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Dimension sheets SG/ SGR
Technical data SG/ SGR
Technical data AM 01.1
Electrical data SG/ SGR
1) Based on 20 C ambient temperature and at an average load with running torque according to Technical data SG or SGR
2) The lifetime guaranteed by the manufacturer amounts to min. 2 million cycles. If a higher number of switching cycles is to be
expected, thyristor units with virtually unlimited lifetime should be used
3) Not possible in combination with PTC tripping device
4) Requires position transmitter in actuator
5) For 3-phase asynchronous motors in enclosure protection IP 68, higher corrosion protection KS or KX is strongly recommended.
Additionally, for enclosure protection IP 68, we recommend to use the double sealed terminal compartment DS. For special
motors, the enclosure protection according to the name plate applies
6) The lifetime depends on the load and the number of starts. A high starting frequency will rarely improve the modulating
accuracy. To reach the longest possible maintenance and fault-free operation time, the number of starts per hour chosen should
be as low as permissible for the process
7) Cable length between actuator and AUMA MATIC max. 100 m. Not suitable for version with potentiometer in the actuator.
Instead of the potentiometer, an RWG has to be used in the actuator
13.2.2 ADDITIONAL INFORMATION TO THE WIRING DIAGRAM
Information A A running indication is possible if blinker transmitter (S5) is installed
(opening and closing of contacts).
Direction CLOSE: Connections XK 6 - XK 7
Direction OPEN: Connections XK 6 - XK 8
Contacts remain closed in end position.
When connected to an external PLC, the blinking signal can be switched off
via the DIP-switches (table 6)
Information B The type of seating in the end positions is determined by the valve
manufacturer. The setting is done at the programming switches S1-2 and
S3-2. The tripping of a torque switch in an intermediate position switches off
the actuator and causes a fault signal.
The limit switches serve for signalisation when switching off by torque
seating. They need to be set so that the appropriate switch is tripped shortly
before reaching the end position. If the torque switch trips before the limit
switch, the actuator is switched off and a fault signal is generated. For
further programming possibilities, e.g. self-retaining in operation mode
REMOTE, see table 6.
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Information D The following faults are registered and can be transmitted to the control
room as a potential-free collective fault signal:
Power failure
Phase failure
Motor protection tripped
Torque switch tripped in mid-travel.
This signal can be switched off on the logic board, see table 6.
Information E Input signals according to DIN 19 240.
The nominal operation current of inputs XK 2, XK 3, and XK 4 amounts to 10
15 mA. If the internal voltage 24 V DC is used for remote control, it must
only be connected via potential-free contacts.
Information F In case of wrong phase sequence, the running direction is automatically
adjusted. In case of a phase failure, the actuator stops. The fault is indicated at
LED V14 on the interface board. For collective fault signal, see information
D.
Information G Potential-free contacts are available for signals. The internal control voltage
(XK 11 / + 24 V and XK 5 / 24V) must not be used for external lamps, relays
etc.
13.2.3 STORAGE
In order to avoid damages due to unappropriate storage, following points should be observed :
Store in well ventilated, dry rooms
Protect against humidity from the ground by storage on wooden frame, in shelf etc.
Cover actuator with foil for protection against dust, dirt etc.
Protect machined surfaces at mounting flange (5.0) coupling (14) and coupling housing by
applying an appropriate corrosion protection, e.g. non-acid grease.
13.2.4 TYPE OF DUTY / MOUNTING POSITION
AUMA part-turn actuators in standard-version are suitable for operation at ambient temperatures
from -25C upto +80C. They are designed for short-time duty S2-15 min. (according to VDE 0530).
AUMA part-turn actuators can be mounted and operated in any position.
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13.2.5 MOUNTING OF HANDWHEEL / MANUAL OPERATION
MOUNTING OF HANDWHEEL
Apply grease to handwheel shaft.
Place handwheel (40) on handwheel shaft.
Mount compression spring with washer and cheese head screw (40.043).
Check whether handwheel can be easily pulled out on the handwheel shaft and is pushed
back by spring action after releasing.
Place cap (40.043) into handwheel hub.
MANUAL OPERATION
Part turn actuator has a handwheel lock and for releasing the lock pull the handwheel out.
Rotation must start only after releasing the handwheel lock.
13.2.6 MOUNTING TO THE VALVE
For butterfly valves, the recommended mounting position is end position CLOSED (Prior
to mounting, bring the part-turn actuator to the mechanical end stop CLOSED by turning
the handwheel clockwise.).
For ball valves, the recommended mounting position is end position OPEN (Prior to
mounting, bring the part-turn actuator to the mechanical end stop OPEN by turning the
handwheel counterclockwise.).
Thoroughly degrease mounting faces of part-turn actuator and valve.
Apply a small quantity of grease to the valve shaft.
Place coupling sleeve onto valve shaft and secure (refer to figure, detail A or B), ensure that
dimensions X, Y, and Z are observed (refer to table 1).
Apply non-acidic grease at splines of coupling.
Fit actuator so that fixing holes in actuator and valve mounting flange are in alignment.
If necessary, move actuator up or down one tooth on the coupling. If required, turn
handwheel/ crank a little in direction OPEN or CLOSE until holes align to the threads.
Ensure that the spigot (if provided) mates uniformly in the recess and that the mounting
faces are in complete contact.
Fasten the actuator with bolts of minimum quality 8.8 using lock washers. Fasten bolts
evenly crosswise to the appropriate torque according to table 1.
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13.2.7 ELECTRIC CONNECTION
CONNECTION WITH AUMA PLUG/ SOCKET CONNECTOR
Work on the electrical system or equipment must only be carried out by a skilled electrician
himself or by specially instructed personnel under the control and supervision of such an
electrician and in accordance with the applicable electrical engineering rules.
Check whether type of current, supply voltage, and frequency correspond to control and motor
data (refer to name plates at part-turn actuator and controls).
Loosen bolts (50.01) (see figure) and remove plug cover.
Loosen screws (51.01) and remove socket carrier (51.0) from
plug cover (50.0).
Insert cable glands suitable for connecting cables (The
enclosure protection stated on the name plate is only ensured if suit-
able cable glands are used.).
Seal cable entries which are not used with suitable plugs.
Connect cables according to order-related terminal plan.
Refer GEA wiring diagram for the terminal plan pertaining to
the part-turn actuator.
Table 1: Dimensions for couplings/ fastening torques for bolts
Ty p e X ma x . Y ma x .
Z
ma x .
8 . 8 TA [ Nm]
SG(R) 05.1-F05 5 3 60 4 x M 6 11
SG(R) 05.1-F07 5 3 60 4 x M 8 25
SG(R) 07.1-F07 7 3 60 4 x M 8 25
SG(R) 07.1-F10 7 3 60 4 x M 10 51
SG(R) 10.1-F10 10 3 77 4 x M 10 51
SG(R) 10.1-F12 10 3 77 4 x M 12 87
SG(R) 12.1-F12 10 6 100 4 x M 12 87
SG(R) 12.1-F14 10 6 100 4 x M 12 87
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Table 2: Technical data AUMA plug/ socket connector
Technical data Power terminals
1
) Protective earth Control terminals
No. of contacts max. 6 (3 are used) 1 (leading contact) 50 pins/ sockets
Marking U1, V1, W1, U2, V2, W2
1 to 50
Connecting voltage max. 750 V 250 V
Current max. 25 A 16 A
Type of customer connection Screws Screw for ring lug Screws
Cross section max. 6 mm
2
6 mm
2
2.5 mm
2
Material: Pin/ socket carrier
Contacts
Polyamide Polyamide Polyamide
Brass (Ms) Brass (Ms)
Brass, tin plated or gold plated
(option)
1) Suitable for copper wires. For aluminium wires, please contact AUMA
AUMA MATIC ON THE WALL BRACKET
The AUMA MATIC can also be mounted separately
from the actuator on a wall bracket.
