E5810R Kap03

Error lists/Troubleshooting 3-1
Centrifuge 5804/5804 R and 5810/5810 R

3 Error lists / Troubleshooting
Error list 58XX
Display Cause Remedy
Error 1 Error in measurement system for
rotational speed.
No rotor recognized after 10
measurements.
No starting magnet (SM+L1)
recognized when calculating the
rotational speed.
Rational speed for the measurement is
not reached, abortion after 12 sec.
The motor or the frequency converter
could be defective.
The time for one rotation is < 4 ms
(errors).
Device brakes.
After repair:
False connection of cable U2/V2/W2
from motor to converter.
Check the rotational system on the
rotor.
Service program 8.
Check/replace motor cap incl. speed
sensor, check connections.
Replace "Control" PCB,
check connections at plug X10.
Service program 9
converter
motor run.
Customer service program 9
Check connections.
MSTM/0408
3-2 Error lists/Troubleshooting
Error 2 Imbalance sensor is defective.
The idle value is outside of the limits or
the measuring value is absolutely incor-
rect. Error occurs only if an incorrect idle
value is applied for at least 3 sec.
Device does not start or brake.
The old Imbalance-recognition PCB is
still in use (cable colors at plug X 10:
white/black/red/blue).
Is the customers rotor damaged or
loaded asymmetrically?
Is the centrifuge placed on a
horizontal, stable and resonance-free
work surface?
Was the centrifuge moved and just put
into operation? If so, let the centrifuge
run at maximum speed.
Is the sensor idle value stable and
within the tolerance (670 100)?
Adjust imbalance PCB and carry out
imbalance adjustment. Replace
imbalance PCB in case of no success.
Was the imbalance PCB adjusted
correctly after being replaced or after
the motor being replaced?
Following replacement of the motor,
the PCB Imbalance or the PCB
Control, was a fresh imbalance
calibration performed?
Was the correct rotor with the correct
weighs used for an imbalance
adjustment?
Was the plug reconnected correctly to
the PCB after a repair?
Check plug X10.
Use new Imbalance-recognition PCB
from -02 onwards (cable colors at plug
X 10: White/brown/green/yellow).
MSTM/0408
Error 3
no rotor
No rotor pulses during run or
acceleration.
Missing rotor, measuring system for
rotational speed defective, drive
defective.
Rotor not fastened.
No pulses after start. Device brakes
for 10 sec.
Pulse failure during run. Free deceler-
ation requires 8 min!
Error remains active after a power
supply interruption.
Software version 3.3 to 3.7
when using brake level "0" or "1".
Fasten rotor.
Keep device switched on and start
again after > 12 min.
Service program 8.
Check the state of the rotational
speed sensor and its connections,
replace if necessary.
Service program 9
Check converter, replace if necessary.
Check motor, replace if necessary.
Replace "Control" PCB,
check connector X10 on PCB "Con-
trol".
Install software version as of 3.8.
Error 4 Sensor for lid locking mechanism (Hall
sensor, position recognition) defective.
During run device brakes.
At standstill with the lid closed, start is
not possible.
Service program 4.
The voltage on the sensor should be
approx. 2.5 V 0.2 V without the
influence of a magnetic field
("Control 58XX" PCB).
Check the sensor position.
Error 5 No report from lid during run.
Changed measuring value of
Hall sensor.
Device brakes, even when the lid is open.
Service program 4.
Check the fastening and the
adjustment of the microswitches.
Carry out a continuity check of the
microswitches while they are closed.
Check the state of the magnets on the
junction plate.
MSTM/0408
Error 6
Overload
Undervoltage or overvoltage.
Error in frequency converter (FC), thermal
overload.
Not ready after switching on the
frequency converter.
FC has carried out a RESET, caused
by mains interruption.
Device stops without braking
Check mains supply!
(Does starting of rotor or cooling
aggregate cause deviations?)
view the error table of the
converter.
Check ribbon cable from converter to
X9 of the PCB Control.
Check the overtemperature sensor of
the motor and its connections to the
converter.
Check the brake resistors, replace
them if necessary (150 each).
Check motor fan, replace if necessary.
Service program 6.
(Only present in refrigerated
centrifuges.)
Check the converter, replace it if
necessary.
Customer service program 3.
See "Problems with defective
frequency converter, motor, brake
resistors, overload, Error 6",
page 3-17.
Error 7 Overspeed monitoring.
Maximum rotational speed of the rotor
is exceeded.
There are regulator deviations of
800 1/min from the nominal value.
Perhaps resulting error from Error 25.
Device stops without braking.
Service program 9.
