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LED Reference

Design Cookbook

www.ti.com/led 4Q 2009
2 LED Reference Design Cookbook
➔ Table of Contents
LED Drive Topology LED Configuration Dimming Options VIN VOUT (VDC) IOUT (mA) Device Page
Small LCD Backlight with Digital 10 series Digital or PWM 3 to 18 VDC 26 or 38 maximum 700 maximum TPS61160/1 4
and PWM Dimming
Small LCD Backlight from LDO 4 parallel — 2.5 to 5.5 VDC 3 typical 25 per LED TPS7510x 6
(2 banks of 2)
Medium-Size LCD Backlight 3 series Digital or PWM 3 to 12 VDC 5 typical 350 TPS61165 8

Large-LCD Backlight Driver Up to 96 Analog or PWM 4 to 24 VDC 16 to 48 320 TPS61195 10


(12 series,
8 strings)
Constant Current Driver with PFC 3 to 13 series — 180 to 265 VAC 10 to 48.5 700 UCC28810 12

Boost Controller with PFC 80 series TRIAC dimmer 150 to 264 VAC 300 maximum 350 UCC28810 14

Replacement for Standard 7 to 9 series TRIAC dimmer 90 to 130 VAC 24 to 32 450 UCL64001 18
Lightbulb
25-Watt Dimmable Driver 10 series TRIAC dimmer 85 to 305 VAC 33 to 38 700 UCC28810 20
with PFC
100-Watt, Constant-Current, 15 to 30 series PWM 90 to 265 VAC 55 to 100 900 UCC28810 22
Non-Isolated Driver with PFC
110-Watt, Constant-Current, 7 to 15 series Analog or PWM 90 to 265 VAC 22 to 60 500 UCC28810 24
Isolated Driver with PFC (up to 4 strings)
10-Watt, Green-Mode PWM 3 to 6 series — 120 to 290 VAC 24 typical 350 UCL64010 26
LED Driver
Wireless-Controlled Triple 3 parallel (tricolor) — 4.5 to 5.5 VDC 3 typical 300 per LED TPS62260 28
LED Drive
Low Voltage Buck Boost for 1 Dual level 1.2 to 5 VDC 5 typical 600 TPS63000 30
LED Torch
Boost Driver with Integrated 4 to 8 series Analog or PWM 5 to 12 VDC VIN to 38 2000 maximum TPS61500 32
Power Switch
Nonsynchronous Boost LED 10 series — 9 to 18 VDC 40 maximum 700 or 350 TPS40211 34
Driver (1 or 2 strings)
Wide Input DC Voltage Range 4 series — 8 to 40 VDC 13 typical 350 TPS40211 36
SEPIC Driver
3-Watt Solar Lantern 3 series Analog or PWM 4.5 to 7.4 VDC 10.5 typical 350 TPS61165 38

LED Reference Design Cookbook Texas Instruments 4Q 2009


LED Reference Design Cookbook 3

LED Reference Design Cookbook


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Texas Instruments 4Q 2009 LED Reference Design Cookbook


4 Small LCD Backlight with Digital and PWM Dimming
➔ TPS61160/1
Description a PWM signal can be applied to the integrated circuitry to prevent the
With a 40-V integrated switch FET, the CTRL pin such that the duty cycle output from exceeding the absolute
TPS61160/1 is a boost converter that determines the feedback reference maximum ratings.
drives up to 10 LEDs in series. The voltage. In either digital or PWM mode,
boost converter, which allows for the the TPS61160/1 does not provide LED Web Links
use of high-brightness LEDs in general current in burst; therefore, it does not Datasheets, user’s guides, samples:
lighting, runs at a fixed frequency of generate audible noise on the output www.ti.com/sc/device/TPS61160
1.2 MHz with a 0.7-A switch-current capacitor. For protection during open-
limit. LED conditions, the TPS61160/1 has

As shown in the schematic below Ordering Information1


of a typical application, the default
TA Open LED Protection (typical) Package2 Package Marking
white-LED (WLED) current is set with
the external sense resistor, RSET, and 26 V TPS61160DRV BZQ
–40°C to 85°C
the feedback voltage is regulated 38 V TPS61161DRV BZR
to 200 mV. The LED current can be 1
For most current package and ordering information: www.ti.com/sc/device/TPS61160.
controlled via the one-wire digital 2
The DRV package is available in tape and reel. Add R suffix (TPR61160DRVR) to order quantities of 3,000 parts per reel or add T suffix
interface (EasyScale™ protocol) (TPS61160DRVT) to order 250 parts per reel.
through the CTRL pin. Alternatively,

Typical Application Schematic


L1
VI 3V to 18V 22µH D1

C1 C2
1µF 1µF
TPS61161

VIN SW

On/Off
Dimming CTRL FB
Control

COMP GND Rset


C3 R10Ω
220nF

L1: TDK VLCF5020T-220MR75-1


C1: Murata GRM188R61E105K
C2: Murata GRM21BR71H105K
D1: ONsemi MBR0540T1 20mA

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LED Reference Design Cookbook Texas Instruments 4Q 2009


Small LCD Backlight with Digital and PWM Dimming 5

TPS61160/1

Efficiency vs. Output Current

PWM Dimming Linearity: FB Voltage vs. PWM Duty Cycle

PWM Dimming Output Ripple

Texas Instruments 4Q 2009 LED Reference Design Cookbook


6 Small LCD Backlight from LDO
➔ TPS7510x
Description electromagnetic interference (EMI). The Figure 2 shows the TPS75105
The TPS7510x linear low-dropout TPS7510x is offered in an ultra-small, efficiency data for several different
(LDO) LED current source is optimized 9-ball, 0.4-mm ball-pitch wafer chip- WLED forward voltages over the Li-Ion
for low-power LED backlighting scale package (WCSP) and a 2.5 x battery’s range. The LED efficiency
applications such as keypads and 2.5-mm, 10-pin SON package, yielding for the TPS75105 is comparable to
navigation pads. The device provides a very compact total solution size or better than that of other WLED-
a constant current for up to four ideal for mobile handsets and portable driver solutions.
unmatched LEDs organized in two backlighting applications.
banks of two LEDs each in a common- Figure 3 demonstrates the LED
cathode topology. Without an external At first glance, using a linear LDO efficiency of the TPS7510x over the
resistor, the current source defaults circuit to drive LEDs may seem Li-Ion battery’s discharge curve.
to the factory-programmable, preset impractical, given the linear regulator’s The average efficiency for the entire
current level with ±0.5% accuracy reputation for low efficiency. However, discharge range is over 80% for all
(typical). An optional external resistor the efficiency of LDOs is often three curves, and up to 90% when
can be used to set initial brightness to misunderstood. LDO efficiency is VLED = 3.3 V.
user-programmable values with higher entirely based on the input/output-
accuracy. Brightness can be varied voltage ratio; therefore, the efficiency Web Links
from off to full brightness by inputting of driving white LEDs (WLEDs) can Datasheets, user’s guides, samples:
a PWM signal on each enable pin. be quite high. For example, driving a www.ti.com/sc/device/TPS75105
Each bank has independent enable 3-V WLED from a 3.6-V Li-Ion-battery
and brightness control, but the input translates into an LED efficiency
currents of all four channels are of 83%.
matched concurrently. The input-
supply range is ideally suited for Figure 1 shows a typical application for
single-cell Li-Ion battery supplies, and the TPS75105. Note that this device
the TPS7510x can provide up to 25 mA requires no external components to
per LED. No internal switching signals drive the WLEDs. The total solution is
are used, eliminating troublesome extremely small and very cost effective.

