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Cold Room/ Storage Facility:
A room in which temperature is controlled to preserve goods
(e.g. Meat, fruits, vegetables...) in its original/fresh state.
Checklist in Designing.
1. Ask for Plan / lay-out.
2. Know the usage.
3. Ask for the designed room temperature of the Facility.
Cold Room! Storage Facility:
TYPICAL COLD ROOMCOMPONENTS
List of Materials:
1. PU Panels for Ceiling.
- -
-
Wailing & Slab
-
-
- 2. U-Track(0.6OmmPPGi)
3. ExterlorAngie
Wall.
- (0.60itmPP0i)
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4. Interior Angle
1
PUSwng0wr
1%0.60mmPPGU
S. PU Door (Swing/Sliding)
6. Suspension
7. Concrete Skirt
8. PressureReiief Port (PRP)
A. MATERIAL STORAGE
Closed Storage Areas
rPU support
H e i d h t ( h )
E
!d i
Remarks.
1. Storage Height (H) should have a maximum dimension of 2.00m.
2. PU support(d) should have a maximum dear spacing equal to 1.00
meter.
3. Should be kept awayfrom dust, lime and direct sunlight.
4. Water should not be allowed to condense or enter between the
panels, since it can cause corrosion.
B. Walling
Materials needed
Utrack
2 -------- Interior Angie
S .---=-----' Exterior Angle
4------ 5f32%R,
Rivets sp @0.20m o.c.
5-------- 46 x 1 Screw
wf tox sp. i3) (}.30m G.C.
Note
BeTided Accessary thickness
should not be less than
0.50mm
PU Panel Height Capability
25-30 .1.50
50 300
75 400
100 500
125 500
150 220 6, 06.
What if PU wall panel exceeds to its height capabiiity
P0V1DEGR11NG...........
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A. Material Storage
* Open Areas
/Plastlo Cover
PU Palle t
- i
IA ,--- -- ,,,g
I
U ,-- - - -
Remad
I. Panels should have inclination so that rainwater could not
accumulate between the panels.
2. Stacked storage for long period of time must be avoided, (at least 2
weeks)
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C Ceiling
\ ---

Z
/
--FP
c6Kng
-- ' j 1
sssd 5e st w----2 p
wal wafl
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Materials needed:
Note:
Exterior Angle Banded Accessory thickness

2 ---------- Interior Angle should not be less than

3 ------------- 5132 x % LI. 060mm

Rivets sp @0.20m o.c.
4 ------------- PU chemical (A &8)
PU Panel Length(L)Capability
15-30 120
50 350
15 4.00
100-125 500
156-220 600
What if PU Ceiling Panel exceeds to its length capability?
PROVIDE "Suspension"
D. Suspension
used as horizontal support for ceiling panels which exceeds from
its unsupported length capability.
Types:
1. A luminum Suspension
used for cut joints of two ceiling panels.
2. Mushroom Head Suspension
used for continues ceiling panels exceeding its
length capability.
Aluminum Suspension
Materials needed:
1------------- Alum. Flat Bar
2 ---'---'------- Alum, Cover
{0.40mm PPGI)
3 -------------- 6mm dia Stainless
stud bolt sp. @ 1.20m o.c
4--'------------ 2"x 3/16Angle
Cleats
S ---------------- PU Chemical
6 ------ Rubberized Ring
7 ---------------- Mg Turnbuckle
S -------- 8mm dia. Plain
Round Bar
9----- 2Sched 406.1.
Pipe
10 ----- 12mm dia Plain
Round Bar
11 ----------- M12 Turnbuckle
LUJ.T
Mushroom Head Suspension
Materialeneeded;
I --------- 3/8 dia Mushroom
Boltsp. 4) 1.20m oc.
2----- 2" x 3/16 Angle Cleats
3 PU Chemical
4 ---------- Rubberized Ring
S 8mm dia. Plain Round
Bar
6 Mg turnbuckle
7------2Y2Sched4OG.LPipe
8"--..-- M12 Turnbuckle
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E. flooring
Materials needed;
1 -----U-track
Z.""--46x1YScreww/toxsp.
V
4) 0.30m ox.
/
3 5/32x % B. Rivets sp. 4)
/
0.20m ox.
4 -------------- Moisture Barrier
S Insulation Tape
-,
4
Base Concrete
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F. PU Doors
Type s:
1. SlidlngDoor
* iJzfly used in processing areas which is using
forklifts, pallet trucks and the likes.
2. Swlnq000r
ideally used in walk-in freezers.
Post Installation A ctivities:
1 . Application of Sealant
1.
I ;
Sealant is applied in the th
1. Between the tongue and grove
2. Between the gaps of PU panels
3. in the edge of the installed mouldings.
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3. Installation of Pressure Relief Port (PRP)
is installed to relieve a
pressure within an enclosure.
U
d
*
iflerence
Eliminates the damage to
the vacuum compartment
as a result of pressure
between the
j
interior and exterior spaces
of the refrigerated facility
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2. Removal of Laminated Film I Plastic
Recommended sealant '5ikafiex 221'S
-Approximate coverage per sausage . 40 meters.
Paintable
4 Resistant to aging and weathering exposure
Laminated film put on the panels
should be removed immediately
after mounting and it should not be
later than 2 weeks.
Long term removal of plastic
from the panel may damage the
paint coating.
M.
1/9/ LSJJ.'+
PU Roofing Tips
B. Joint Connection of Roof Panel
-provide double purlins at panel joint
provide 300mm minimum overlap of roof's top sheet
---Pand
/
Jo e l
1
_ s e
Pufinscut
--- _\

Trusses
PU Roofing Tips
A . Recommended maximumroofing length = 8 meters
PU Roofing with enormous length is prone to damage.
the under sheeting breaks easily especially if the back
skin is standard profile PPGI
C. Valley (utter Design
L
v ai i e y
gut t e r
D. I). Tackacrew Length
25. mm Pu#75 Trckscrew
SO mm PU # 100 Teckacrew
Legend:
t pu
Sb Std Height
A
t
Durable =2"
Rib Type =134"
Valley Gutter Design
tpUthickness of pu
7