Check the motor, replace it if
necessary.
Replace the converter if necessary.
MSTM/0408
Error 8 Acceleration ramps are not met.
Slippage monitoring (comparison
rotational field-actual rotational speed)
during acceleration.
Device brakes.
Service program 11.
Determination of the acceleration
time.
Replace the converter if necessary.
Check the motor, replace it if
necessary.
Error 9 Writing error EEPROM. Re-initialize the EEPROM with service
program 5.
Replace the "Control" PCB.
Error 10 Reading error EEPROM.
Error display and setting of standard
settings. If there is an error when reading
the setting for imbalance the device
cannot start (error 2!). Writing and reading
operations are only carried out when the
device is at a standstill (after switching
on, after a run, manual rotor recognition)
Re-initialize the EEPROM with service
program 5.
Error 11 Watchdog reset, software or hardware
error.
No actions possible, after a reset the port
lines are constantly reset to 1.
Replace the EPROM or the
PROCESSOR (IC1).
Error 12 EDP error
Serial PC interface: error during trans-
mission.
Device can be operated by hand.
Check the interface PCB and the plug
connections for correct positioning.
MSTM/0408
Error 13 EDP error
Serial PC interface: reception error, parity
error, wrong code number, check sum
error.
Check the interface PCB and the plug
connections for correct positioning.
Error 14 EPROM check sum error after mains on.
Error program memory, EPROM
defective.
No further actions possible.
Replace the EPROM or the
PROCESSOR (IC1).
Error 15
Rotor
Imbalance error at n > 2000 1/min
Device brakes with normal ramp; device
was pushed or rotor not fixed.
refer to ERROR 2.
Rotor not fixed tightly.
Device was pushed.
Table is not stable.
Error 16 Error during request to FC.
FC not ready, drive relay has dropped.
Error after telegram repetition.
Device switches off stops without
braking.
converter.
Check cable and connections at plug
X9 and X2.
converter.
MSTM/0408
Error 17 Error during transmission of select
telegram to FC.
Queue overflow FC telegrams.
Error after 3 repetitions of a select
telegram.
Device switches off stops without
braking.
converter.
Check cable and connections at plug
X9 and X2.
converter .
Error 18
overtemp.
Overtemperature of the rotor chamber.
After the regulation (temp.) the interval
of 5 C is exceeded.
Coolant can not be aspirated, ambient
temperature is too low.
After starting a run, the chamber tem-
perature exceeds the nominal value or
during a run, the chamber tempera-
ture exceeds the value (nominal
value + 10 C).
Refrigeration aggregate does not
work.
An FC with extended temperature
range was replaced by an old FC.
Rotor chamber temperature > 50 C.
Device switches off braked stop.
Room temperature too high?
Direct sunlight?
Wait 4 hours following transport.
Bring the centrifuge into a room with a
room temperature of 22 C.
Is ventilation ensured by sufficient
clearence at the sides of the device?
Which rotor is used? Can the desired
temperature be achieved with this
rotor and this adapters?
(See Operating manual/Accessories
guide)
Is the lid sealing damaged?
Is the lid closed correctly? (Air entry
may lead to heavy icing in the rotor
chamber. The regulation is interfered,
full performance is not reached).
Is the condenser fan contaminated,
defective? Check with service
program 6.
Service program 6,
check temperature sensors,
condenser and bottom of rotor
chamber.
PCB Control defective?
MSTM/0408
Error 19 Overtemperature at the condenser tem-
perature > 75 C.
Fan is blocked / does not start, air
intake is covered.
Temperature sensor defective.
Device switches off braked stop, the
refrigeration aggregate is switched off,
the fan keeps running.
Let the refrigeration aggregate cool
down, check the air intake.
Check whether the condenser fan rotates
when the aggregate is switched on.
Service program 6.
Check temperature sensors, condenser
and bottom of rotor chamber.
Check the condenser fan, replace it if
necessary.
Check all plug connections X3, X5,
X10.
Check whether the refrigeration
aggregate is filled.
Error 20 Temperature sensor in the rotor chamber
is defective.
Device switches off braked stop.
Refrigeration aggregate switches off.
Service program 6.
Check sensor in rotor chamber.
Replace the sensor or the "Control"
PCB.
Error 21 Temperature sensor on condenser
defective (NTC).
Measuring value is not within < 8
C > 91 C.
Device switches off braked
deceleration, refrigeration keeps running.
Service program 6.
Check temperature sensor at
condenser.
Replace the sensor or the "Control"
PCB.
Error 22 No 50 Hz signals for fan control.
During run and stand-by. The fan is
controlled with full power.
