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m

Techn. Information

M 25

Register 14

index

Bl. 1

cylinder head

Nr. 01.05. Bl. 1

valve guides

Nr. 01.06. Bl. 5

rework at cylinder head ( guide bolt )

Nr. 01.06. Bl. 10

O-rings for bush ( nozzle holder )

Nr. 01.06. Bl. 11

overview for cylinder heads

Nr. 01.08. Bl. 1 - Bl. 2

valve stems

Nr. 01.08. Bl. 21

inlet valve seat inserts

Nr. 01.08. Bl. 22

exhaust valve seat inserts

Nr. 01.08. Bl. 41

sequence of operations for the insertion of the


valve seat inserts

Nr. 01.08. Bl. 51 - Bl. 53

valve seat grinding machine

Nr. 01.09. Bl. 1 - Bl. 2

starting valve

Nr. 01.11. Bl. 21 - Bl. 22

set of gaskets for cyl.head

Nr. 02

driving mechanism

Nr. 02.06. Bl. 1 - Bl. 3

piston

Nr. 02.09. Bl. 1

connecting rod

Nr. 03

engine housing

Nr. 03.03. Bl. 1

cylinder liner, arrangement of O-rings

Nr. 03.03. Bl. 2

cylinder liner

Nr. 03.06. Bl. 1

fire ring

Service document of Caterpillar Motoren GmbH & Co.KG


Prepared by : CZ 24/Schu.

Issued on : 11.3.98

Verified : Gneiser

Edition : 15/3.07

Caterpillar confidential: yellow

14

Nr. 01

Techn. Information

M 25

Register 14

index

Bl. 2

Nr. 04

14

engine control

rocking lever, inlet and exhaust

Nr. 04.04. Bl. 2

rocking lever, fuel

Nr. 04.08. Bl. 1 - Bl. 2

camshaft, spiral-toothed gearwheel

Nr. 05

regulation

Nr. 05.20. Bl. 1 - Bl. 2

hinged lever

Nr. 06

exhaust gas system / supercharging

Nr. 06.01. Bl. 1

gaskets

Nr. 07

fuel system

Nr. 07.15. Bl.1

fuel distributing and fuel collecting pipe

Nr. 08

lubricating oil system

Nr. 08.02. Bl. 1

pump support, rework

Caterpillar confidential: yellow

Nr. 04.04. Bl. 1

Service document of Caterpillar Motoren GmbH & Co.KG


Prepared by : CZ 24/Schu.

Issued on :

18.04.01

Verified : Gneiser

Edition : 5/3.06

Techn. Information

M 25

Register 14

cylinder head

Nr. 01.05. Bl. 1

14

valve guides
for inlet
2500.7-21.23.01-01 , 193 375 014

O-ring 19x4
967 082 517
install after icing

1,0mm oversize
2500.7-21.23.01-05 , 193 375 006

235-0,5

marking
e.g. IN 25-01

34,045-0,015 *

for exhaust
2500.7-21.23.01-02 , 193 375 015

O-ring 19x4
967 082 517
install after icing

1,0mm oversize
2500.7-21.23.01-06 , 193 375 007

34,045-0,015 *

* normal size
measures for rework see 2500.7-99.21.00-04
Service document of Caterpillar Motoren GmbH & Co.KG
Prepared by : CZ 24/Schu.

Issued on : 24.01.01

Verified : Gneiser

Edition : 3/8.05

Caterpillar confidential: yellow

235-0,5

marking
e.g. OUT 25-02

Techn. Information

M 25

Register 14

cylinder head

Nr. 01.06. Bl. 5

14

rework at cylinder head


with guide bolt frozen in

guide bolt, thread M38x2


2500.7-21.07.01-03

Caterpillar confidential: yellow

O-ring
DIN3771-33,5x3,55
967 084 642

measures for rework see


2500.7-99.21.51-02

Service document of Caterpillar Motoren GmbH & Co.KG


Prepared by : CZ 24/Schu.

Issued on : 06.03.06

Verified : Gneiser

Edition : 1/3.06

Techn. Information

M 25

Register 14

cylinder head

Nr. 01.06. Bl. 10

14

O-rings for bush

hole for nozzle holder

O-ring
61,5x2,65
Viton

1.7082-519

O-ring
61,5x2,65
Perbunan

1.7082-910

Caterpillar confidential: yellow

bush
252151-103
2500.7-21.51.01-02

Service document of Caterpillar Motoren GmbH & Co.KG


Prepared by : CZ 24/Schu.