For the connection of actuator and AUMA MATIC on
wall bracket, use suitable flexible and screened connecting
cables (Connecting cables are available on request.).
Permissible cable distance between actuator and
AUMA MATIC amounts to a max. of 100 m.
Versions with potentiometer in the actuator are not
suitable. Instead of the potentiometer, an RWG has to be used
in the actuator.
Connect the wires to the actuator in correct phase
sequence.
Check the direction of rotation before switching on.
FITTING THE COVER
After connection,
Insert the socket carrier (51.0) into the plug cover (50.0) and fasten it with screws (51.01).
Clean sealing faces at the plug cover and the housing.
Check whether O-ring is in good condition.
Apply a thin film of non-acidic grease (e.g. Vaseline) to the sealing faces.
Replace plug cover (50.0) and fasten bolts (50.01) evenly crosswise.
Fasten cable glands with the specified torque to ensure the required enclosure protection.
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13.2.8 SETTING OF END STOPS FOR PART-TURN ACTUATORS ON BUTTERFLY VALVES
The settings can only be performed if the valve has not yet been mounted in a pipeline.
SETTING ENDSTOP CLOSED
If hex. bolts (03) are fastened, loosen by approx. 3 turns.
Turn handwheel counterclockwise (closing direction), until valve is closed (end position
CLOSED).
Check whether end stop (10) has rotated, otherwise turn end stop (10) clockwise up to the
stop.
In case end position CLOSED has been passed, reverse several turns at the handwheel and
approach end position CLOSED again.
Turn end stop (10) by 1/8 turn counterclockwise (Protective cap (16) must not be loosened
in the process).
Fasten hex. bolts (03) crosswise with torque 25 Nm
SETTING ENDSTOP OPEN
The swing angle has been set in the factory. Therefore, the end stop OPEN need not be set.
SETTING LIMIT SWITCH CLOSED
After setting the end stop CLOSED, the limit switching for end position CLOSED can be set
immediately. For this, the switch compartment has to be opened and the indicator disc has to be
removed.
13.2.9 CHANGING THE SWING ANGLE
The swing angle only has to be changed if the swing range for setting the end stops is not
sufficient.
Unless ordered otherwise, the swing angle is set to 90.
In the standard version, the swing angle can be adjusted within the range of 80 to 110.
Optional swing angle ranges can also be availed as in Technical Data.
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INCREASING THE SWING ANGLE
Unscrew protective cap (16).
While holding end stop nut (2.4) in position with open end wrench
(19 mm), remove grub screw (2.02).
Turn end stop nut (2.4) counterclockwise. Do not exceed dimension A max. (table 3).
Move valve manually to the desired end position OPEN.
Turn end stop nut (2.4) clockwise until it is tight up to the stop nut (7).
Degrease face of grub screw (2.02).
Hold end stop nut in position (2.4) with open end wrench (19 mm) and fasten grub screw
(2.02) with torque 85 Nm.
Check O-ring (016) and replace if damaged.
Replace protective cap (16).
REDUCING THE SWING ANGLE
Unscrew protective cap (16).
While holding end stop nut (2.4) in position with open end wrench (19 mm), remove grub
screw (2.02).
Move valve into the desired end position OPEN.
Turn end stop nut (2.4) clockwise until it is tight up to the stop nut (7) and do not fall below
dimension A min. (Table 3)
Degrease face of grub screw (2.02).
Hold end stop nut in position (2.4) with open end wrench (19mm) and fasten grub screw
(2.02) with torque 85 Nm.
Check O-ring (016) and replace if damaged.
Replace protective cap (16).
Table 3
Type A min. [mm] A max. [mm]
SG 05.1/ SGR 05.1 10 22
SG 07.1/ SGR 07.1 10 22
SG 10.1/ SGR 10.1 8 17
SG 12.1/ SGR 12.1 12 23
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13.2.10 OPENING THE SWITCH COMPARTMENT
Remove 4 bolts and take off the cover at the switch compartment
Pulling off the indicator disc. Open end wrench (approx. 14 mm) may be used as lever.
13.2.11 SETTING THE LIMIT SWITCHING
SETTING END POSITION CLOSED (BLACK)
Turn handwheel clockwise until valve is closed.
To prevent that the end stop is reached (due to overrun) before the limit switch has tripped,
turn handwheel 4 turns (overrun) in counterclockwise direction. During test run check
overrun and, if necessary, correct setting of the limit switching.
Press down and turn setting spindle A with screw driver (5 mm) in direction of arrow,
thereby observe pointer B.
While a ratchet is felt and heard, the pointer B moves 90 every time. When pointer B is 90
from mark C, continue turning slowly.
When pointer B has reached the mark C, stop turning and release setting spindle. If you
override the tripping point inadvertently (ratchet is heard after the pointer has snapped),
continue turning the setting spindle in the same direction and repeat setting process.
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SETTING END POSITION OPEN (WHITE SECTION)
Turn handwheel counterclockwise until valve is open.
To prevent that the end stop is reached (due to overrun) before the limit switch has tripped,
turn handwheel 4 turns (overrun) in clockwise direction. During test run check overrun
and, if necessary, correct setting of the limit switching.
Press down and turn setting spindle D with screw driver (5 mm) in direction of arrow,
thereby observe pointer E. While a ratchet is felt and heard, the pointer E moves 90 every
time. When pointer E is 90 from mark F, continue turning slowly. When pointer E has
reached the mark F, stop turning and release setting spindle. If you override the tripping
point inadvertently (ratchet is heard after the pointer has snapped), continue turning the
setting spindle in the same direction and repeat setting process.
CHECKING THE LIMIT SWITCHES
The red test buttons T and P are used for manual operation of the limit switches.
Turning T in direction of the arrow LSC (WSR) triggers limit switch CLOSED.
Turning P in direction of the arrow LSO (WL) triggers limit switch OPEN.
After checking the switches, the fault (red indication light) has to be reset using the OPEN
or CLOSE push buttons of the local controls for operation in the opposite direction.
13.2.12 SETTING THE TORQUE SWITCHING
The set torque must suit the valve!
This setting must only be changed with the consent of the valve manufacturer!
Loosen both lock screws O at the torque dial
Turn torque dial P to set it to the required torque (1 da Nm = 10 Nm). Example:
the above figure shows the following setting:
11.5 da Nm = 115 Nm for direction CLOSE
12.5 da Nm = 125 Nm for direction OPEN
Tighten lock screws O again
The torque switches can also be operated in manual operation.
The torque switching acts as overload protection over full travel, also when stopping in the
end positions by limit switching.