After mains on: The device is not rec-
ognized as a refrigerated device!!
In case of sporadic occurrence:
Interference in the environment,
caused, for example, by other devices.
Interference frequencies on the power
line.
Remove interference in the environ-
ment. Test the centrifuge in another
room with a different device circuit.
MSTM/0408
Error 24
Clear
Memory
Program memory is full. Erase program if required,
or start new run with Start or Prog.
Error 25
Interrupt
Interrupt.
Mains interrupted during a run.
Is mains voltage generally too low or too
high?
Do deviations exist?
Cable in the device is damaged, e.g. after
replacement of the motor cap/rotational
speed sensor or PCB imbalance
detection.
Restart.
Check mains supply (during start of
cooling aggregate as well).
Check cables in the device and look
for cable damage, particularly near the
motor.
Error 31 x 0: Timeout while closing the lid.
1: Timeout while opening the lid.
2: Undefined position when opening.
3: Monitoring of microswitches for lid.
4: Released lid does not open.
5: Error during lid test after power-on.
Check the connections on the sensor
board and plug X10.
MSTM/0408
Errors from the service programs
Display Cause
Error 32 Hardware error: imbalance measuring
system.
board and plug X10.
Error 33 Measuring values outside of the
measuring range, too little space between
sensor and magnet.
board and plug X10.
Error 34 Faulty measuring series.
Mean value not within limits or
distance too short.
Scattering run 13 too great.
Scattering run 46 too great.
Distance sensor magnet too great.
Rotor is unbalanced during imbalance
adjustment.
Motor continues to vibrate.
board and STV X10.
See Error 2.
Adjust distance Sensor Magnet,
see Sec. 4.
Clean pegs and nuts of the rotor/
bucket and grease slightly with
Eppendorf pivot grease.
Test another rotor.
When using Rotor A-4-81:
use magnet carrier imbalance
detection with 9x13 mm magnet.
Speed sensor cable jammed.
Replace shock mounts for motor.
Perform imbalance calibration on a
solid bench.
Error 35 Imbalance sensor idle value exceeds the
limit (670 100).
board and plug X10.
see Error 34
MSTM/0408
Error 36 EEPROM not yet initialized. Reinitialize EEPROM with service
program 5.
Change PCB "Control".
Error 37 Voltage version of frequency converter
and Centrifuge do not correspond.
undefined
display, no
background
illumination
Display module or 26-pole cable
defective, 5 V power supply faulty
Check all cables.
Change PCB Control pad or PCB
Control.
Display Cause
MSTM/0408
Warnings / Error displays
(are not stored in the EEPROM)
Display Cause
Voltage
false
W-Error 27
Mains voltage of FC incorrect.
Check voltage version.
SPEED W-Error 29
SPEED the set rotational speed is faster
than the nominal rotational speed of the rotor
in use.
The device stops the run after rotor
recognition.
Enter new nominal speed.
200 rpm New rotor was used in devices with older soft-
ware
Install new software and carry out
imbalance adjustment.
IMBAL W-Error 30
IMBAL Imbalance at < 2000 1/min.
The device brakes.
No imbalance calibration was carried out after
installing rotor A-4-81.
Check rotor and loading. Test buckets
and adapters with a scale.
Clean pegs and nuts of the rotor/
bucket and grease slightly with
Eppendorf pivot grease.
Test another rotor.
Carry out imbalance calibration.
Rotor See Error 15.
Caution with open lid locking mechanism is actuated! Risk of squeezing!
MSTM/0408
Press
open
LIFT LID
W-Error 31
The locking mechanism for the lid is in an
undefined position.
Lid is released and does not lift up
automatically.
Actuate the OPEN button.
Open lid manually via emergency
release using the rotor key.
Bring lid mechanism into different
position via emergency release using
the rotor key.
Lid mat/reinforcement may be
warped. Align manually, or replace if
required.
Smooth locking eye of lid mat/
reinforcement using fine sandpaper.
Sealing of rotor chamber may have
become rigid. Replace if required.
The gas spring is too sluggish.
Grease with "Esso S420", or replace
if required.
Grease lid mechanism (i.e. with
"Molykote") in the area of the Y-slider
and the two Pertinax plates (there
might be a roughness).
Replace motor of lid latch.
Replace Control PCB (too little
power).
Magnets on Y-slider fell off.
Replace Y-slider.
CLOSE
LID
W32
Command to close the lid.
Close lid again firmly.
Display Cause
MSTM/0408
Overload Drive overloaded. See Error 6.
Mains voltage too low.
CLEAn
ro
W-Error 32
200 runs
Error appears after run 200/201/202
(from software 2.0 onwards).
