w2-d Operations Manual

Operation Manual
WECO 2-D
Version: 08.97
Order-No.: 1090-9910-01
2
Valued customer,
congratulations on the purchase of your W 2-D.
You are now the owner of a device that meets the expectations for the degree of
automatization, precision and operator convenience expected in the modern
optical laboratory.
The W 2-D is complements and completes the WECO CMS system.
The manual helps the operator to use the device to its`fullest potential and to
benefit from the effectiveness and accuracy of the system. The manual contains
information for the installation, tips and instruction to effectively operate
the W 2-D.
Our recommendation:
Please read this manual carefully.
WECO wishes you good luck and success with your new W 2-D.
W E C O
OPTICAL MACHINERY
3
Contents
1 Safety Guidelines ....................................................................................................................4
2 Warranty Conditions...............................................................................................................6
3 Description ..............................................................................................................................7
3.1 General Information .....................................................................................................................................................7
3.2 Technical data............................................................................................................................................................11
3.3 Equipment and Accessories ......................................................................................................................................15
4 Start up...................................................................................................................................17
4.1 Unpacking and Installation.........................................................................................................................................17
4.2 First test run...............................................................................................................................................................22
4.3 Connecting CMS-units...............................................................................................................................................23
4.4 Block-up System........................................................................................................................................................25
4.5 Moving the edger .......................................................................................................................................................29
5 Operation Procedures...........................................................................................................30
5.1 Systematic operating sequence with CAD 2000 (or CAD-e) .....................................................................................30
5.2 Lens lay-out with edger and MiniCAD (Order-no.: 1119-0800-00).............................................................................31
5.3 Centering with FormTracer and MiniCAD (Order-no.: 1119-0800-91) .......................................................................48
5.3.1 Active lens lay-out (de-center the pattern) with the FormTracer 2D .......................................................................49
5.3.2 Passive decentration (De-centering the lens) with MiniCAD ..................................................................................51
5.4 Roughing procedure (all bevel types) with patterns...................................................................................................53
5.5 Roughing procedure (all bevel types) patternless operation......................................................................................55
5.6 Free-float bevel ..........................................................................................................................................................57
5.7 Guided bevel edging..................................................................................................................................................58
5.8 Flat bevel ...................................................................................................................................................................60
5.9 Operating Procedure to re-edge a bevelled lens .......................................................................................................62
5.10 Edging with cycle pause ..........................................................................................................................................63
5.11 Lens-fitting foil..........................................................................................................................................................64
5.12 Plastic lens polishing ...............................................................................................................................................65
5.13 Polycarbonate lenses...............................................................................................................................................66
5.14 Keyboard programming............................................................................................................................................66
5.15 Calling-up a job with a bar-code reader (option)......................................................................................................69
5.16 Special Cases..........................................................................................................................................................70
6 Maintenance ..........................................................................................................................72
6.1 Care of the edger .......................................................................................................................................................72
6.2 Grinding wheel care...................................................................................................................................................74
6.3 Replacing WECO grinding wheels.............................................................................................................................77
6.4 Cleaning the coolant re-circulation system................................................................................................................80
6.5 Maintenance Intervals................................................................................................................................................81
7 Checking Procedures ...........................................................................................................82
7.1 Reading the lens counters .........................................................................................................................................82
7.2 Adjustment of rough and finish size...........................................................................................................................84
7.3 Fine mechanical axis adjustment (Pattern adapter)...................................................................................................88
8 Trouble Shooting...................................................................................................................90
8.1 Minor Problems..........................................................................................................................................................90
8.2 Electric Fuses ............................................................................................................................................................91
8.3 Error messages..........................................................................................................................................................92
4
1 Safety Guidelines
Please read the machine operating manual carefully before putting the machine
into operation.
Tips and Caution messages are printed in shaded areas for easy recognition
CAUTION Points to a wrong operating procedure which may lead to
damage of the edger or to injury to the operator.
TIP Points to a special feature or to a convenient operating
procedure.
Please note that the machine is connection to an electrical power outlet with
the same voltage as indicated on the machine identification plate. The edger
must properly grounded according to local electrical safety standards. Never
cut or bend the ground pin of the power cord plug denying the machine
proper grounding. Never use a plug adapter which bypasses the grounding
lead of the power cable

Please never tamper with the electrical wiring and its connections of the
edger or its accessories (coolant tank). Any change will impair the electrical
protection features.

Defective fuses may not be repaired or bridged but MUST be replaced with
fuses of the same value and type.

Before cleaning and maintenance to the edger switch the power OFF.

After replacing the grinding wheels always check that the screws are properly
tightened.

Never switch the edger on during a cleaning or servicing operation.

Be aware that ingesting of some medicines impair vision and reaction
capability which may cause machine operator error.

Always observe the safety and health regulations of the workshop.

For increased protection against electrical shock it is recommended to use an
electrical outlet with a ground protection breaker for the edger and ancillary
devices.

Specific Purpose

This machine is built for the exclusive use as an ophthalmic lens edger.
Other objects such as hand tools etc. may under NO circumstances be
ground or sharpened with the grinding wheels.

Never operate the edger in areas where there is danger that water or other
liquids may enter the electrical compartment of the machine.

The edger must always be placed on a solid surface with a base strong
enough to support its weight. This to prevent damage to the edger and to
prevent the machine from tipping over possibly causing injury.

The air flow slots in the edger are for ventilation so the machine will run at the
correct operating temperature.

The connection cables must be laid in a protected area to prevent operators from
tripping over the cables.
5
Do not attempt to open the edger or to repair it yourself. There is always the
danger of short circuits and electrical shock with danger to personal safety.

Do not operate the edger with the lid of grinding chamber open. Small flying
particles may cause injury to the eyes or skin.

During the following instances the edger must be unplugged and shall not
be used until the necessary repairs have been completed;