Device Specifications
Device VIN LEDs ∆IDX MAX VDO ∆IDX Packages
TPS7510x 2.5 V to 5.5 V 2 mm x 2 mm 25 mA 28 mV ±2% WCSP, DSK

TPS7510x Package Options

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LED Reference Design Cookbook Texas Instruments 4Q 2009


Small LCD Backlight from LDO 7

TPS7510x

Figure 1 - Typical Application

ON
VIN
OFF ENA D1A

ON
ENB D2A
OFF

3.6V ISET D1B


Battery
D2B
GND
Optional

Figure 2 - Efficiency Data

Figure 3 - LED Efficiency

Texas Instruments 4Q 2009 LED Reference Design Cookbook


8 Medium-Size LCD Backlight
➔ TPS61165
Description CTRL pin such that the duty cycle The TPS61165 is available in a space-
With a 40-V integrated switch FET, the determines the feedback reference saving, 2 x 2-mm QFN package with
TPS61165 is a boost converter that voltage. In either digital or PWM mode, a thermal pad.
drives up to ten LEDs in series. The the TPS61160/1 does not provide LED
boost converter, which allows for the current in burst; therefore, it does not Web Links
use of high-brightness LEDs in general generate audible noise on the output Datasheets, user’s guides, samples:
lighting, runs at a fixed frequency of capacitor. For protection during open- www.ti.com/sc/device/TPS61165
1.2 MHz with a 0.7-A switch-current LED conditions, the TPS61165 has
limit. integrated circuitry to prevent the
output from exceeding the absolute
As shown in the schematic below maximum ratings.
of a typical application, the default
white-LED (WLED) current is set with
LED Current vs. Input Supply and LED Number
the external sense resistor, RSET, and
the feedback voltage is regulated Input Supply 3V 5V 12 V
to 200 mV. The LED current can be LED number 3 200 mA 350 mA 820 mA
controlled via the one-wire digital LED number 6 100 mA 175 mA 410 mA
interface (EasyScale™ protocol)
LED number 8 70 mA 120 mA 300 mA
through the CTRL pin. Alternatively,
Note: Assumption that LED forward voltage is 3.5 V, and TPS61165’s conversion efficiency is 80%.
a PWM signal can be applied to the

Typical Application Schematic


L1
VIN 5V 10µH D1

C1 C2
1µF 1µF
TPS61165

VIN SW

On/Off 350mA
Dimming CTRL FB
Control

COMP GND Rset


C3 R57Ω
220nF

L1: TOKO #A915_Y-100M


C1: Murata GRM188R61A475K
C2: Murata GRM188R61E105K
D1: OSRAM LW-W 5SM

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Medium-Size LCD Backlight 9

TPS61165

Efficiency vs. Output Current Startup

PWM Dimming Linearity: FB Voltage vs. PWM Duty Cycle

PWM Dimming Output Ripple

Texas Instruments 4Q 2009 LED Reference Design Cookbook


10 Large-LCD Backlight Driver
➔ TPS61195
Description is translated into an analog signal programmable output overvoltage
The TPS61195 provides highly to control the WLED current signal protection, and the threshold is
integrated solutions for large-LCD linearly over a brightness area of 12.5 adjusted by an external resistor/divider
backlights. This device has a built- to 100%. The device also allows PWM combination.
in, high-efficiency boost regulator dimming to be added when the analog
with an integrated 3-A, 50-V power signal keeps the WLED current down The TPS61195 has a built-in linear
MOSFET. The eight current-sink to 12.5%. Below 12.5%, the analog regulator for the IC supply and is
regulators provide high-precision signal will be translated into PWM available in a 4 x 4-mm QFN package.
current regulation and matching. In duty-cycle information to control the
total, the device can support up to 96 on/off of the WLED current and Web Links
white LEDs (WLEDs). In addition, the to average the WLED current down Reference designs:
boost output automatically adjusts its to 1%. www.ti.com/powerreferencedesigns
voltage to the WLED forward voltage
to improve efficiency. The TPS61195 integrates overcurrent Datasheets, user’s guides, samples:
protection, short-circuit protection, www.ti.com/sc/device/TPS61195
The TPS61195 supports multiple soft start and overtemperature
brightness-dimming methods. During shutdown. The device also provides
direct PWM dimming, the WLED
current is turned on/off at the duty LED Current vs. Input Supply and LED
cycle, and the frequency is determined Number
by an integrated PWM signal. In PWM-
Parameter Minimum Maximum Unit
dimming mode, the frequency of this
signal is resistor-programmable, while Input voltage 4.0 24 Volts
the duty cycle is controlled from an Output voltage 16 48 Volts
external PWM signal input from a PWM Number of channel — 8 —
pin. In analog mixed dimming modes, Output current 0 0.32 Amp
the input PWM duty-cycle information
Switching frequency 600 KHz 1 MHz —

TPS61195 Schematic
L1
4v ~ 24V 10µH D1
Up to 48V

C3 R5
C1
1µF 1M
4.7µF

R6
VIN VIN VIN 46.4KΩ
VDDIO PGND1
C2 PGND2
0.1µF

EN OVP
200 Hz DPWM
FDPWM FDIM
FSW R4
Dimming R2
R3 953KΩ
SEL Mode Interface 40KΩ TPS61195
523KΩ
VDDIO PWM SMBus
Open D-PWM PWM SEL
IFB1
IFB2
GND PWM PWM ISET IFB3
R1 IFB4
R* Mix Mode PWM 65KΩ IFB5
* 510Kohms resistance to ground. IFB6
IFB7
SDA
IFB8
SCL
AGND

LED Reference Design Cookbook Texas Instruments 4Q 2009


Large-LCD Backlight Driver 11

TPS61195

Dimming Efficiency VIN = 10.8 V; 9s8p Mixed Mode Dimming Waveform: 20% Brightness—
Pure Analog

PWM Dimming Current Linearity VIN = 10.8 V Mixed Mode Dimming Waveform: 8% Brightness Mode

Mix Mode Dimming Current Linearity VIN = 10.8 V

Texas Instruments 4Q 2009 LED Reference Design Cookbook


12 Constant Current Driver with PFC
➔ UCC28810 PMP4501
Description prevents dangerous output voltages Web Links
The PMP4501 is an isolated, off-line, from occurring during open-string Datasheets, user’s guides, samples:
AC-to-DC LED-current driver with PFC conditions. A current-sense amplifier www.ti.com/sc/device/UCC28810
for applications such as commercial reduces the sensing resistor’s power
fixture lighting and general isolated dissipation, thus increasing overall
LED drivers. The PMP4501 is a single- efficiency. The internal reference
stage flyback PFC converter that voltage of the operational amplifier
delivers up to 34 W with a 180- to achieves excellent LED-current
265-VAC input voltage while providing regulation versus output power and
a 10- to 48-V output voltage at a input voltage. The PMP4501 achieves
constant output current of 700 mA high efficiency (90% peak), high power
±2%. density and a high power factor. The
reference design protects against
The PMP4501 implements secondary- scenarios with open and short LED
side current control for the LED strings, and the control stage is a
string. Overvoltage protection simple and robust design.

