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386 Ind. Eng. Chem. Res.

2003, 42, 386-391

Pervaporation of Toluene/Alcohol Mixtures through a Coextruded


Linear Low-Density Polyethylene Membrane
J. P. G. Villaluenga,* M. Khayet, P. Godino, B. Seoane, and J. I. Mengual
Department of Applied Physics I, Faculty of Physics, Complutense University of Madrid, 28040 Madrid, Spain

The pervaporation characteristics of toluene/methanol, toluene/ethanol, and toluene/propanol


mixtures through a linear low-density polyethylene membrane were investigated at different
feed compositions. These characteristics were obtained from quantities such as the swelling
ratio, permeation rate, and selectivity. In all cases toluene permeates preferentially through
the membrane, with a separation factor up to 66 and fluxes varying between 0.1 and 1.4 kg/
m2‚h. Predictions based on the Flory-Huggins theory have shown that toluene is preferentially
sorbed by the membrane. The pervaporation flux increases and the selectivity decreases with
the toluene content in the feed. The experimental results show that pure-alcohol fluxes decrease
with the molecular size.

Introduction distillation of the alcohol/water mixture may be used


to separate these mixtures. In comparison with distil-
Pervaporation is a membrane technique used for the lation, pervaporation is usually a more energy-saving
separation of liquid mixtures by means of partial process because the selectivity is largely improved
vaporization across a permselective membrane. Because because of the permselectivity of the membrane. The
pervaporation makes use of dense membranes, the performance of the membrane plays a key role in
transmembrane mass transport can be described by the determining the feasibility in the process. Several efforts
solution-diffusion model widely accepted in gas separa- have been made to develop new materials in order to
tion operations.1,2 The transport process can be divided obtain a suitable membrane for this particular organic/
into three steps: solution of the liquid mixture at the organic mixture. For example, Park et al.17,18 investi-
upstream membrane surface, diffusion of the permeants gated the pervaporation of methanol/toluene and ethanol/
through the membrane, and desorption of the permeate, toluene mixtures through polymer blend membranes of
in vapor form, at the downstream membrane side. poly(acrylic acid) (PAA) and poly(vinyl alcohol) (PVA).
However, the study of the transport in pervaporation It was observed that alcohols permeated preferentially
is more complicated than that in gas separation because through all tested membranes. The flux decreased
the concentration in the membrane is generally higher, gradually as the PVA content in the blend increased,
which causes the swelling and plasticization of the whereas the selectivity values increased. This offered a
polymer matrix and strong coupling effects in the convenient way of optimizing the separation perfor-
sorption and diffusion processes.3,4 Coupling phenomena mance of the membranes by adjusting the blend com-
are difficult to measure. It is also difficult to estimate position of the polymer solution used for the preparation
beforehand the extent of the phenomena in relation to of the membranes.
the separation properties, as several researchers have Separation of the toluene/ethanol mixtures by per-
pointed out.5,6 Nevertheless, a lot of progress has been vaporation, using adsorbent-filled membranes, was
made in modeling the sorption step according to the investigated by Duval et al.19 Various activated carbons
Flory-Huggins theory7-9 and UNIQUAC model.10 The and two different zeolites were used in this study. For
main approaches to describe mass transfer through the all of the carbons tested, the total flux through the
membrane employ the Fick equations,11,12 the thermo- membrane decreased drastically with the addition of the
dynamics of irreversible processes,1,4,13 or Stefan- active carbon particles; however, the porous structure
Maxwell equations.14,15 of carbon seemed to have no effect on the selectivity.
The applications of pervaporation processes for de- The methanol removal of methanol/toluene mixtures by
hydration from alcoholic solutions and removal of pervaporation using polypyrrole (PPy) membranes was
organics from aqueous solutions have been carried out also investigated by Zhou et al.20 Results showed that
commercially for several years.16 However, there has the membranes displayed preferential permeation of
been no application of pervaporation for the separation methanol and exhibited a good selectivity and an
of organic mixtures in the chemical industry. Among acceptable permeation rate.
these separations, the removal of methanol from anhy- Huang et al.21 prepared composite chitin membranes,
drous organic liquid mixtures is required in many supported by a porous poly(ether imide) substrate, for
situations such as methanol/methyl tert-butyl ether, the pervaporation separation of ethanol/toluene and
methanol/ethylene glycol, methanol/heptane, and metha- methanol/toluene mixtures. The chitin was obtained by
nol/propanol.2,16 The literature on the separation of modifying chitosan to its original form chitin by the
toluene and alcohol by pervaporation is rather scarce. N-acetylation reaction. It was reported that the total
Extraction of the alcohol with water and subsequent flux, for both types of mixtures, decreased with the
incorporation of an acetyl functional group due to the
* To whom correspondence should be addressed. Tel: (34) larger inter- or intramolecular bonding among the acetyl
91 394 4454. Fax: (34) 91 394 5191. E-mail: juanpgv@fis.ucm.es. groups. However, the N-acetylation made the chitosan
10.1021/ie020603e CCC: $25.00 © 2003 American Chemical Society
Published on Web 12/21/2002
Ind. Eng. Chem. Res., Vol. 42, No. 2, 2003 387