Plug o power cable defective
Liquid has entered the electrical compartment of the edger
Despite correct following of instructions the machine does not perform as
designed
Damage to the housing in case the edger was dropped.
During obvious deviations from normal operation.
In addition to the instructions in this operating manual is it advisable to
observe the generally observed accident prevention recommendations.
6
2 Warranty Conditions
Automatic edgers
WECO extends to the original machine owner a warranty for its products and
services in accordance with our specifications against defects in materials and
workmanship which are not the result of an incorrect operating procedure. The,
to WECO returned products, which do not prove to be defective are considered
to be test items for which a charge will be made in addition to the cost
associated with the testing plus the transportation costs.
The purchaser is not entitled entitled to make any other claims as a result of
defects in the products, specifically regarding the cancellation of contracts or
contractual or non-contractual claims for damage. See below for warranty period.
WECO shall not be liable for defects in material that were not visible during the
manufacturing process. Unauthorised changes or changes made by
unauthorised personnel will void the warranty. The use of accessories,
replacement parts as well as grinding wheels (diamond wheels) and
consumables which have not been approved by WECO will void the warranty.
WECO shall under no circumstances be liable to the purchaser in respect to
damage or loss of any kind as a result of the use of WECO machinery, devices,
grinding wheels and software.
The warranty period is not extended if during the warranty period a repair is
done.
WECO guarantees the automatic edger for a period of 12 months from the time
of installation, if the machine is used in accordance with the guidelines as
described in the operating manual for an average use 8 hours on working days.
Electrical Connection
The operator is responsible that the edger is connected to an electrical outlet
with the correct voltage for the machine and all utility requirements are met for a
safe operation.
For the safety of the operator the edger must be connected to a with a circuit
breaker protected outlet.
Transportation Damage
Transportation damage is not covered by the WECO warranty.
Thus:
The machine delivery is made at the consignees risk.
Transportation damage must be reported immediately to the transportation
company.
Damage compensation claims must be made to the transportation company
by the consignee.
In all cases the products must be left in the packing and in the condition in
which the shipment was received until an authorised representative of the
transportation company has examined the shipment
7
3 Description
3.1 General Information
1. Application
The purpose of an automatic lens edging machine lies in its task to edge
lenses precisely, according to specific lens lay-out instructions, in such a way
that these lenses can be mounted into an ophthalmic eyeglass frame..
2. Lens types
With the C-91 automatic lens edger are we dealing with a machine capable of
processing glass as well as plastic (CR-39) lenses The grinding of lenses is
done wet The removed lens material is flushed from the grinding chamber
with the coolant flow and settles at the bottom of the coolant tank.
3. Diamond grinding wheels
The automatic lens edger is fitted with highly precise WECO grinding wheels
and selectively with a WECO Speed-Wheel roughing wheel which noticeably
shortens the rough grinding time of plastic lenses
4. Control unit
The operating process is fully automatic and can be interrupted at any time by
pressing the red STOP key. After pressing the STOP key the WECO
grinding wheel assembly immediately separates from the lens.
The WECO-CNC control unit together with the stored lens shape data create
a true lens shape.. Depending on the type of edger, lens edging with a pattern
is also possible.
5. Safety regulations
The automatic edger meets all general safety regulations and is CE and FCC
certified.
6. This operating manual is applicable for:
W 2-D 1090-XXXX
The presence of a FormTracer with a W 2-D edger is a minimum requirement
to make a complete lens edging cycle with tracing, lens lay-out, blocking and
edging possible. The use of a computerised lens centering / blocking device
e.g. a CAD2000 is recommended.
The W 2-D can be operated without additional peripheral devices, however a
conventional lens lay-out / blocking device can be used. The W 2-D automatic
edger can be upgraded to patternless operation, at any time, with existing
WECO-CNC-computerised devices.
For further information contact your WECO product adviser.
8
(1) Operating panel
(1) Grinding chamber lid
(1) Mechanical bevel controller
(1) Lens fitting-foil cutter (Option)
9
5
6
7
8
9
10
11
12
13
14
15
(5) Lens clamp plunger
(5) CL port
(5) ESS (dedicated connected) port
(5) Spare
(5) Power cable socket
(5) ON / OFF switch
(5) Fuses
(5) Pump power cable socket
(5) Transportation safety bolt
(5) Machine I. D. shield
(5) Bar-code reader connection port
10
(16) Job number display
(16) " Polycarbonate " key (Option)
(16) Left lens key
(16) Glass / Plastic selector key
(16) Right" lens key
(16) Size indicator
(16) " NEW JOB " key
(16) # function key
(16) " WECO " key
(16) Grinding wheel front ! back positioning keys
(16) Grinding wheel right ! left positioning keys
(16) Lens rotation key
(16) " START " key
(16) " STOP " key
(16) " BREAK " key
(16) " Step edging / Continuous edging "
(16) " FINISH " key (Re-edging)
(16) " Flat-bevel selector key
(16) " Polish key (Option)
(16) " guided V-bevel" key
(16) " Free- floating V-bevel key
(16) Pattern key
(16) " C " (clear entry) key
(16) " ENTER " (confirm entry) key
(16) Number pad
11
3.2 Technical data
14
Voltage
Information on machine ID plate (14)
The voltage: 230 V / 50 Hz; 115 V / 60 Hz other voltages upon request.
W 2-D (Type 1090)
Voltage Cycle Nominal rating
230 V 50/60 Hz 6,9 A
115 V 60 Hz 13,6 A
100 V 60 Hz 13,7 A
100 V 50 Hz 14,5 A
Nominal power consumption WECO coolant recirculation system 140 W.
Main motor rating: 550 W
11
Fuses (11)
T4A
T4A Pump
T15 A Main fuse (USA)
T15 A Main fuse (Europe)
TIP
T = slow blow fuse
mT = medium slow blow fuse
A dedicated electrical circuit for the edger is recommended.
See guarantee conditions: Power hook-up.
Measurements and Weights
Edger:
Width: 450 mm
Depth: 420 mm
Height: 470 mm
Weight: 50 kg
Coolant recirculation system:
Width: 320 mm
Depth: 430 mm
Height: 280 mm
Weight: 6 kg (without coolant)
12
Sound level
Device: W 2-D
Measuring device: Brel & Kjaer Type 2233
Standard: dB/A
Measuring horizontal distance = 1m
Conditions: vertical distance = 1,15 m
Rough edging: Glass = 74/78 dB/A
Photochromic glass = 75/80 dB/A
CR 39 = 68/70 dB/A
Hi Index = 69/72 dB/A
Polycarbonate = 75/78 dB/A
Finish edging: Glass = 62/65 dB/A
Photochromic glass = 62/67 dB/A
CR 39 = 59/60 dB/A
Hi Index = 59/60 dB/A
Polycarbonate = 67/71 dB/A
Equipment
Control unit: WECO CNC
Lens clamping: electric motor, pneumatic (option)
Wheel release: automatic
Edging program: fully automatic with memory function
Bevel controller: free floating V-bevel or mechanical bevel curve
control.
Lens size setting: digital size setting and quick size change keys
Edging pressure: - constant on the W 2-D
- automatically adjusted on the W 2-D,
independent of the lens size,
reduced pressure when processing CR-39
13
a b e
WECO Grinding wheel combinations
TIP
Grinding wheel diameter 110 mm
Three wheel combination with Special-V / flat bevel wheel (Standard)
a - Roughing wheel (glass)
b - Speed-wheel roughing wheel for plastic lens materials and / or
polycarbonate (option).
e - Special-V - / Flat bevel wheel
a b c d
Four wheel combination (Standard)
a - Roughing wheel (glass)
b - Speed-Wheel"-roughing wheel for plastic lenses and / or
polycarbonate (option)
c - Special-V-bevel wheel
d - Flat- / micro bevel wheel combination
Lens sizes (valid for flat bevels)
largest lens: = 90 mm
smallest lens:
- Lens depth: = 21 mm
Lens sizes (valid for V-bevels)
largest lens: = 90 mm
smallest lens: = 23 mm
Lens materials
- Glass
- CR 39 and Hi-Index plastic lens materials
- Polycarbonate(Optional)
14
EC-Conformity Declaration
according to the EC guide line for machinery 89/392/EWG, App. II A last revision by RL 93/68/EWG
Name of the manufacturer Wernicke & Co. GmbH
Address of the manufacturers: Jgerstrasse 58 - D-40231 Dsseldorf
We hereby declare, that the product
Product description: Lens edge grinding machine
Type: W 2-D
Product identification: 1090
meets the following guide lines:
EC-Machinery guide line 89/392/EWG - App. 1 last revised by:
RL 93/68/EWG
Test site: TV - Rheinland
Sicherheits und Umweltschutz GmbH
Certificate No. 941115701
EC-low voltage guide line 73/23/EWG
EC-electro magnetic radiation acceptability 89/336/EWG
Applied harmonising standards
in particular EN 6020-1/11.85
EN 50081-1:1992
pr EN 50082-2:1992
Applied national technical specifications
in particular DIN VDE 0160/05.88
DIN VDE 0113 part 1/02.86
DIN VDE 1000/03.79
For the correct operation of the machine follow the tips and instructions in the operating manual.
With changes made to the machine, other than those approved by WECO, this declaration loses its validity.
Dsseldorf, 25.10.1995
.........................................
Quality Assurance
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3.3 Equipment and Accessories
1. Standard Accessories
No. Description Quant. Order-No.
1 O-Ring 70x7 1 3102-0458
2 Allen key, 6,0 mm 1 3801-0307
3 Allen key, 1,5 mm 1 3801-0301
4 Allen key, 2,0 mm 1 3801-0302
5 Allen key, 2,5 mm 1 3801-0303
6 Allen key, 3,0 mm 1 3801-0304
7 Allen key, 4,0 mm 1 3801-0305
8 Allen key, 5,0 mm 3801-0306
9 Spanner, 17/13 mm 1 3801-0103
10 Spanner, 13/10 mm 1 3801-0102
11 Spanner, 8/10 mm 1 3801-0106
12 Screw driver 1 5910-3009
13 Fuses, 220-240 V, T 4A 2 3566-0244
14 Fuses 220 V, T 5A 1 3566-0245
15 Universal adapter, large 1 2001-1056
16 Universal adapter, small 1 2001-1066
17 Slip-on sleeve, large 1 2001-3214
18 Slip-on sleeve, small 1 2001-3224
19 Back-up ring, large 1 2001-3204
20 Backup ring, small 1 2001-3205
21 Gear clamp 20 SP 12-20 1 3583-0201
22 Starblock large white (12 pieces) 1 2001-3223
23 Starblock small, white (6 pieces) 1 2001-3224
24 Block-up pads (20 pieces) 1 5020-3001
25 Dressing stick, white 2 5997-3007
26 Dressing stick, green 1 5997-3003
27 Dressing stick (disk) red 1 5997-3009
28 Coolant supply hose 1 3651-0110
29 Coolant drain hose 1 3651-0125
30 Coolant flow control valve 1 1090-1182
2. Optional accessories
Coolant system with disposal filter for CR 39 and
glass
1075-0030
Coolant system recirculation pump 1075-0001 NE
Solenoid valve for direct water hook-up 1018-1021
Half-eye-Set 2001-1011
WECO Coolant additive with de-foamer 5998-3027
WECO plastic bag for coolant system 5999-1008
Bar-code labels 2012-3001
WECO Block-paddy 1088-0050
Uncut lens fitting foils 2005-1003
Accessories to process polycarbonate lenses 1090-1390
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1
2 3 4 5 7 8
6
9
10
11
12
13
14
15
16
17
18
19
20
21 22
23
24
25
26
27
30
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4 Start up
4.1 Unpacking and Installation
a
b
c
1. Unpacking the edger
Cut the strapping (a), remove the adhesive tape and the staples.
After opening the box remove the carton liner (b).
Lift the edger with two people from the box, using the carrying straps on
the plywood shipping board (c).
CAUTION
Do NOT lift the edger by its housing.
Tip the edger including the shipping board and lay it carefully on its back
on a soft surface.