Issued on : 15.6.98

Verified : Gneiser

Edition : 2/6.06

Techn. Information

M 25

Register 14

cylinder head

Nr. 01.06. Bl. 11

14

overview for cylinder heads

series cylinder head

2500.7-21.51.00-02
2500.7-21.51.00-03
2500.7-21.51.00-04

cylinder head with


inlet and exhaust valves
2500.7-21.07.00-53 **
repl.
2500.7-21.07.00-55 #

repl.-cylinder head

2500.7-21.07.00-61
2500.7-21.07.00-62
2500.7-21.07.00-63
repl.
2500.7-21.07.00-64

*
*
**
#

2500.7-21.51.00-05
2500.7-21.51.00-06

2500.7-21.07.00-54 **
repl.
2500.7-21.07.00-55 #

2500.7-21.07.00-63 **
repl.
2500.7-21.07.00-64 #

2500.7-21.51.00-07

2500.7-21.07.00-55 #

2500.7-21.07.00-64 #

* guide bolt 2500.7-21.07.01-01 - screwed in

Caterpillar confidential: yellow

** guide bolt 2500.7-21.07.01-02 - frozen in


# guide bolt 2500.7-21.07.01-04 - frozen in, reinforced

Service document of Caterpillar Motoren GmbH & Co.KG


Prepared by : CZ 24/Schu.

Issued on : 28.09.06

Verified : Gneiser

Edition : 1/9.06

Techn. Information

M 25

Register 14

cylinder head

Nr. 01.08. Bl. 1

14

inlet valve stem

marking
25-01

84-0,2

Regrinding of the valve stem


see operating instructions
Service document of Caterpillar Motoren GmbH & Co.KG
Prepared by : CZ 24/Schu.

Issued on : 30.8.99

Verified : Gneiser

Edition : 2/6.06

Caterpillar confidential: yellow

446

valve stem
2500.7-22.10.01-01

Techn. Information

M 25

Register 14

cylinder head

Nr. 01.08. Bl. 2

14

exhaust valve stem

marking e.g.
25-02 OUT

446

valve stem
MDO operation
2500.7-22.10.01-02

84-0,2
Regrinding of the valve stem
see operating instructions

Service document of Caterpillar Motoren GmbH & Co.KG


Prepared by : CZ 24/Schu.

Issued on : 30.8.99

Verified : Gneiser

Edition : 3/6.06

Caterpillar confidential: yellow

HFO operation
2500.7-22.10.01-03
repl.
2500.7-22.10.01-05

Techn. Information

M 25

Register 14

cylinder head

Nr. 01.08. Bl. 21

14

inlet valve seat inserts


drawing No.

srock No.

remark

2500.7-21.51.02-01

273 210 011

normal size

2500.7-21.51.02-21

193 375 008

0,5mm oversize

2500.7-21.51.02-22

193 375 009

1,0mm oversize

marking
25-01

1,

42,5+0,2

bore

Regrinding of the inlet valve seat inserts see operating instructions.


Sequence of works for the insertion of the inlet valve seat inserts see Register 9.
Measures for rework see 2500.7-99.21.00-04

Service document of Caterpillar Motoren GmbH & Co.KG


Prepared by : CZ 24/Schu.

Issued on : 26.10.01

Verified : Gneiser

Edition : 3/6.06

Caterpillar confidential: yellow

89+0,02

Techn. Information

M 25

Register 14

cylinder head

Nr. 01.08. Bl. 22

14

exhaust valve seat inserts


drawing No.

stock No.

remark

2500.7-21.51.03-01

273 210 012

normal size

2500.7-21.51.03-21

193 375 010

0,5mm oversize

2500.7-21.51.03-22

193 375 011

1,0mm oversize

marking
25-01

59,5+0,2

83+0,02 bore

Regrinding of the exhaust valve seat inserts see operating instructions.


Sequence of works for the insertion of the exhaust valve seat inserts see Register 9.
Measures for rework see 2500.7-99.21.00-04

Service document of Caterpillar Motoren GmbH & Co.KG


Prepared by : CZ 24/Schu.