Table 1. Performance of Membranes in the Separation of


Toluene/Alcohol Mixtures by Pervaporation
feed concn Ta Jb
polymer alcohol (wt %) (°C) (kg/m2‚h) R ref
PAA-PVA MeOH 50 30 1.0 83c 17
EtOH 50 30 0.15 82c
PDMS EtOH 10 30 0.8 13 19
EPDA EtOH 10 30 0.06 62
PPy MeOH 10 57.5 0.29 420c 20
chitin EtOH 10 35 0.40 126c 21
MeOH 10 35 0.68 607c
CA MeOH 70 30 0.5 5c 22
PDMS MeOH 50 30 1.7 7 23
CTA MeOH 50 30 0.8 4c
LLDPE MeOH 50 30 0.46 22 this work
EtOH 60 30 1.0 27
a Feed temperature. b Overall flux. c Selectivity of alcohol over

toluene.
Figure 1. Schematic representation of the pervaporation unit:
more efficient for the separation of alcohol/toluene (a) constant-temperature bath, (b) pervaporation cell, (c) manom-
mixtures because the selectivity was increased signifi- eter, (d) feed circulating pump, (e) pressure transducer, (f) cold
cantly depending on the alcohol content in the feed. trap, (g) venting, (h) vacuum pump.
Bhat and Pangarkar22 have used polyimide and blends
of cellulosic membranes for the pervaporative separation were measured by a gravimetric method. The dry
of methanol/toluene mixtures. All of the membranes LLDPE membrane was weighted and, then, immersed
studied were methanol selective with acceptable per- in a closed bottle containing either toluene, methanol,
meation rates. Recently, Mandal and Pangarkar23 car- ethanol, propanol, butanol, octanol, or a mixture of
ried out a systematic study on the pervaporation toluene and alcohol. The bottle was placed in a ther-
separation of methanol/toluene mixtures by using dif- mostated bath at 30 °C. After 24 h of immersion, the
ferent hydrophilic and hydrophobic membranes. They swollen membrane was taken out of the liquid and
showed that the hydrophilic membranes were methanol reweighed after the superfluous liquid was wiped out
selective, whereas the hydrophobic membranes prefer- with tissue paper. The increase in weight was equal to
entially permeated toluene. Some pervaporation per- the weight of the liquid sorbed by the membrane.
formance data for the separation of toluene/alcohol Pervaporation Experiments. The vacuum-pervap-
mixtures are given in Table 1. oration setup used is shown in Figure 1. The effective
The aim of the present study is to investigate the membrane surface area was 28 cm2. The feed was
pervaporation features of a coextruded linear low- circulated over the membrane sample through meander-
density polyethylene (LLDPE) membrane for the sepa- type channels. The feed pressure was kept at 1.0 bar.
ration of toluene/alcohol mixtures. The effect of the feed The permeate stream was evacuated by a vacuum
composition on the membrane performance was studied pump, and the permeate was collected alternatively in
for toluene/methanol, toluene/ethanol, and toluene/ two traps, cooled by liquid nitrogen. The downstream
propanol mixtures over the entire range of mixture pressure was monitored by a pressure transducer and
composition. In addition, pervaporation experiments was maintained below 10-2 mmHg in all of the experi-
with pure methanol, ethanol, propanol, butanol, and ments. The fluxes were determined by weighing the
octanol were performed to study the influence of the sample collected in a determined time interval. The feed
nature of alcohol on the permeation through the LLDPE and permeate compositions of all of the mixtures were
membrane. The swelling process of the membrane was determined by measuring their refractive indexes with
investigated as a function of the concentration of toluene a refractometer. The pervaporation selectivity of the
in the liquid mixture. membrane was studied in terms of the separation factor,
R, which is defined as
Experimental Section y1/y2
R) (1)
Membrane. The membrane is made of 1-octene-co- x1/x2
ethylene copolymers with roughly 8% mole content of
the first comonomer. The membrane, which was ob- where x and y are the weight fractions of the relevant
tained by coextrusion, is composed of two layers of component in the feed and the permeate solutions,
Dowlex 2247 (F ) 0.917 g/cm3), with thicknesses of 3.5 respectively. Indexes 1 and 2 refer to the more perme-
and 16.0 µm, respectively, and a third layer of Dowlex able component (toluene) and less permeable one (al-
2291 (F ) 0.912 g/cm3) of 3.5 µm thickness. Both cohol), respectively.
materials are additive-free. The thicker Dowlex 2247 In each run, it was observed that the concentration
layer is sandwiched between the other two layers. The in the feed solution after the completion of the experi-
extrusion rate is 88 rpm for the thinner layers and 29 ment was almost the same as that of the initial feed
rpm for the thicker one. The distance between the die solution. So, it could be considered constant throughout
exit and the chill roll is 15 mm, with the temperature the experiment. After the initial transient operation, at
at these points being 543 and 293 K, respectively. least three samples were collected at each run to
Further details about the coextruded LLDPE membrane determine the total flux, as well as the composition of
have been reported elsewhere.24 the permeate. The alternative use of two cold traps
Sorption Experiments. The equilibrium swelling allowed the permeate to be continuously sampled with-
properties of the membrane in toluene/alcohol mixtures out interrupting the experiment.
388 Ind. Eng. Chem. Res., Vol. 42, No. 2, 2003

