E-Gas CB&I CoalGas 20140410 Publish

A World of Solutions
E-Gas
TM
Technology
Gasification for the Refining
and Coal Chemical Industries

CoalGas 2014 5
th
International Summit
April 10, 2014
Delhi, India

Phil Amick, Director Gasification Business Development,
Lummus Technology Division of Chicago Bridge & Iron


1
Agenda
CB&I Overview
CB&I Refining and Petrochemical Portfolio
E-Gas
TM
Gasification Technology
Gasification Market Drivers Refining Industry
Case Study
Conclusion


2
Overview
CB&I acquired the E- Gas Technology from
the Phillips 66 Company in May 2013.
CB&I (NYSE: CBI) is the most complete
energy infrastructure focused company in
the world and a major provider of
government services.
One of the most complete providers of
services including design, engineering,
construction, fabrication, maintenance and
environmental services
E-Gas is a part of the Lummus Technology
group within CB&I, which licenses over 75
technologies for refining and petrochemical
plants


3
Diversification across Energy Infrastructure

Safe Harbor Statement
This presentation contains forward-looking statements regarding CB&I and represents
our expectations and beliefs concerning future events. These forward-looking
statements are intended to be covered by the safe harbor for forward-looking
statements provided by the Private Securities Litigation Reform Act of 1995. Forward-
looking statements involve known and unknown risks and uncertainties. When
considering any statements that are predictive in nature, depend upon or refer to future
events or conditions, or use or contain words, terms, phrases, or expressions such as
achieve, forecast, plan, propose, strategy, envision, hope, will, continue,
potential, expect, believe, anticipate, project, estimate, predict, intend,
should, could, may, might, or similar forward-looking statements, we refer you to
the cautionary statements concerning risk factors and Forward-Looking Statements
described under Risk Factors in Item 1A of our Annual Report filed on Form 10-K filed
with the SEC for the year ended December 31, 2012, and any updates to those risk
factors or Forward-Looking Statements included in our subsequent Quarterly Reports
on Form 10-Q filed with the SEC, which cautionary statements are incorporated herein
by reference.


5
Overview
Focus on safety: 0.01 LTI in 2012
50,000 employees worldwide
Nearly 125 years of experience
and expertise in reliable solutions
Market Cap $8.0 Billion (Jan 2014)
$26 Billion Backlog*
50% / 50% U.S. versus international
Approximately 50% / 50% Lump Sum
versus Reimbursable
*Includes CB&I 3Q 2012 and SHAW 1FQ 2013 backlog results


6
CB&I Operating Structure
*Includes CB&I 3Q 2012 and SHAW 1FQ 2013 backlog results
Licensed Technology
Engineering /
technical services
Proprietary catalysts
Specialty equipment
Engineering
Procurement
Module Fabrication
Construction
Commissioning
Modularization
Fabrication
Erection
Engineering
Program and Project
Management
EPC
Waste Management
Emergency
Response and
Disaster Recovery
Technology

Engineering,
Construction
and Maintenance
Fabrication
Services

Government
Solutions

7

Refining
Alkylation
Ethers
Fluid catalytic cracking
Gasoline desulfurization
Delayed coking
Gasification
Hydrocracking
Hydrotreating
Lube dewaxing/finishing
Resid upgrading
Visbreaking
Markets Served
Petrochemical
Ethylene
Propylene
Methanol to olefins
Ethylbenzene
Styrene
Butadiene extraction
C
4
processing
p-Xylene
Cumene
Phenol
Dimethyl carbonate
Diphenyl carbonate
Maleic anhydride
Polypropylene
Gas Processing
Cryogenic gas processing
NGL fractionation
CO
2
/N
2
recovery
LNG
H
2
recovery
Sulfur recovery

8

Agenda
CB&I Overview
E-Gas
TM
Gasification Market Drivers Petrochemical Industry
Case Study
Conclusion
Multi-Fuel, Multi-Product Gasification Technology
Feedstock Options
Gasification
Technology
Product Options
Clean
Syngas
IGCC
Pet Coke
Bit Coal
Sub-Bit Coal
Lignite
High Ash Coal
MSW
Sludge
Biomass
Waste Oils
Plastics
Power &
Steam
Hydrogen
CO
Ethanol
Methanol
Acetic Acid
Olefins
Chemical
Production
Fuels
SNG
Gasoline
Diesel
Naphtha
Jet Fuel
Gasification Products
Slag
Elemental Sulfur
E-Gas Feedstocks in RED

The E-Gas Technology features a
slurry-fed, oxygen blown, entrained
flow gasifier.

Includes processes from receipt of
coal to production of steam and
particulate-free sour syngas.