Remove the four bolts from the shipping board while supporting the
edger.
The four leveling feet stay in the edger base.
2. Preparing machine table
CAUTION
Install the edger always on a stable and vibration free stand or bench.
If no WECO-machine table is available, a solid work bench with a plastic
laminate top will do.

Provide for adequate space under the bench for the coolant re-circulation
tank. No benches with drawers and pay attention to cross supports under
the bench top which could prevent easy passage of the coolant hoses.

Transfer the sizes and the locations of the holes for the hoses to the
bench top.
Drill the holes for the drain hose (b) and the coolant supply hose (a)
18
13
13
3. Removing the transportation safety bolt
Place the edger in its prepared place.
CAUTION
Do NOT yet the plug in the edger. If the edger is switched ON, with the
safety bolt still in place, damage to the edger WILL occur.
Remove the cover (13) from the tapped hole of the transportation safety
bolt.
Remove the transportation safety bolt (13) with an Allen wrench.
Replace the cover.
TIP
When moving the edger the grinding wheel assembly must always be
secured in place with the transportation safety bolt. This precaution also
applies when moving the edger inside the lab.
The transportation safety bolt (13) is stored by turning the bolt in the
tapped hole in the front side of the automatic edger.
Loosen the thumbscrew (A) and remove the transportation bracket (B)
(only on W 2-D edgers).
Install the 40 mm ( C ) idler pattern and secure firmly with the
thumbscrew ( A ).
19
b
a
c
d
e
f
g
h
i
k
l
9
10
11
12
4. Installing the coolant re-circulation system
Components of the coolant re-circulation system
(a) electric pump
(b) plastic bag
(c) coolant tank
(d) tank lid with pump
(e) quick connect
(f) supply tube
(g) barbed hose nipple
(h) water valve
(i) drain tube
(k) drain reducer
(l) electrical plug-in
TIP
The electric pump (a is automatically switched on by the control unit of
the
edger at the start of the edging cycle.
Place the plastic bag (b) in the coolant tank (c). Wrap the bag over the
rim of the tank.
Fill the coolant tank (c) to about 3 cm (1 1/4) from the edge with water.
Add about 150 ccm (1 cup) WECO coolant additive
Place the lid with the pump on the tank.
Push the male end (e) of the quick connect in the coolant supply hose (f)
Connect the quick connect (e)
Slide back the slip ring, Insert the male end with the hose, Release the
slip ring, Connector locks in place.
Slide the coolant supply hose (3) over the barbed hose nipple (g).
Insert the water valve (h) in the middle of the coolant supply hose (f).
CAUTION
The coolant must freely flow back to the tank. If necessary shorten the
drain hose.
Fasten the drain hose (i) to the drain hose reducer (k) and push the drain
reducer onto the edger.
Secure the coolant supply hose (g) with the gear clamp.
Guide the pump power cord from the top through the hole in the bench.
insert the pump cable in the socket in the lid of the coolant tank.
Lock the safety clip of the plug socket.

