in5 constant s)eed9
Motor will tr& to 4ee) the sa"e s)eed /& chec4in5 the /ac4 ;M$ o, the s)indle "otor.
>nce it is s)innin5 without load and suddenl& with loadC the "otor will 4ee) the sa"e
s)eed /& )ro2ide "ore dut& on *8M.
@his will allow the user to en5ra2e in slower s)innin5 s)eed and 4ee) the s)innin5
s)eed in constant.
iii' Manual *8M Control9
@une the rotar& switch to 2aria/le "o2in5 ran5eC and then rotate the V7 to set the
tar5et s)eed
i2' M3CH3 *8M Control /& G%Code
@une the rotar& switch to switch o,, "odeC &ou will hear L@3DM soundC and then &ou
enter M3CH3 s)indle control "ode.
, &ou use this "odeC &ou "ust sure that the G%code include M3 to start s)innin5 the
s)indle "otor9 ;-a")le9
M3 (1000 LM3 start s)innin5 and (1000 set the s)eed
()indle card will read the *8M ,ro" Mach3 and re5enerate the *8M with
33
accelerationC deceleration and o2erdri2e )rotection.
2' >2erdri2e )rotection9
@here is two )rotection ,or the s)indle control cardC one is o2ercurrent another is
o2er)owerC once it is tri55eredC it will sto) the "otor and 5o to e"er5enc& sto)
"ode
@his will )rotect the s)indle ,ro" crash and )rotect the control card.

2i' 3C 0008 or hi5her waterin5 coolin5 s)indle "otor9
You will need 3C "otor dri2er card to re)lace the 1C "otor dri2er cardC and also need
the other control /o- to dri2e the hi5h )ower 3C s)indle "otor u) to 0008 or "ore

Stepper Motor controllin*
(te))er Motor card is usin5 @oshi/a @!6560 33 hi5h )ower ste))er CC each card is "ar4ed EC YC <
or 3.
Microste))in5 is set to 190
@his co"/ination can )ro2ide hi5h torAue and hi5h s)eed controllin5.

Li$it !)itch Protection
5# -# 6 a(is 4imit switches anti-crash )unction# once limit switch is tri$$ered# the machine will
automatically dri+e back * mm and enter emer$ency stop mode# pre+ent crash accident. -ou
can press 8"A?P button on Handwheel or switch HC;PC button on control bo( to back to
normal.

, &ou ,ind there is noise co"e out to tri55er li"it switchC &ou can setu) de/ouncin5: noise
reOection inside the 5eneral con,i5uration9

3+

/ater coolin* ter$inal
@he water coolin5 ter"inal )ro2ides 12V1C 0.03 )ower to dri2e the water )u") and ,an.
Connection as ,ollow9

Otpt %ela+ 9O3T 4:
>ut)ut rela& is a 33 110:220V 3C rela&.
>n the "ain /oard there is a 3*N soc4et JE
1
st
)in and 2
nd
)in is rela& NC nor"al close and 2
nd
)in to 3
rd
)in is N> nor"al o)en.

1e,ault ,actor& will )lu5 to N>.

7elated )arallel )ort is )in nu"/er is *N 1
(i5nal is acti2e hi5h to tri55er the rela&

35
A11l&#'t&on T"tor&'l
'a!ic control in MAC.3
Gcode i")ort9
1' 3t ,ile%I Load Gcode
2' Ma4e sure that the "achine is in ori5in )ositionP &ou can use handwheel or 4e&/oard to
"o2e the unit to correct EC YC < )osition. 3nd then )ress <;7> to Qero the EC YC < and +
)osition

3' *ress C&cle (tart /utton to start the G code

+' , &ou ,ind there is an& )ro/le"C &ou can then )ress (to)C and then )ress G>@> <;7> /utton.
*ress 7ewindC and )ress C&cle (tart to restart a5ain

5' n /etween en5ra2in5 )rocedureC &ou can set the ,eed rate to control the "achine s)eed
36

6' , &ou ,ind that there is so"e losin5 ste)C &ou can set lower ,eed rate or lower acceleration in
Motor tunin5.

