Hawk 4000 Controls

HAWK 4000 Boiler Control System

Sample Specifications
Part 1 General:
1.1 Description
A. Each unit shall be factory equipped with a Boiler Control System proidin! technolo!y and
functions equal to the Cleaer Brooks Hawk 4000 Boiler Control system.
B. Each Boiler Control System shall be factory equipped with a pre"confi!ured #ro!rammable
Controller and a $0 inch color touch screen Human %achine &nterface 'H%&(.
Part ! Pro"#cts:
.1 $a%or System Components
A. %a)or system components shall include*
1. +ockwell,Allen Bradley Compact -o!i. #ro!rammable Control #rocessor.
2. $0 &nch #anel /iew #lus Color 0ouch Screen H%&.
3. -ocal %odbus network for communications with #arallel #ositionin! Actuators1 Burner
%ana!ement Control and optional /ariable Speed 2rie1 and
4. /arious Controller &nput,3utput %odules.
5. 3ne Burner %ana!ement Controller and 4irin! Sub"Base.
6. 3ne 5lame Scanner* &nfrared1 6ltra"/iolet1 or 6/ Self"Check.
7. 3ne 5lame Amplifier1 to correspond with the selected 5lame Scanner.
8. /arious 0emperature and #ressure Sensors.
9. Alarm Bell
B. %a)or functions that the Boiler Control System shall proide*
1. Automatic sequencin! of the boiler throu!h standby1 pre"pur!e1 pilot flame establishin!
period1 main flame establishin! period1 run and post pur!e.
2. 5lame proin! and lockout on flame failure durin! pilot flame proin!1 main flame proin!1
or run.
3. -ow fire damper,ale position for flame i!nition trials.
4. #arallel #ositionin! Combustion Control for Air and ma.imum 7 5uels
5. 3ptional /ariable Speed 2rie on Combustion Air 5an Blower %otor
6. 3ptional 38 0rim 'Air 0rim(
7. &nte!rated 2raft Control 'requires e.ternal damper1 low draft switch and draft transmitter.
CB damper assembly includes these items as a standard(
8. 6tili9e solid state controls and sensors to proide arious control functions1 such as*
a. #arallel #ositionin! 5ull %odulation
b. %odulatin! Control al!orithm shall be #roportional"&nte!ral"2eriatie '#&2( type.
c. 0hermal Shock #rotection with water temperature monitorin! and set point.
d. /arious Hi!h and -ow limit alarms and shutdowns.
9. 0ouch Screen !raphical operator interface and monitorin!.
a. %inimum $0 &nch #anel /iew #lus Color H%&.
b. %anual control of the boiler"firin! rate utili9in! control screens on the H%& to
increment and decrement the firin! rate.
c. &nterface to commission boilers combustion and other system set points
d. 3n screen real"time display of all connected process parameters.
e. 3n screen commissionin! of boiler set points and confi!urable alarms
f. 3n screen display of system alarms and faults.
g. 3n screen water leel indication 'Steam if CB -eel %aster is used( and alarm's(
10. E"mail of boiler alarms.
11. Basic +emote %onitorin! 3nly 4eb Serer
$ +e. 0$"$$
Hawk 4000 Controls
12. Buildin!,#lant Automation System interface '%ay require the CB"#0 or 5ield Serer
based on the protocol used(
13. Hi!h Stack 5lue :as 0emperature %onitorin!1 Cut"3ff and Alarm
14. 0amper resistant control lo!ic and password protection.
15. 2ual Set #oint ';i!ht,2ay Set Back( Capabilities.
16. Combustion Air 0emperature '3ptional(.
17. Boiler Shell 4ater 0emperature 'Steam Boilers(.
18. Boiler 2rum 4ater -eel &ndication 'Steam Boilers < 3ptional(
19. 3utdoor +eset for Hot 4ater Boilers '3ptional(.
20. +eturn Hot 4ater 0emperature 'optional and only if outdoor reset is not used(
21. +emote %odulation ';ot aailable if two boiler -ead,-a! is used(
22. +emote 5irin! +ate Set #oint control 'optional and only if +emote %odulation is not used.