Issued on : 26.01.01

Verified : Gneiser

Edition : 3/6.06

Caterpillar confidential: yellow

93+0,02 bore

Techn. Information

M 25

Register 14

cylinder head

Nr. 01.08. Bl. 41

sequence of operations for the insertion of the valve seat inserts

14

Insert inlet and exhaust valve seat inserts before pressure testing.
1. Undercool valve seat inserts in liquid nitrogen to -195C.
2. Insert inlet and exhaust valve seat inserts.
3. After fixing the valve seat inserts press them for a short moment
on the nut by means of the device 2500.7-92.22.00-02 and
tighten them with the torque stated, see below.
4. Checking of the contact face Y 2 between inlet valve seat insert
and cylinder head.
No clearance admissible !
5. Checking of clearance Y1 between exhaust valve seat insert and
cylinder head.
Admissible clearance 0,4+0,5mm
Pressure test : cooling water chambers 10 bar maintained
over a period of 8 min.

Caterpillar confidential: yellow

pressure applying device


2500.7-92.22.00-02
259222 B

Tighten nut with 50 Nm


(pretension 29 kN).
Treat thread and surface
slightly with Molycote paste G.

Service document of Caterpillar Motoren GmbH & Co.KG


Prepared by : CZ 24/Schu.

Issued on : 28.10.99

Verified : Gneiser

Edition : 3/3.07

Techn. Information

M 25

Register 14

cylinder head

Nr. 01.08. Bl. 51

14

valve seat grinding machine


1.00.7-92.24.00-02
repl.
1.00.7-92.24.00-04

1.9224 Y

cleaning device for valve guides

drawn var. -04


5

Before grinding the valve seat, the chamfer of the valve guide must be
cleaned by means of the device shown above.

Service document of Caterpillar Motoren GmbH & Co.KG


Prepared by : CZ 24/Schu.

Issued on : 2.11.88

Verified : Gneiser

Edition : 5/3.07

Caterpillar confidential: yellow

Techn. Information

M 25

Register 14

cylinder head

Nr. 01.08. Bl. 52

14

valve seat grinding machine


1.00.7-92.24.00-04

1.9224 Y

Service document of Caterpillar Motoren GmbH & Co.KG


Prepared by : CZ 24/Schu.

Issued on : 31.10.88

Verified : Gneiser

Edition : 4/3.07

Caterpillar confidential: yellow

Techn. Information

M 25

Register 14

cylinder head

Nr. 01.08. Bl. 53

14

valve seat grinding machine


1.00.7-92.24.00-04

item

description

drawing No.

1.9224 Y

part No.

qty

1.9229 Y

valve seat grinding machine

1.00.7-92.29.00-51

guide pin

2.10.7-92.29.00-03
2500.7-92.29.00-03

grinding disk

0.00.6-62.16.00-04

1.9224-994

drive

1.00.7-92.29.00-05

1.9224-505

reamer

1.00.6-92.24.09-02

1.9224-506

guide pin

2.10.7-92.29.01-01
2500.7-92.29.01-01

flexible element
( Megi-U-bearing)

782001

Caterpillar confidential: yellow

1.9224-581

Service document of Caterpillar Motoren GmbH & Co.KG


Prepared by : CZ 24/Schu.

Issued on : 5.11.96

Verified : Gneiser

Edition : 3/3.07

Techn. Information

M 25

Register 14

cylinder head

Nr. 01.09. Bl. 1

14

starting valve
rework
on cyl. head

2500.7-99.21.00-01
2500.7-21.07.00-01

Attention
These cyl. heads were reworked.
Component parts for starting valve see below.

1.2021-540
screw plug
2500.7-22.45.02-02

252107-137

joint ring
DIN 7603-A42x49

1.7010-332

conical spring washer


DIN 6796-10

1.0068-225

piston
2500.7-22.45.04-02

252107-136

valve spring
1.20.6-22.45.05-01

3.2245-005

extension sleeve
2500.7-22.45.03-01

252107-035

bush, frozen in
2500.7-99.21.01-01
valve spindle
2500.7-22.45.01-02

252107-032

Service document of Caterpillar Motoren GmbH & Co.KG


Prepared by : CZ 24/Schu.

