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Techn. Information
M 25
Register 14
index
Bl. 1
cylinder head
valve guides
valve stems
starting valve
Nr. 02
driving mechanism
piston
connecting rod
Nr. 03
engine housing
cylinder liner
fire ring
Issued on : 11.3.98
Verified : Gneiser
Edition : 15/3.07
14
Nr. 01
Techn. Information
M 25
Register 14
index
Bl. 2
Nr. 04
14
engine control
Nr. 05
regulation
hinged lever
Nr. 06
gaskets
Nr. 07
fuel system
Nr. 08
Issued on :
18.04.01
Verified : Gneiser
Edition : 5/3.06
Techn. Information
M 25
Register 14
cylinder head
14
valve guides
for inlet
2500.7-21.23.01-01 , 193 375 014
O-ring 19x4
967 082 517
install after icing
1,0mm oversize
2500.7-21.23.01-05 , 193 375 006
235-0,5
marking
e.g. IN 25-01
34,045-0,015 *
for exhaust
2500.7-21.23.01-02 , 193 375 015
O-ring 19x4
967 082 517
install after icing
1,0mm oversize
2500.7-21.23.01-06 , 193 375 007
34,045-0,015 *
* normal size
measures for rework see 2500.7-99.21.00-04
Service document of Caterpillar Motoren GmbH & Co.KG
Prepared by : CZ 24/Schu.
Issued on : 24.01.01
Verified : Gneiser
Edition : 3/8.05
235-0,5
marking
e.g. OUT 25-02
Techn. Information
M 25
Register 14
cylinder head
14
O-ring
DIN3771-33,5x3,55
967 084 642
Issued on : 06.03.06
Verified : Gneiser
Edition : 1/3.06
Techn. Information
M 25
Register 14
cylinder head
14
O-ring
61,5x2,65
Viton
1.7082-519
O-ring
61,5x2,65
Perbunan
1.7082-910
bush
252151-103
2500.7-21.51.01-02
Issued on : 15.6.98
Verified : Gneiser
Edition : 2/6.06
Techn. Information
M 25
Register 14
cylinder head
14
2500.7-21.51.00-02
2500.7-21.51.00-03
2500.7-21.51.00-04
repl.-cylinder head
2500.7-21.07.00-61
2500.7-21.07.00-62
2500.7-21.07.00-63
repl.
2500.7-21.07.00-64
*
*
**
#
2500.7-21.51.00-05
2500.7-21.51.00-06
2500.7-21.07.00-54 **
repl.
2500.7-21.07.00-55 #
2500.7-21.07.00-63 **
repl.
2500.7-21.07.00-64 #
2500.7-21.51.00-07
2500.7-21.07.00-55 #
2500.7-21.07.00-64 #
Issued on : 28.09.06
Verified : Gneiser
Edition : 1/9.06
Techn. Information
M 25
Register 14
cylinder head
14
marking
25-01
84-0,2
Issued on : 30.8.99
Verified : Gneiser
Edition : 2/6.06
446
valve stem
2500.7-22.10.01-01
Techn. Information
M 25
Register 14
cylinder head
14
marking e.g.
25-02 OUT
446
valve stem
MDO operation
2500.7-22.10.01-02
84-0,2
Regrinding of the valve stem
see operating instructions
Issued on : 30.8.99
Verified : Gneiser
Edition : 3/6.06
HFO operation
2500.7-22.10.01-03
repl.
2500.7-22.10.01-05
Techn. Information
M 25
Register 14
cylinder head
14
srock No.
remark
2500.7-21.51.02-01
normal size
2500.7-21.51.02-21
0,5mm oversize
2500.7-21.51.02-22
1,0mm oversize
marking
25-01
1,
42,5+0,2
bore
Issued on : 26.10.01
Verified : Gneiser
Edition : 3/6.06
89+0,02
Techn. Information
M 25
Register 14
cylinder head
14
stock No.
remark
2500.7-21.51.03-01
normal size
2500.7-21.51.03-21
0,5mm oversize
2500.7-21.51.03-22
1,0mm oversize
marking
25-01
59,5+0,2
83+0,02 bore
Issued on : 26.01.01
Verified : Gneiser
Edition : 3/6.06
93+0,02 bore
Techn. Information
M 25
Register 14
cylinder head
14
Insert inlet and exhaust valve seat inserts before pressure testing.
1. Undercool valve seat inserts in liquid nitrogen to -195C.
2. Insert inlet and exhaust valve seat inserts.
3. After fixing the valve seat inserts press them for a short moment
on the nut by means of the device 2500.7-92.22.00-02 and
tighten them with the torque stated, see below.