TIP
In exceptional cases the edger can also be connected directly to a water
supply line.
With this application a solenoid valve (optional accessory) with a
pressure reducer is recommended (Installed by a plumber).
The solenoid is connected as a coolant re-circulation system.
Consult with local authorities regarding the disposal of lens grinding
waste materials.
To prevent contamination of the water drain pipes a separate drain with a
plaster waste trap is highly recommended.
Because of the very high water usage this type of connection is, with
concern for the environment, NOT recommended.
20
For the sake of environment!
WECO has a device in its product line which meets the requirements of the
modern optical shop operation in connection with an environmentally
responsible disposal of lens grinding waste as well as protecting the lens
surface quality against scratches during lens edging.
The WECO pressure filter coolant re-circulation system supplements the
WECO CMS and as a result makes the system more complete. The WECO
pressure filter coolant re-circulation system is especially developed for use in
the optical lab. and distinguishes itself in particular for the following reasons:
effective filtering with a waste separation rate of 99.9% preventing lens
surface damage by friction of lens material particles.
Compact, fits in any commercially available machine.
System independent, may be connected to any other brand of automatic
edger.
Easy to maintain. The filtering cartridge can be replaced without spilling
lens grinding waste.
The WECO pressure filter coolant re-circulation system can be ordered
under product number 1121-1001.00. For further information contact your
WECO representative.
21
A
B
5. Leveling the edger
CAUTION
Careful leveling the edger in both directions is a primary condition to
achieve perfect lens edging results.
Adjust the four leveling feet in such a way that the edger stands level in
the B and A direction.
B
With the edger switched OFF the grinding wheel assembly may NOT
slide to one side or the other by itself. The machine needs to be leveled
in the B direction so that the wheel assembly stays in any position.
22
4.2 First test run
9
10
11
12
CAUTION
Before lens edging is switched ON make sure that the transportation safety
bolt for the grinding wheel assembly has been removed.
If necessary, remove the bolt. For instructions see par. Unpacking and
Installation.
Starting the automatic edger
Switch the edger ON (10).
After the edger has completed its self-check, the size display reads " 0
40.0".
Clamping a lens, also see par. Block-up System
28
Press the "START" (28) key.
The edging program completes automatically.
Check coolant supply and drain hoses for leaks.
CAUTION
Switch the edger OFF immediately if it is not working as expected.
Risk of injury: Never put your hands into the grinding chamber while the
grinding wheels are still turning.
a
If necessary, adjust the position of the coolant nozzles (a) after the
diamond wheels stop turning.
4.3 Connecting CMS-units
Place the CMS-units in-line with the work flow of the optical workshop.
Place all CMS-units in such a way that they can be operated conveniently.
The number of CMS units which can be connected together depends on the
system manager / memory card:
memory card SM 20: 3 units
When operating more than 3 CMS-units changes in the factory address
setting will be necessary. In this case ask WECO After-Sales Service for
assistance.
In case a personal computer with the OPTOLAB IV program (or other
software) is used, the number of units that can be connected hardly has a
limit.
The mini-CAD centering / b locking device is not counted as a CMS-unit as it
does not require a separate address.
When a SM memory card is used all CMS-units can be operated by more than
one person simultaneously (multitasking function).
The CMS-units can be set-up in any order you like depending on the available
space and the work flow of the workshop; the following presentation is just an
example.
Connect WECO CMS-units according to the diagram to the "CL" ports.
CAUTION
Do NOT link the first CMS-unit with the last one.
6
a
b
Secure the connectors with screws (a) to the ports.
24
Communication Check
Switch ON all the units.
Trace a lens shape with the FormTracer.
Call-up the shape at the CAD-e or CAD2000 and at the W 2-D edger.
After a successful installation the shape will be visible on the LCD screen of
the CAD and the W 2-D edger will grind a true shape and exact size lens.
TIP
Information messages will appear in case data communication is interfered
with. see paragraph Error Messages.
b
6
Installation of a mini-CAD (Order-No. 1119-0800.91)
Connect the mini-CAD with plug (b) to the for mini-CAD port (6) on the
W 2-D and secure the connector with the screws.
25
4.4 Block-up System
a b c e d f
WECO Block-up system
(a) Starblock adapter
(a) Starblock
(a) Blocking pad
(a) Lens
(a) Clamping pad
(a) Swivel adapter
Clamping elements
Large lens clamping adapters for most common frames.
Smallest possible lens diameters with large clamping elements:
Lens size with V-bevels: 28 mm
Lens size with flat bevels: 27mm
Large clamping elements for half eyes and childrens frames.
Smallest possible lens diameters with small clamping elements:
Lens size with V-bevels: 23 mm
Lens size with flat bevels: 21 mm
CAUTION
Never use a large STARblock adapter together with a small swivel joint (or
vice versa) as this may result in lens breakage or lens surface damage.
f1 f2
WECO Swivel joints
Swivel joint, large (f2)
Swivel joint, small (f1)
Swivel joints automatically follow the angle of the back curve of the lens giving
better support to the back-up ring.
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e1 e2
WECO Clamping pad
Clamping pad, large (e2)
Clamping pad, small (e1)
Before clamping, the clamping pads must be placed in the matching swivel
joint. The notches in the adapter must lock into the clamping pad.
WECO clamping pads are covered with a specially impregnated leather layer
to provide maximum protection against surface damage and lens slippage.
TIP
Always keep the clamping pads wet.
Clamping pads are wear parts and need to be replaced from time to time.
a1 a2
WECO STARblock adapters
STARblock adapter, large (a2)
STARblock adapter, small (a1)
The teeth of the STARblock adapter of the WECO Block-up system offer
maximum protection against off axis and lens slippage problems. The pin
aligns the block and assures the operator that the lens is clamped correctly.
c b1
WECO Blocking pads
WECO blocking pads (c) give certainty that the lenses are held firmly without
slippage. The blocking pads are cleanly removed from the lens and Starblock.
WECO Optical Machinery ONLY recommends to use of WECO blocking pads.
If blocking components other than WECO recommended products are used,
the performance of the CMS-system cannot be guaranteed.
TIP
Starblocks and lenses must be dry and free from dust and grease.
Blocking pads are designed to be used only once.
When working with small Starblocks the blocking pads may have to be cut
to the correct size.
Blocking pads must be stored away from heat.
27
b2 b1
WECO STARblocks
STARblocks, large (b1)
STARblocks, small (b2)
WECO STARblocks are made with a soft material that will conform to the front
curve of the lens. The teeth protect against lens slippage and breakage. The
alignment hole together with the alignment pin in the STARblock adapter
assure the operator that the lens is clamped correctly.
TIP
WECO Starblocks are wear parts and have to be replaced from time to
time.
Before lens blocking, the STARblocks must be clean and dry.
WECO Block-Paddy (optional) Order Number 1088-0050
With the WECO Block-Paddy lenses can be de-blocked safely and easily.
2
5
Lens clamping
Lift the grinding chamber cover (2).
Pull the lens clamp slide (5) to the right and hold it.
A
B
Slide the swivel joint with the appropriate clamping pad onto the right lens
drive shaft.
Place the corresponding STARblock adapter on the left lens drive shaft.
NOTE
The ridge (arrow) on the STARblock adapter must face to the front.
The driver pins in the lens drive shaft must seat securely in the notches of
the swivel joint and of the STARblock adapter.
Daily clean the STARblock adapters and the swivel joints. Lightly grease
the lens drive shafts. This will make adapter changes easier.
28
Place the blocked-up lens in the STARblock adapter.
CAUTION
The teeth must lock exactly.
The alignment pin of the STARblock adapter must fit exactly into the hole
in the STARblock.
2
5
Release lens clamp slide (5).
Close the grinding chamber cover (2).
NOTE
The actual clamping pressure is provided electrically at the beginning of
the edging program.
29
4.5 Moving the edger
13
NOTE
Always make sure that the transportation safety bolt is in place whenever
the edger is moved, even if it is only moved within the workshop.
Remove transportation safety bolt (13) from the threaded hole on the front
of the edger.
13
Remove cover on the right side of the edger.
Switch the edger on.

Move the grinding wheel assembly as much to the front as possible by
pressing the down arrow key (25) ".
Switch the edger OFF.
Pull the power cord
Push the grinding wheels as far back, by hand, as possible and hold it until
the transportation safety bolt can be pushed in.
CAUTION
Do not reach into the grinding chamber as long as the grinding wheels are
still turning.
Screw in the transportation safety bolt (13) by moving the diamond wheel
unit.

Remove all cable and hose connections.
Tip the edger backwards and remove drain reducer from the bottom.
Put cover for the transportation safety bolt back in place.
30
5 Operation Procedures
5.1 Systematic operating sequence with CAD 2000 (or CAD-e)
Enter a job number at the FormTracer.
Trace an eyeglass frame.
Enter the job number in the lens lay-out blocker e.g. CAD 2000.
Enter the lens lay-out data.
Block the lenses with WECO STARblocks and blocking pads.
TIP