Design Specifications
VIN VOUT
(AC) (DC) Number IOUT POUT Dimming Dimming
Description Parts Range Range of LEDs (max) (max) Eff. PFC ISO In Out EVM
UCC28810 UCC28810 180 10 V
PMP4501 34-W Reference
Secondary side 3-13 700 mA 34 W 89% Yes Yes No No Design
current loop TL103W 265 48.5 V

PMP4501 Reference Design Schematic


D1
F1 L1 DF06S
1mH T1 D5
1A/250V R1 R2 C2 PDU540-13
L2 J1
TP1

100K 22K 10nF G094010LF A 1


C3 20mH C1 10V...48V . 700mA
5 7 2
R3 GND
1

0.15µF 0.1µF R4 C4 + + C5
22K R5
275VAC 100K 4 8 470µF 470µF
D4
4

3
TP2

63V 0.15
S1KB 63V
D2 D3 R6 Q1
100K D7
BYG10M BYG10M PZT2222A MURA140T3 2 9 R11
1K
R9 C1 R10 C6 + R7 1 10
1.5M D6 R8 R12 R13
1µ 6.98K 100µF 10K + C7 2.2
25V BAS16 C8 23.7K 1K
D8 47µF
R14 U2 15V 63V 1000pF Y1
UCC28810D D9 6 5
1.5M D11 R16
MURA120T3 D10
1
VSNS VDD 8 MBR0520L 10 U1:B
2 7 51V
3
EAOUT GDRV
6 R18
7 TL103WID
VINS GND 5 C10
4
ISNS TZE 10K + TP3
47µF R17 TP4For Test
R19 C9 35V Purpose
R22 C11 C12 R20 R21 2.49K Only.
11K 22nF Q3 3904 R17=50Ω
330 .1µ 10pF 47.5K 47.5K
D12 TP5
Q2 R23 12V R24 R27 C13
C14 R25 R26
STB7NK80ZT4 0.82 2.21K 10K 1µ
DNP 10K 10K
4 1 8
1 2
3 U1:A
2 C16 4
R28 TL103WID
3 D13 1µF 3.32K
U3 BAW56
+
TCMT1107 C15
47µF C17
35V 220µF

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LED Reference Design Cookbook Texas Instruments 4Q 2009


Constant Current Driver with PFC 13

UCC28810 PMP4501

PMP4501 Board IOUT Regulation vs. Rectified-Equivalent Line Voltage and


Output Power

Efficiency vs. Rectified-Equivalent Line Voltage and Output Current Ripple. Input Voltage = 230 VAC, Output
Output Power Voltage = 48 V @ 700 mA

Power Factor vs. Line Voltage and Output Power AC Input Current and Voltage at Full Load and Nominal
Input Voltage

Texas Instruments 4Q 2009 LED Reference Design Cookbook


14 Boost Controller with PFC
➔ UCC28810 PMP3976
Description in the transition-mode SEPIC are and falling edges. This is because the
The PMP3976 circuit shown below was quite high, so Litz wire and low-loss circuit measures switch current but not
designed for a commercial LED lighting core material are required to reduce input current. However, the waveform
fixture. The SEPIC topology has the inductor losses. is good enough to pass the European
advantage over a flyback converter in requirements for harmonic currents.
that it clamps the switching waveforms The following material presents lab
on the power semiconductor, allowing results from a prototype that was built Web Links
the use of lower voltage and hence to match the schematic. Efficiency Datasheets, user’s guides, samples:
more efficient parts. This provides is quite high over the European line www.ti.com/sc/device/UCC28810
an estimated 2% improvement range, peaking at 92%. This good
in efficiency in this application. efficiency was achieved by limiting the Reference designs:
Additionally, there is less ringing in ringing on the power semiconductors. www.ti.com/powerreferencedesigns
the SEPIC, making EMI filtering easier. Also, as can be seen from the current
waveform, the power factor is quite
The LED-lighting circuit uses the good at over 96%. Interestingly, the
UCC28810 transition-mode boost waveform is not purely sinusoidal but
controller to shape the input-current shows some steepness on the rising
waveform. The circuit starts by
charging C6 off the line. Once the Design Specifications
controller is running, its power is
Parameter Minimum Typical Maximum Unit
provided by an auxiliary winding on
Input voltage 150 — 264 VAC
the SEPIC inductor. A relatively large
output capacitor limits LED ripple Output voltage — — 300 Volts
current to 20% of the DC current. As
Output current — 0.350 — Amp
a side note, the AC flux and currents

PMP3976 Schematic
150VAC to 240VAC Input
F1 L1 D2
LINE 1.6A/250V 4mH KBP06G 1
TP1 +
2
1

C102 C101 AC
3
0.22µ 0.22µF R1
AC
4

NTRL 200K
TP3 – 0.25W
4
RT1
2.5Ω 1
R3
200K
0.25W

U1
TLV431AIDBZ R5 49.9K
R4
1.1 MEG C4 R7 200K
0.25W 100pF
R8 R9
R11
1.1 MEG
100K 1 1 100K U2
0.25W UCC28810D
1
1 VSNS VCC 8
2 COMP DRV 7
3 MULTIN GND 6
4 CS ZCD 5
R15 C100 R16
15K 100pF 1K C11
1

2.2µF
1 1 C9
22µF C12 R18
R20 1000pF 15K
100K
1
1

LED Reference Design Cookbook Texas Instruments 4Q 2009


Boost Controller with PFC 15

UCC28810 PMP3976

PMP3976 Rev B Demo Board Power Factor

The circuit is built on a PMP3976 Rev A PWB.

C1 0.47µF

T1
750µH
1 7
1 TP2 J1
C2 D1 MUR8100E
2 8 1
0.22µF +LED
2
4
1 R101 3
+ C3 –LED
0 100K
1 330µF
5 0.5W
R2
D3 MMSD914 R102 3.6
1
100K 1W
0.5W
R23
TP4
20 1
D4
1
R100 10 180V

C6 C7
+ C5 + R6 D5
100µF 1000pF
0.1µF R10 100K 180V
25V Q1
HS1 15K MMBT2907
1 1
Q2
Q3 MMBT3904
C8 R12 1K
SPP06N80C3 R13
100K 1000pF

C10 1
10pF
D100 MMSD914
R17 301 R19 1
0.5
1W

1
TP5 TP6
R21 511

Texas Instruments 4Q 2009 LED Reference Design Cookbook


16 Boost Controller with PFC
➔ UCC28810 PMP3976
Load Current: Current in the LED String with a 230 VAC input Harmonic Content

The image above shows a thermal image of the board. The ambient temperature was
26ºC with no forced air flow. The input was 230 VAC.

Efficiency Harmonic Content

The harmonic content and the EN61000-3-2 Class C (lighting equipments) Limits are
shown above; input voltage was set to 230 VAC.