Issued on : 19.2.98

Verified : Gneiser

Edition : 2/6.06

Caterpillar confidential: yellow

self-locking hex.nut
DIN 980-VM10x1

Techn. Information

M 25

Register 14

cylinder head

Nr. 01.09. Bl. 2

14

starting valve
in cyl. head 2500.7-21.07.00-02

1.2021-540
screw plug
2500.7-22.45.02-02

252107-137

joint ring
DIN7603-A42x49

1.7010-332

conical spring washer


DIN6796-10

1.0068-225

piston
2500.7-22.45.04-02

252107-136

valve spring
1.20.6-22.45.05-01

3.2245-005

extension sleeve
2500.7-22.45.03-01

252107-035

bush
2500.7-22.45.03-02

252107-133

valve spindle
2500.7-22.45.01-02

252107-032

Service document of Caterpillar Motoren GmbH & Co.KG


Prepared by : CZ 24/Schu.

Issued on : 19.2.98

Verified : Gneiser

Edition : 2/6.06

Caterpillar confidential: yellow

self-locking hex. nut


DIN980-VM10x1

Techn. Information

M 25

Register 14

cylinder head

Nr. 01.11. Bl. 21

14

set of gaskets for cyl. head


2500.7-99.20.00-01, 270 210 036
repl.
270 210 170
252108 AA

with O-ring 967 082 904


with O-ring 967 082 918

consisting of :
drawing No.

part No.

qty.

stock No.

gasket
for mediums guide

1.00.7-88.50.07-40

252144-013

273 885 004

O-ring
for mediums guide

DIN3771-16x2,65N

1.7084-631

967 084 631

O-ring
for distributing case

136x10

1.7082-909

967 082 909

O-ring
for cyl.liner

315x5,3

1.7082-904

967 082 904


repl.
967 082 918

DIN3771-315x5,3N
O-ring
for sleeves-cyl. head

DIN3771-30x3,55N

1.7084-643

967 084 643

O-ring
for sleeves cyl. head

10x2,5

1.7082-232

967 082 232

O-ring
for distributing case

143x10

1.7082-908

967 082 908

O-ring
for valve guides

19x4

1.7082-517

967 082 517

O-ring
for guide bolt-cyl. head

DIN3771-23,6x3,55N

1.7084-607

967 084 607

O-ring
for fuel injector

DIN3771-58x3,55N

1.7084-620

967 084 620

O-ring
for cyl. head

DIN3771-355x5,3N

1.7084-641

967 084 641

joint ring
for starting valve

DIN7603-A39x46

1.7010-302

967 010 302

joint ring
DIN7603-A20x24
for indicator valve and relief valve

1.7033-105

967 033 105

continuation see Bl. 22


Service document of Caterpillar Motoren GmbH & Co.KG
Prepared by : CZ 24/Schu.

Issued on : 11.3.98

Verified : Gneiser

Edition : 5/6.06

Caterpillar confidential: yellow

description

Techn. Information

M 25

Register 14

cylinder head

Nr. 01.11. Bl. 22

14

set of gaskets for cyl. head


2500.7-99.20.00-01
252108 AA

consisting of :
part No.

qty.

joint ring
DIN7603-A21x26
for indicator valve and relief valve

1.7033-102

967 033 102

joint ring
for cyl.liner

2500.7-16.10.02-01

251110-007

270 160 002

gasket
for exhaust manifold

1.00.7-88.50.07-59

257210-015

273 885 009

O-ring
for sleeve-fuel injector

61,5x2,65

1.7082-910

967 082 910

O-ring
for sleeve-fuel injector

DIN3771-61,5x2,65

1.7082-519

967 082 519

joint ring
for starting valve

DIN7603-A42x49

1.7010-332

967 010 332

drawing No.

stock No.

Caterpillar confidential: yellow

description

Service document of Caterpillar Motoren GmbH & Co.KG


Prepared by : CZ 24/Schu.

Issued on : 11.3.98

Verified : Gneiser

Edition : 5/6.06

Techn. Information

M 25

Register 14

driving mechanism

Nr. 02.06. Bl. 1

14

built piston
gas oil and heavy fuel operation
2500.7-26.70.00-01
repl.
2500.7-26.70.00-02

KS

TOP
25-01

52

fire ring, chromium-plated


2500.7-26.17.01-01
x = 6mm

TOP
25-02

244

compression ring,
chromium-plated
2500.7-26.17.01-02

y = 6mm
TOP
25-03

390

oil scraper ring with tubular spring,


chromium-plated
2500.7-26.17.01-03
z = 8mm

Caterpillar confidential: yellow

piston pin
2500.7-26.68.00-01
repl.
2500.7-26.68.00-02

circlip
0.00.6-13.31.01-09
repl.
0.00.6-13.31.01-04

255

Service document of Caterpillar Motoren GmbH & Co.KG


Prepared by : CZ 24/Schu.