The WECO Block-up System guarantees the optimum performance of
each of the individual CMS system components.
Enter the job number at the W 2-D edger.
Edge the lenses.
De-block the lenses with the WECO Block-Paddy.
Safety bevel the lenses with the WECO 590 hand edger.
TIP
The operating sequence may vary according to the different machine
types.
31
5.2 Lens lay-out with edger and MiniCAD (Order-no.: 1119-0800-00)
1. In general
MiniCad and Centering Modul are optional parts and not included in the
standard equipement.
With edgers two different lens lay-out methods can be selected. These two
methods are basically different.
Please read the following paragraph of the instructions carefully and then
edge a pair of test lenses.
ATTENTION
Always use only ONE of the two lens lay-out methods. Decenter either the
lens OR the pattern but never both, otherwise the eyeglasses will not be
correct.
2. Lens lay-out procedure lens decentration (passive)
This procedure is suitable for all Rx work.
The lens is decentered.
The Starblock is placed in the geometrical centre of the lens shape
The edged lens when the procedure lens decentration is used.
32
3. Lens lay-out procedure pattern decentration (active)
This procedure is suitable for all regular Rx work, in particular for heavy plus
lenses and Superlenti lenses.
This procedure is not suitable for half-eyes and for Rx work whereby the
Starblock comes too close to the edge of the lens. The block position is
checked by the lay-out program and a corresponding warning message is
issued.
The pattern is decentered
With single vision lenses the Starblock is placed in the optical centre of the
lens, with multifocal lenses the location of the Starblock is determined by
the values of e and t (nominal optical centre)
The edged lens when the procedure pattern decentration is used
4. Operating procedure overview
Enter the lens lay-out data at the keypad of the ZET-90
Select the lens lay-out method at the end of the data entry
The shape and centration point is displayed on the screen of the miniCAD
Align the uncut lens on the miniCAD
Verify lens cut-out of the uncut lens size on the screen of the miniCAD
Block-up the lens with the miniCAD
TIP
The data entry can be cancelled or reverted to the previous data entry field
with the < C > (38) key
5. Factory set lens lay-out menus
Select the lens lay-out menu for single vision and progressive lenses
(Factory setting) by pressing the "+/-" key (40) on the keypad
p
r
/ p
l
Monocular PD (Distance)
y'
r
/ y'
l
Height to the lens edge at the PD (Z)
b DBL
33
Select the lens lay-out menu for multifocal lenses (Factory setting) by
pressing the "+/-" key (40) TWICE on the keypad
p
r
/ p
l
h'
r
/ h'
l
Segment height to the lens edge at the PD (Z
F
b DBL
b' Segment width
e Segment inset
t Distance top of segment to optical centre
34
6. For additional lens lay-out menus (Ask WECO After Sales Service)
Single vision and progressive add lenses
u
r
/ u
l
Horizontal decentration from the geometrical centre
v
r
/ v
l
Vertical decentration from the geometrical centre
Decentration IN and UP have plus values.
Decentration OUT and DOWN have minus values
p
r
/ p
l
y
r
/ y
l
OC (Z) height (box measurement)
b DBL
Multifocal lenses
p
r
/ p
l
Monocular PD (distance)
h
r
/ h
l
Segment height (box measurement)
b DBL
b' Segment width
e Segment inset (difference between distance-,and near-PD)
t Segment drop from optical centre (Z
F
to the top of segment)
q
r
/ q
l
Monocular PD (near)
h
r
/ h
l
Segment height (box measurement)
b DBL
b' Segment width
e Segment inset (difference between distance-, and near PD)
F
35
q
r
/ q
l
Monocular PD (near)
h'
r
/ h'
l
Segment height to the lens edge at the PD Z
F
b DBL
b' Segment width
e Segment inset (difference between the distance- and near PD)
F
36
7. Single vision lens lay-out procedure decenter the lens (example)
Lens lay-out menus for single vision lenses are identified with one bar (see
arrow) in the LED display
Press the <+/-> key
Read-out
Enter the monocular PD
Read-out
Press the < ENTER > key
Read-out
Enter the height of the optical centre as measured from the lensedge at
the
(Without data entry optical centre on the 180 line)
Read-out
Read-out
Enter DBL (without data entry the bridge size as measurement by the
FormTracer will be used, if the feature is activated
Read-out
Press the <ENTER> key
37
Read-out
Select the lens lay-out method:
"Decenter the lens": Enter "1" Default setting
"Decenter the pattern": Enter "0"
Read-out on the miniCAD LCD monitor
Place the uncut lens on the lens supports (a)
Insert the Starblock with a blocking pad into the adapter (b)
Look through the eyepiece (e) and align the optical centre of the uncut lens
with the dotted cross
Align the lens and verify if the lens will cut-out (Arrow)
38
Press down the blocking arm (d)
Press down on the block adapter knob (c), while holding the lens in place
with the other hand
Press the < L > key on the edger and repeat the procedure for the left lens.
TIP
The lens lay-out data are transferred for the left lens. New lens lay-out
data only need to be entered when the PD, the height of the optical centre,
fitting cross or the seg. height differs from the right lens
39
8. Multifocal lens lay-out procedure decenter the lens (example)
Multifocal lens lay-out menus are identified with the two vertical bars
(arrow) in the LED screen
TIP
With the < +/- > key this entry field can be toggled back and forth between
the single vision and multifocal lay-out menus
Press the <+/-> key 2x
Read-out
Read-out
Read-out
Enter the seg. height, as measured from the lens edge below the optical
centre (thus not the middle of the segment.
Read-out
Read-out
Enter the DBL value (without data entry the bridge size as measurement by
the FormTracer will be used, if the feature is activated)
Read-out
40
Read-out
Enter the segment width
Read-out
Read-out
(Accepts the default reading seg. inset)
Read-out
(Accepts the default value)
Read-out
"Decenter the pattern Enter "0"
miniCAD LCD monitor read-out
41
Insert the Starblock with the blocking pad in the adapter (b)
Look through the eyepiece (e) and align the reading segment with the
segment locating / alignment lines
Align the reading segment of the uncut lens with the segment locating /
alignment lines (arrow) and verify if the lens will cut-out (arrow)
with the other hand
Press the < L > key on the edger and repeat the procedure for the left lens
TIP
data only need to be entered when the PD, the height of the optical centre,
fitting cross or the seg. height differs from the right lens
42
9. Single vision lens lay-out procedure decenter the pattern (example)
Single lens lay-out menus are identified with the one vertical bar (arrow) in
the LED screen
Press the <+/-> key
Read-out
Read-out
Read-out
Enter the seg. height as measured from the lens edge at the PD
Read-out
Read-out
Enter the DBL value (Without this data entry the by the FormTracer
measured DBL value will be used, if the feature is activated).
Read-out
43
Read-out.
"Decenter the pattern": Enter "0"
Look through the eyepiece (e) and align the optical centre of the uncut lens
with the dotted cross
Align the lens and verify if the lens will cut-out (arrow)
44
with the other hand
Edge the right lens, if necessary, re-edge immediately
Press the < L > key on the edger and repeat the edging process for the left
lens
TIP
The lens lay-out data are transferred for the left lens. New lens lay-out data
only need to be entered when the PD, the height of the optical centre, fitting
cross or the seg. height differs from the right
45
10. Multifocal lens lay-out procedure decenter the pattern (example)
Multifocal lens lay-out menus are identified with the two vertical bars
(arrow) in the LED screen
TIP
With the < +/- > key this entry field can be toggled back and forth between
the single vision and multifocal lay-out menus
Press the <+/-> key 2x
Read-out
Read-out
Read-out
Enter the seg. height, as measured from the lens edge below the optical
centre (thus not the middle of the segment
Read-out
Read-out
Enter the DBL value (Without this data entry the by the FormTracer
measured DBL value will be used, if the feature is activated)
Read-out
46
Read-out
Enter the seg. width
.
Read-out
Read-out
By pressing the < ENTER > key the default value is accepted

ATTENTION
Changing the "e" and "t" values influences the location of the blocking
point.

Read-out
By pressing the < ENTER > key the default value is accepted
Read-out
"Decentering the lens": Enter "1" Default setting
"Decentering the pattern": Enter "0"
47
Look through the eyepiece (e) and align the reading segment with the
segment locating / alignment lines
Align the reading segment of the uncut lens with the segment locating /
alignment lines (arrow) and verify if the lens will cut-out (arrow)
with the other hand
Edge the right lens, if necessary, re-edge immediately
Press the < L > key on the edger and repeat the process to edge the left
lens
TIP
data only need to be entered when the PD,or the height of the optical
centre, fitting cross or the seg. height differs from the right
5.3 Lens lay-out with FormTracer and MiniCAD (Order-no.: 1119-0800-91)
FormTracer and MiniCAD are optional and not included in standard
equipement.
Enter a job number at the FormTracer.
Enter the lens decentration data (Also consult the FormTracer Operating
Manual).
Trace the eyeglass frame.
Align the uncut lens.
Block the lens with WECO STARblocks and Blocking pads.
TIP