Clean rotor, rotor cone, motor
cone and chamber,
grease rotor axle slightly!
With the swing-bucket rotor,
lightly grease the pivots and
grooves of the bucket with
pivot grease.
Open lid.
Standby
off
Centrifuge not used for 6 hours
(from software 2.0 onwards).
Open lid and close again.
Display Cause
MSTM/0408
Change
rotor
W-Error 28
Load-cycle count of 100.000 reached
(from software 3.0 onwards with PCB in SMD
technology).
The warning is displayed 3 times following the
run after 98,000, 99,000 and 99,600 runs.
It appears after every run after 100,000 runs.
Notes:
The "Change rotor" message is conceived of
as a warning and provides the customer and
the service technician the opportunity to
evaluate the condition of the rotor.
Use of a rotor with load change limitation that
has exceeded the 100,000th load change is
not permitted!
It must be noted that the load change numbers
(CLyy) can only be reliably evaluated when:
1. In case of repairs the data of the
defective PCB Control has been taken
over by the new PCB Control. (Saving
does not take place in the EPROM
program, but instead only on the PCB.)
2. The load change counter has been reset
while exchanging a rotor.
3. The customer uses only a rotor of the
same type in the centrifuge.
4. The customer uses several centrifuges
and each rotor is allocated to one
centrifuge.
5. The fixed-angle rotors CL13 and 17 have
no load change limitation. It is not
necessary to discontinue operation.
Only the fixed-angle rotors CL14 and 18
and all swing-bucket rotors have a load
change limitation.
Only centrifuges equipped with the PCB
Control in SMD technology as of software
version 3.0 enable a load change number
(CLxx).).
Evaluate the load change table with
service program SE 14.
The load change numbers (CLyy) are
measured separately for each rotor
type.
Immediately discontinue operation of
the rotor if necessary, see notes.
Prior to using a new rotor, delete the
load change table for the rotor type with
service program SE 14.
Display Cause
MSTM/0408
no rotor See Error 3.
Over-
temp.
See Error 18.
CCI
false
An old FC with software 2.1 was used. Use new FC with extended temperature
range.
Clear
Memory
See Error 24.
Display Cause
MSTM/0408
Problems with defective frequency converter, motor, brake resistors, overload, Error 6
1. Mains voltage stable at customers site? (Error 25 possible.)
Mains voltage generally too low or too high?
2. Room temperature too high, max. 35C ? Direct sunlight?
3. Sufficient space for air ventilation at sides of device?
Minimum 15 cm at both sides and 10 cm at rear side.
4. Do the brake resistors still have approx. 150 Ohm each?
5. Is the motor fan working (only present in refrigerated centrifuges)?
6. Service Manual, "Service function, Program 13, Viewing the error table".
7. Service Manual, "Customer service program 7, Last error report".
8. Turn motor by hand and listen to ball bearing noise.
A sluggish or loud motor may result in higher current, thus damaging the frequency con-
verter and/or the brake resistors!
9. Service Manual, "Customer service program 2, FC current during a run".
xx Phase current in phase line to motor
230 V:Typical value after start is xx = 42 (4.2 A)
and after reaching maximum speed xx = 24 (2.4 A).
120 V:Typical value after start is xx = 84 (8.4 A)
and after reaching maximum speed xx = 48 (4.8 A).
10. With Error 6: Service Manual, Customer service program 9, current error indication
(selectable via cursor key only directly after error)
xx error number e.g. 06
zz 0 =no error message7=overcurrent FC
1 =undervoltage8=interference EPROM FC
2 =overvoltage10=no release
4 =overtemperature FCFA=reset by internal software or hardware
5 =overtemperature motorFF=serial interface time out
Check the non-refrigerated centrifuges 5804/5810 to see whether the foam parts in the device are still
suitable to maintain the required ventilation flow for cooling.
2 : x x y y y z z z z z
9 : E r x x y y z z
MSTM/0408
Customer service programs
By actuating simultaneously the PLUS and MINUS buttons (cursor keys) the device is switched over to
the service indication mode. This does not depend on the operational mode the device is currently in.
The run of the centrifuge is not influenced by this.
The indications are continued by pressing the PLUS button.
During a run only the indications no. 1...6 are accessible (from START to opening the lid or resetting to
the nominal value indication with START).
During a fault the indication automatically jumps to 9. After that you can start again switching to different
indications (error indication with display of the error location and for error 6 of the FC error numbers).
The FC parameters can be checked during a standstill and while the lid is closed (FC on!) with the
indication 2 and by actuating the MINUS button.