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CHECKING THE TORQUE SWITCHES
The red test buttons T and P are used for manual operation of the torque switches:
Turning T in direction of the arrow TSC (DSR) triggers torque switch CLOSED.
Turning P in direction of the arrow TSO (DOEL) triggers torque switch OPEN.
If a DUO limit switching (optional) is installed in the actuator, the intermediate position
switches will be operated at the same time.
After checking the switches, the fault (red indication light) has to be reset using the OPEN
or CLOSE push buttons of the local controls for operation in the opposite direction.
13.2.13 TEST RUN
CHECKING THE DIRECTION AND ROTATION
Place indicator disc on shaft.
The direction of rotation of the indicator disc (see figure) indicates the direction of rotation
of the output drive.
Move actuator manually to intermediate position or to sufficient distance from end
position.
Set selector switch to local control (I)
Switch on the power supply.
Press push button CLOSE and observe the direction of rotation: If the indicator disc turns
clockwise, the direction of rotation is correct.
If the direction of rotation is wrong, switch off immediately. Afterwards correct phase
sequence in the connecting cable from the wall bracket to the actuator and repeat test run
Push button CLOSED Push button STOP
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CHECKING THE LIMIT SWITCHING
Set selector switch to position OFF (0).
Move actuator manually into both end
positions of the valve.
Check whether limit switching is set
correctly. Hereby observe that the appropriate
switch is tripped in each end position and released
again after the direction of rotation is changed. If
this is not the case, the limit switching must first be
set, as described earlier.
When limit switching is set correctly:
Set selector switch to local control (I) (figure 15).
Perform test run at the local controls via push buttons OPEN - STOP - CLOSE.
Close switch compartment
13.2.14 SETTING THE ELECTRONIC POSITION TRANSMITTER (RWG)
For remote indication or external control
After mounting the part-turn actuator to the valve, check setting by measuring the output current
and re-adjust, if necessary.
The position transmitter board is located under the cover plate
SETTING 3- / 4- WIRE SYSTEM 4 20 mA
Connect voltage to electronic position transmitter.
Move valve to end position CLOSED.
Pull off indicator disc.
Table 4: Technical data RWG 4020
Terminal plans
KMS TP_ _ 4 / _ _ _
3- or 4- wire system
KMS TP _ 4 _ / _ _ _
KMS TP _ 5 _ / _ _ _
2-wire system
Output current Ia 0 20 mA, 4 20 mA 4 20 mA
Power supply Uv
24 V DC, 15 %
smoothed
14 V DC + (I x RB),
max. 30 V
Max. input
current
I
24 mA at 20 mA
output current
20 mA
Max. load RB
600
(Uv - 14 V) / 20 mA
Positioner Board
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Connect ammeter for 0 20 mA to measuring points.
The circuit (external load) must be connected (observe max. load RB), or the appropriate
poles at the terminals (refer to wiring diagram) must be linked, otherwise no value can
be measured.
Turn potentiometer (E2) counterclockwise until stop is felt.
Turn potentiometer (E2) slightly back.
Turn potentiometer 0 clockwise until output current starts to increase.
Turn back potentiometer 0 until a residual current of approx. 0.1 mA is reached.
Move valve to end position OPEN.
Set potentiometer max. to end value 16 mA.
Move valve to end position CLOSED.
Set potentiometer 0 from 0.1 mA to initial value 4 mA.
This results in a simultaneous shift of the end value by 4 mA, so that the range is now
4 - 20 mA.
Approach both end positions anew and check setting. If necessary, correct the setting.
If the maximum value cannot be reached, the selection of the reduction gearing must be checked.
13.2.15 SETTING OF MECHANICAL POSITION INDICATOR
Place indicator disc on shaft.
Move valve to end position CLOSED.
Turn lower indicator disc until symbol CLOSED is in alignment with the mark on the
cover.
Move actuator to end position OPEN.
Hold lower indicator disc in position and turn upper disc with symbol OPEN until it is
in alignment with the mark on the cover.
The indicator disc turns approx. 180 for a swing angle of 90.
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13.2.16 CLOSING THE SWITCH COMPARTMENT
Clean sealing faces of housing and cover
Check whether O-ring is in good condition.
Apply a thin film of non-acidic grease to the sealing faces.
Replace cover on switch compartment and fasten bolts evenly crosswise.
13.2.17 SETTING THE OPERATING TIME
Remove motor cover.
Set required operating time with potentiometer.
Clean sealing faces of housing and motor cover.
Check whether O-ring is in good condition.
Apply a thin film of non-acidic grease to the sealing faces.
Fit and fasten motor cover (for enclosure protection IP 68, the motor cover is additionally
sealed with thread sealing material.)
Table 5: Operating times for 90
SG 05.1 5.6 to 45 seconds
SG 07.1 11 to 90 seconds
SG 10.1 11 to 90 seconds
SG 12.1 22 to 180 seconds
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13.2.18 ACTUATOR CONTROLS AUMA MATIC
Functions of the diagnosis LEDs on the interface board (standard vision)
V14 is illuminated: Phase failure and/ or motor protection tripped.
In combination with motor protection (PTC thermistor):
Reset by selector switch position I I I at local controls
V15 is illuminated: Torque fault: Torque switch operated in mid-travel
The LEDs STOP, CLOSE, OPEN indicate the available control commands (only in selector switch
position REMOTE).
Positions of the boards within controls
Cover Plate on interface board
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Programming the logic board
The type of seating limit or torque seating (switch S1-2 and switch S3-2) must be determined by
the valve manufacturer.
Set desired programming according to table 6 at the switch S2-2.
Tabl e 6
DI P s wi t c h S2 - 2
Pr og r a mmi ng
(ON = pressed)
Direction CLOSE Direction OPEN
Self-retaining REMOTE
Push-to-run operation REMOTE
Self-retaining LOCAL
Push-to-run operation LOCAL
Blinker transmitter (option)
activated deactivated
Torque fault: Torque switch tripping (in mid-
travel) contained in collective fault signal
Included not included
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EMERGENCY-OPEN and EMERGENCY-CLOSE signal (option)
(5
th
digit in wiring diagram MSP C, D, or P)
When an EMERGENCY run command is given the actuator operates the valve to the
predetermined end position (effective in all three selector switch positions: LOCAL, OFF,
REMOTE).
The input at terminal XK 1 (refer to wiring diagram) must be connected to an NC contact
(closed circuit principle) at + 24 V DC.
If EMERGENCY- OPEN or EMERGENCY CLOSE signal is generally not desired:
Take off cover plate and disconnect links B1 (for EMERGENCY - CLOSE) and B2 (for
EMERGENCY - OPEN).
13.2.19 ELECTRONIC POSITIONER (OPTION)
Technical data
Table 7: Technical data for positioner
Command signal (input signal E1, set value) 0/4 20 mA (Option: 0 5 V)
Feedback (input signal E2, actual value) 0/4 20 mA (Option: 0 5 V)
Sensitivity (dead band) E (P9) 0.5 % 2.5 %
Fine tuning
Sens
(P7)
(useful for output speeds <16 rpm only)
min. 0.25 %
Pause time
t-off
(P10) 0.5 10 s
Input resistance 250 Ohm
Modulating duty with stepping mode (not required for modulating setting):
Running time
t-on (P8)
effective until error is 25 %; then set value is
automatically reduced by 3.