The WECO Block-up System guarantees the optimum performance of
each of the individual CMS system components.
Enter the job number at the W 2-D edger.
Edge the lenses.
De-block the lenses with the WECO Block-Paddy.
Safety bevel the lenses with the WECO 590 hand edger.
TIP
The operating sequence may vary according to the different machine
types.
49
5.3.1 Active lens lay-out (de-center the pattern) with the FormTracer 2D
1. Procedure overview
Clamp-in a frame and enter the lens lay-out data via the FormTracer 2D
keypad. Start the tracing cycle (also see the FormTracer 2D Operating
Manual).
Enter a job number e.g. 12 at the FormTracer and confirm by pressing 2 x
the "ENTER" key.
Press "+/-" key at the FormTracer.
Enter the "u" value e.g. 2 and confirm with the "ENTER" key.
Enter the "v" value e.g. 1,5 and confirm with the "ENTER" key.
Align the uncut lens on the mini-CAD screen.
Check if the uncut lens is large enough for the job.
Block-up lens with the mini-CAD.
TIP
The lens is blocked on the mechanical centre (boxed centre of the lens
shape)
Lens lay-out procedure
"u" - horizontal decentration from the mechanical centre of the lens shape.
(in positive, out negative)
"v" - vertical decentration from the mechanical centre of the lens shape.
(up positive, down negative)
a
b
f
c
d
e
Select the right- resp. left-lens shape by pressing the ( f ) button.
Place the lens on the lens supports ( a ).
Insert the STARblock with blocking pad in the adapter (b).
View the lens through the alignment loupe (e) and align the optical centre
of the lens with the dotted cross on the LCD.
50
Align the lens accordingly and verify that the edge of the uncut lens is
outside the outline of the lens shape (arrow).
a
b
f
c
d
e Pull down the blocking arm (d).
Press down the blocking plunger (c), while holding the lens in place.
a
b
f
c
d
e Press the ( f ) button and repeat the procedure for the left lens.
TIP
The lens lay-out values are transferred for the left lens. A new data entry
is only then required when the lens decentration for the left lens is different
from the right. In this case the frame needs to be re-traced with the
FormTracer 2D.
51
5.3.2 Passive lens-lay out (De-centering the lens) with MiniCAD
1. Procedure overview
Clamp-in a frame and start the tracing procedure (also see Operating
Manual for the FormTracer).
Enter a job number e.g. 12 on the FormTracer.
Confirm by pressing the ENTER key 2 x.
Decentration procedure
"u" - horizontal decentration from the geometric centre of the shape.
(decentration in positive, decentration out negative)
"v" - vertical decentration from the geometric centre of the shape.
(decentration up positive, decentration down negative)
a
b
f
c
d
e
Select the right side, respectively the left side with the button ( f ).
Place the lens on the lens supports (a).
Place the STARblock with the blocking pad in the STARblock adapter (b).
Align the lens by looking through the targeting magnifier (e) and position
the lens according to the grid lines (1 mm division).
Example shows a right lens decentered in (u = 1,5 mm
(u = +1,5 mm) and 2 mm up (v = +2 mm).
Align the lens accordingly and verify the uncut lens size (see arrow).
52
a
b
f
c
d
e Lower the blocking arm (d)
Press blocking plunger down, while blocking hold the lens in place by
hand.
a
b
f
c
d
e Press the < f> button and repeat the procedure for the left lens.
53
5.4 Roughing procedure (all bevel types) with patterns
9
10
11
12
After the self check the size indicator (16) shows " 0 40.0".
37
By pressing the Pattern key (37) the pattern copying wheel moves to the
back and allows for the pattern to be placed on the adapter. .
For edging with a pattern replace the 40,0 mm round idler pattern with the
appropriate shape (C) and secure with the thumbscrew (D) or with the
quick clamp.
When using patterns consider the lens side (right/left) Illustration depicts
an example for the right lens.
TIP
When operating as a CNC machine and during test runs NEVER operate
the machine WITHOUT the idler pattern.
37
By pressing the Pattern key (37) again the pattern copying wheel moves
forward.
54
If necessary the lens size may be changed by pressing the keys
< 8 > (larger) or < 2 > (smaller)
in 0.1 mm steps.
2
5
Open the grinding chamber lid (2).
Clamp the blocked-up lens with the lens clamp slider (5) between the lens
drive shafts.
TIP
The actual lens clamping force is applied at the start of the edging
program.
The operator must check that the teeth of the STARblock and the teeth of
the STARblock adapter properly mesh.
The ridge on the STARblock adapter must face to the front.
The roughing position of the plastic roughing or the glass roughing wheel
can be changed before and during the roughing process with the "right/left
(26)" arrow keys.
Close the grinding chamber lid (2).
19
30
26
The edging program can be interrupted after the roughing cycle by
pressing the "BREAK" (30) key.
Press the GP (19) key for processing plastic lenses (e.g. CR-39) lenses.
The plastic roughing wheel moves to the required position.
(Depends on the grinding wheel configuration)
TIP
Plastic lens roughing wheels are NOT suited for processing polycarbonate
lenses.
Polycarbonate lenses require a special grinding wheel configuration
(Option)
Glass lenses CANNOT be processed on a roughing wheel for plastic.
Further procedure see bevel edging (Free- float/guided).
55
5.5 Roughing procedure (all bevel types) patternless operation
9
10
11
12
After the self check the size indicator (16) shows " 0 40.0".
22
16
39 40
Press the "NEW JOB" (22) key.
Enter the job number on the keypad (40).
The valid job number range depends on the type memory card.
SM20: 1-20 job numbers
Press the "ENTER" (39) key.
The job number is displayed in the job number read-out (16) e.g. 234.
18 20
Select the right lens respectively the left lens by pressing the keys (20)
resp. (18).
TIP for W 2-D users
The 40 mm idler pattern must be mounted on the pattern adapter and
secured with the thumb screw for patternless operation.
18 20
If necessary the lens size may be changed by pressing the keys
< 8 > (larger) or < 2 > (smaller)
in 0.1 mm steps.
The safe edging mode can be switched ON with the 9 key (Also see
chapter 5.15 Special Cases.
56
2
5
Clamp the blocked-up lens with the lens clamp slider (5) between the lens
drive shafts.
Close the grinding chamber lid (2).
The operator must check that the teeth of the STARblock and the teeth of
the STARblock adapter mesh properly.
The ridge on the STARblock adapter must face to the front.
The roughing position of the plastic roughing or the glass roughing wheel
can be changed before and during the roughing process with the "right/left
(26)" arrow keys.
TIP
The actual clamping force is applied at the start of the edging program.
19
30
26
Press the GP (19) key for processing plastic lenses (e.g. CR-39) lenses.
The plastic roughing wheel moves to the required position.
(Depends on the grinding wheel configuration)

The edging program can be interrupted after the roughing cycle by
pressing the "BREAK" (30) key.
TIP
Plastic lens roughing wheels are NOT suited for processing polycarbonate
lenses.
Glass lenses CANNOT be processed on a roughing wheel for plastic.