Efficiency and Power Factor

Efficiency Efficiency
IOUT VOUT VIN LIN PF POUT Losses % IOUT VOUT VIN LIN PF POUT Losses %
0.349 245.5 150.4 0.646 0.983 85.65 9.827 89.7 0.348 303.9 149.9 0.803 0.988 105.75 13.168 88.9
0.349 245.4 176.4 0.544 0.980 85.64 8.398 91.1 0.349 303.3 175.2 0.677 0.983 105.85 10.742 90.8
0.349 245.3 202.6 0.473 0.979 85.61 8.208 91.3 0.349 303.8 199.9 0.588 0.984 106.03 9.634 91.7
0.350 245.3 226.3 0.430 0.975 85.86 9.201 90.5 0.349 303.3 224.8 0.527 0.983 105.85 10.604 90.9
0.350 245.3 248.4 0.399 0.969 85.86 10.184 89.4 0.349 303.2 249.8 0.482 0.978 105.82 11.938 89.9
0.350 245.3 265.7 0.378 0.962 85.86 10.763 88.9 0.349 303.0 264.2 0.461 0.975 105.75 13.004 89.0

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LED Cookbook Texas Instruments 4Q 2009


Boost Controller with PFC 17

UCC28810 PMP3976

Frequency Response Diode Voltage Waveform

The frequency response of the feedback loop is shown in the plot above. The input was set The image above shows the voltage on the anode of D1. The input was set to 250 VDC.
to 220 VAC. The lower gain plot was taken with a 300 V output. The upper gain plot was
taken with a 250 V output.

Line Voltage and Current Waveform Inductor Winding Currents

The image above shows the input voltage and current. The input voltage was 230 VAC.

MOSFET Voltage Waveform

The image above shows the drain-to-source voltage on Q3. The input was set to 250. The two images above show the currents in the individual windings of the inductor.

Texas Instruments 4Q 2009 LED Reference Design Cookbook


18 Replacement for Standard Lightbulb
➔ UCL64001 PMP4981
Description LEDs to be dimmed to very low levels Web Links
The PMP4981 is a reference design without flickering or stroboscopic Datasheets, user’s guides, samples:
for an LED driver in a lightbulb- effects. Current is drawn from the www.ti.com/sc/device/UCL64001
replacement circuit. The design is TRIAC only when needed, providing
optimized to function with AC input high efficiency with a non-isolated
sources that may be fed through driver for a very-low-cost solution. This
an industry-standard TRIAC-based single stage provides high reliability,
phase-cut dimmer. The PMP4981’s long life and high performance.
dimming function allows the string of

Design Specifications
VIN VOUT
(AC) (DC) Number IOUT POUT Dimming Dimming
Description Parts Range Range of LEDs (max) (max) Eff. PFC ISO In Out EVM
PMP4885 low- UCL64001 90 24
cost offline 7 to 9 450 mA 12 W 79% No No TRIAC PWM Paper
LED lighting driver TLC372 130 32

PMP4981 Schematic
TP1 TP2
1
TP3 + LED+
C4 C15 D1 D2 TP4
20 VAC 0.047µF 0.01µF 3 D3 C1 + LED–
MURA120 MURA120T3 C2 C3
TRIAC Dimmer TP5 200V 200V R2 AC RH04-T .1µ L1
4 +
30 TP6 TP7 1.2mH 0.1U 4.7µF
AC R1 C5
D4

12V 2.10K 1µF
L2 2 Q1
470µ
D5 FZT757A
301V Q2
R3 FQT4N25
C6 R5 R4
100p 2K 301K 10

VDD R6
VDD
1 R7
U1 TP8 R8 10K
C7
UCL64001 REF 1 C8 R9
R10 1 8
28K .01U FB REF 8 .01µ 10K
2 7
3
SS VDD 6
1

4
RT1 OUT 5 R11 R12 U2:A
RT2 GND 4
100K 1K TLC372CD
C9 C13 C11
C12 1.0U .01µ
1000P C10 1.0µ
R15 .01µ
REF R17 D7 15V
200K
R18 560
C14 R16 D6
8.06K 7 5
1µ 40.2K 15V 6
Q4 TP9
3906 U2:B
R19
TLC372CD
40.2K
Q3
BF720

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LED Reference Design Cookbook Texas Instruments 4Q 2009


Replacement for Standard Lightbulb 19

UCL64001 PMP4981

Line Current and Voltage – Dimmer at Full Power Position LED Current and Voltage – Dimmer at Half Power Position

LED Current and Voltage – Dimmer at Full Power Position Rectified AC (Top) and LED Current (Bottom) —
High Conduction Angle

Line Current and Voltage – Dimmer at ~ Half Power Position Rectified AC (Top) and LED Current (Bottom) —
Low Conduction Angle

Texas Instruments 4Q 2009 LED Reference Design Cookbook


20 25-Watt Dimmable Driver with PFC
➔ UCC28810/UCC28810EVM-001
Description Using the UCC28810 transition- based wall dimmers. No extra
The UCC28810EVM-001 evaluation mode boost IC with PFC in a flyback resistance is used across the line or
module (EVM) is a 25-W TRIAC converter yields a valley-switching in series that would reduce efficiency.
dimmable and single-stage design that can achieve 90% efficiency Valley switching is implemented in
flyback converter with PFC. The and a high power factor over a the UCC28810EVM-001 to improve
UCC28810EVM-001 provides universal wide input-voltage range. efficiency. A fast start-up circuit is also
approximately 36 V at a constant The UCC28810EVM-001 also operates implemented, so there is no perceived
700-mA (undimmed nominal) load over a universal wide input-voltage delay from switching to illumination.
current to power a string of high- range. High-performance TRIAC
brightness LEDs. This EVM allows dimming detection and regulation Web Links
the evaluation of the UCC28810 LED adjustment are achieved with minimal Reference designs:
lighting controller in an application impact on efficiency. www.ti.com/powerreferencedesigns
where LEDs can be used for general
illumination applications that require An input-filter damping network Datasheets, user’s guides, samples:
dimming. ensures operations with most TRIAC- www.ti.com/sc/device/UCC28810

EVM:
www.ti.com/ucc28810evm-001

Design Specifications
VIN VOUT
(AC) (DC) Number IOUT POUT Dimming Dimming
Description Parts Range Range of LEDs (max) (max) Eff. PFC ISO In Out EVM
UCC28810 UCC28810 85
EVM001 25-W
PFC dimmable 33 10 700 mA 25 W 89% Yes Yes TRIAC Linear Yes
LED driver TPS3808 305

UCC28810EVM-001 Block Diagram

High
Input Filter Voltage
and Bridge Startup

UCC28810 Primary
Bias
Secondary
1 VSENSE VDD 8 Bias

2 EAOUT GDRV 7

Triac
Dimmer 3 VINS GND 6 Dimming
Detection
Zero
4 ISENSE TZE 5 Energy
Detect
Current
EA

Voltage Limit
EA

LED Reference Design Cookbook Texas Instruments 4Q 2009


25-Watt Dimmable Driver with PFC 21

UCC28810/UCC28810EVM-001

Efficiency vs. Line Voltage Output Current vs. Line Voltage

Efficiency as a function of line voltage. 10 Cree XLamp® 7090 XR-E, white, 700 mA LEDs Load current as a function of line voltage. 10 Cree XLamp® 7090 XR-E, white, 700 mA
connected in series was used for the load. LEDs connected in series was used for the load.

Power Factor vs. Line Voltage Triac Dimming Detection Circuit Waveforms –
Deep Dimming

Power factor as a function of line voltage.10 Cree XLamp® 7090 XR-E, white, 700 mA
LEDs connected in series was used for the load.

Total Harmonic Distortion vs. Line Voltage Triac Dimming Detection Circuit Waveforms –
Light Dimming

Total harmonic distortion as a function of line voltage. 10 Cree XLamp® 7090 XR-E, white,
700 mA LEDs connected in series was used for the load.