Issued on : 03.11.98

Verified : Gneiser

Edition : 4/6.05

Techn. Information

M 25

Register 14

driving mechanism

Nr. 02.06. Bl. 2

single parts for piston

14

KS

2500.7-26.70.00-01
2500.7-26.70.00-02
2500.7-26.70.00-03

5
4

# for piston var. -01, -02


## for piston var. -03

item
1

description
piston skirt

drawing No.

order No.

qty.

stock No.

193 375 021 #


193 375 042 ##

252670-101

piston skirt

044.53.8.00-01.03
repl.
044.53.8.01-01.00
044.53.8.02-01.00

piston crown

044.53.8.00-02.01

252670-102

193 375 020

spring dowel pin

Connex Typ S, 6x20

252670-103
1.2670-004

193 874 229

stud

52.011.87.01

252670-104

193 375 023

extension bush

51.102.40.01

252670-105

193 375 022

Service document of Caterpillar Motoren GmbH & Co.KG


Prepared by : CZ 24/Schu.

Issued on : 03.12.02

Verified : Gneiser

Edition : 2/6.05

Caterpillar confidential: yellow

on this place drawing No.


e.g. 25-01

Assembly tools and tightening values


see operating instructions

Techn. Information

M 25

Register 14

driving mechanism

Nr. 02.06. Bl. 3

14

built piston
gas oil and heavy fuel operation
2500.7-26.70.00-03

KS

TOP
25-01

52

fire ring, chromium-plated


2500.7-26.17.01-01
x = 6mm

TOP
25-02

244

compression ring,
chromium-plated
2500.7-26.17.01-02

y = 6mm
TOP
25-03

390

oil scraper ring with tubular spring,


chromium-plated
2500.7-26.17.01-03
z = 8mm

Caterpillar confidential: yellow

piston pin
2500.7-26.68.00-03

circlip
0.00.6-13.31.01-09
repl.
0.00.6-13.31.01-04

255

Service document of Caterpillar Motoren GmbH & Co.KG


Prepared by : CZ 24/Schu.

Issued on : 08.06.05

Verified : Gneiser

Edition : 1/6.05

Techn. Information

M 25

Register 14

driving mechanism

Nr. 02.09. Bl. 1

14

connecting rod
2500.7-28.10.00-01
2500.7-28.10.00-02
repl.
2500.7-28.10.00-04

190 375 027

Test SN BV, DNV, SZ

marking
e.g. 25-1

small-end bush *
2500.7-28.10.03-01
repl.
2500.7-28.10.03-03

1x parallel pin 2.2810-056


1.00.7-88.50.80-49

252810-053

2x con. rod screw 252810-055


2500.7-28.10.04-02

2x con. rod screw 252810-054


2500.7-28.10.04-01

Service document of Caterpillar Motoren GmbH & Co.KG


Prepared by : CZ 24/Schu.

Issued on : 11.04.01

Verified : Gneiser

Edition : 3/1.05

Caterpillar confidential: yellow

* The small-end bush must not


be pressed out but should be
released from stress by
sawing or milling.

Techn. Information

M 25

Register 14

engine housing

Nr. 03.03. Bl. 1

14

cylinder liner
arrangement of O-rings

4
5

3
Attention
Install the O-rings with vaseline or green soft soap.
When installing the O-rings please observe that the rings are not distorted in the grooves.

drawing No.

description
O-ring

315x5,3

order No.

stock No.

1.7082-904

967 082 904


repl.
967 082 918

DIN3771-315x5,3N

note

O-ring

359x5,33

1.7082-905

967 082 905

O-ring

165,3x7,7

1.7082-520

967 082 520

O-ring

136x10

1.7082-909

967 082 909

O-ring

DIN3771-30x3,55N

1.7084-643

967 084 643

Service document of Caterpillar Motoren GmbH & Co.KG


Prepared by : CZ 24/Schu.