0.5 15 s
Cover plate for EMERGENCY- OPEN or EMERGENCY- CLOSE option
Links: B1 (EMERGENCY - CLOSE)
B2 (EMERGENCY - OPEN)
LED FOR
EMERGENCY run command
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Setting
The positioner in the actuator controls AUMA MATIC is programmed according to the purchase
order details and is set together with the actuator prior to delivery.
Due to peculiarities of the regulating system not known beforehand, a readjustment may become
necessary. Before adjusting the positioner, the programming of the positioner should be checked.
Check programming of the logic board
The self-retaining REMOTE function (see table 6) must be switched off in conjunction with the
positioner.
Take off cover plate and carry out required programming at positioner board according to table 8
and 9.
Prior to setting, it must be ensured that the circuit for the position feedback E2 (see wiring
diagram) is closed (measuring device or link). In case of missing signal E2, the LED (V10) E1/E2
< 4 mA is illuminated and the positioner shows no reaction.
Cover Plate Positioner
Positioner Board A7
Label with signal indication
(in our example: E1 = 4 20 mA, E2 = 4 20 mA)
E1{
E2{
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Setting type of signal
The signal type (current/ voltage signal) of nominal value E1 and actual value E2 is set in the
factory and marked with a label on the cover plate of the positioner.
If the setting is subject to a subsequent change, the marking also has to be changed. Furthermore
the wiring diagram indicated on the name plate of the actuator controls also changes.
Table 8: Possible settings
Command signal
Setpoint E1
Feedback
Actual value E
1
)
Pr ogr a mmi ng
via DIP switch S1-7
4 20 mA
0 20 mA
4 20 mA
0 20 mA
4 20 mA
0 20 mA
0 5 V
0 5 V
4 20 mA
0 20 mA
0 5 V 0 5 V
0 10 V
4 20 mA
0 20 mA
0 10 V 0 5 V
In case of a loss of signal of nominal value E1 or actual value E2, the reaction of the actuator can be
programmed via the switch S2-7. The complete range of choices, however, is only available with
signals 4 20 mA.
The following reactions are possible:
Fail as is : Actuator stops immediately and remains in this position.
Fail close : Actuator moves the valve to the end position CLOSED.
Fail open : Actuator moves the valve to the end position OPEN.
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1) During loss of signal, signals from 0 20 mA and 0 5 V may be misinterpreted since E1 or E2 (without any
fault) can also be 4 mA (end position CLOSED = 0 mA or 0 V) when working properly.
2) Signals for internal feedback:
0/4 20 mA from electronic position transmitter or 0 5 V from precision potentiometer 5
Positioner adjustment end position CLOSED (standard version)
Before beginning the setting of the positioner, it has to be ensured that the limit and torque
switching of the actuator as well as the feedback have been set.
Set selector switch (local controls) to position LOCAL.
Move multi-turn actuator by pressing push button to end position CLOSED.
Supply nominal value E1 of 0 or 4 mA (see wiring diagram).
Turn potentiometer
t-off
positioner adjustment
.
Tabl e 10
I
f
Possible LED display:
T
h
e
n
Required setting in end position CLOSED:
the LEDs are not illuminated
Turn potentiometer 0 (P3) slightly clockwise until
LED (V27 yellow) is illuminated
LED (V28 green) is illuminated
Turn potentiometer 0 (P3) slightly clockwise until
LED (V28 green) is no longer illuminated and
LED (V27 yellow) is illuminated
LED (V27 yellow) is illuminated
Turn potentiometer 0 (P3) counterclockwise until
LED (V27 yellow) is no longer illuminated.
Then turn potentiometer 0 (P3) slightly to clockwise until
LED (V27 yellow) is illuminated
Positioner adjustment end position OPEN (standard version)
Run multi-turn actuator by pressing push button (local controls) to end position OPEN.
Connect voltmeter to measuring points MP2 and MP1 for measuring the actual value E2:
When position feedback is set correctly, the voltmeter shows 5 V. If measured value is not
correct:
Adjust position feedback and repeat positioner adjustment.
Connect max. command signal (nominal value E1) = 20 mA.
Connect voltmeter to measuring points MP3 and MP4 for measuring the nominal value E1:
For a nominal value of 20 mA, the voltmeter shows 5 V.
If measured value is not 5 V:
Check the externally supplied command signal E1.
OPERATION & MAINTENANCE MANUAL
FOR DEBRIS FILTER
KORADI TPS EXPANSION PROJECT GI 3097 200 09 054 Rev.A
GBX/3097/2011 Sheet 88
Table 11
I
f
LED display:
T
h
e
n
Required setting in end position OPEN:
the LEDs are not illuminated
Turn potentiometer
max
max
max
t-off
positioner adjustment
.
Positioner Board A7
Table 12
I
f
Possible LED display:
T
h
e
n
Required setting in end position OPEN:
the LEDs are not illuminated
Turn potentiometer 0 (P3) slightly clockwise until
LED (V28 green) is illuminated
LED (V27 yellow) is illuminated
Turn potentiometer 0 (P3) slightly clockwise until
LED (V27 yellow) is no longer illuminated and
LED (V28 green) is illuminated
LED (V28 green) is illuminated
Turn potentiometer 0 (P3) counterclockwise until
LED (V28 green) is no longer illuminated.
Then turn potentiometer 0 (P3) slightly clockwise until
LED (V27 yellow) is illuminated
Positioner adjustment end position CLOSED (inverse operation)
Run actuator with push button (local controls) to end position CLOSED.
Connect voltmeter to measuring points MP2 and MP1 for measuring the actual value E2:
When position feedback is set correctly the voltmeter shows 5 V. If measured value is not
correct:
Adjust position feedback and repeat positioner adjustment.
Connect max. command signal (nominal value E1) = 20 mA.
OPERATION & MAINTENANCE MANUAL
FOR DEBRIS FILTER
KORADI TPS EXPANSION PROJECT GI 3097 200 09 054 Rev.A
GBX/3097/2011 Sheet 91
Connect voltmeter to measuring points MP3 and MP4 for measuring the nominal value E1:
For a nominal value of 20 mA, the voltmeter shows 5 V.
If measured value is not 5 V:
Check the externally supplied command signal E1.
Table 13
LED display: Required setting in end position CLOSED:
the LEDs are not illuminated
Turn potentiometer
max
max
max
max
1
4
0
0
1
0
7
4
0
F
A
0
6
S
6
0
2
1
0
0
1
0
7
4
2
B
A
1
1
0
7
5
2
0
0
0
1
1
4
4
3
5
.
5
B
N
1
3
2
S
4
1
4
4
0
3
6
8
4
0
.
8
0
1
1
.
8
5
.
5
2
.
3
2
.
2
2
1
3
4
4
F
D
5
6
7
5
1
0
5
0
2
2
3
5
7
F
A
0
6
7
5
1
2
0
0
2
2
3
5
8
B
A
1
4
0
1
5
0
1
2
0
0
2
6
3
7
6
7
.
5
B
N
1
3
2
M
A
4
1
4
4
0
5
0
8
5
0
.
8
1
1
5
.
7
5
.
7
2
.
5
2
.