Texas Instruments 4Q 2009 LED Reference Design Cookbook


22 100-Watt, Constant-Current, Non-Isolated Driver with PFC
➔ UCC28810/UCC28810EVM-002
Description by various standards such as the PFC output voltage to a fixed 0.9-A
The UCC28810EVM-002 evaluation EN61000-3-2. The PFC circuit converts current to drive an LED load. The
module (EVM) is a constant-current the AC input to a regulated DC voltage. second stage accepts PWM dimming
non-isolated power supply for LED This DC voltage can be configured inputs (either externally or from an
lighting applications that require high as a boost-follower PFC or a fixed onboard circuit) and appropriately
brightness, such as street, parking output voltage. The boost-follower toggles itself on or off to achieve PWM
or area lighting. The reference design PFC tracks the AC input’s peak voltage dimming of the LED current.
converts the universal mains (90 to for increased efficiency at low-line
265 VRMS) to a 0.9-A constant-current operation. The configuration with fixed Web Links
source to drive a 100-W LED load. The output voltage removes the tracking Datasheets, user’s guides, samples:
UCC28810EVM-002 is a two-stage element of the PFC circuit. The PFC’s www.ti.com/sc/device/UCC28810
design. DC output voltage is then regulated to
a fixed value in the region of 396 VDC. Reference designs:
The first stage is a transition-mode www.ti.com/powerreferencedesigns
circuit with PFC. It ensures that the The second stage of the design also
design meets the harmonic-current uses transition mode but is configured EVM:
or power-factor requirements set as a buck converter. It converts the www.ti.com/ucc28810evm-002

Design Specifications
VIN VOUT
(AC) (DC) Number IOUT POUT Dimming Dimming
Description Parts Range Range of LEDs (max) (max) Eff. PFC ISO In Out EVM
UCC28810 UCC28810 90 55
EVM002 100-W 15-30 900 mA 100 W 93% Yes No PWM PWM Yes
LED lighting driver UCC28811 265 100

UCC28810EVM-002 Block Diagram


PFC Output

Bias
Bias

UCC28811
1 VSENSE VDD 8
UCC28810
2 EAOUT GDRV 7
6 GND TZE 5
3 VINS GND 6
2 EAOUT VDD 8
4 ISENSE TZE 5
3 VINS GDRV 7
1 VSENSE ISENSE 4

LED PWM
Enable Input
Critical Conduction Mode
Low Side Buck Current Source
PFC Boost Primary
Gnd

LED Reference Design Cookbook Texas Instruments 4Q 2009


100-Watt, Constant-Current, Non-Isolated Driver with PFC 23

UCC28810/UCC28810EVM-002

Efficiency vs. Line Voltage Output Current vs. Line Voltage

UCC28810EVM-002 transition mode buck PWM response (expanded). Ch1: LED VOUT,
UCC28810EVM-002 efficiency and power factor vs. line voltage 30 Cree XRE LED’s Ch2 PWM, Ch3 buck inductor current 500 mA/Div, Ch4 VDS Ch1 and Ch4 Share GND
at 900 mA. reference.

Power Factor vs. Line Voltage Line Regulation 30 LEDs at 900 mA, (98 W)

UCC28810EVM-002 THD vs. line voltage 30 Cree XRE LED’s at 900 mA. LED current regulation as a function of line voltage.

Total Harmonic Distortion vs. Line Voltage

UCC28810EVM-002 transition mode buck PWM response. Ch1: Buck VIN, Ch2: Buck VDS,
Ch3: LED current (0.5 A/Div), Ch4: LED voltage. Ch1 and Ch4 share GND reference.

Texas Instruments 4Q 2009 LED Reference Design Cookbook


24 110-Watt, Constant-Current, Isolated Driver with PFC
➔ UCC28810/UCC28810EVM-003
Description The UCC28810EVM-003 implements power density and a high power factor.
The UCC28810EVM-003 evaluation single-reference current control and The control stage is a simple and
module (EVM) is an off-line AC-to- universal dimming (via AM or PWM) robust design, and the EVM protects
DC LED current driver with PFC for for all LEDs. The reference design against scenarios with open and short
applications such as street, high-bay, effectively drives a large number of LED strings.
and medium- or large-infrastructure LEDs connected in series, but the
lighting. The UCC28810EVM-003 is voltage on the LED strings is safe (low) Web Links
a three-stage converter design that and isolated from the AC line. The Reference designs:
delivers up to 110 W. The first stage multistring architecture implemented www.ti.com/powerreferencedesigns
is a universal input boost-PFC circuit by the UCC28810EVM-003 is more
providing a 305- to 400-VDC output. cost-effective than an architecture Datasheets, user’s guides, samples:
The second stage is a low-side buck with a constant voltage plus a buck www.ti.com/sc/device/UCC28810
circuit providing the controlled current stage for each LED string. The LED-
source, and the third stage is a series driver architecture implemented in the EVM:
of two half-bridge DC/DC transformers UCC28810EVM-003 reference design www.ti.com/ucc28810evm-003
that provides isolation of multiple LED is readily scalable to very high power
strings. This patent-pending solution levels. Excellent LED current matching
provides an easily scalable and cost- between strings is achieved with this
effective method of driving multiple architecture. The UCC28810EVM-003
LED strings. achieves high efficiency (91%), high

Design Specifications
VIN VOUT
(AC) (DC) Number IOUT POUT Dimming Dimming
Description Parts Range Range of LEDs (max) (max) Eff. PFC ISO In Out EVM
UCC28810 UCC28810
EVM003 100-W
isolated multi- UCC28811 90, 265 22 V, 60 V 4X 500 mA 110 W 91% Yes Yes PWM PWM Jul-09
string LED lighting (7 - 15)
driver w/multiple UCC25600
transformers

UCC28810EVM-003 Block Diagram

PFC Output

Bias
Bias

UCC28811
1 VSENSE VDD 8
UCC28810
2 EAOUT GDRV 7
6 GND TZE 5
3 VINS GND 6
2 EAOUT VDD 8
4 ISENSE TZE 5
3 VINS GDRV 7
1 VSENSE ISENSE 4

LED PWM
Enable Input

Primary Critical Conduction Mode


PFC Boost Follower Gnd Low Side Buck Current Source

LED Reference Design Cookbook Texas Instruments 4Q 2009


110-Watt, Constant-Current, Isolated Driver with PFC 25

UCC28810/UCC28810EVM-003

Efficiency vs. Line Voltage IOUT Matching vs. Line Voltage

UCC28810EVM-003 efficiency vs. line voltage and load 4 x 15 Cree XRE LED’s at UCC28810EVM-003 IOUT matching vs. line voltage 4 x 15 Cree XRE LED’s at 500 mA.
500 mA.

Power Factor vs. Line Voltage UCC28810EVM-003 AC Input Current During PWM Dimming

UCC28810EVM-003 power factor vs. line voltage 4 x 15 Cree XRE LED’s at 500 mA. Ch1: VBUCK+, Ch2: Buck VDS, Ch3: AC line current 1A/Div, Ch4: VBUCK - Ch1 and Ch 4
share GND reference.
+50 - 60V

Bias
+50 - 60V
UCL63000 +50 - 60V
VCC

RT GD1

DT GND

SS GD2

+50 - 60V

Texas Instruments 4Q 2009 LED Reference Design Cookbook


26 10-Watt, Green-Mode PWM LED Driver
➔ UCL64010 PMP3522
Description will be needed. This reference design Web Links
The PMP3522 is a reference design is an under-10-W, non-isolated SEPIC Datasheets, user’s guides, samples:
that utilizes the UCL64010 high LED driver specifically laid out for www.ti.com/sc/device/UCL64010
efficiency LED lighting driver controller. residential downlighting.