1: Temperatures
Devices without refrigeration system
Devices with refrigeration system
x.x Condenser temperature, refrigeration aggregate switches off at 75 C
* means the refrigeration aggregate is switched on
yy.y nominal temperature rotor chamber sensor
zz.z corrected nominal value = regulator value. Rotor-dependant!
2: FC parameters current during a run
xx Motor current 33 3.3 A (phase current in the phase line to the motor)
y F = FC on, display for fixed-angle rotor (only for factory setting)
yyy parameter 9, display for swing-bucket rotor (only for factory setting)
zzzzz parameter 3 rotational field - rotational speed/control value (only for factory setting)
2: FC parameter during a standstill (for factory settings only)
1 :
1 : x x * y y y z z z
2 : x x y y y z z z z z
2 : P x x V = y y y y y
=
^
MSTM/0408
3: FC parameters temperature during a run
xxx temperature frequency converter
FC oldxxx =digital value displayed
(switching off at 128, value for 20 C = approx. 83)
FC newxxx =display in C x factor 10
(switching off at approx. 75 C, display for 20 C = 200)
* FC temperature warning
yyy parameter 4: acceleration ramp (for factory checks only)
zzz parameter 5:braking ramp (for factory checks only)
4: Rotor recognition
xxx Rotor relation (rotor table, rotor relations, see last page of Section 3)
y number of recognition measurements
zz Rotor number (rotor table, rotor relation, see last page of Section 3)
5: Imbalance monitoring
xxx Imbalance value (current sensor idle value during standstill)
Recommended service setting = 670 30 Please note, important!
Max. tolerance during standstill = 670 100 Please note, important!
zzz saved idle value of sensor (from last imbalance calibration)
with lid opened
5: Imbalance monitoring
with lid closed
xxx Imbalance value (current sensor idle value during standstill)
Recommended service setting = 670 30 Please note, important!
Max. tolerance during standstill = 670 100 Please note, important!
xxx imbalance value during run = current sensor value (cannot be evaluated during a run)
yyy maximum appeared imbalance (only active during run)
zzz imbalance cut-off value for the rotor used
3 : x x x * y y y z z z
4 : x x x y z z
5 : x x x r u = z z z
5 : x x x y y y z z z
MSTM/0408
6: Lid locking
uuu mean value of sensor lid locking position
x1,x2 lid report left and right
yy O = locking mechanism in upper dead centre=closed
U = locking mechanism in lower dead centre=open
= undefined position
zzz actual sensor value (Hall sensor junction plate)
7: Last error report
ww last error
xx error report before last etc.
8: Version
xxx voltage version set
yy software version
zzzzz checksum EPROM (for factory settings only)
9: Current error indication (selectable via cursor key only directly after error)
xx error number
yy no. for locating the cause (for factory settings only)
zz FC error number, if the frequency converter switches off with error 6
0 =no error message
1 =undervoltage
2 =overvoltage
4 =overtemperature FC
5 =overtemperature motor
7 =overcurrent FC
8 =interference EEROM FC
10 =no release
FA =reset by internal software and hardware
FF =serial interface timeout
6 : u u u x1 x2 y z z z
7 : w w x x y y z z
8 : x x x y y z z z z
9 : E r x x y y z z
MSTM/0408
Service programs 58XX
General description
The service programs run independently from the normal operating modes.
You enter the program selection by simultaneously pressing the PLUS-/MINUS key and switching the
centrifuge on.
Display:
xx Service program number
The required program number can be set by actuating the PLUS or MINUS key.
You can open the lid with the OPEN button.
All programs are started with the START button.
Indicated errors can be erased with the START button.
If "error 36" is displayed immediately after calling up the service programs the EEPROM must be
initialized (see section Initializing).
The service mode can only be quit by switching off the device.
S E x x
MSTM/0408
Program overview
Program no. Program contents
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
Setting the serial address
Setting the voltage version
Checking the display and the keypad
Testing the lid function / lid switches
Initializing
Test refrigeration aggregate / fan / temperature sensor
Cycle test
Rotor recognition
Test frequency converter
Calibration imbalance sensor
Determination of the acceleration and braking times
Overspeed cut-off test
Viewing the error table
Display of the number of starts / the number of runs / load-cycle display
Display of the switching off values for imbalance / sensor idle value / power
supply
Deleting of the operating hours / error table
(factory only)
(factory only)
MSTM/0408
Description of the individual service programs
Setting of the serial interface
START Program 1 (optional)
xxxxx = RS232
BBUS Selection by means of the PLUS button
disable
Factory setting: disable
Start next step
xx device address 20...29 (Hex)
Factory setting: 20 H
By actuating the PLUS button the address to be set is continuously counted upwards.