1800-3200 mtpd petcoke per train
(4000 mtpd on sub-bit coal)

Typical Syngas (mole %)
43% CO, 27% H2, 1% CH4

Typical Production:
2000 mtpd petcoke & 1920 mtpd O2
Produce 190,000 NM3/hr H2 + CO
and 2350 mtpd HP Steam (sat)
E-Gas Technology

11

E-Gas

Sub-Bituminous
Coal
(Rochelle Mine)
Bituminous Coal
(Illinois No. 6)

Petroleum Coke
(Multiple Refineries)
Lignite
Bench-Scale,
Mini Plant,
Pilot Plant

1975 1982
36 TPD
Proto 1
1979 - 1983
400 TPD
Proto 2
1983 - 1987
1600 TPD
LGTI
1987 - 1995
2,600 TPD
Wabash River
1995 - 2000
2,500 TPD Coal
Wabash River
2000 - Present
2,000 TPD Petcoke

12

E-Gas Fuel Experience 1987-2014
Sub-Bituminous
25-30% Moisture
5-9% Ash
~4 Million Tons
Petroleum Coke
< 10 % Moisture
< 2 % Ash
5-7 % Sulfur
~5 Million Tons
Bituminous
10-15% Moisture
10-15 % Ash
~2 Million Tons


13
E-Gas Gasification Project Updates
Wabash
River
IGCC
POSCO
Gwangyang
SNG
Reliance
Jamnagar
Polygen
CNOOC
Huizhou
Hydrogen


14
Overview
Project Owner Start-
Up
Feedstock Trains Syngas
Use
Wabash Destec* 1995 Bit Coal,
Petcoke
1 Power
Gwangyang POSCO 2015 Sub-Bit Coal

3 SNG
Jamnagar Reliance
Industries
2015 Petcoke,
Petcoke &
Sub-Bit coal
blend
10 Power,
Hydrogen,
SNG
Huizhou CNOOC 2017 Bit Coal 3 Hydrogen,
Acetic
Acid
* Operated by E-Gas Personnel

15

Wabash River IGCC - Indiana, USA

262 MW IGCC
Single train, petcoke
Operational since 1995

CB&I provides
Operations Management
services

E-Gas Petcoke Operation
Crude Source Midwest Mayan Canadian Midwest
Moisture, % 6.0 9.8 7.8 4.2
Ash, % 0.3 0.5 0.6 0.3
Volatile, % 12.7 9.4 10.5 10.2
Fixed Carbon, % 81.0 80.3 81.1 85.3
Sulfur, % 5.6 7.1 6.2 5.8
Ni, ppm, dry 210 290 370 320
V, ppm, dry 430 1500 890 770
Heating Value,
as recvd. Btu/lb
HHV
14,282 13,380 14,026 14,098


17
Wabash River Plant Reliability by Process Area
2011 2012 2013
Syngas Cooler 99.9% 98.1% 98.2%
Gasifier 94.3% 99.4% 97.8%
Slurry Prep & Pumping 100% 99.9% 99.7%
Particulate Removal 99.8% 100.0% 97.3%
Slag Handling 98.7% 100% 99.9%
HG Path 99.2% 100% 100 %

Single Train TBL Reliability

92.1%

97.4%

93.1%


18
POSCO SNG Project at Gwangyang, South Korea
500,000 mtpy SNG
2+1 trains
sub-bituminous coal
Site Photo
Sept. 30, 2013

Feedstock Capacity & Specification : 5,500 mtpd (1.8 MM mTPY) Sub-Bituminous Coal

Selected Coals
Feedstock
Range
Gross As Received (GAR)
Total Moisture (as received)
%
20-30
Air Dried Basis (ADB)
Intrinsic Moisture % 18.0
Volatile Matter % 32.0-38.0
Ash
%
3-6
Fixed Carbon % 39.0-41.0
S % 0.2-1.0
Cl % 0.01-0.03
Ultimate Analysis Dried
Ash Free (daf)
HGI 40-42
S.E. gar (HHV) kcal/kg 5,150-5,350
S.E. gad (HHV) kcal/kg 5,500-5,735
POSCO SNG Project Feedstock and Gasification
Configuration


20
First E-Gas Award at CB&I
One of four CB&I technologies licensed to this
project

Hydrogen and Chemicals Production
2+1 Gasification trains
Bituminous coal / petcoke
CNOOC Huizhou Refinery, China


21


22
Reliance Jamnagar Gasification Project
20,000 mtpd petcoke processed into
syngas
10 Gasification Trains in Phase 1
(part of $4 B utilities complex)
Major expansion of the Jamnagar
Refinery, the largest refinery in the
world at 1.3 million BBLD
Long Lead Equipment orders 1Q2013,
Construction start 4Q2013, Start-Up in
2015


23
Reliance Industries Jamnagar - Gujarat, India

Polygen for power, hydrogen,
SNG and chemicals
10 gasification trains
Petcoke


24


25


26
Construction start Sept 2013.

E-Gas Proprietary and
Restricted Equipment
orders placed, long lead
deliveries in mid-2014
Reliance Industries Jamnagar
Pictures from Sept 2013. This petcoke dome is now nearly
complete

27

Agenda
CB&I Overview
E-Gas
TM
Case Study
Conclusion


28
World petroleum coke
production growth
Increase in heavy
crude diet
Elimination of fuel
oil predominantly
in Europe
Tar sands increased
production to meet
energy demand
50 MMTPY added
2011-2015