Residential downlighting has seen Design Specifications


a great deal of transition to more
Parameter Minimum Typical Maximum Unit
efficient sources of light. Compact
CFLs have become a mainstay in Input voltage 120 ­— 290 VAC
residential lighting, but as the lifetime Output voltage ­— ­— 24 Volts
cost of LED lamps falls, all the more
Output current — 0.350 — Amp
low-power, small-form-factor designs

PMP3522 Schematic

L1 L3
F1
1mH 180µH
0.5A
R1 R2 R3 TP2 1 2
+ +
+ 220K 220K 220K
J1
AC IN 1 C1 C2
2 0.047µF AC 0.1µF D4
120 - 290VAC L2 3
C7 4 J2 3 - 6 LEDs
275VAC AC MURA160T3
1mH + R4 D3
C5 C6 2 @ 350mA
100 MMBD4148
D1 10µF 0.1µF 0.1µF LET RTN
1
RH05-T + D5
C9 C11
C4
D2 47nF
UCL64010 470µF 10µF BZX84C27T
R7
BZX84C20T 1 SS LPM 8
2
100K
FB VSD 7 R11
3 6 R12
PCS VDD R8 Q1 100
4 5 6.11K
GND GD FCD4N60
C3 10 R13 R14
1nF 3.3 3.3
R15 R10 R9
C10 100 0.1
33.2K Q2
1nF D6
MMBT3904LT1
BAT54S

For more reference designs, see: www.ti.com/powerreferencedesigns

LED Reference Design Cookbook Texas Instruments 4Q 2009


10-Watt, Green-Mode PWM LED Driver 27

UCL64010 PMP3522

Laid Out for Bulb Replacement Control Loop Frequency

Regulation

Efficiency

Texas Instruments 4Q 2009 LED Reference Design Cookbook


28 Wireless-Controlled Triple LED Driver
➔ TPS62260 TPS62260LED
Description switches the LED off, and a value of If a designer prefers to reprogram
Residential and commercial lighting 65535 produces a mark-space ratio of the MSP430, a separate MSP430
can take advantage of the additive 100%. When the 5-V supply is applied, flash emulation tool can be ordered,
color mixing of red, green and the design goes into a demonstration such as the MSP-FET430UIF. More
blue LEDs. This reference design mode where the values stored in the information on the eZ430-RF2500 and
demonstrates how to remotely manage array are read and output in sequence MSP-FET430UIF tools can be found
the color output of an LED lamp with in an infinite loop. As soon as the respectively at:
a low-power wireless controller. The rotary encoder is turned, the sequence http://focus.ti.com/docs/toolsw/
color is generated by three LEDs stops and a particular fixed color value folders/print/ez430-rf2500.html
(red, green and blue). An MSP430™ can be selected. and
ultralow-power microcontroller controls http://focus.ti.com/docs/toolsw/
the brightness of each LED with There is a pin header that can be folders/print/msp-fet430uif.html
constant current generated by three used to plug in the RF board from
TPS62260 buck converters, one for the MSP430 Wireless Development Web Links
each LED. Tool (the eZ430-RF2500), which Datasheets, user’s guides, samples:
is separately available. With this www.ti.com/sc/device/TPS62260
The color look-up table takes the form additional module, the lamp’s colors
of an array stored in the MSP430. can be controlled remotely via the EVM:
Whenever the rotary encoder is wireless RF interface. www.ti.com/tps62260led-338
turned, new red, green and blue
values are read from the array and Design Specifications
used to generate the three PWM Parameter Minimum Typical Maximum Unit
output signals. Currently 252 values
Input voltage 4.5 5 5.5 VDC
are stored, which can be changed
if desired. A decimal value of 100 Output current — 0.300 — Amp

TPS62260LED-338 Schematic

JP1
2
4 1
3.3V
6 3
8 5
10 7
12 9
14 11
U1
13 3.3V
MSP430F2131RGE C2
3.3V 1 24
NC P2.5/CA5 100n
2 23
VSS VCC
R5 3 22
C3 XOUT/P2.7/CA7 TEST
47K 4 21
10n XIN/P2.6/CA6 P1.7/TA2/TDO/TDI
5 20
NM /RST P1.6/TA1/TDI/TCLK
6 19
P2.0/ACLK/CA2 NC
6 7 18
P2.1/INCLK/CA3 P1.5/TA0/TMS
5 8 17
P2.2/CAOUT/TA0/C44P1.4/SMCLK/TCK
4 9 16
S1 NC P1.3/TA2 NET-DIMM_LED1
3 3.3V 10 15
P2.3/TA1/CA0 P1.3/TA1 NET-DIMM_LED2
2 11 14
P2.4/TA2.CA1 P1.1/TA0 NET-DIMM_LED3
1 12 13
JP2 NC PwPd P1.0/TACLK NET-EN

R4 R3 R6
eZ430=RF Connector 100K 100K 100K

For more reference designs, see: www.ti.com/powerreferencedesigns

LED Reference Design Cookbook Texas Instruments 4Q 2009


Wireless-Controlled Triple LED Driver 29

TPS62260 TPS62260LED

Red LED Blue LED

U11 U31
TPS62260DRV TPS62260DRV
TP11 TP12 red TP31 TP32
L11 L31 blue
6 1 6 1
VIN +5V GND SW VIN +5V GND SW

1
5 2 D14 5 2 D34
VIN MODE C11 VIN MODE C31
4 3 4 3
C12 C13 EN FB 4.7µF C32 C33 EN FB 4.7µF
PwPd ???mV PwPd ???mV
22µF 4.7µF 22µF 4.7µF
NET-EN 7 NET-EN 7
R11 R31
10K R12 10K R32
2 <1206> 2 <1206>

R13 R33
TP13 TP33
10K D13 10K D33
NET-DIMM_LED1 NET-DIMM_LED3
TS4148RY TS4148RY

Green LED

U21
TPS62260DRV
TP21 TP22 green
L21
6 1
VIN +5V GND SW
1

5 2 D24
VIN MODE C21
4 3
C22 C23 EN FB 4.7µF
PwPd ???mV
22µF 4.7µF
NET-EN 7
R21
10K R22
2 <1206>

R23
TP23
10K D23
NET-DIMM_LED2
TS4148RY

VINmax < 6V
R2
+5V 330 3.3V
J1
1
2 C4 C1
D1
3 22µF 4.7µF
BZX84-C3V3

Texas Instruments 4Q 2009 LED Reference Design Cookbook


30 Low Voltage Buck Boost for LED Torch
➔ TPS63000 PMP3038
Description The PMP3038 circuit was designed LED. The TPS63000 can boost from
The TPS63000 provides a power- for a torch or rugged flashlight. Most voltages as low as 1.2 V. A switch that
supply solution for products that torch applications still use alkaline brings R4 into or out of the feedback
use a two- or three-cell alkaline, batteries with a common configuration loop provides a dimming mechanism
NiCd or NiMH battery, or a one-cell of two or three cells in series that have for the flashlight to toggle between
Li-Ion or Li-Polymer battery. The a maximum voltage of 5 V. During 300 and 600 mA.
buck-boost converter is based on operation, the VBAT drops below the
a fixed-frequency PWM controller Vf of the LED, and the TPS63000 Web Links
that uses synchronous rectification automatically switches from buck Datasheets, user’s guides, samples:
to obtain maximum efficiency. The mode to boost mode to create the www.ti.com/sc/device/TPS63000
maximum average current in the constant current needed for the
switches is limited to a typical value
of 1800 mA, and the converter can Design Specifications
be disabled to minimize battery Parameter Minimum Maximum Unit
drain. During shutdown, the load
Input voltage 1.2 5 VDC
is disconnected from the battery.
The device is packaged in a 10-pin Output voltage ­— 5 Volts
QFN PowerPAD™ (DRC) package Output current 300 600 mAmp
measuring 3 x 3-mm.
Switch frequency ­— 1.5 MHz