Further procedure see bevel edging (Free- float/guided).
57
5.6 Free-float bevel
TIP
The flat-bevel edging procedure requires that the lens has been rough
ground to shape.
28
Press the Free-float bevel ( 33 ) key.
Press the START" ( 28 ) key.
The edging program completes itself then automatically.
The lens transfers automatically to the free-float bevel wheel.
2
5
The grinding wheel assembly moves to its home position at the end of the
finishing cycle.
CAUTION
Only open the lid of the grinding chamber (2) after the grinding wheels
have come to a complete stop.
Hold the lens and pull the lens clamping slider (5) as far to the right as
possible.
Remove the lens.
TIP
The lens lift off position on the bevel wheel is still in memory.
If re-edging is required, this procedure must be done immediately. See
paragraph Operating procedure re-edging.
58
5.7 Guided bevel edging
35
TIP
This bevel type (35) is particularly well suited for high powered lenses and
for lenses whose bevel placement is dictated by aesthetics or by the type
of frame.
Select the bevel type before the roughing cycle is started.
Do NOT YET engage the bevel position controller.
The guided bevel edging program operates with an automatic cycle
interruption feature. If a program interruption is not desired then press the
BREAK (30) key before the start or before the end of the roughing cycle.
After the roughing cycle, the wheel assembly moves away from the lens
and the assembly moves to the right.
The edging program interruption follows, the coolant flow stops.
TIP
The finishing wheel does not touch the lens, as long as the LED in the
BREAK " key is on.
b
a
3
c
Set the bevel location with the outside ( c ) ring and the bevel curve with
the knob turning the inside ( a ) ring of the bevel controller ( 3
CAUTION
At the end of the edging program turn the dials so that the arrows ( b ) of
the outside- and inside ring are again placed in the position as illustrated
(home position).
a = 0 a = 0 ...8
a c
TIPS
With the outside ( c ) ring of the bevel position controller the location of the
bevel is set.
The red area of the scale:
The bevel groove of the grinding wheel shifts to the left.
The white area of the scale:
The bevel groove of the grinding wheel shifts to the right
With the inside ( a ) ring the bevel curve is set according to the
approximate curve of the lens.
With the curve setting " 0 " (a=0) a straight running bevel is edged.
59
27
19
25
Check the bevel position and bevel curve by lightly scrape edging the lens:
Press the lens rotation ( 27 ) key.
(The lens turns)
By pressing the "GP" ( 19 ) key the coolant flow can be switched ON and
respectively OFF.
With the arrow ( 25 ) keys the grinding wheels can be moved towards the
lens until the lens is touched lightly.
If required, change the setting of the bevel position and / or bevel curve.
30
32
Press the "BREAK" ( 30 ) key. The LED in the program interruption key
goes off.
The LED in the "FINISH" ( 32 ) keys lights up. The coolant starts to flow
and the grinding wheel assembly moves toward the lens. The finishing
cycle starts.
The edging program now completes itself automatically.
2
5
At the end of the finishing cycle, the grinding wheel assembly moves back to
its home position.
CAUTION
Do not open the grinding chamber lid (2) until the grinding wheels sopped
turning.
Hold the lens and pull the lens clamp plunger (5) as far to the right as
possible.
Take out the finished lens.
TIP
The start position for finishing is maintained by the mechanical bevel
position guide.
Re-edging, if necessary must be done immediately
See paragraph Operating procedures, Re-edging.
60
5.8 Flat bevel
TIP
The flat-bevel edging procedure requires that the lens has been rough
ground to shape.
26
If necessary the rough grinding position, on the glass or the plastic
roughing wheel, can be changed before or during the roughing cycle with
the grinding positioning (26) (arrow) keys. (
28
33
Press the Flat-bevel ( 33 ) key.
Press the START" ( 28 ) key.
The edging program completes itself then automatically.
The lens transfers automatically to the flat bevel wheel.
61
26
If necessary, the edging position may be changed during the finishing
cycle with the right/left (26) positioning keys.
2
5
The grinding wheel assembly moves at the end of the finishing cycle to its
home position.
CAUTION
Only open the lid of the grinding chamber (2) after the grinding wheels
have come to a complete stop.
Hold the lens and pull the lens clamping slider (5) as far to the right as
possible.
Remove the lens.
TIP
The lens lift off position on the bevel wheel is still in memory.
If re-edging is required, this procedure must be done immediately. See
paragraph Operating procedure re-edging.
62
5.9 Operating Procedure to re-edge a bevelled lens
TIP
Bevel edging without rough edging is not possible.
Do NOT remove the WECO STARblock after the lens has been edged the
first time.
Check the lens size first.
Do NOT change the position of the guide when using the guided bevel.
If required, reduce the lens size in 0,1 mm steps with the number 2 key.
TIP
It is assumed that the size of the traced shape is the same as the size of
the lens. If the size is changed on the edger by 1,0 mm or more, when
using the guided bevel mode, the bevel position changes and will not give
the results as expected. This condition also applies when lenses are re-
edged.
Start bevel edging.
Press the "FINISH" key.
The edging program completes automatically.
63
5.10 Edging with cycle pause
TIP
The flat bevel and V-bevel edging programs complete themselves without
interruption.
An interruption in a program run must therefor be expressly entered.
The bevel edging starting point, after a program interruption, is always at
the bottom of the lens (270 degree position), regardless of how the lens
had been rotated.
Program interruption applications:
Bevel position observation when using the guided bevel mode.
Scrape bevel edging to verify bevel position.
Verifying the starting point for flat bevel edging..
Press the "BREAK" key before the start of the edging program or at the
latest during the roughing cycle but before the edger reaches the finishing
position..
Press the "BREAK" key to continue in the edging program.
TIP
The program run can be ended at any moment by pressing the STOP
key.
64
5.11 Lens-fitting foil
4
TIP
The lens-fitting foil cutter (4) is an optional feature.
Conditions
First trace the lens shape with the FormTracer.
Make sure there is no lens clamped in the edger.
ONLY use flat against the support plate laying foil (see Special
Accessories)
Cutting procedure for a lens-fitting foil.
Place the fitting foil tightly against the support plate.
When cutting the right fitting foil point the N to the front, conversely when
cutting the left fitting foil point the N to the back.
22
39
Press the "NEW JOB" key
Enter the job number via the key pad
Press the "ENTER" key.
Select the right ( 20 ) or left ( 18 ) eyewire.
When cutting the right fitting foil point the N to the front, conversely when
cutting the left fitting foil point the N to the back.
24
28
Starting the cutting process.
Hold down the " WECO " (24) key and in addition press the " START " (28)
key.
65
The fitting foil is cut automatically
4
After the foil cutter has come to a stop remove the fitting foil ( 4 ).
Press the shape out of the cut foil.
5.12 Plastic lens polishing
TIP
The plastic lens edge polishing feature is an option.
Conditions

A special polishing wheel-set is necessary to polish CR-39 and
polycarbonate lenses.

34
Press < P > (34) key before starting the edging program.
The program will then run automatically. This function stays on until the next
job is called up.
Re-edging AND polishing:
Press key < FINISH > (32).
Re-edging, ONLY polishing:
Hold down the < WECO > (24) key and in addition press< FINISH > (32) key.
66
5.13 Polycarbonate lenses
TIP
A special grinding wheel configuration is required to process polycarbonate
lenses. The standard grinding wheels cannot process polycarbonate.
Conditions

Special grinding wheel configuration

17
Press the " PC " (17) key before pressing Start.
The edging program completes automatically. The function stays switched on
until the next job is called-up.
During the roughing cycle the coolant supply is switched off..
Only during the last revolution of the finishing cycle is the coolant flow
switched on.
5.14 Keyboard programming
.
16
"Hot key" function
Frequently repeated keystrokes may be stored in the keyboard software, not
un-like frequently called telephone numbers.
A maximum of 9 keys between <1> and <9> can be programmed.
A maximum of 30 key strokes may be stored under one number.
Simply press one of the keys <1> to <9> and the sequential key strokes
will be executed.
In case a string of commands is carried out, a dot appears in the left digit
location of the job number display (16).
NOTE
The key strokes stored under the 0 number key are excecuted
automatically when the edger is switched ON.
67
How to enter key sequences
example: key <8> to decrease the lens size by 0.1 mm.
Call up learning mode.
Size display shows: "LEARN"
Enter key <8>.
Confirm with the "ENTER" key.
Enter the desired key strokes.
Commit the keystroke sequence to memory.
End function.
How to delete keystroke sequences
Example: delete key sequence of key <8>.
Call up learning mode.
Enter number <8>.
Confirm with the "ENTER" key.
Commit to memory and end.
68
Factory settings
The following keys are programmed at the factory:
key <8> increase lens size by 0.1 mm
key <2> decrease lens size by 0.1 mm
key <9> soft touch grinding wheel approach speed
Key strokes which cannot be stored in memory:
"START", "FINISH", "STOP", "NEW JOB", "#",
and the ARROW keys.
69
5.15 Calling-up a job with a bar-code reader (option)
TIP
Bar-code operation requires for each device a special configuration.
Conditions

Bar-code wand and accompanying electronic parts.

Switch the edger ON
Trace a frame

Move the bar-code wand of the edger across the bar-code label.
A successful reading in indication by a signal. The job number appears
automatically on the screen of the edger.

TIP

The bar-code wand can be moved across the label from right or left and
vice versa.
The bar-code labels can be ordered under product number 2012-3001.
70
5.16 Special Cases
24
31
24
27
1. Spiral lowering (Soft touch grinding wheel approach) for large
diameter thin plastic lenses
The approach speed of the grinding wheels toward the lens can be reduced.
This feature reduces the changes of lens breakage and lens slippage.
By pressing the "WECO" (24) and "Spiral edging" (31) keys at the same
time the Spiral Lowering feature is switched on
TIP

Spiral Lowering can also be switched on by pressing the "9" key (Factory
program setting) (Also see: Keyboard programming).

2. V- and Flat bevel edging on one lens
Eyeglass frames for which the lenses must be edged with a V- and a Flat-
bevel (for grooving) are delivered with two shape patterns.
The pattern is centred, the second one de-centred.
The centred shape is edged first with a V-bevel, then the same lens is
edged the de-centred pattern for a Flatbevel.
The FormTracer centres all patterns according the box system.
It is possible to switch this automatic centring OFF and ON by pressing the
key combination CTL" and "OFFSET" at the same time. The job number
display shows a dot in each position.
NOTE
For the second shape a new job number needs to be entered.
ONLY switch this automatic centring OFF in these special cases, otherwise
the optical centring will be wrong.

3. Clamping of strong prismatic lenses

Although the WECO universal adapter is well suited for prismatic lenses, it
may be necessary to be built-up one side of the inside of the lens. For this
purpose WECO block pads are well suited.