Table 2. Properties of Different Compounds


boiling point molar volume
compound formula (°C) (cm3/mol)
toluene C7H8 111 106
methanol CH4O 64 40
ethanol C2H6O 78 58
propanol C3H8O 82 77
butanol C4H10O 117 92
octanol C8H18O 194 158

Table 3. Pure-Component Sorption and Pervaporation


Data
J S δ ∆δ
compound (10-6 kg/m2‚s) (g/100 g) χip (MPa1/2) (MPa1/2)
toluene 3.89 ( 0.01 6.5 2.1 18.2 2.2
methanol 0.308 ( 0.012 1.4 3.3 29.7 13.7
ethanol 0.273 ( 0.011 2.2 2.9 26.5 10.5
propanol 0.265 ( 0.013 0.7 3.8 24.4 8.4 Figure 2. Overall solubility of toluene/methanol, toluene/ethanol,
butanol 0.251 ( 0.011 <0.1 23.1 7.1 and toluene/propanol mixtures in a LLDPE membrane, as a
octanol 0.249 ( 0.012 <0.1 21.2 5.2 function of the liquid mixture composition.

The pervaporation experiments were conducted at a The solubility parameter approach also predicts that the
feed temperature of 30 °C using, as the feed, either affinity between large alcohols, such as butanol and
toluene, methanol, ethanol, propanol, butanol, octanol, octanol, and the membrane is higher than that of small
or binary mixtures of toluene/methanol, toluene/ethanol, alcohols, such as methanol or ethanol. The fact that the
and toluene/propanol. Toluene forms an azeotrope with membrane absorbs very little butanol and octanol, as
methanol with a 0.883 mole fraction of methanol at 63.5 compared to methanol and ethanol, suggests that the
°C. Azeotrope also exists in toluene/ethanol and toluene/ alcohol solubility in the membrane depends not only on
propanol with a 0.81 mole fraction of ethanol at 76.7 differences in the affinity liquid/membrane but also on
°C and with a 0.773 mole fraction of propanol at 80.6 differences in the molar volume of the alcohols.
°C, respectively. Physicochemical properties of the Other researchers23 have pointed out that the LLDPE
compounds used in this work are given in Table 2. polymer is a nonpolar material due to the presence of
only C-C and C-H bonds in the backbone polymer
Results and Discussion chains, whereas toluene is a nonpolar compound, and
alcohols can be considered as polar compounds to a
The amounts of pure liquids sorbed in the coextruded different extent. Thus, swelling results reveal that the
LLDPE membrane are given in Table 3. The degree of solubility rule of “like dissolves like” seems to be obeyed
swelling of the membrane is small, suggesting that because the coextruded LLDPE membrane sorbs much
plasticizing effects of liquid molecules in the LLDPE more toluene than alcohol.
membrane may be considered as negligible. From Table The extent of solubility or miscibility of a liquid with
3, the amount of toluene sorbed was 6.5 g/100 g of dry the polymer membrane can also be explained by the
membrane. The degree of swelling of the membrane was Flory-Rehner theory.26 Based on this approach, the
considerably reduced when the feed was methanol, affinity between the polymer and a solvent can be
ethanol, or propanol, ranging from 0.7 to 2.2%. When expressed in terms of one interaction parameter, χip,
the feed consisted of pure butanol or octanol, it was not which, in the case of equilibrium sorption of a pure
possible to get precise experimental data of the sorption liquid in a polymer, can be calculated from the following
of butanol and octanol in the membrane because they equation:
were very low (less than 0.1/100 g of membrane). A
common approach, for describing polymer/liquid inter- ∆µi