Issued on : 27.05.04

Verified : Gneiser

Edition : 2/6.06

Caterpillar confidential: yellow

item

Techn. Information

M 25

Register 14

engine housing

Nr. 03.03. Bl. 2

14

cylinder liner

drawing No.

supplier

2500.7-16.11.01-01
repl.
2500.7-16.11.01-02 *
repl.
2500.7-16.11.01-03

stock No.

note

Harzer Werke
Jrgensen

193 375 019

Jrgensen

test BV, natural hardness


natural hardness

* use up
measures for rework at cylinder head see :
2500.7-99.21.51-01

Caterpillar confidential: yellow

measures for rework at the cylinder liner see :


2500.7-99.16.11-01 for cylinder liner
Var. -01
2500.7-99.16.11-02 for cylinder liner
Var. -02

Service document of Caterpillar Motoren GmbH & Co.KG


Prepared by : CZ 24/Schu.

Issued on : 07.03.06

Verified : Gneiser

Edition : 1/3.06

Techn. Information

M 25

Register 14

engine housing

Nr. 03.06. Bl. 1

fire ring

14

251110-013

2500.7-16.14.01-01
repl.
2500.7-16.14.01-03

Caterpillar confidential: yellow

fire ring

Service document of Caterpillar Motoren GmbH & Co.KG


Prepared by : CZ 24/Schu.

Issued on : 22.04.02

Verified : Gneiser

Edition : 2/6.06

Techn. Information
Register 14

engine control

M 25

Nr. 04.04. Bl. 1

rocking lever, inlet and exhaust

14

253566-100

2500.7-35.66.00-01 *
repl.
2500.7-35.66.00-03

* roller without bush

drawn var. -03

2
3
5
4

item

description

drawing No.

order No.

qty.

ball socket

2500.7-35.66.02-01

253566-102

roller
repl.
roller
and bush item 5

1.60.6-35.60.03-05

6.3560-101

2500.7-35.66.03-01

253566-103

pin

2500.7-35.66.04-01

253566-104

bush

2500.7-35.66.05-02

253566-105

spring dowel pin

ISO8752-6x60

1.0039-289

Caterpillar confidential: yellow

Service document of Caterpillar Motoren GmbH & Co.KG


Prepared by : CZ 24/Schu.

Issued on : 10.11.98

Verified : Gneiser

Edition : 3/6.06

Techn. Information
Register 14

engine control

M 25

Nr. 04.04. Bl. 2

rocking lever, fuel

14

253565-200

2500.7-35.65.00-03 *
2500.7-35.65.00-05
repl.
2500.7-35.65.00-06

* roller without bush

drawn var.-05

8
3
5
4

description

drawing No.

order No.

qty.

ball head

2500.7-35.65.02-01

253565-202

roller
repl.
roller
and bush item 5

2500.7-35.65.03-01

253565-203

2500.7-35.65.03-02

253565-203

pin

2500.7-35.65.04-03
repl.
2500.7-35.65.04-04

253565-204

253565-204

bush

2500.7-35.65.05-02

253565-205

spring dowel pin

ISO8752-6x60

1.0039-289

grub screw

DIN913-M8x10

1.1100-046

Caterpillar confidential: yellow

item

Service document of Caterpillar Motoren GmbH & Co.KG


Prepared by : CZ 24/Schu.

Issued on : 10.11.98

Verified : Gneiser

Edition : 3/6.06

Techn. Information
Register 14

engine control

M 25

Nr. 04.08. Bl. 1

14

camshaft
2506/8/9.7-31.20.00-02

Old design

spiral-toothed gearwheel
2500.7-41.11.02-02
stock No.
270 410 009 or
273 410 009
repl.
2500.7-41.11.02-02
stock No.
273 410 148
with
washer
2500.7-41.11.04-02
and
screw plug
DIN908-M22x1,5
961 040 362

New design
approx. since Sept. 2005

Caterpillar confidential: yellow

washer

screw plug

Service document of Caterpillar Motoren GmbH & Co.KG


Prepared by : CZ 24/Schu.

Issued on : 15.09.05

Verified : Gneiser

Edition : 1/9.05

Techn. Information
Register 14

engine control

M 25

Nr. 04.08. Bl. 2

14

camshaft
2506/8/9.7-31.20.00-03
2508.7-31.20.00-04

spiral-toothed gearwheel
2500.7-41.11.02-03
repl.
2500.7-41.11.02-04
with
washer
2500.7-41.11.04-02
and
screw plug
DIN908-M22x1,5
961 040 362

Caterpillar confidential: yellow

spiral-toothed
gearwheel var.-04

washer

screw plug

Service document of Caterpillar Motoren GmbH & Co.KG


Prepared by : CZ 24/Schu.