;ot aailable if two boiler lead,la! is used(
23. Assured -ow 5ire Cut"3ff 'A-5C3(. '6sed to remote stop,start the burner(
24. 8 Boiler -ead,-a! '3ptional < Common Header 0ransmitter required(
25. Hot Stand By
26. #-C based e.panded dia!nostics with 7 Au.iliary 2iscrete '2i!ital( inputs '3nly 8
aailable if draft control is used(
27. 3ptional Sin!le #oint ')ack shaft( Control
28. 3ptional -ow"Hi"-ow Control on 3il , 5ull %odulation on :as
29. Alarm Silencer ia touch screen H%&
C. 0he Boiler Control System shall proide the followin! safety proisions for*
$. &nte!rated Burner %ana!ement
a. E.amine all load terminals to assure it is capable of reco!ni9in! the true status of the
e.ternal controls1 limits and interlocks. &f any input fails this test1 the burner
mana!ement system should lockout on safety shutdown.
b. Closed"loop lo!ic test erifies inte!rity of safety critical loads 'i!nition1 pilot1 and main
fuel ales( and must be able to lockout on safety. shutdown if any safety critical load
is identified as proper or improper.
c. #re"i!nition interlocks 'fuel ale proof of closure1 etc.( and flames si!nal checked
durin! Standby and #re"#ur!e.
d. 2ynamic checkin! of the flame si!nal amplifier. 0he control flame si!nal amplifier
must be able to reco!ni9e a no flame si!nal durin! this dynamic amplifier check.
e. Safe start check and e.pand check to include monitorin! flame si!nal durin! standby.
f. Hi!h and -ow fire switches checked for proper sequencin!.
g. 0amper"proof #ur!e 0imin! and safety lo!ic.
8. &nte!rated Boiler 3peratin! Controls and Security features
a. 3peratin! and %odulatin! Control.
b. #assword protection of #ro!rammable Controller lo!ic.
c. #assword protection of #arallel #ositionin! Set 6p and Commissionin! screens
d. #assword protection of Critical Set #oint Screens
7. 0he Boiler Control System shall proide annunciation and dia!nostics*
a. Actie Alarm Annunciation
b. #roide historical alarm information for on screen display
c. &ndication of failures at start up or durin! normal operation.
d. Capability of alarm history of date1 time1 cycle of occurrence and date and time of
acknowled!ement up to the most recent $00 faults.
e. 2etects and isolates an alarm1 and reports internal circuit faults.
f. #rimary and Secondary -ow 4ater Shutdown and Alarms.
4. 0he Boiler Control System shall be able to operate in these enironmental conditions.
a.
Supply /olta!e* $80ac '=$0>,"$?>( ?0 or @0 H9.
8 +e. 0$"$$
Hawk 4000 Controls
b.
%a.imum total connected load*8000 /A.
c.
3peratin! temperature limits* 78 to $70
5
d.
A?> +H continuous1 non"condensin!1 humidity.
e.
0.?: continuous ibration.
?. All Boiler Control System wirin! shall be in accordance with the ;ational Electrical Codes
and local electrical codes.
@. System shall meet current ;5#A? requirements
B. Boiler Control System component functions shall be as follows*
a. Burner %ana!ement Controller* #roides boiler sequencin! lo!ic to meet 5%,&+&,6-
approal body requirements.
b. 0ouch Screen :raphical &nterface '$0 &nch Color %inimum(* #roides user interface
to the control system1 boiler oeriew screen with connected boiler parameter
readouts1 alarm screens1 optional water leel indication 1 and system firin! rate
screen.
c. -ocal %odbus Communication ;etwork for communication with #arallel #ositionin!
Actuators1 Burner %ana!ement System1 and optional /ariable Speed 2rie
d. /arious #ro!rammable Controller &nput,3utput modules* #roides interface for
discrete powered and,or isolated relay si!nals1 as well as for analo! si!nals1 to and
from e.ternal deices.
e. Stack 0emperature Sensor* %easures and transmits a si!nal to the #ro!rammable
Controller in relation to boiler e.it flue !as temperature for indication. Also used for
hi!h stack temperature alarm and shutdown.
f. Steam #ressure 0ransmitter for Steam Boilers* #roides an analo! si!nal to the
#ro!rammable Controller for indication of boiler steam pressure. 6tili9ed for on,off
and modulatin! control of the burner.
