The document contains various formulas and calculations related to textile engineering. It includes conversions between different units of weight, length, and other measurements. It also provides formulas to calculate production rates, efficiencies, drafts, densities and other parameters for different textile machinery like blowroom, carding, drawing, spinning, ring frames, open end and autocones. The document is a comprehensive reference for various calculations in textile processing from fiber to yarn production.
The document contains various formulas and calculations related to textile engineering. It includes conversions between different units of weight, length, and other measurements. It also provides formulas to calculate production rates, efficiencies, drafts, densities and other parameters for different textile machinery like blowroom, carding, drawing, spinning, ring frames, open end and autocones. The document is a comprehensive reference for various calculations in textile processing from fiber to yarn production.
The document contains various formulas and calculations related to textile engineering. It includes conversions between different units of weight, length, and other measurements. It also provides formulas to calculate production rates, efficiencies, drafts, densities and other parameters for different textile machinery like blowroom, carding, drawing, spinning, ring frames, open end and autocones. The document is a comprehensive reference for various calculations in textile processing from fiber to yarn production.
Department of Textile Engineering (BUITEMS, Quetta)
Conversion of Weight units 1kg = 2.2046 lbs 1kg = 1000 grams 1gm = 15.432 grains 1lbs = 453.6 grams 1lbs = 16 oz 1lbs = 7000 grains 1grain = 0.0029 oz 1oz = 437.50 grains 1penny = 24 grains 1ton = 2204.6 lbs 1bundle = 10 lbs 1bag = 100 lbs 1mund = 40 kg 1mund = 88.18 lbs Conversion of length units 1m = 1.0936 yards 1m = 39.37 inches 1m = 100 cm 1m = 1000 mm 1cm = 10 mm 1yard = 36 inches 1yard = 0.9144 meter 1yard = 91.44 cm 1ft = 12 cm 1ft = 30.48 mm 1hank = 840 yards Moisture Relation for Textile Materials M.R = w/D*100 M.C = w/w+D*100 = w/W*100 M = R/(1+R/100) C.C.W = D * (100+R/100) D = C.C.W *(100/100+R%) C.C.W = D+R% Spinning Calculation 2008
Department of Textile Engineering (BUITEMS, Quetta) C.C.W = D+(D*R/100) Dm ) Volume of air = area (feet sq) * liner speed (ft/min) Pm = CA + CB/WA + WB = PAWA + PAWB/WA + WB Blow Room & Carding Section Cleaning Efficiency = trash removed/total trash fed *100 Efficiency = tr/tf * 100 = tf-tr/tf * 100 Waste = trash + lint Waste Extracted = weight fed * waste% Waste Extracted = weight fed weight delivered Weight Delivered = weight fed - waste extracted Weight Delivered = weight fed * (100 w/100) Weight Fed = weight delivered * (100/100 w) Lap length (directly proportional) lap change wheel Lap length = lap length constant * lap length constant wheel Beats/min = rpm of beater * number of strikers Beats/inch = beats per minute/feeding rate (inches/min) Beats Constant = beats/inch * rpm of paddle roller Beats Constant = beat per minute/feeding rate Efficiency = actual production/calculated production * 100 Actual production = calculated production * efficiency Actual production = weight of lap(lbs) * number of lap/hr M.D = s.s of shell roller/s.s of paddle roller Production of B/R (lbs/hr) = production constant * N(shell roller rpm) * W(oz/yd) Production of card (lbs/hr) = DN * 36 * 60 * 1 * 36 * 840 * count Production of card (lbs/hr) = DN * 36 * 60 * (weight in ozs) * /36 * 16 No of scutchers required = feeding rate of cards/production of one scutchers No of card required = production of blow room/feeding rate of card deptt Production of card (lbs/hr) = delivery rate(m/min) * grain/yds * 1.0936 * 60 * 7000 Time to complete full card can = sliver length(yds)/delivery rate(yds/min) No. of scutchers required = production of blow room/production of one scutchers No. of card required = production of card section/production of one card Tension Draft = s.speed of C.C.R/s.speed of Doffer Total Lap weight = lap length * weight/yd Spinning Calculation 2008