Market Drivers - Petcoke Production


29
Additional Drivers
Worldwide LNG price expected to stay high, except
In North America the shale boom has driven natural gas prices down
Worldwide prices are unlikely to change as a result of U.S.
LNG export
Total forecasted consumption on an oil equivalent basis is in excess of
3,000 million tons per year
The first six projects in the U.S. (three approved) have a total
contribution to U.S. LNG export amounts of 57 million tons per year
on an oil equivalent basis close to insignificant
Price differential between LNG and petcoke
It is anticipated to increase as more petcoke finds its way to the
market


30
Forecast Global Natural Gas Consumption
Ref: BP Energy Outlook 2030, published January 2013
M
i
l
l
i
o
n

T
o
n

O
i
l

E
q
u
i
v
a
l
e
n
t

31

World LNG Prices


32
Potential Global Growth in Petcoke Gasification
0.0
2.0
4.0
6.0
8.0
10.0
12.0
14.0
16.0
18.0
20.0
2010 2015 * 2020 **
A
n
n
u
a
l

R
a
t
e
,

m
i
l
l
i
o
n

m
e
t
r
i
c

t
o
n
s

* Includes projects in construction (Reliance and PetroChina)
** Includes projects in planning

33

Agenda
CB&I Overview
E-Gas
TM
Case Study
Conclusion


34
Case Study - Objective
Study objectives
Estimate economic viability of Petcoke gasification for
H
2
production,
Heat and power generation,
Syngas source for olefins production


35
Case Study - Basis

Basis of study:
Base Asian refinery 20 MTA (~ 400 KBD) seeking an expansion

Crude slate: Mix of Arabian, African and Latin American crudes (25API, 3% S)
Expanded refinery maintains the same crude diet up to 38 MTA of total capacity
Configuration: delayed coking + FCC (HT feed), distillate HT, full gasoline path
(reforming, BTX, C
5
Isom, alkylation)
Expansion train replicates the existing set of processes except H
2
and power
production
LNG is available
Investment costs are USGC, 1Q 2013 basis
Asia product/feed price basis [crude - US$ 122/bbl, LNG - US$
15/mmBtu]
Expansion alternatives for H2 and power production:

LNG for H
2
, heat and power
Coke gasification for H
2
, heat and power
Coke gasification for H
2
, heat, power and petrochemicals (Methanol-to-Olefins)


36
Study Cases
Base Refinery

Delayed
Coking
H
2
Plant
(SMR)
Import
LNG
Crude
Coke to sales
Second Train

Delayed
Coking
H
2
Plant
(SMR)
Import
LNG
Crude
Coke to sales
Second Train

Crude
Delayed
Coking
AGR+
Shift +H
2
PSA
E-Gas
Technology
Coke
Syngas
Steam
Base Refinery

H
2
Plant
(SMR)
Crude
Coke to sales Delayed
Coking
Coke
Crude
Second Train

AGR+
Shift +H
2
PSA
Base Refinery

H
2
Plant
(SMR)
Crude
Methanol
Methanol
to Olefins
to sales
C2= & C3=
olefins
Case 2:
Expansion with E-Gas
for H
2
, Heat and Power

Case 3:
Expansion with E-Gas
for H
2
, Heat, Power and
Methanol to Olefins
Case 1:
Expansion with SMR

Delayed
Coking
E-Gas
Technology
Coke
Syngas
Steam
Delayed
Coking
Coke

37

Strong Economic Drivers for Coke Gasification
Basis: Expanding an existing refinery from 20 MMTPY to 38 MMTPY, 25% taxes, 15 year depreciation

38

Agenda
CB&I Overview
E-Gas
TM
Case Study
Conclusion


39
E-Gas technology adds a commercially proven solids
gasification technology to CB&Is expansive refining
and petrochemical technology portfolio

Proven experiences on sub-bituminous and
bituminous coals and petroleum coke provides
feedstock flexibility for power, chemicals and fuels
production

Petcoke and coal gasification using E-Gas technology
are economic alternatives to imported LNG
Conclusion


40
For more information on the E-Gas technology, contact us at the following
addresses, write us at E-GasTechnologyInfoRequests@CBI.com or visit
www.cbi.com/technologies/gasification-technology

CB&I - Lummus Refining & Gasification
Two Riverway Plaza, Suite 1300
Houston, Texas 77056
- Phil Amick Phil.Amick@cbi.com

CB&I Lummus Technology
Gurgaon Infinity Tower
Gurgaon, India
- Anil Sarin, ASarin@cbi.com
- Puneet Puri, Ppuri@cbi.colm

CB&I
Oostduinlaan 75
2596JJ The Hague, Netherlands
- Maurice Korpelshoek, MKorpelshoek@cbi.com

CB&I has offices, fabrication facilities, and projects throughout the world
Further Information
Level 3, Building 4, Universal Plaza
10 Jiuxianquiao Lu, Chaoyang District
Beijing 10016
- YingSu Zhang, YSZhang@cbi.com

CBI (Thailand) Limited
142 Two Pacific Place Unit 1104,
11th Floor Sukhumvit Road
Klongtoey, Bangkok 10110, Thailand
- Ubolrat Wiwattanakul, UWiwattanakul@cbi.com

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