4. Checking of the contact face Y 2 between inlet valve seat insert
and cylinder head.
No clearance admissible !
5. Checking of clearance Y1 between exhaust valve seat insert and
cylinder head.
Admissible clearance 0,4+0,5mm
Pressure test : cooling water chambers 10 bar maintained
over a period of 8 min.
Issued on : 28.10.99
Verified : Gneiser
Edition : 3/3.07
Techn. Information
M 25
Register 14
cylinder head
14
1.9224 Y
Before grinding the valve seat, the chamfer of the valve guide must be
cleaned by means of the device shown above.
Issued on : 2.11.88
Verified : Gneiser
Edition : 5/3.07
Techn. Information
M 25
Register 14
cylinder head
14
1.9224 Y
Issued on : 31.10.88
Verified : Gneiser
Edition : 4/3.07
Techn. Information
M 25
Register 14
cylinder head
14
item
description
drawing No.
1.9224 Y
part No.
qty
1.9229 Y
1.00.7-92.29.00-51
guide pin
2.10.7-92.29.00-03
2500.7-92.29.00-03
grinding disk
0.00.6-62.16.00-04
1.9224-994
drive
1.00.7-92.29.00-05
1.9224-505
reamer
1.00.6-92.24.09-02
1.9224-506
guide pin
2.10.7-92.29.01-01
2500.7-92.29.01-01
flexible element
( Megi-U-bearing)
782001
1.9224-581
Issued on : 5.11.96
Verified : Gneiser
Edition : 3/3.07
Techn. Information
M 25
Register 14
cylinder head
14
starting valve
rework
on cyl. head
2500.7-99.21.00-01
2500.7-21.07.00-01
Attention
These cyl. heads were reworked.
Component parts for starting valve see below.
1.2021-540
screw plug
2500.7-22.45.02-02
252107-137
joint ring
DIN 7603-A42x49
1.7010-332
1.0068-225
piston
2500.7-22.45.04-02
252107-136
valve spring
1.20.6-22.45.05-01
3.2245-005
extension sleeve
2500.7-22.45.03-01
252107-035
bush, frozen in
2500.7-99.21.01-01
valve spindle
2500.7-22.45.01-02
252107-032
Issued on : 19.2.98
Verified : Gneiser
Edition : 2/6.06
self-locking hex.nut
DIN 980-VM10x1
Techn. Information
M 25
Register 14
cylinder head
14
starting valve
in cyl. head 2500.7-21.07.00-02
1.2021-540
screw plug
2500.7-22.45.02-02
252107-137
joint ring
DIN7603-A42x49
1.7010-332
1.0068-225
piston
2500.7-22.45.04-02
252107-136
valve spring
1.20.6-22.45.05-01
3.2245-005
extension sleeve
2500.7-22.45.03-01
252107-035
bush
2500.7-22.45.03-02
252107-133
valve spindle
2500.7-22.45.01-02
252107-032
Issued on : 19.2.98
Verified : Gneiser
Edition : 2/6.06
Techn. Information
M 25
Register 14
cylinder head
14
consisting of :
drawing No.
part No.
qty.
stock No.
gasket
for mediums guide
1.00.7-88.50.07-40
252144-013
O-ring
for mediums guide
DIN3771-16x2,65N
1.7084-631
O-ring
for distributing case
136x10
1.7082-909
O-ring
for cyl.liner
315x5,3
1.7082-904
DIN3771-315x5,3N
O-ring
for sleeves-cyl. head
DIN3771-30x3,55N
1.7084-643
O-ring
for sleeves cyl. head
10x2,5
1.7082-232
O-ring
for distributing case
143x10
1.7082-908
O-ring
for valve guides
19x4
1.7082-517
O-ring
for guide bolt-cyl. head
DIN3771-23,6x3,55N
1.7084-607
O-ring
for fuel injector
DIN3771-58x3,55N
1.7084-620
O-ring
for cyl. head
DIN3771-355x5,3N
1.7084-641
joint ring
for starting valve
DIN7603-A39x46
1.7010-302
joint ring
DIN7603-A20x24
for indicator valve and relief valve
1.7033-105
Issued on : 11.3.98
Verified : Gneiser
Edition : 5/6.06
description
Techn. Information
M 25
Register 14
cylinder head
14
consisting of :
part No.
qty.
joint ring
DIN7603-A21x26
for indicator valve and relief valve
1.7033-102
joint ring
for cyl.liner
2500.7-16.10.02-01
251110-007
gasket
for exhaust manifold
1.00.7-88.50.07-59
257210-015
O-ring
for sleeve-fuel injector
61,5x2,65
1.7082-910
O-ring
for sleeve-fuel injector
DIN3771-61,5x2,65
1.7082-519
joint ring
for starting valve
DIN7603-A42x49
1.7010-332
drawing No.
stock No.
description
Issued on : 11.3.98
Verified : Gneiser
Edition : 5/6.06
Techn. Information
M 25
Register 14
driving mechanism
14
built piston
gas oil and heavy fuel operation
2500.7-26.70.00-01
repl.