.o) To *enerate ; Co,e Fro$ 3D *raphic!
@here is lot o, so,tware can do this. ?!elow so,tware as tutorial re,erence onl&'

% M3(@;7C3M htt)9::www."asterca".co":
% L3<YC3M htt)9::www."achsu))ort.co":
% C3M!3M htt)9::www.ca"/a".in,o:
% (4ein,or5e htt)9::,a/"etheus.crsndoo.co":
.o) To *enerate ; Co,e Fro$ photo
@here is so"e so,tware to do this9 ?!elow so,tware as tutorial re,erence onl&'
% *hotoVcar2e htt)9::www.2ectric.co":)roducts:)hoto2car2e.ht"l
7e,erence 5ra)h ,ro" *hotoVcar2e9

3.
.o) To $a&e protot+pe PC'
@here is so"e so,tware to do this9 ?!elow so,tware as tutorial re,erence onl&'
% Co))erCa" htt)9::www.5alaad.net:co))erca"%en5.ht"l
7e,erence 5ra)h ,ro" Co))er Ca"9

You will need a 5er/er ,ile then &ou can route a )rotot&)e *C!

.o) To con2ert CNC to 3D printer

1' You will need to )urchase a 31 )rinter e-truder and 31 )rinter heatin5 controllin5 M31 ,ro"
us.
2' 7e)lace the s)indle "otor /& e-truder
3' Use s4ein,or5e to con2ert 3d 5ra)hic to 5 code
+' ")ort G code to M3CH3
5' 3nd then &ou can /uild li4e this9
30

You can download or chec4 the detail in our we/site www."i/%tech.co"

Fre=enc+ A!&e, >e!tion
Li$it S)itch i! tri**ere, in noi!e"
-ou can setup the debouncin$ and noise reHection in $eneral con)i$uration o) MACH3
Please check the topic I4imit "witch ProtectionJ

Stepper $otor i! not $o2in*"
1) Check the cable o) the stepper motor
2) Check the parallel port
3) Power o))
&) Plu$ and unplu$ the cable )or )ew times to remo+e eroded particle.

Machine 0? Y? 1 )ill $o2e )ithot controllin*"
1) 9or 3.. AC spindle motor type# please check all cable connector nut is screw ti$htly.
e used shieldin$ cable )or critical part# i) not screw the nut ti$htly# shieldin$ will lose itFs
usa$e
2) 8lectricity must ha+e $round line

Stepper $otor $o2e )o66lin*"
1) 8n$ra+in$ material is too hard or too depth on each en$ra+in$ step
2) Check the cable o) the stepper motor
3) Check the parallel port
&) Power o))
*) Plu$ and unplu$ the cable )or )ew times to remo+e eroded particle.

3=
Spin,le $otor i! not $o2in*"
1) Check the cable o) the spindle motor
2) :) you are authoriDed electronic en$ineer or technician# you can )ollow the below
instruction@
a) /nplu$ the electricity cable
b) ?pen the controller case
c) Check that there are 3 )uses on the main board# 1.*A# and 2 pcs 1.A.
d) >eplace the melted )use
e) !ouble check is there obstacle or loosin$ socket and cable inside the controller bo(.
)) 9ollow the 9:>"A :'"AA44AA:?' instruction and try a$ain.

3) "pindle motor is consumin$ partG there is a carbon brush replacement. Power o))#
>emo+e the spindle motor# unscrew the spindle motor# and replace the carbon brush.

Mach3 can@t control the $achine"
1) 9ollow the instruction o) MACH3 setup a$ain.
2) -our parallel port settin$ is not in 8CP mode# please set the parallel port to 8CP mode in
0:?" setup
3) -ou are usin$ /"0 to parallel port adapter@ :t is not supported to use /"0 con+erter# or
you can try to purchase IsmoothstepperJ con+erter )rom third party
&) Ahe parallel port socket is eroded# plu$ and unplu$ )ew times and try.
*) Can chan$e a new parallel port cable and try a$ain
1) /ninstall the MACH3 and install a$ain
<!etail can check the )orum o) MACH at www.machsupport.com

.o) to con2ert CAD ,ra)in* to ; co,eA
Ahere is lot o) so)tware can do that# MA"A8>CAM# 4A6-CAM# =CA>=8# etc.
!etail can check http@;;www.machsupport.com; there is a detail support +ideo tutorial.