4
2
7
0
5
3
F
D
0
6
1
0
0
9
5
0
2
8
0
6
6
F
A
0
7
1
0
0
1
0
0
0
2
8
0
7
1
B
A
1
4
0
1
5
0
1
0
0
0
3
2
0
8
5
9
.
2
B
N
1
3
2
M
B
4
1
4
4
0
6
1
8
6
0
.
8
1
1
9
.
1
5
.
9
2
.
7
2
.
5
3
1
9
5
9
F
D
0
7
1
5
0
9
0
0
3
4
2
7
5
F
A
0
7
1
5
0
9
0
0
3
4
2
7
7
B
A
1
4
0
1
5
0
9
0
0
3
6
9
9
1
1
1
B
N
1
6
0
M
R
4
1
4
4
0
7
3
8
7
0
.
8
2
2
2
.
3
5
.
9
2
.
7
2
.
5
3
6
0
7
0
F
D
0
7
1
5
0
8
5
0
3
8
2
8
6
F
A
0
7
1
5
0
8
5
0
3
8
2
8
8
1
5
B
N
1
6
0
L
4
1
4
6
0
9
8
8
9
0
.
8
2
2
9
.
7
5
.
9
2
.
3
2
.
1
6
5
0
9
9
F
D
0
8
2
0
0
7
5
0
7
2
5
1
2
9
F
A
0
8
2
0
0
7
5
0
7
1
0
1
2
8
1
8
.
5
B
N
1
8
0
M
4
1
4
6
0
1
2
1
8
9
0
.
8
1
3
7
.
0
6
.
2
2
.
6
2
.
5
7
9
0
1
1
5
F
D
0
8
2
5
0
7
0
0
8
6
5
1
4
5
F
A
0
8
2
5
0
7
0
0
8
5
0
1
4
4
2
2
B
N
1
8
0
L
4
1
4
6
5
1
4
3
8
9
0
.
8
2
4
5
6
.
5
2
.
5
2
.
5
1
2
5
0
1
3
5
F
D
0
9
3
0
0
4
0
0
1
4
5
0
1
7
5
3
0
B
N
2
0
0
L
4
1
4
6
5
1
9
6
9
0
0
.
8
3
5
8
7
.
1
2
.
7
2
.
8
1
6
5
0
1
5
7
F
D
0
9
4
0
0
3
0
0
1
8
5
0
1
9
7
5
0
H
z
NOTE :These values refer to the rear shaft end.
APPD
DT
CHKD
DT
DRN
DT
VHD
INTERVALVE INDIA LTD
17/12/2011
GEA BGR ENERGY SYSTEMS INDIA
MOD NO REV DATE SIGN
Customer
Po No 1100006960 Date
Project
IF IN DOUBT
ASK
Size A B C D E F G H J K L M WT Kgs Qty Tag
300NB (12" 30 6 * 300 78 237 270 14 125 8 42 4 30 48 3
29/12/2011
SCALE
N.T.S.
TQ No :
1141763 IV No :
IVGKB BUTTERFLY VALVE WITH BARE
SHAFT
DRG No : 1/1141763/GKB006-1
Valve Dimensions
KORADI - DF PROJ ECT
Valve Rating
Mfg Std
Test Std
HYD Test
Flange Drilling Std
Body
Seat
Notes
1) DO NOT USE FLANGE GASKETS DURING VLV INSTALLATION.
ALL DIMS.ARE INDICATIVE EXCEPT FACE TO FACE DIM.B
SEAT LEAKAGE-TIGHT SHUT OFF
2)
3)
4)
5)
ALL DIMENSIONS ARE IN MM.
FLOW DIRECTION-BI-DIRECTIONAL
ANSI B16.5(#150)
PN 10
API 609
API 598/BS6755 PART I
15 KG/CM2
11 KG/CM2
Pos Qty Moc Ga Drg Text
1 1 A216 GR.WCB+EPOXY+EPDM BONDED BODY SEAT
2 1 A351 CF8M DISC
3 1 A276/479 SS316 ST HARD SHAFT
4 2 STEEL + PTFE GLACIER BEARING
5 1 EPDM O RING THRUST PAD
6 1 EPDM O RING SHAFT
7 2 A276/479 SS 316 TAPER PIN
8 1 MILD STEEL+EPOXY BOTTOM COVER
9 1 B148 AL BRONZE C95800 THRUST PAD
10 1 POLYACETAL TOP BUSH
11 1 IS1570 C45/BS970 EN8 PARALLEL KEY
Technical data AUMA part-turn actuators SG 05.1 - SG 12.1
Issue 1.98
DO 02.02.006GB
We reserve the right to alter data according to improvement made. Previous data sheets become invalid with the issue of this data sheet.
Notes:
AUMA motors are provided with thermoswitches to protect the windings
(refer to terminal plans KMS). Our warranty will lapse if those thermoswitches are
not connected in the control circuit.
Motor data are approximate. Due to usual manufacturing tolerances there may be
deviations from the values given.
Application:
Valve attachment:
Electrical operation of valves (e.g. butterfly valves and ball valves).
Dimensions according to ISO 5211.
Coupling: unbored splined coupling for connection to the valve shaft, part-turn actuator can be
repositioned 4 x 90on coupling
Self-locking: yes
Type of duty: short-time duty S 2 - 15 min
1)
Swing angle: standard: 80to 110adjustable between min. and max. value
options: 25- 40, 40- 55, 55- 80, 110- 160, 160- 230or 230- 320
Limit switching: counter gear mechanism for end positions CLOSED / OPEN
Torque switching: adjustable torque switching for closing and opening direction
Operating time: for 1-phase AC special motors adjustable (see below),
for 3-phase AC motors in steps (see next page)
Position indicator: mechanical, continuous
Heater in switch compartment: 5 - 20 W, self-regulating
110 - 250 V AC / DC (standard)
24 - 48 V (when with AUMA MATIC)
Motors: 3-phase AC motor or 1-phase AC special motor
Insulation class: F, tropicalized
Motor protection: thermoswitches
Electrical connection:
Terminal plan:
AUMA multi-pin plug, internal wiring of motor and controls on plug/socket connector
KMS TP 100/001 (basic version)
Manual operation: Manual drive for setting and emergency operation, handwheel does not rotate during
electric operation.
Ambient temperature: standard: 25 C to + 70 C
2)
option: 40 C to + 60 C (low temperature L)
Enclosure: IP 67 according to EN 60 529, dust and water tight
Corrosion protection: standard: KN, suitable for installation in industrial units, in water- or power plants
3)
option: KS, recommended for installation in aggressive atmospheres, e.g.
maritime climate or aggressive chemical substances, as present in
certain sections of waste water treatment plants
Finish coating: standard: two-component iron-mica combination
Standard colour: silvergrey (DB 701, similar to RAL 9007)
Reference documents: brochure SG 05.1 - SG 12.1
dimension sheet SG 05.1 - SG 12.1
with 1-phase AC motors
Tripping
torque
4)
both directions
Valve
mounting
flange
ISO 5211
Valve
shaft
AUMA part-turn
actuator type
220 - 240 V; 50/60 Hz
(at 110 - 120 V double current
values)
M
o
t
o
r
p
o
w
e
r
5
)
N
o
m
i
n
a
l
c
u
r
r
e
n
t
C
u
r
r
e
n
t
a
t
m
a
x
.
t
o
r
q
u
e
a
n
d
s
h
o
r
t
e
s
t
o
p
e
r
a
t
i
n
g
t
i
m
e
S
t
a
r
t
i
n
g
c
u
r
r
e
n
t
H
a
n
d
w
h
e
e
l
d
i
a
m
e
t
e
r
T
u
r
n
s
f
o
r
9
0
W
e
i
g
h
t
6
)
m
i
n
.