PMP3038 Schematic
L1
2.2µH

S1
U1
TPS63000DRC
NC NO 4 2
L1 L2
5 1
VIN VOUT THERMALPAD
8 3 C6
+ VINA PGND DNP
1.5V x 2 7 10
C3 SYNC/PS FB D1
BAT 6 9 R1
10µF 7090 XR-E
EN1 GND 10K
PwPd
R2
11 49.9K C1 C2
22µF 22µF
R3 R4
0.3 0.3
D2
C4 NO
LM4040D
1000pF
2.048V

NC
S2

R5 R6
12.7K 49.9

For more reference designs, see: www.ti.com/powerreferencedesigns

LED Reference Design Cookbook Texas Instruments 4Q 2009


Low Voltage Buck Boost for LED Torch 31

TPS63000 PMP3038

Output Current Graphs with DC Coupling Control Loop Response Graphs

Control loop response with 0.63 A.

Output current with VIN = 3 V.

Control loop response with 0.32 A.

Output current with VIN = 4 V.

Efficiency Curve for IO = 0.32 A and IO = 0.62 A Turn On with 0.63 A

Efficiency.

Texas Instruments 4Q 2009 LED Reference Design Cookbook


32 Boost Driver with Integrated Power Switch
➔ TPS61500
Description be used for analog dimming, and the current during start-up and has other
The TPS61500 is a monolithic LED current varies in proportion to the protection features built in, such as
switching regulator with an integrated duty cycle of an external PWM signal. pulse-by-pulse overcurrent limiting,
3-A, 40-V power switch. It is an ideal Floating the DIMC pin configures the overvoltage protection and thermal
driver for high-brightness 1- or 3-W IC for pure PWM dimming, with the shutdown. The TPS61500 is available
LEDs. The device has a wide input- average LED current being the PWM in a 14-pin HTSSOP package with
voltage range to support applications signal’s duty cycle times a set LED PowerPAD™.
with input voltage from multicell current.
batteries or regulated 5-V to12-V Web Links
power rails. The device features a programmable Datasheets, user’s guides, samples:
soft-start function to limit inrush www.ti.com/sc/device/TPS61500
The LED current is set with an external
sense resistor, R3, and with feedback LED Current vs. Input Supply and LED Number
voltage that is regulated to 200 mV by
Input Supply 5V 12 V
a current-mode PWM control loop, as
shown in the schematic below. The LED number 4 1000 mA 2000 mA
device supports analog and pure PWM LED number 6 600 mA 1200 mA
dimming methods for LED brightness LED number 8 450 mA 1000 mA
control. Connecting a capacitor to
the DIMC pin configures the device to Note: Assumption that LED forward voltage is 3.5V, and TPS61500’s conversion efficiency is 85%.

Typical Application Schematic

VIN 5V L1 D1

DL1
C1 3W LED C2
R1
TPS61500
VIN SW DL2
PWM
EN SW
R2
COMP OVP DL3

DIMC FB

FREQ PGND DL4

C4 C5 S3 PGND
R4
AGND PGND
C3
R3

For more reference designs, see: www.ti.com/powerreferencedesigns

LED Reference Design Cookbook Texas Instruments 4Q 2009


Boost Driver with Integrated Power Switch 33

TPS61500

Efficiency vs. Output Current

PWM Dimming Application Circuit: Circuit for the TPS61500 to Perform Analog Dimming Using an Injected Analog Signal

VIN 5V L1 D1

DL1
3W LED
ON C1
R1
OFF TPS61500
DL2
DSP or VIN SW
µcontroller PWM
EN SW
DL3
COMP OVP R2
0 - 1.229V
DAC DIMC FB
FREQ PGND DL4
C4 C5
≥100nF SS PGND
R4
C3 AGND PGND
R3

Analog Dimming by External DAC: Pure PWM Dimming Method

VIN 5V L1 D1 Q2

DL1
R1 3W LED
C1
R1
TPS61500
DL2
VIN SW C2
R2
PWM
EN SW
DL3
COMP OVP R2
DIMC FB Q1
PWM
FREQ PGND DL4
C4
SS PGND
R4
C3 AGND PGND
R3

Texas Instruments 4Q 2009 LED Reference Design Cookbook


34 Nonsynchronous Boost LED Driver
➔ TPS40211 PMP4026
Description battery conditions and to survive regulator for an LED driver. It has an
The TPS40211 is a wide-input-voltage load-dump incidents. The TPS40211 8- to 18-V input and a 20- to 35-V
(4.5- to 52-V), nonsynchronous was chosen for this application due output. It can be found along with a
boost controller. It is suitable for to its low feedback voltage and wide demonstration board at:
topologies that require a grounded input-voltage range. The application, http://focus.ti.com/docs/toolsw/
source n-channel FET such as boost, powered directly from VBAT, can have folders/print/tps40211evm-352.html
flyback, SEPIC and various LED- a string of up to ten 700-mA LEDs in
driver applications. The TPS40211 series or two parallel strings with up to Web Links
features a programmable soft start, ten 350-mA LEDs in each string. Datasheets, user’s guides, samples:
overcurrent protection with automatic www.ti.com/sc/device/TPS40211
retry, and a programmable oscillator An additional reference design is
frequency. Current-mode control available. This design is a 700-mA,
provides improved transient response nonsynchronous boost current
and simplified loop compensation. The
feedback pin has a reference voltage
Design Specifications
of 260 mV to help reduce the power
usage and cost of the sense resistor. Parameter Minimum Typical Maximum Unit
Input voltage 9 — 16 VDC
The PMP4026 circuit shown below was Output voltage — — 40 Volts
designed with an automotive input-
voltage range. The driver was built to Output current — 0.700 — Amp

operate under low-power to nominal Switching frequency — 150 — kHz

PMP4026 Schematic

1 2
9 - 18 VIN
GND C8 33 µH
D100(R6)
3.3µF
3.3V
D1
MBRS260
C5
ENAB 0.1µ 48V @ 0.7A
R1 C12A C12B
249K VBP GND
3.3µF 3.3µF
8765 D 50V 50V
TPS40211DGS C7 D2
1 10 1µ Q1 47V
RC VDD 4G R4A
2 9 Si4858
SS VBP 2
3 8 S
SD GDRV
4 7 321
C1 COMP ISNS
5 6 R10
470pF FB GND
Freq = 150 KHZ
1.21K R11
C4 C9 0.01
4700pF 100pF
3
R2 R5 R9
Q100 15K 49.9K
1 49.9
2N7002DICT
2
R100 R3
10K 249K

For more reference designs, see: www.ti.com/powerreferencedesigns

LED Reference Design Cookbook Texas Instruments 4Q 2009


Nonsynchronous Boost LED Driver 35

TPS40211 PMP4026

Startup Output Ripple Current

The input voltage was set at 12 V, with 0.15 (LED) + 1 (resistor) A load on the outputs. The image was taken with a 1.15 A/20 V load. Top waveform is FET drain, bottom is
LED current.