Issued on : 15.09.05

Verified : Gneiser

Edition : 1/9.05

Techn. Information

M 25

Register 14

regulation

Nr. 05.20. Bl. 1

14

hinged lever

washer
1.0058-457
DIN9021-6,4

see Nr. 05.20. Bl. 2

spring dowel pin


ISO8752-6x28

1.0039-880
1.0039-261

lever
2500.7-42.12.01-01

254212-101

tension spring
2500.7-42.12.05-01
repl.
2500.7-42.12.05-02

254212-105

spring dowel pin


ISO8752-6x40

1.0039-275

bracket
2500.7-42.12.02-01

254212-102

thrust piece
2500.7-42.12.04-01

254212-104

hexagon screw
ISO4014-M8x50

1.1367-241

bolt
DIN1445-8f8x29x40

1.0015-047

washer
DIN125-8,4
ISO7089-8

1.0040-222

strap
2500.7-42.12.03-01

254212-103

inner ring
LR8x12x10,5

254212-114

hexagon screw
ISO7042-M6

1.2021-104

Service document of Caterpillar Motoren GmbH & Co.KG


Prepared by : CZ 24/Schu.

Issued on : 11.11.98

Verified : Gneiser

Edition : 3/6.06

Caterpillar confidential: yellow

2500.7-42.12.00-01
repl.
2500.7-42.12.00-03

Techn. Information

M 25

Register 14

regulation

Nr. 05.20. Bl. 2

14

hinged lever
2500.7-42.12.00-02
repl.
2500.7-42.12.00-03

hexagon nut
ISO7042-M6

1.2021-104

washer
DIN9021-6,4

1.0058-457

washer
DIN125-8,4
ISO7089-8

1.0040-222

bolt
DIN1445-8F8x29x40

1.0015-047

inner ring
LR8x12x10,5

254212-114

shim
1.90.7-42.12.03-01

254212-104

hexagon screw
ISO4014-M8x50

1.1367-241

strap
2500.7-42.12.03-01

254212-103

lever
2500.7-42.12.01-02

254212-101

tension spring
2500.7-42.12.05-01
repl.
2500.7-42.12.05-02

254212-105

bracket
1.90.7-42.12.01-02

254212-102

Service document of Caterpillar Motoren GmbH & Co.KG


Prepared by : CZ 24/Schu.

Issued on :

23.04.02

Verified : Gneiser

Edition :

2/6.06

Caterpillar confidential: yellow

B-B

m
M 25

Techn. Information
Register 14

exhaust gas system / supercharging

Nr. 06.01. Bl. 1

14

gaskets

drawing No.
1.00.7-88.50.07-65 *
repl.
1.00.7-88.50.07-80 **

part No.

remark

257260-285

exhaust gas pipe,


before turbocharger

for series design


and replacement delivery

for series design


only

** steel

Caterpillar confidential: yellow

* steel

Service document of Caterpillar Motoren GmbH & Co.KG


Prepared by : CZ 24/Schu.

Issued on : 9.8.99

Verified : Gneiser

Edition : 2/6.06

Techn. Information

M 25

Register 14

fuel system

Nr. 07.15. Bl.1

14

fuel distributing and fuel collecting pipe


2506/08/09.7-85.10.00-02

low-pressure piping
2500.7-85.12.00-01
repl.
2500.7-85.12.00-02

with double flange, see below


mixed equipment is possible

Caterpillar confidential: yellow

2500.7-85.12.00-02

Service document of Caterpillar Motoren GmbH & Co.KG


Prepared by : CZ 24/Schu.

Issued on : 07.03.06

Verified : Gneiser

Edition : 1/3.06

Techn. Information
Register 14

lubricating oil system

M 25

Nr. 08.02. Bl. 1

pump support

256340-004

14

2500.7-63.10.00-02

In the future there will be no more bore for the oil return - this
is not required for lub. oil pump 0.00.6-73.13.00-43 and -44
respectively.
If the a.m. pump support should be required for a version with
oil return, a rework must be carried out.
Dimensions for the bore and required parts see
2500.7-99.64.10-01.

Caterpillar confidential: yellow

oil return bore

Service document of Caterpillar Motoren GmbH & Co.KG


Prepared by : CZ 24/Schu.

Issued on : 10.06.04

Verified : Gneiser

Edition : 1/6.04

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