Department of Textile Engineering (BUITEMS, Quetta) D(Trumpet guide) = 0.015625 * count * Waste% age = input output * 100 Input Draw frame Section Actual Draft = weight/yd fed * No. of doublings weight/yd delivered Production(lbs/hr) = delivery rate(m/min) * 1.0936 * 60 * No. of deliveries/7000 Production(lbs/hr)(only for two deliveries)= delivery rate(m/min) * 0.45 *grains/yd * Production(lbs/hr) = DN * 60 * tension draft * 36 * 840 * hank sliver No. of Deliveries Required= feeding rate of simplex/production of finisher draw frame Unilap Section Production(lbs/hr) = delivery rate(yd/min) * lap weight(grains/yd) *60 *1.0936 * 7000 Note = 1 penny = 24 grains/yd Comber Section Production(lbs/hr) = L * F * N * H * (100 W) * 60 * 7000 * 36 * 100 Note L = lap weight in grain/yd F = feed rate in inches/min N = nips/min W = noil %age extracted H = no of comber heads Simplex Section Feeding Rate = * D(dia of back roller) * Rpm(back roller) Delivery Rate = * D(dia of front roller) * Rpm(front roller) TPI = TM TPI = spindle speed________________ Delivery rate or F.R delivery in inches/min Production(lbs/hr) = front roll delivery * 60 * 1 * 36 * 840 * count Production(lbs/hr) = flyer rpm * 60 * No. of spindles * TPI * Hank roving * 36 * 840
Department of Textile Engineering (BUITEMS, Quetta) TPI = flyer speed______________ Delivery rate or F.R delivery in inches/min CPM = front roll delivery(inches/min) Bobbin circumference CPI CPM_______________ Liner speed of bobbin rail(m/min) CPI CPM TCP(NEW) = TCP(old) * / L.W = L.W(old) * / B.W = B.W(old) * / Roving Tension winding rate/delivery rate = (b f)D/l Roving Tension = (b f)D/front roll delivery(inches per min) Lifter Constant = CPI * lifter wheel Turns per meter(TPM) = flyer rpm/delivery speed( meter per min) Draft = count deliver/count fed New DCP = old DCP * old draft/new draft New DCP = old DCP * old count/new count No. of Simplex required = production of finisher draw frame/feeding rate of one simplex No. of Simplex required = total feeding rate of ring section/production of one simplex m/c Ring Frame Sestion Production(OPS) = spindle speed * 1 * 1 * 60 * 8 * 16 * TPI 36 * 840 * count Production(OPS) = DN * 60 *8 *16 * 36 * 840 * count OPS from bags/day = total bags/total frame * No. of spindle per frame No. of ring frame required = total production of simplex section/feeding rate of one ring frame Traveler speed = spindle speed winding speed Winding speed = front roll delivery(inches per min)/bobbin circumference Traveler angle = bare bobbin dia/full bobbin dia Linear speed of traveler(m/sec) = DN/1000 * 60 (where D is ring dia & N is spindle speed) Auto Cone Section Cone Length(meters) = count * cone weight(lbs) * 840/1.0936 Production(lbs/hr) = delivery rate(m per min) * No. of spindles * 60 * 1.0936 * /840 Production per spindle(lbs/hr) = * Dia of Drum * Drum RPM * 60 * 36 * 840 * count
Spinning Calculation 2008
Department of Textile Engineering (BUITEMS, Quetta) Open End Production/Rotor(gm/hr) = 0.0006 * N * tex * /T.F (where N is Rotor Speed) Production/Rotor(lbs/hr) = 0.0019 * N * /T.M * (count) T.F = T.M * 9.61 Some Other Relations A.D = M.D * 100/(100 W%) A.D = count delivered/ count fed A.D = weight fed/weight delivered Waste% = (A.D M.D) * 100/A.D M.D = A.D * (100 W%)/100 M.D = s.s of delivery roll * Driver gear s.s of feed roll * Driven gear M.D = s.s of delivery roll s.s of feed roll Condensation Factor = s.s of cylinder s.s of doffer Density = mass/volume 590.5 = tex * count Yarn Diameter = k/ (Where k is Constant)