Acknowledgement of the selected device address with START.
END end of program actuate the START button.
Voltage version (set after replacing PCB Control)
START Program 2
Start SE 2 Voltage version is displayed
Button PLUS Selection of the voltage version 230 115 100
Button PROG Value is stored in the EEPROM
(display 'ok')
Button START/STOP End of program
Check of the display and keypad
START Program 3
1. Check of the display
1.5-s sound on and all digits displaying the pattern 0 0 0 0
2. Check of the keypad
Input request '>' the button designation is displayed as text.
End of program by means of the STOP button (as a last button).
1 x x x x x
2. n x x
S P x x x
MSTM/0408
Lid function test
START Program 4
l, r left and right limit switch (1 = pressed / 0 = open)
ss position OT in upper dead centre
UT in lower dead centre
un undefined intermediate position
xxx current sensor value
yyy sensor idle value (mean value)
Keys:
OPEN lid open/closed normal function
PLUS pulse by pulse forwards
MINUS pulse by pulse backwards
SPEED erase counter for continuous lid latch test.
STOP end of program
Initializing
START Program 5
STOP button no initializing, return to program selection
PROG button initializing is carried out
The nominal values set and the operating conditions are stored in the EEPROM after each run of the
centrifuge. The limits for switching off (imbalance) and statistical data and fixed programs are also
stored in the EEPROM.
When calling up the program via the serial interface code no. 64, additionally the interface is set to
20 H/disable.
y y y l r s s x x x
I n i t 2
The following is deleted: The following is not deleted:
Error table Imbalance cut-off values (SE 10)
Number of connections (IO) Number of load changes per rotor (Clyy)
Operating hours (h) Voltage version
Total number of centrifuge runs (CL) Interface setting
Programmed customer fixed programs
MSTM/0408
Switching the aggregates / temperature sensor test (only for refrigerated devices)
START Program 6
Switching the aggregates
Key:
TEMP refrigerating aggregate on/off
PROG motor fan on/off
SPEED frequency converter on/off (no control of FC, only relay on PCB audible)
TIME Condenser fan on/off
xx fan step (0...16)
the step can be changed by means of the PLUS and MINUS buttons
Fast coolswitching over to temperature display
xx.x temperature of sensor in rotor chamber
yy condenser temperature
room temperature when centrifuge in standby
Procedure for cooling problems:
Does the refrigerating aggregate switch?
Does the condenser fan start? Fan level 016
Does the sensor in rotor chamber work? (Check with thumb, replace if necessary)
Is the condenser temperature sensor working?
Check refrigerating system: 5804 R, Rotor A4-44, 5000 rpm
5810 R, Rotor A4-62, 4000 rpm
Fill 50-ml tubes with "ethylene glycol".
Start program, select temperature +6 C, "Fast Temp"
Start run
measure after 45 min with 5804 R approx. +4 C to +8 C
5810 R approx. +4 C to +8 C
Observe customer service program 1
xx = condenser temperature approx. +40 C to +50 C (refrigerating aggregate switches off
at +75 C)
* = refrigerating aggregate is switched on
yyy = actual temperature of sensor in rotor chamber
zzz = correction nominal value (not important for service)
K A L M F U L K S = x x
T e m p = x x x T K = y y
1 : x x * y y y z z z
MSTM/0408
Is the refrigerating system tight? Does the valve switch? Repair if necessary and refill cooling agent
Quantity cooling agent R134A
5804 R 400 g
5810 R 470 g
Repairing the refrigerating system
The spare parts are mounted at your own risk!
Repair must be carried out by a specialist for refrigerating devices!
Observe safety regulations of your country!
Cycle program
START Program 7
This program is used for a continuous test (e.g. factory test) of the centrifuge. Always 3 runs with a
subsequent interval of 1 min are carried out. After the 4th run the interval is 10 min. The FC is switched
off after each run.
The nominal values of the run can be changed after the start of the service program (pre-setting:
nominal rotational speed of the rotor, 10 min, 4 C).
Display of the pre-set nominal values, it is possible to change them
Start cycle run
Display after each run
xx interval time in min/s
An individual run can be aborted by means of the STOP button. The lid can be opened during the
interval.
You can only quit the cycle program by switching off the device.
4 0 4 0 0 0 1 0
P A U S E x x
MSTM/0408
Rotor recognition test / rotor pulses
START Program 8
Slowly rotate the rotor < 100 1/min
SPEED pulse display
_ gap passes the sensor
magnet passes the sensor
STOP end of pulse display
Turn rotor slowly < 100 rpm
TIME display of rotor relation
xxx rotor relation
y number of measurements (2 y < 10)
zz rotor number 1...20
STOP ends subprogram and SE 8
Frequency converter test (FC)
When the upper part of the housing has been taken off, the check must be done without the
rotor!