2500.7-26.70.00-02
KS
TOP
25-01
52
TOP
25-02
244
compression ring,
chromium-plated
2500.7-26.17.01-02
y = 6mm
TOP
25-03
390
piston pin
2500.7-26.68.00-01
repl.
2500.7-26.68.00-02
circlip
0.00.6-13.31.01-09
repl.
0.00.6-13.31.01-04
255
Issued on : 03.11.98
Verified : Gneiser
Edition : 4/6.05
Techn. Information
M 25
Register 14
driving mechanism
14
KS
2500.7-26.70.00-01
2500.7-26.70.00-02
2500.7-26.70.00-03
5
4
item
1
description
piston skirt
drawing No.
order No.
qty.
stock No.
252670-101
piston skirt
044.53.8.00-01.03
repl.
044.53.8.01-01.00
044.53.8.02-01.00
piston crown
044.53.8.00-02.01
252670-102
252670-103
1.2670-004
stud
52.011.87.01
252670-104
extension bush
51.102.40.01
252670-105
Issued on : 03.12.02
Verified : Gneiser
Edition : 2/6.05
Techn. Information
M 25
Register 14
driving mechanism
14
built piston
gas oil and heavy fuel operation
2500.7-26.70.00-03
KS
TOP
25-01
52
TOP
25-02
244
compression ring,
chromium-plated
2500.7-26.17.01-02
y = 6mm
TOP
25-03
390
piston pin
2500.7-26.68.00-03
circlip
0.00.6-13.31.01-09
repl.
0.00.6-13.31.01-04
255
Issued on : 08.06.05
Verified : Gneiser
Edition : 1/6.05
Techn. Information
M 25
Register 14
driving mechanism
14
connecting rod
2500.7-28.10.00-01
2500.7-28.10.00-02
repl.
2500.7-28.10.00-04
marking
e.g. 25-1
small-end bush *
2500.7-28.10.03-01
repl.
2500.7-28.10.03-03
252810-053
Issued on : 11.04.01
Verified : Gneiser
Edition : 3/1.05
Techn. Information
M 25
Register 14
engine housing
14
cylinder liner
arrangement of O-rings
4
5
3
Attention
Install the O-rings with vaseline or green soft soap.
When installing the O-rings please observe that the rings are not distorted in the grooves.
drawing No.
description
O-ring
315x5,3
order No.
stock No.
1.7082-904
DIN3771-315x5,3N
note
O-ring
359x5,33
1.7082-905
O-ring
165,3x7,7
1.7082-520
O-ring
136x10
1.7082-909
O-ring
DIN3771-30x3,55N
1.7084-643
Issued on : 27.05.04
Verified : Gneiser
Edition : 2/6.06
item
Techn. Information
M 25
Register 14
engine housing
14
cylinder liner
drawing No.
supplier
2500.7-16.11.01-01
repl.
2500.7-16.11.01-02 *
repl.
2500.7-16.11.01-03
stock No.
note
Harzer Werke
Jrgensen
Jrgensen
* use up
measures for rework at cylinder head see :
2500.7-99.21.51-01
Issued on : 07.03.06
Verified : Gneiser
Edition : 1/3.06
Techn. Information
M 25
Register 14
engine housing
fire ring
14
251110-013
2500.7-16.14.01-01
repl.
2500.7-16.14.01-03
fire ring
Issued on : 22.04.02
Verified : Gneiser
Edition : 2/6.06
Techn. Information
Register 14
engine control
M 25
14
253566-100
2500.7-35.66.00-01 *
repl.
2500.7-35.66.00-03
2
3
5
4
item
description
drawing No.
order No.
qty.
ball socket
2500.7-35.66.02-01
253566-102
roller
repl.
roller
and bush item 5
1.60.6-35.60.03-05
6.3560-101
2500.7-35.66.03-01
253566-103
pin
2500.7-35.66.04-01
253566-104
bush
2500.7-35.66.05-02
253566-105
ISO8752-6x60
1.0039-289
Issued on : 10.11.98
Verified : Gneiser
Edition : 3/6.06
Techn. Information
Register 14
engine control
M 25
14
253565-200
2500.7-35.65.00-03 *
2500.7-35.65.00-05
repl.