N
m
m
a
x
.
N
m
S
t
a
n
d
a
r
d
S
p
e
c
i
a
l
m
a
x
.
m
m
S
q
u
a
r
e
m
a
x
.
m
m
T
w
o
-
f
l
a
t
m
a
x
.
m
m
O
p
e
r
a
t
i
n
g
t
i
m
e
f
o
r
9
0
a
d
j
u
s
t
a
b
l
e
kW A appr. A appr. A mm
appr.
kg
90 150 F 05 F 07 25,4 22 22 SG 05.1 5,6 s 45 s 0,115 1,5 3 3 160 58 19
120 300 F 07 F 10 25,4 22 22 SG 07.1 11 s 90 s 0,115 1,5 3 3 160 58 19
250 600 F 10 F 12 38 30 27 SG 10.1 11 s 90 s 0,230 2 4 4 160 107 25
500 1200 F 12 F 14 50 36 41 SG 12.1 22 s 180 s 0,230 2 4 4 160 110 29
Continuation see next page
1-phase AC (standard voltages and frequencies)
Volt 110 - 120 220 - 240
Hz 50 / 60 50 / 60
1) Based on 20 C ambient temperature and on an
average load equal to approx. 50 % of max torque
2) Version AUMA NORM with 3-phase AC motor up to + 80 C
3) If permanently or occasionally exposed to aggressive
substances, a higher corrosion protection KS
or KX must be chosen.
4) adjustable between min. and max. values
5) at shortest operating time
6) with unbored coupling
SG 05.1 - SG 12.1
Issue 1.98
DO 02.02.006GB
1) adjustable between min. and max. values
2) at 50 Hz
3) with unbored coupling
Notes:
AUMA motors are provided with thermoswitches to protect the windings
(refer to terminal plans KMS). Our warranty will lapse if those thermoswitches are
not connected in the control circuit.
Motor data are approximate. Due to usual manufacturing tolerances there may be
deviations from the values given.
Permissible fluctuation of nominal voltage: 5 %. If voltage drops below there may
be a reduction of nominal output torque.
We reserve the right to alter data according to improvement made. Previous data sheets become invalid with the issue of this data sheet.
Technical data AUMA part-turn actuators
3-phase AC (standard voltages and frequencies)
Volt 220 230 240 380 400 415 440 460 500
Hz 50 50 50 50 50 50 60 60 50
with 3-phase AC motors
Tripping
torque
1)
both directions
Valve
mounting
flange
ISO 5211
Valve shaft AUMA part-turn
actuator type
400 V 50 Hz
M
o
t
o
r
p
o
w
e
r
M
o
t
o
r
s
p
e
e
d
2
)
N
o
m
i
n
a
l
c
u
r
r
e
n
t
C
u
r
r
e
n
t
a
t
m
a
x
.
t
o
r
q
u
e
S
t
a
r
t
i
n
g
c
u
r
r
e
n
t
P
o
w
e
r
f
a
c
t
o
r
H
a
n
d
w
h
e
e
l
d
i
a
m
e
t
e
r
T
u
r
n
s
f
o
r
9
0
W
e
i
g
h
t
3
)
m
i
n
.
N
m
m
a
x
.
N
m
S
t
a
n
d
a
r
d
S
p
e
c
i
a
l
m
a
x
.
m
m
S
q
u
a
r
e
m
a
x
.
m
m
T
w
o
-
f
l
a
t
m
a
x
.
m
m
O
p
e
r
a
t
i
n
g
t
i
m
e
f
o
r
9
0
i
n
s
e
c
o
n
d
s
2
)
kW 1/min A appr. A appr. A cos mm
appr.
kg
90 150 F 05 F 07 25,4 22 22
SG 05.1 4 0,160 2800 0,60 0,8 1,7 0,67
160 58 18
SG 05.1 5,6 0,160 2800 0,60 0,7 1,7 0,67
SG 05.1 8 0,090 2800 0,50 0,6 1,0 0,58
SG 05.1 11 0,080 1400 0,55 0,6 0,9 0,60
SG 05.1 16 0,045 1400 0,35 0,4 0,5 0,60
SG 05.1 22 0,045 1400 0,35 0,4 0,5 0,60
120
210
F 07 F 10 25,4 22 22
SG 07.1 5,6 0,160 2800 0,60 0,8 1,7 0,67
160 58 18
300
SG 07.1 8 0,160 2800 0,60 0,8 1,7 0,67
SG 07.1 11 0,160 2800 0,60 0,7 1,7 0,67
SG 07.1 16 0,090 2800 0,50 0,6 1,0 0,58
SG 07.1 22 0,080 1400 0,55 0,6 0,9 0,60
SG 07.1 32 0,080 1400 0,55 0,6 0,9 0,60
250
420
F 10 F 12 38 30 27
SG 10.1 11 0,160 2800 0,60 0,9 1,7 0,67
160 107 24
600
SG 10.1 16 0,160 2800 0,60 0,9 1,7 0,67
SG 10.1 22 0,160 2800 0,60 0,8 1,7 0,67
SG 10.1 32 0,090 2800 0,50 0,7 1,0 0,58
SG 10.1 45 0,080 1400 0,55 0,6 0,9 0,60
SG 10.1 63 0,080 1400 0,55 0,6 0,9 0,60
500
840
F 12 F 14 50 36 41
SG 12.1 22 0,160 2800 0,60 0,9 1,7 0,67
160 110 28
1200 SG 12.1 32 0,160 2800 0,60 0,9 1,7 0,67
840 SG 12.1 45 0,080 1400 0,55 0,7 0,9 0,60
1200 SG 12.1 63 0,080 1400 0,55 0,7 0,9 0,60
Dimensions
EN ISO
5211
A A3 A4 AA
min.
B1 B2 B3
1)
B4
2)
C
4)
D D1 D2 D3 E F G H J
SG 05.1/AM F05
40 159 199 30 101 137 190 274 337 105 160 40 20 115 115 128 275 50
SG 07.1/AM F07
SG 10.1/AM F10 63 159 199 30 111 172 190 274 347 105 160 40 20 115 150 153 291 56
SG 12.1/AM F12 80 159 199 30 111 172 190 274 347 105 160 40 20 115 150 170 313 70
Dimensions
J1 K L
max.
L1 M N P1
3)
P2
3)
P3
3)
R T U Z d1 d2 d3 d4 h h1
SG 05.1/AM
150 170 60 63 235 171 M25x1.5 M20x1.5 M32x1.5 232 45 150 32 90
50 M6 9.5
SG 07.1/AM 55 70 M8 3 13
SG 10.1/AM 150 170 80 63 235 171 M25x1.5 M20x1.5 M32x1.5 242 55 150 32 125 70 102 M10 3 17
SG 12.1/AM 150 192 100 63 235 171 M25x1.5 M20x1.5 M32x1.5 242 55 150 32 150 85 125 M12 3 20
SG 05.1 SG 12.1
SGR 05.1 SGR 12.1
AM 01.1
Issue 2.09
We reserve the right to alter data according to improvements made. Previous documents become invalid with the issue of this document.