!. 4ater 0emperature 0ransmitter for Hot 4ater Boilers* #roides an analo! si!nal to
the #ro!rammable Controller for indication of boiler water temperature. 6tili9ed for
thermal shock protection1 on,off1 and modulatin! control of the burner.
h. 4ater 'shell( 0emperature Sensor on Steam Boilers* %easures and transmits a si!nal
to the #ro!rammable Controller in relation to boiler water temperature. 6sed for
indication and thermal shock protection.
A. 3ptional Equipment,5eatures 'also see indiidual Boiler Book sections below(
a. 0wo Boiler -ead,-a! '+equires common header transmitter(
b. CB %aster #anel Control -ead,-a! Control for 7"A %ultiple Boiler Systems
c. -ow"Hi"-ow Control for 3il,5ull %odulation on :as
d. Combustion Air 0emperature Sensor* %easures and transmits a si!nal to the
#ro!rammable Controller in relation to the combustion inlet temperature for
indication.
e. CB -eel %aster and 3n Screen -eel &ndication
f. +emote 5irin! +ate 'modulation( input 'not aailable if 8 Boiler -ead,-a! is used(
g. +emote 5irin! +ate Set #oint input '&f +emote 5irin! +ate is not used1 not aailable if
8 boiler -ead,-a! is used(
h. 3utdoor 0emperature +eset 'Hot 4ater(
i. Hot 4ater +eturn 0emperature 'Hot 4ater Boilers and if 3utdoor 0emperature is not
used(
j. E"%ailin! of Alarms Capabilities.
k. Buildin!,#lant Automation System interface '%ay require the CB"#0 or 5ield Serer
based on the communication protocol required(
l. +emote %onitorin! and 2ata Acquisition System 'SCA2A(
m. +eert to #ilot
n. E.ternal Control &nterlock 'E.ample* 5resh Air 2amper(
o. Economi9er 5lue :as &nlet,3utlet 0emperature
7 +e. 0$"$$
Hawk 4000 Controls
p. Stack 2raft Control 'requires e.ternal damper1 low draft switch and draft transmitter.
CB damper assembly includes these items as a standard(
q. Steam 5low measurement input. '+equires 5low %eter( &f input is not used it is
defaulted to a 4"80 ma user defined input 'monitorin! only(.
r. 5eedwater 5low measurement input. '+equires 5low %eter( &f input is not used it is
defaulted to a 4"80 ma user defined input 'monitorin! only(.
s. 5uel 3ne 5low measurement input. '+equires 5low %eter( &f input is not used it is
defaulted to a 4"80 ma user defined input 'monitorin! only(.
t. 5uel 0wo 5low measurement input. '+equires 5low %eter( &f input is not used it is
defaulted to a 4"80 ma user defined input 'monitorin! only(.
. Combustion Air 5low measurement input. '+equires 5low %eter( &f input is not used it
is defaulted to a 4"80 ma user defined input 'monitorin! only(.
!. Economi9er 5eedwater &nlet 0emperature &nput. '+equires Sensor( &f input is not
used it is defaulted to a 4"80 ma user defined input 'monitorin! only(.
". Economi9er 5eedwater 3utlet 0emperature &nput. '+equires Sensor( &f input is not
used it is defaulted to a 4"80 ma user defined input 'monitorin! only(.
#. 5eedwater Control /ale output. 6sed with 2rum -eel control options.
$. 8 Element 5eedwater Control. +equires Steam 5low &nput with 5low %eter1 and -eel
Control 'CB -eel %aster(
%. 7 Element 5eedwater Control. +equires Steam 5low &nput with 5low %eter1
5eedwater 5low &nput with 5low %eter1 and -eel Control 'CB -eel %aster(
aa. 5ull %eterin! Control. +equires 5uel 5low &nput with 5low %eter and Combustion Air
5low with 5low %eters
bb. Economi9er Control
4 +e. 0$"$$