Efficiency Control Loop Frequency Response: 12 V input; 1.15 A Load

Total output current was 1.15 A, output voltage was 20 volts.

Load Regulation of Outputs Load Transients

Output response to driving TP%. The input voltage was set to 12 V.

Texas Instruments 4Q 2009 LED Reference Design Cookbook


36 Wide Input DC Voltage Range SEPIC Driver
➔ TPS40211 PMP3943
Description input-voltage range. The driver was regulator for an LED driver. It has an
The TPS40211 is a wide-input- built to operate under low-power 8- to 18-V input and a 20- to 35-V
voltage (4.5- to 52-V) nonsynchronous battery conditions and to survive output. It can be found along with a
boost controller. It is suitable for load-dump incidents. The TPS40211 demonstration board at:
topologies that require a grounded was chosen for this application due http://focus.ti.com/docs/toolsw/
source n-channel FET such as boost, to its low feedback voltage and wide folders/print/tps40211evm-352.html
flyback, SEPIC and various LED- input-voltage range.
driver applications. The TPS40211 Web Links
features a programmable soft start; An additional reference design is Datasheets, user’s guides, samples:
overcurrent protection with automatic available. This design is a 700-mA, www.ti.com/sc/device/TPS40211
retry; and a programmable oscillator nonsynchronous boost current
frequency. Current-mode control
provides improved transient response
Design Specifications
and simplified loop compensation. The
feedback pin has a reference voltage Parameter Minimum Typical Maximum Unit

of 260 mV to help reduce the power Input voltage 8 — 40 Volts


usage and cost of the sense resistor. Output voltage — 13 — Volts

Output current — 0.350 — Amp


The PMP3943 circuit shown below
was designed with an automotive Switching frequency — 300 — kHz

PMP3943 Schematic
L2
J1 100µH
VIN 1 1 2
GND 2
C8 13V @ 350mA
8-40 R6
3.3µF Tested with LEDs
0
3 4 Short L4 Giving 12.3 V
C5 L4 LEDA
D1
0.1µF 0
C15 8180-13
R1 8765
R7 3.3µF C13
249K
U1 10 10µF
03
TPS40211DGS C7 4
1 10 1µF LEDC
RC VDD
2 9 321
SS VBP R14
3 8
SD GDRV 0.75
4 7
COMP ISNS
5 6 D2
FB GND R10
C1 C2 18V
1k
220pF 0.22µF Freq = 380 KHZ
C9 R100 R11
0.1µF 10K 0.10
C4
4700pF
C3
47pF R2 R5 R9
0 49.9 49.9
LEDC

For more reference designs, see: www.ti.com/powerreferencedesigns

LED Reference Design Cookbook Texas Instruments 4Q 2009


Wide Input DC Voltage Range SEPIC Driver 37

TPS40211 PMP3943

Current Loop Frequency Response

3 Green and 1 Red OSRAM LEDs Used as Load for Vf About 12 V


VIN Volts IIN mA VOUT1 Volts IOUT1 mA Efficiency %
40.22 123.6 12.27 341.8 84.4

20.11 238.5 12.27 341.3 87.3

7.93 619.4 12.27 341.3 85.3

Regulation and efficiency: 25 degrres Celsius ambient. Target IOUT was 350mA, hence actual current is 2.5% low.

When Diode Load is Opened, VOUT Goes to About 18 V


VIN Volts IIN mA VOUT1 Volts IOUT1 mA
40.42 8.79 18.44 0

20.08 10.75 18.41 0

8.00 19.12 18.40 0

Short Circuit: Output Current Holds Steady


VIN Volts IIN mA VOUT1 Volts IOUT1 mA
40.14 21.24 0.694 341.6

20.06 34.20 0.694 341.5

8.00 77.70 0.694 341.4

Texas Instruments 4Q 2009 LED Reference Design Cookbook


38 3-Watt Solar Lantern
➔ TPS61165 PMP3598
Description incorporates the necessary thermal and used for driving three 1-W LEDs or
The TPS61165 operates over a 3- to overcurrent protections and has load- multiple 50-mA LEDs whos total power
18-V input supply and delivers an output disconnect feature. input does not exceed 3 W.
voltage up to 38 V. With its 40-V rated
integrated switch FET, the device drives Key considerations for this design are Web Links
up to 10 LEDs in series. It operates at high efficiency and good LED-current Reference designs:
a 1.2-MHz fixed switching frequency to regulation. The TPS61165 operates in www.ti.com/powerreferencedesigns
reduce output ripple, improve conversion a constant-current mode to regulate
efficiency, and allow for the use of the LED current. The CTRL pin is used Datasheets, user’s guides, samples:
small external components. The default for the control input for both digital and www.ti.com/sc/device/TPS61165
white-LED (WLED) current is set with the PWM dimming. The dimming mode for
external sensor resistor RSET, and the the TPS61165 is selected each time
feedback voltage is regulated to 200 mV. the device is enabled. Analog dimming
In either digital or PWM dimming, the has been implemented by varying the
output ripple of TPS61165 at the output feedback reference. A 20-kΩ variable
capacitor is small and does not generate resistor can be used to vary the LED
audible noises associated with common current to achieve dimming. The
on/off control dimming. For protection converter boosts 6 to 10.5 V at
during open-LED conditions, the 350 mA and has minimum conversion
TPS61165 disables switching to prevent efficiency of 85%. This circuit is
the output from exceeding the absolute
maximum ratings. Design Specifications
Parameter Minimum Typical Maximum Unit
The PMP3598 uses the TPS61165 in a
Input Voltage 4.5 6 7.4 Volts
nonsynchronous boost configuration.
An additional circuit built around the Output Voltage 10.45 10.5 10.65 Volts

op amp provides the battery under- Output Ripple ­— — 50 mV pp


voltage/charging indications and also Output Current 0 — 350 mA
provides ORing between the solar panel Switching Frequency — 1200 — kHz
and battery inputs. The circuit also

PMP3598 Schematic

TP3
1
2
3
4
5
6
7
8

D3 R9 R20
BAT54C L1 J4
169K R15 2.61K 1
R12 100K 10µH
Q1 1K D5 2
Si2343DS TP4 MBRS120 To 28K POT
6
7
R2 RT1 5 R14
6
5
4

10K 22K 59K J3


VIN
COMP CTRL
SW

TPS61165DRV

C1 R8 D6 1
R1 LED A
PwPd

0.1µF R5 Open R11 BZX84C18T 2


1K LED C
4.42K 226K
7

R3
GND

5
R10 C4
FB

4.42K 2
U2

162K 3.3µF R21


D1 3
51.1
1
2
3

J1 R6 R18
BAT54C
1 4 169K U1:B 1
2 R17 TL103WID
D4
6.81K C3
TP2

IN5820
0.22µF
TP5

R7
R4 100K
2.25M R16
TP1

1
R13
10K C2
2.2µF

LED Reference Design Cookbook Texas Instruments 4Q 2009


3-Watt Solar Lantern 39

TPS61165 PMP3598

Switching Waveform Output Ripple

Open LED Protection

Efficiency

Texas Instruments 4Q 2009 LED Reference Design Cookbook


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