1/2
Y003.513/002/en
DimensionsPart-turnactuatorswithintegral controlsAUMAMATIC
A
A
D
2
d2
d3
d1
C
D
E
A
A
M
N
J1
P2
P1
A
3
D
3
D
1
4)
A
4
P3
Space required for removal
Valve attachment according to EN ISO 5211
Dimensions of couplings see next page
Space required for removal
1)
3ph AC-Motor
2)
Special 1ph AC-motor and DC motor (Both not suitable for SGR modulating proposes!)
3)
Standard, other threads on request
4)
Precise dimension, depending on the AUMA MATIC version
MS01/MS02 20516013
GI/3097/TCS/OS/ACTBU
BUTTERFLY VALVE ACTUATOR WIRING DIAGRAM
23034063
23034063
ITEM DETAIL
Description
3051CD2A22A1AS2B4M5Q4
Differential Pressure Transmitter
3051CD Transmitter Type: Differential Pressure Transmitter
2 Pressure Range: -250 to 250 inH2O/2.5 inH2O (-623 to 623 mbar/6.2 mbar)
A Transmitter Output: 4-20 mA with Digital Signal Based on HART Protocol
2 Flange Type Flange Material Drain/Vent Flange Adapters: Coplanar, SST, SST
2 Isolating Diaphragm: 316L SST
A O-Ring: Glass-filled PTFE
1 Sensor Fill Fluid: Silicone
A Housing Material Conduit Entry Size: Polyurethane-covered Aluminum, 1/2-14 NPT
S2 Diaphragm Seal Assemblies: Two Remote Seals (Direct Mount or Capillary Connection Type)
B4 Mounting Bracket: Coplanar Flange Brack\et for 2-in. Pipe or Panel Mounting,all SST
M5 Display Type: LCD Display for Aluminum Housing (Housing Codes A, B, C, and D only)
Q4 Calibration Data Certification: Calibration Certificate
1199DDB10ARFW21DAA1HJ
Flanged Remote Seals
1199 Type: Remote Seals
D Seal Location/Capillary Connection Type: Same Seal on Both High and Low Pressure Sides of
Transmitter, Welded
D Fill FluidTemp. Limits: D.C. 200
B Inside Diameter inches (mm)Material: 0.028 in. (0.71 mm), 316 SST Armored Sleeving, 0.028
10 Capillary Connection Length: 10 feet (3.0 meters)
A Industry Standard: ANSI (American National Standards Institute)
RFW Process Connection Style: Flanged Remote Seal
2 Process Connection Size: 1-in. (ANSI) 25A (JIS)
1 Flange Pressure Rating: Class 150 (ANSI)
DA Diaphragm MaterialUpper Housing MaterialMounting Flange Material: 316L SST, 316L SST, 316 SST
A Flushing Connection Ring Material (lower housing): 316 SST
1 Flushing Option: One 1/4-in. Flushing Connection
H Non-Sanitary,Flushing Plug; Sanitary,Ra Finish: SST Drain/Vent in Flushing Connections
J Gasket for Lower Housing: Teflon Gasket for Lower Housing
Back Entry, Panel Mounting
Y Yoke Mounting (2 pipe mounting)
P
MOUNTING
BottomEntry, Surface Mounting S
MOVEMENT
Brass
CASE
SS304
SS316 S6
S4
Die-cast Aluminium AL
SS316 S6
DIAPHRAGM / BELLOW
15 - 150 mm
DIAL
Ordering Information
TYPE : IDPS
Please Specify
RANGE
A
B
C
D
E
kg/cm (g)
Bar (g)
PSI
KPa
mmHg
UNIT
Size Code Rating Code Facing Code
150#
300#
600#
900#
1500#
2500#
RF
FF
RTJ
LT
LG
1
1
2
3
A
B
C
D
E
F
RF
FF
RTJ
LT
LG
15
20
25
40
50
80
F - FLANGED PROCESS CONNECTION **
CONNECTION
SIZE MALE / FEMALE
Male
Female 10
6
15
25
20
32
F
M
METRIC THREADS
18 M - M 18 x 1.5
20 M - M 20 x 1.5
24 M - M 24 x 1.5
27 M - M 27 x 2
33 M - M 33 x 2
X X - Any other
40
1/4
3/8
1/2
3/4
1
1.1/4
1.1/2
TYPE
BP
NT
BT
GS
PF
NS
NPT
BSP
BSPT
PF
Gas
NPSM
www.general-gauges.com 46
The recommendations made in this catalogue are to be used as intended guide. No guarantee of material can be undertaken since other
factors may affect the performance. We reserve the right to change the specifications mentioned in this catalogue without any notice as
improvements & development is a continuous process at General. Responsibility of typographical errors is specifically disclaimed.
Please Specify
Static Pressure
Chemical Seal Unit-Refer
Catalogue CSU
U
Accessory - Refer
Catalogue ACC
X
D
L
O
N
P
Dual Scale
NACE-MR-01-75
O Cleaning
2
2" Pipe Mounting Bracket
Nil
OPTION
B 2SPDT
A 1SPDT
E External zero Adjustment
CE CE Certificate
Digital Indicator
JIR-301 Series
Standard Features: Multi-Input,
Retransmission and 3 Alarms
Model JIR
1/8 DIN (96mm x 48mm)
-320 to 2500F
-199.9 to 750.0F
-320 to 1800F
0 to 3200F
0 to 3200F
0 to 3300F
-320 to 1500F
-199.9 to 750.0F
-320 to 2300F
0 to 2500F
0 to 4200F
-200 to 1370C
-199.9 to 400.0C
-200 to 1000C
0 to 1760C
0 to 1760C
0 to 1820C
-200 to 800C
-199.9 to 400.0C
-200 to 1300C
0 to 1390C
0 to 2315C
K
J
R
S
B
E
T
N
PL-II
C (W/Re5-26)
4 to 20mA DC
0 to 20mA DC
0 to 1V DC
0 to 10V DC
1 to 5V DC
0 to 5V DC
Input Type Scale
-1999.9 to 9999, -199.9 to 999.9
-19.99 to 99.99, -1.999 to 9.999
Thermocouple
DC
For DC current input a shunt resistor (sold separately) (50) is required.
Structure
Unit available in standard DIN size (1/8 DIN).
NEMA 4X protective construction.
Black enclosure.
Programmable Alarms
Unit features standard three alarm outputs.
True Multi-Input
Unit features true multi-input capabilities:
10 thermocouple types, 2 RTD types,
2 current inputs, and 4 voltage inputs.
Retransmission
Unit features standard 4-20mA process variable
retransmission.
Optional outputs available.
Large LED Display
All units feature dual display. PV red 4 digits,
Alarm SV green 4 digits.
Approvals
UL, cUL and CE Safety Approvals.
Warranty
All units manufactured to strict ISO standards
and offer full 3 year manufacturers warranty.
Low Cost
Most advanced price/performance package available.