START Program 9
Check voltage version before entering FC parameters (differing data records)!
Actuation SPEED buttonswitching FC on/off
PLUS button Run at approx. 120 rpm, lid opened, FC must be switched on.
MINUS buttonbraking
b converter ready, from switching on the FC to READY indication approx. 1 s will pass
xxx FC on/off
yyy rotational field speed, if FC is switched on
End = STOP button; the FC is switched off, return to program selection
r o t a t e
_ _ _ _ _ _ _ _ _ _ _
r v = x x x y z z
F U b x x x y y y
MSTM/0408
Imbalance calibration carried out by a service technician
START Program 10
The centrifuge determines the imbalance cut-off value of the individual rotors from all rotors in a rotor
group.
One angled rotor (W) and one swing-bucket rotor (A) must be used from each rotor group. As a
rule, this should be carried out with the standard rotors.
Exception: Use (A) Rotor A-4-81 if avaliable.
Standard rotors: Centrifuge 5804 / 5804R (W) F34-6-38 and (A) Rotor A-4-44
Standard rotors: Centrifuge 5810 / 5810R (W) F34-6-38 and (A) Rotor A-4-62
Prepare the weights: G1/G2/G3
It is possible to weigh the weights yourself using Eppendorf tubes. Filled 2.0 ml tubes (approx. 3.2 g) are
recommended. The weight of the tube must also be taken into consideration.
With swing-bucket rotors, these should be placed flat, loose and without an adapter on the bottom of
the swing-bucket. With the angled rotor F34-6-38, water should be pipetted directly into the empty
bores. MTP rotors can be loaded and then filled with one MTP each.
Procedure for imbalance calibration
1. Insert fixed-angle rotor (W). (Use the present rotor lid).
2. Call up the service program: Hold down both cursor keys and switching on the device.
Display : SE 1
3. Using the cursor key, call up SE 10
4. Insert the tube with G1.
5. Close lid. Start run: Start
6. Three calibration runs are performed automatically. The lid opens automatically.
7. Insert weight G2.
8. Close the lid and wait until three further calibration runs have been performed.
Lid opens automatically.
9. Insert weight G3. Close lid. Start run: Start (Centrifuge must show "Imbal" and switch off.)
10. Open lid: Open.
11. Remove fixed-angle rotor (W) and insert swing-bucket rotor (A).
12. Using the corresponding imbalance amounts G1, G2, G3, carry out the procedure described in
points 2. to 9
13. Switch off the device. Remove the imbalance weights and then switch on the centrifuge again as
normal.
Note:
An imbalance adjustment must be carried out every time the motor, PCB Control or PCB Imbalance is
replaced or when the rotor is inserted!
After the motor has been replacedl or when the centrifuge has not been used for a long period, it should
run for approximately five minutes at maximum speed in order to ensure
that the vibration mounts have the normal degree of hardness.
MSTM/0408
Overview of rotors required and weights: G1/G2/G3
Fixed-angle rotors (W)
Centrifuges: 5804 / 5804 R / 5810 / 5810 R
Swing-bucket rotors (A)
Centrifuges: 5804
Centrifuges: 5804 R
Centrifuges: 5810 / 5810 R
Rotor designation G1 G2 G3
W F-34-6-38 6g 10g 12g
W F-45-30-11 6g 10g 15g
W FA-45-30-11 6g 10g 15g
W T-60-11 7.5g 15g 22.5g
W F-45-48-PCR Without PCR strips
a PCR strip filled
with water
Not required
A A-4-44 16g 22g 25g
A A-2-DWP 16g 22g 25g
A A-2-MTP 16g 22g 25g
A A-4-44 12g 18g 25g
A A-2-DWP 12g 18g 25g
A A-2-MTP 12g 18g 25g
A A-4-62 16g 22g 30g
A A-4-44 16g 22g 30g
A A-2-DWP 16g 22g 30g
A A-4-62 MTP 16g 22g 30g
A A-2-MTP 16g 22g 30g
A A-4-81 16g 22g 30g
A A-4-81 MTP 16g 22g 30g
A A-4-81 Flex 16g 22g 30g
MSTM/0408
Determination of the acceleration and braking times (for factory checks)
START Program 11
completely equip the rotor
(the measured rotational speed is calculated by the program after the rotor recognition = 97 % of
the max. rotational speed of the rotor in use)
close the lid
START run
Display of the acceleration time in seconds (at 97 % of the rotational speed nominal value)
STOP start of the measurement of the braking time
Display braking time
STOP return to the program selection
Overspeed cut-off test (Test with Rotor)
START Program 12
Close the lid
The software sets a rotational speed above the switching-off limit. If the device operates correctly, it
switches itself off when reaching the switching-off rotational speed and stops without braking.