actions, is the solubility parameter model developed by ) ln(1 - φp) + φp + χipφp2 ) 0 (2)
RT
Hildebrand and Scott,4 which can be used to obtain a
rough estimation of the affinity between the LLDPE where φp is the volume fraction of the polymer in the
polymer and the liquids used in this study. In the case polymer-liquid solution. As interaction between the
of liquids, the solubility parameter, δ, can be easily polymer and the solvent increases, the amount of liquid
calculated if thermodynamic data or characteristic inside the polymer membrane increases and χip de-
physicochemical properties are available.4 The method creases. Table 3 shows the interaction parameter values
of Hoftyzer-Van Krevelen25 can be applied to polymers obtained from the sorption data of pure liquids in the
and allows the estimation in a very simple way. The LLDPE membrane. Affinity of toluene toward LLDPE
difference between the solubility parameters of a poly- is higher than that of alcohols. Hence, sorption of
mer and a liquid, ∆δ, is a measurement of the affinity toluene in LLDPE is higher, as has been shown previ-
between them. When ∆δ decreases, the affinity between ously.
the polymer and liquid increases. The solubility param- Liquid sorption experiments with mixtures of toluene
eter estimated for the LLDPE polymer is δ ) 16.0 and methanol, ethanol, and propanol, respectively, were
MPa1/2, whereas the parameters calculated for alcohols also performed in order to study the preferential sorp-
are given in Table 3. The solubility parameter difference tion of the toluene/alcohol system in the coextruded
between the membrane and toluene is smaller than that LLDPE membrane at 30 °C. Figure 2 shows the overall
of membrane and alcohols. Thus, it can be hypothesized solubility for mixtures of toluene/methanol, toluene/
that the compatibility between the LLDPE membrane ethanol, and toluene/propanol as a function of the
and toluene is better than that of LLDPE and alcohol. composition of the external solution. A quasi-linear
Ind. Eng. Chem. Res., Vol. 42, No. 2, 2003 389

increase in the total amount of liquid sorbed in the


membrane can be observed as the toluene concentration
increases, which indicates that toluene has a higher
solubility than do any of the alcohols.
The composition of the liquid sorbed in the membrane
can be estimated by a model derived from the Flory-
Huggins theory. At a given volume fraction of liquid in
the feed, vi, the volume fraction in the membrane, φi,
can be obtained by the following expressions:4

ln () ()
φ1
φ2
- ln
v1
v2
) (l - 1) ln ()
φ2
v2
- χ12[(v1 - v2) +

(φ2 - φ1)] - φ3(χ13 - lχ23) (3)

φ1 + φ2 + φ3 ) 1 (4)

In these equations indexes 1 and 2 refer to the liquid


components, l is the ratio of molar volumes of liquids 1
(toluene) and 2 (alcohol). The polymer volume fraction,
φ3, can be obtained from the overall sorption measure-
ments. The interaction parameters between the liquids
and the polymer, χ13 and χ23, were assumed to be
concentration-independent and were calculated from the
single liquid sorption data. The interaction parameter
between toluene and alcohol, χ12, was also assumed to
be concentration-independent and was calculated from
the Wilson equation using data taken from the litera-
ture.27 For practical reasons, the volume of liquid i, ui,
in the liquid mixture sorbed in the LLDPE membrane
is used instead of the volume fraction of component i,
φi, in the liquid-polymer phase. Values of ui can be easily
obtained as

ui ) φi/(φ1 + φ2) (5)