2500.7-35.65.00-06
drawn var.-05
8
3
5
4
description
drawing No.
order No.
qty.
ball head
2500.7-35.65.02-01
253565-202
roller
repl.
roller
and bush item 5
2500.7-35.65.03-01
253565-203
2500.7-35.65.03-02
253565-203
pin
2500.7-35.65.04-03
repl.
2500.7-35.65.04-04
253565-204
253565-204
bush
2500.7-35.65.05-02
253565-205
ISO8752-6x60
1.0039-289
grub screw
DIN913-M8x10
1.1100-046
item
Issued on : 10.11.98
Verified : Gneiser
Edition : 3/6.06
Techn. Information
Register 14
engine control
M 25
14
camshaft
2506/8/9.7-31.20.00-02
Old design
spiral-toothed gearwheel
2500.7-41.11.02-02
stock No.
270 410 009 or
273 410 009
repl.
2500.7-41.11.02-02
stock No.
273 410 148
with
washer
2500.7-41.11.04-02
and
screw plug
DIN908-M22x1,5
961 040 362
New design
approx. since Sept. 2005
washer
screw plug
Issued on : 15.09.05
Verified : Gneiser
Edition : 1/9.05
Techn. Information
Register 14
engine control
M 25
14
camshaft
2506/8/9.7-31.20.00-03
2508.7-31.20.00-04
spiral-toothed gearwheel
2500.7-41.11.02-03
repl.
2500.7-41.11.02-04
with
washer
2500.7-41.11.04-02
and
screw plug
DIN908-M22x1,5
961 040 362
spiral-toothed
gearwheel var.-04
washer
screw plug
Issued on : 15.09.05
Verified : Gneiser
Edition : 1/9.05
Techn. Information
M 25
Register 14
regulation
14
hinged lever
washer
1.0058-457
DIN9021-6,4
1.0039-880
1.0039-261
lever
2500.7-42.12.01-01
254212-101
tension spring
2500.7-42.12.05-01
repl.
2500.7-42.12.05-02
254212-105
1.0039-275
bracket
2500.7-42.12.02-01
254212-102
thrust piece
2500.7-42.12.04-01
254212-104
hexagon screw
ISO4014-M8x50
1.1367-241
bolt
DIN1445-8f8x29x40
1.0015-047
washer
DIN125-8,4
ISO7089-8
1.0040-222
strap
2500.7-42.12.03-01
254212-103
inner ring
LR8x12x10,5
254212-114
hexagon screw
ISO7042-M6
1.2021-104
Issued on : 11.11.98
Verified : Gneiser
Edition : 3/6.06
2500.7-42.12.00-01
repl.
2500.7-42.12.00-03
Techn. Information
M 25
Register 14
regulation
14
hinged lever
2500.7-42.12.00-02
repl.
2500.7-42.12.00-03
hexagon nut
ISO7042-M6
1.2021-104
washer
DIN9021-6,4
1.0058-457
washer
DIN125-8,4
ISO7089-8
1.0040-222
bolt
DIN1445-8F8x29x40
1.0015-047
inner ring
LR8x12x10,5
254212-114
shim
1.90.7-42.12.03-01
254212-104
hexagon screw
ISO4014-M8x50
1.1367-241
strap
2500.7-42.12.03-01
254212-103
lever
2500.7-42.12.01-02
254212-101
tension spring
2500.7-42.12.05-01
repl.
2500.7-42.12.05-02
254212-105
bracket
1.90.7-42.12.01-02
254212-102
Issued on :
23.04.02
Verified : Gneiser
Edition :
2/6.06
B-B
m
M 25
Techn. Information
Register 14
14
gaskets
drawing No.
1.00.7-88.50.07-65 *
repl.
1.00.7-88.50.07-80 **
part No.
remark
257260-285
** steel
* steel
Issued on : 9.8.99
Verified : Gneiser
Edition : 2/6.06
Techn. Information
M 25
Register 14
fuel system
14
low-pressure piping
2500.7-85.12.00-01
repl.
2500.7-85.12.00-02
2500.7-85.12.00-02
Issued on : 07.03.06
Verified : Gneiser
Edition : 1/3.06
Techn. Information
Register 14
M 25
pump support
256340-004
14
2500.7-63.10.00-02
In the future there will be no more bore for the oil return - this
is not required for lub. oil pump 0.00.6-73.13.00-43 and -44
respectively.
If the a.m. pump support should be required for a version with
oil return, a rework must be carried out.
Dimensions for the bore and required parts see
2500.7-99.64.10-01.
Issued on : 10.06.04
Verified : Gneiser
Edition : 1/6.04