Standard Features Input Range Table
-199.9 to 999.9F
-300 to 1500F
-199.9 to 850.0C
-200 to 850C
Pt100 RTD
High Performance
Temperature & Recording
Instrumentation
Terminal Wiring
Panel Cutout
TA or TV
Shinko is an
ISO 9001
facility
Display
PV.........Red 4-digit Character Size: 16.0 x 7.2 mm (H x W)
SV........Green 4-digit Character Size: 10.0 x 4.8 mm (H x W)
Input
Thermocouple ----- K, J, R, S, B, E, T, N, PL-II C (W/Re5-26) External resistance: 100 or less
(However, for B input: 40 or less)
RTD ------------------ Pt100, 3-wire system
(Resistance per wire: 10 or less)
DC current ---------- 0 to 20mA DC, 4 to 20mA DC Input impedance: 50
(Connect shunt resistor 50 between input terminals.)
Allowable input current: 50mA or less
(When shunt resistor 50 is used.)
DC voltage ---------- 0 to 1V DC Input impedance: 1M or greater
Allowable input voltage: 5V or less
Allowable signal source resistance: 2k or less
0 to 5V DC, 1 to 5V DC, 0 to 10V DC Input impedance: 100k or greater
Allowable input voltage: 15V or less
Allowable signal source resistance: 100 or less
Thermocouple -------------------- Within 0.2% 1digit of each input span 1 digit or 2C (4F) whichever is greater
However, R or S input 0 to 200C (0 to 400F): Within 6C (12F)
B input 0 to 300C (0 to 600F): Accuracy is not guaranteed.
RTD --------------------------------- Within 0.1% of each input span, or 1C (2F) whichever is greater
DC current and DC voltage ----- Within 0.2% 1digit of each input span
Alarm 1 (A1)
Alarm 2 (A2)
Alarm 3 (A3)
Alarm action and Energized/De-energized can be selected by key operation.
The same as the indicating accuracy.
ON/OFF action
Thermocouple and RTD: 0.1 to 100.0C (F)
DC current and DC voltage: 1 to 1000
(The placement of the decimal point follows the selection)
Relay contact 3A 250V AC (Resistive load), Electric life: 100,000 times
Setting accuracy
Action
Hysteresis
Output
Accuracy
(Setting Indicating)
Input Sampling
Rate
0.25 seconds
Retransmission
General Specifications
The input value is converted in analog every 0.25 seconds, and it is outputted in DC current.
Resolution: 1/12000
DC current: 4 to 20mA DC (load resistance, Max 550 )
Output accuracy: Within 0.3% of output span
Supply Voltage
100 to 240V AC 50/60Hz, 24V AC/DC 50/60Hz
Allowable voltage fluctuation: 85 to 264V AC, 20 to 28V AC/DC Power consumption approximately 10VA
Isolation
Resistance
500V DC 10M or greater
Dielectric
Strength
Between Input terminal and Ground terminal, Input terminal and Power terminal ------------ 1.5kV AC for 1 minute
Between Power terminal and Ground terminal ---------------------------------------------------- 1.5KV AC for 1 minute
Between Output terminal and Ground terminal, Output terminal and Power terminal -------- 1.5KV AC for 1 minute
(Output terminal comprised A1, A2 and A3 output terminals transmission output terminal and communication terminal)
Material Color Material: Flame resistant resin. Color: Black
Environment Ambient temperature: -10 to 50C Ambient humidity: 35 to 85%RH (No condensation)
Setting Method Sheet key input
Dimensions 96mm x 48mm x 100mm (W x H x D) Weight: Approximately 300g
Mounting Method Screw type mounting bracket
Attached
Function
Sensor correction, Setting value lock, Power failure countermeasure, Self-diagnosis, automatic cold junction
temperature compensation (thermocouple type only), Sensor burnout alarm, Input burnout, Warm-up indication, Dust-
proof/Drip-proof IP66, Hold function.
Specified
(TA or TV)
Retransmission
The input value is converted in analog every 0.25 seconds, and is outputted in DC current or DC voltage.
If this option is applied, the standard transmission output (4 to 20mA) becomes ineffective.
Resoulution: 1/12000
DC current (TA): 0 to 20mA DC (load resistance, max 500)
DC voltage (TV): 0 to 1V DC (load reistance, min. 100k), 0 to 5V DC (load resistance, min. 500k)
1 to 5V DC (load resistance, min. 500k), 0 to 10V DC (load resistance, min. 1M)
Output accuracy: Within 0.3% of output span
Operates various setting value changes, setting value readings and settings from external computer.
If this option is added, Hold function is not available.
Code form --------------------------------- ASCII
Connectable units ------------------------ A maximum of 31 units per host computer
Data transfer rate ------------------------ 9600 bps (2400/4800/19200 bps changeable by key operation)
Communication system ------------------ Half-duplex start stop synchronous
Error detection ---------------------------- Parity check, checksum
Serial
Communication
(C5)
Transmitter
Power Supply
(P24)
24V DC from terminals 9 and 10, and this becomes the power source for a 2-wire transmitter.
If this option is added, Alarm 2 (A2) output is not available.
Output voltage: 24V 3V DC (when load current is 30mA)
Ripple voltage: 200mV (when load current is 30mA)
Max. load current: 30mA
Options
Input
Thermocouple: K, J, R, S, B, E, T, C (W/Re5-26), N, PL-II
Standard Specifications
Input Switching 6-point push button switch (Push button head: Black)
Material, Color Material: Flame resistant resin, Color: Light gray
Mounting
Flush, Mounting bracket: One-touch type (Panel thickness: Within 1 to 3 mm), Weight: Approx. 250g
INPUT CODE
Multi-range T/C, RTD, DC M
SUPPLY VOLTAGE CODE
24 V/DC 24V
100 - 240V AC ---
JIR-301-M ___ ___
Model Number Configuration
OPTIONS* CODE
Retransmission
DC current 0 to 20mA DC TA
DC voltage 0 to 1V DC,0 to 5V DC TV
1 to 5V DC, 0 to 10V DC
Transmitter Power Supply 24V DC P24
RS-485 C5
When the option P24 is added, Alarm 2 output is not available.
When the option C5 is added, Hold function is not available.
Terminal Arrangement
Selector Switch (Model FS-106-E)
Panel Cutout
OPERATION & MAINTENANCE MANUAL
FOR DEBRIS FILTER
KORADI TPS EXPANSION PROJECT GI 3097 200 09 054 Rev.A
GBX/3097/2011 Sheet 123
SECTION XV
DRAWINGS
KEY BENEFITS OF GEA BGR
TUBE CLEANING SYSTEM & DEBRIS FILTER
Increase in the Heat Transfer Rate
Optimum Turbine Back Pressure
Optimum Power Generation
Avoidance of Corrosion/Erosion of Condenser Tubes
Life Enhancement of Condenser Tubes
No Shutdown for Manual Cleaning
Economy in Fuel Cost
Low Chemical cost for Water Treatment
Typical payback period of 12-18 months on investment
CONTACT :
GEA BGR ENERGY SYSTEM INDIA LIMITED
443, ANNA SALAI, TEYNAMPET, CHENNAI - 600 018. INDIA.
TEL: (+91 44) 2433 5958 FAX : (+91 44) 2434 3374
E-Mail : ed@geabgrenergy.com Website : www.bgrcorp.com