Parts a-c of Figure 3 show the predicted composition


of the sorbed liquid in the swollen LLDPE membrane,
as a function of the composition of the external liquid
mixtures studied. The results reveal that the toluene
content in the sorbed liquid was much higher than that
of any alcohol; on the other hand, the relative proportion
of toluene and alcohol in the membrane is nearly the
same irrespective of the type of alcohol. It is worth
noticing that the membrane sorbs more alcohol when
they are pure than when they are in mixtures with
toluene. In fact, the fraction of alcohol sorbed by the
membrane is significantly reduced even with a low
toluene content in the external mixture. Therefore, it
can be concluded that the alcohol penetration in the
LLDPE membrane is largely suppressed by the sorption Figure 3. Predicted composition of the sorbed liquid of (a) toluene/
of toluene. methanol, (b) toluene/ethanol, and (c) toluene/propanol mixtures
Pure-component pervaporation fluxes for toluene and in a coextruded LLDPE membrane, as a function of the liquid
mixture composition.
five different alcohols are given in Table 3. It can be
seen that the permeation rate of toluene is much higher
than that of alcohols. It is generally accepted that In the case of pure-alcohol pervaporation, the flux
pervaporation can be described by the solution-diffu- decreases as the alcohol molecular size, i.e., molar
sion mechanism that occurs in the following three volume, decreases. A small molecular size favors the
steps: sorption, diffusion, and desorption. According to diffusivity of the permeate in the membrane. By con-
this model and because of the low downstream pressure, sidering the molecular size of the alcohols as their
the permselective properties of pervaporation of coex- kinetic diameters, results suggest that the diffusivity
truded LLDPE membrane are determined by the rela- of alcohol in the membrane decreases in the following
tive solubility and diffusivity of the permeating compo- order: methanol > ethanol > propanol > butanol >
nents in the membrane. After comparison of the molar octanol. Based on sorption data, the solubility increases
volume of the liquids, it seems reasonable to think that in the following order: ethanol > methanol > propanol
the high permeation rate of toluene through the LLDPE > butanol ≈ octanol. Consequently, it seems that
membrane can be explained by its high solubility in the diffusivity and solubility increase in the same direction
membrane rather than its diffusivity. with respect to the alcohol molecular size.
390 Ind. Eng. Chem. Res., Vol. 42, No. 2, 2003

Figure 4. Total fluxes of toluene/alcohol mixtures through a


coextruded LLDPE membrane, as a function of the feed composi-
tion.

Figure 5. Toluene selectivity for methanol/toluene, ethanol/


toluene, and propanol/toluene, as a function of the feed composi-
tion.

To study the permeation performance of the mem-


brane, the separation of alcohol/toluene mixtures through
a LLDPE membrane was evaluated in the whole com-
position range. Figures 4 and 5 show the variation of
the total permeation rate and separation factor as a
function of the feed composition, respectively, for mix-
tures of methanol/toluene, ethanol/toluene, and pro-
panol/toluene. As can be observed, the flux increases and
the selectivity decreases with the toluene concentration
in the feed. In addition, the trend of the dependence of
flux and selectivity on the feed composition is almost
Figure 6. Component fluxes of (a) methanol/toluene, (b) ethanol/
similar for all of the mixtures studied. As an example, toluene, and (c) propanol/toluene mixtures through a coextruded
in the case of methanol/toluene mixtures, the flux LLDPE membrane, as a function of the feed composition.
increases from 3.31 × 10-5 to 3.02 × 10-4 kg/m2‚s, and
the selectivity decreases from 66 to 7, as the toluene toluene, even for a low toluene content in the feed.
volume fraction in the feed increases from 0.03 to 0.72. Similar results were found by Mandal and Pargarkar23
The partial fluxes of alcohol and toluene were calcu- for the pervaporation separation of methanol/toluene
lated by using the permeate composition data. The mixtures. They reported that the sorbed toluene tends
results are given in Figure 6a-c, as a function of the to create a hindrance to the transport of the alcohol,
feed composition. As has been pointed out previously, through the void space in the membrane, which was the
preferential sorption of toluene in the LLDPE mem- reason for the lower extent of permeation of methanol.
brane seems to be responsible for the difference in In the present study, the coextruded LLDPE membrane
permeation rates between the aromatics and alcohols. is preferably soluble to toluene rather to alcohols
This behavior agrees with previous studies,23,28 in which because of the nonpolarity of the polymer chains,
it was shown that preferential sorption determines the leading to the toluene molecules to occupy the free
overall selectivity to a large extent for rubbery mem- volume available in the polymer. This fact favors the
branes, such as coextruded LLDPE. Furthermore, the permeation of toluene and retards the permeation of
partial fluxes are drastically reduced in the presence of alcohol.
Ind. Eng. Chem. Res., Vol. 42, No. 2, 2003 391

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