3!in* Mach3? the !tepper $otor ,irection re2er!e, an, $o2e )o66lin*"
1) 9ollow the instruction o) MACH3 setup a$ain.
2) !onFt power the computer durin$ the MACH3 so)tware is not closed# non-properly close
the MACH3 so)tware may lose the setup in MACH3

Me$or+ i! $i!!in*"
1) Ary a$ain sa+e and load instruction
2) /ser may press sa+e to the memory re$ion accidently# and deleted the ori$inal memory

.an, controller can@t po)er on"
1) Make sure you ha+e plu$$ed the cable to main controller bo(
<: 9ollow the step on ICan@t po)er on the controller 6o(B

%otin* ,i$en!ion an, !cale i! not ri*ht
1) Please check that you are choosin$ IMMJ or I:'CHJ in MACH3
+0
2) Check the cable o) 5# -# 6 and parallel port.
3) Power o))
&) Plu$ and unplu$ the cable )or )ew times to remo+e eroded particle.

Al)a+! !ho) ESTOP or E$er*enc+ Stop
1) Please check the limit switch is tri$$ered or always pressed# i) yes# please mo+e the
machine to non-pressin$ mode.
2) :) you are usin$ PC mode# please check that hand controller is showin$ I8"A?PJ# i) yes#
press I8"A?PJ to cancel. And in MACH so)tware press I8M8>L8'C-F back to normal
3) :) you are usin$ Hand Controller mode# please check that hand controller is showin$
I8"A?PJ# i) yes# press I8"A?PJ to cancel.

Can@t po)er on the controller 6o(
1) Please check the electricity is plu$$ed
:) you are authoriDed electronic en$ineer or technician# you can )ollow the below
instruction@
1) /nplu$ the electricity cable
2) ?pen the controller case
3) Check that there are 3 )uses on the main board# 1.*A# and 2 pcs 1.A.
&) >eplace the melted )use
*) !ouble check is there obstacle or loosin$ socket and cable inside the controller bo(.
1) 9ollow the 9:>"A :'"AA44AA:?' instruction and try a$ain.

Can !e thir,-part+ han, )heel or !e thi! han, )heel on other $achineA
'o. Ahis system is sel)-de+eloped# and not compatible with other branch o) machine#

/h+ $e$or+ loa, ti$e )ill 6e $ore than the actal !a2in* ti$eA
Ahe system will re-calculate the motion# so normally will take *B to 3B time more than actual.
9or e(ample# a 1..s motion sa+in$# loadin$ may need around 1.3s.
+1

Appen,i(

Thir, Part+ De2elop$ent In#or$ation"

Parallel Port Pin A!!i*n$ent"
"tep and Pulse should be *us width or more

Pin Fnction Inpt -Otpt
1 Main Motor 8nable %>eser+ed) :nput
2 5 "tepper Motor Pulse :nput
3 5 "tepper Motor !irection :nput
& - "tepper Motor Pulse :nput
* - "tepper Motor !irection :nput
1 6 "tepper Motor Pulse :nput
2 6 "tepper Motor !irection :nput
3 A;&th "tepper Motor Pulse :nput
7 A;&th "tepper Motor !irection :nput
1. 8mer$ency "top ?utput
11 - 4imit "witch ?utput
12 6 4imit "witch ?utput
13 Auto Check :nput
1& 8nable :nput
1* 5 4imit "witch ?utput
11 0;*th "tepper Motor Pulse :nput
12 0;*th "tepper Motor !irection :nput
13 to 2* Lround -

CNC Controller JY5300 V3 User Guide

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CNC Controller JY5300 V3 User Guide

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CNC Machine Controller JY5300 and Handwheel MHC2 User Guide V3.

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