If the device is not switched off, the run must be stopped immediately by hand!
The device must be switched off!
On switching on again the centrifuge brakes and is then again in the normal operational mode.
Overspeed cut-off:
The overspeed cut-off is about 300 1/min above the nominal speed of the rotor in use.
3 0 0 2 0 0 0 1 1
H L x x x
B L x x x
MSTM/0408
Viewing the error table
START Program 13
The error that occurred first during a run is stored.
display of the errors during a run
PROG transition to the step mode
START continuing step by step
xx error no.
yyy no. of errors
Display for the number of starts / number of runs
valid for centrifuges incl. software version 2.1
START Program 14
xxxx no. of starts
START next display
xxxx no. of runs
STOP return to program selection
E r r o r x x y y y
E A x x x x
C L x x x x
MSTM/0408
valid for centrifuges with software from version 3.0 onwards
The load cycles are recorded separately for each rotor type.
START Program 14
xxx no. of starts
START next display
xxxx no. of runs completely
Key PROG erases the number
START next display
yy rotor number CL
xxxx no. of load cycles per rotor type
START next rotor number CL
Key PROG erases the number n for this rotor only
Cursor keyschange the number of load cycles in steps of 500
START next display
xxxx no. of operating hours
START end of program
E A x x x x
C L x x x x x x
C L y y x x x x x x
h x x x x x
MSTM/0408
Viewing the values stored in the EEPROM (for factory checks)
START program 15
yy rotor number
xxx switching-off values for all rotors (no. 2, 3, 4, 5, 8, 13, 14, 17, 18)
always continue switching with START
START
xxx idle value imbalance sensor (measurement during the imbalance calibration)
Start
xxx max. imbalance value for 30g-run G3 with rotor A-4-81 (from software 3.4 onwards)
Start
xx rotor number calibration rotor fixed-angle rotor
Start
xx rotor number calibration rotor swing-bucket rotor
Start
xx idle value position sensor locking mechanism for lid
Start
xxx voltage version
U y y x x x
U r x x x
U 3 x x x
R W x x
R A x x
D V x x
S P x x x
MSTM/0408
Start
XX P0, P1, PL
test words (check of the test process)
Deleting the error table
START program 16
PROG error table and the operating hours are being erased
acknowledgement display ok
STOP abortion without deleting
X X y y
E r a s e E r r o r
MSTM/0408
Rotor table, Rotor relations
*
1
Usable from software version 3.0 onwards
*
2
From software version 3.3 onwards allowed up to 3700 rpm as well for older rotors labeled 3600 rpm
*
3
Can be used from software version 3.5 onwards
*
4
Usable from software version 3.7 onwards
*
5
Centrifuge 5804 / 5804 R / 5810 only 11000 rpm
Rotor num-
ber
CL
max. speed/rcf
max. radius
Rotor designation Rotor relation
1
2
3700 / 2250
147 mm
A-2-DWP *
1
*
2 153.9
143...163
3
4000 / 2253
126 mm
A-2-MTP
192.3
182...202
4
4000 / 3220
180 mm
A-4-62
(rectangular bucket)
230.7
220...240
4
4000 / 2750
154 mm
A-4-62
(MTP carrier)
230.7
220...240
5
4000 / 3220
180 mm
A-4-81 *
3
(rectangular buckets)
269.2
255...283
5
4000 / 2915
163 mm
A-4-81 *
3
(MTP carrier)
269.2
255...283
5
4000 / 2900
153 mm
A-4-81 *
3
(Flex bucket)
269.2
255...283
6
7
8
5000 / 4500
161 mm
A-4-44
384.6
375...395
9
10
11
12
13
12000 / 15294
95 mm
F-45-48-PCR *
4 577
563...591
14
12000 *
5
/ 18514
115 mm
F-34-6-38 *
5 615.4
605...625
15
16
17
14000 / 20817
95 mm
F-45-30-11
FA-45-30-11
730.7
721...741
18
14000 / 16435
75 mm
T-60-11 *
1 769.2
759...779
19
20
MSTM/0408
MSTM/0408

E5810R Kap03

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E5810R Kap03

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Error lists/Troubleshooting 3-1

Centrifuge 5804/5804 R and 5810/5810 R

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