71

4. Lens shapes with the STARblock off the shape centre.
There are shapes whereby the STARblock cannot be placed in the
geometric centre of the lens. Blocking this way would place the edge of the
STARblock outside the lens edge.
Measure how far the STARblock needs to be moved over before the lens
can be edged.
Enter the de-centration value (5 mm in and 3 mm up) as the de-centration
before frame tracing. (Also see Decentration with the FormTracer 2-D)
The shape is then de-centred by the entered amount. Calculate this
amount with the required decentration for the prescription. Then block-up
the lens accordingly.
72
6 Maintenance
6.1 Care of the edger
TIP
For the care and maintenance of the automatic edger use only original
WECO grinding wheels, WECO replacement parts and consumables.
WECO automatic edgers have NO grease points.
Please observe the by WECO recommended periodic cleaning intervals, then,
even over time contaminated coolant will not harm the edger.
At the end of the workday all rubber parts in the grinding chamber should be
rinsed clean with water. The lens particles and grinding residues are removed
and cannot cause blistering and damage the painted surfaces.
Extended use of contaminated coolant causes calcium like built-up in the
grinding chamber, which, by delayed maintenance contributes to premature
wear and operating problems.
Once these residues are present they can only be removed mechanically.
This leads in all cases to damage to the seals and to the protective surfaces of
the edger.
CAUTION
By observing the cleaning interval damage to the edger will be prevented.
Please follow our recommendations:
Clean the edger daily.
Clean the edger thoroughly weekly.
A
B Remove grinding residues from the grinding chamber.
Carefully remove the grinding residues from the lower reaches of the gaiter
(see arrow).
Clean all parts that come into contact with coolant.
Remove the clamping parts from the lens drive shafts, clean and grease
lightly.
Clean around the spray guard.
73
A
Clean the ends ( A ) of the lens drive shafts and grease lightly.
74
6.2 Grinding wheel care
TIP
Only sharp grinding surfaces guarantee short edging times, exact lens
shapes and "first time fit" lenses.
Dull grinding wheels may result in axis problems and broken lenses!
An adequate coolant flow with WECO coolant additive improves the
grinding performance and prolongs the life of the grinding wheels.
Clean the grinding wheels ONLY when the edging times increase beyond
an acceptable limit.
Grinding wheels must be cleaned with coolant, the dressing sticks have to
be soaked in water before hand.
After cleaning the grinding wheels the grinding chamber and the cooling
system should be cleaned and the coolant supply replaced.
a c b
WECO dressing sticks
WECO dressing sticks remove lens residue completely so that sharp diamond
grains are brought to the surface, again giving top lens grinding performance.
WECO dressing sticks.
(a) white dressing stick, for finishing wheels
(a) green dressing stick, for finishing wheels in case the white stick is not
sufficient.
(a) red dressing stick (disk), for glass roughing wheels only.
a
b c
Rough grinding wheel for glass
The WECO W 2-D has a 15 mm wide roughing wheel (a). This allows for
easy and safe edging even of heavy minus lenses.
75
c
a
b
Take the pressure pad ( b ) out of the swivel joint ( a ) on the right lens
drive shaft.
Allow the dressing tool ( c ) to absorb water
Clamp the red dressing disk ( c ) for glass roughing wheels into the lens
clamp like a lens.
Clamp in the round 40.0 mm idler pattern.
Set the lens size to 80 mm.
(Assuming that a new round dressing disk is used)
Select flat bevel.
Press the program interruption key BREAK, press START key.
Move the grinding wheel assembly right / left so that the grinding disk stays
in contact with the glass roughing wheel.
Stop the procedure at the end of the roughing cycle.
TIP
Assure that the coolant flow is adequate.
The dressing disk can be used more than once. Reduce the size of the
edger roughly 10 - 20 mm every time this procedure is done.
a b c d
Rough grinding wheel for plastic (CR-39) - "Speed Wheel"
The rough grinding wheel for plastic ( b ) must only be used for edging
plastic lenses (CR-39 or high-index plastic lenses).
TIP
Glass or polycarbonate lenses cannot be edged on this rough grinding
wheel.
Polycarbonate lenses may be processed with an optional polycarbonate
grinding wheel and coolant system.
No cleaning necessary. The plastic roughing wheel must never be cleaned
with dressing disks or sticks.
76
a b c d
Finishing wheel free floating bevel
The special V-bevel wheel ( c ) is used for free-float bevel edging.
The sharp corners of the groove and bevel sides control the free floating
bevel position. Timely cleaning of the wheel is recommended. It is usually
sufficient to clean only the right side of the bevel groove.
Clamp in the round 40.0 mm idler pattern.
Set the lens size to 80 mm.
(Assuming that a new round dressing disk is used)
Select flat bevel.
Press the program interruption key BREAK, press START key.
Wait for cycle interruption.
Start the coolant flow by pressing the GP key.
a
Moisten the white dressing stick and by short bursts of pressure clean the
RIGHT side of the bevel groove of the bevel wheel ( a ).
TIP
If the dressing stick is still too wide reduce it by running it over the roughing
wheel for glass.
Under NO circumstances use the red dressing stick on a finishing (bevel)
wheel.
If no satisfactory results can be achieved, first check the free right / left
movement of the grinding wheel assembly as well as the levelling of the
edger with the power switched OFF. Only if these two conditions check out
satisfactorily dress (clean) the bevel wheel with the green dressing stick.
End the process.
Check the bevel position by edging a test lens in the free-float bevelling
mode.
If necessary, repeat the procedure.
77
6.3 Replacing WECO grinding wheels
9
10
11
12
TIP
The replacement of a four WECO grinding wheel assembly is illustrated.
The procedure for replacing of a three wheel- or a two wheel-WECO
grinding wheel assembly is in principle the same.
Switch (10) the edger OFF

Pull the plug (9).
a
Remove the swivel nozzles ( a ) of the coolant supply.
TIP
After re-assembly re-position the swivel nozzles.
a
b
c
d
Remove the clamping ( d ) parts.
Remove the spray guard ( a ) of the wheel assembly after loosening the
screws ( b ).

Check the gaiter (2) for rips and leaks.
In case of leakage consult WECO Service.
A
Pull out the hole cover( A ).
78
A
Remove the dirt protection plug ( A )from the centre of the grinding wheel
assembly.

Insert a 6 mm Allen wrench in the centre of the wheel assembly and hold in
place.
CAUTION
The Allen screws have a left handed thread
Loosen the jack screw of the WECO grinding wheel assembly so far with
the Allen wrench until the grinding wheel assembly separates from the
spindle cone.
CAUTION
The Allen screws have a left handed thread.
A
Pull the rubber seal ( A ) out of the grinding chamber housing.
79
Turn the WECO grinding wheel assembly 90 degrees and take it out of the
grinding chamber.
TIP
Open the lens clamp completely by pulling the lens clamp plunger as far to
the right as possible (also see Overview).
To dismantle the WECO grinding wheel assembly pull the grinding wheels
from the shaft.

WARNING
Do not use any tools to remove the grinding wheels from the shaft
preventing damaging the wheels.
When because of stubborn grinding residues the removal of the grinding
wheels is not possible apply, before anything else, a penetrating oil (MOS
2
in the spaces between the grinding wheels and allow it to work until the
wheels can be removed by hand
TIP
During re-assembly observe cleanliness.
Grease the sides of the grinding wheel with Vaseline.
Re-assembly takes place in reverse order.
CAUTION
Dress new grinding wheels before they are used for the first time, see
paragraph Grinding wheel care

Re-adjust the finish lens size and the roughing size, see paragraph
80
6.4 Cleaning the coolant re-circulation system
The main cause of scratched lenses and contamination of the edger is dirty
coolant water.
Regular replacement of the coolant water and the cleaning of the coolant re-
circulation system is strongly recommended.
9
10
11
12
TIP
Replace the coolant water every 200 to 250 lenses but at least once a
week.
Contact local waste management authorities on the safe and the
responsible disposal of lens grinding waste.
Use the WECO coolant additive (Order no. 5998-3027).
The number of edged lenses can be read off on the lens counter ( see
paragraph 7)
Switch ( 10 ) the edger OFF.
Pull the plug (9).
b
a
c
d
e
f
g
h
i
k
l
Disconnect the coolant supply hose (f) with the quick disconnect (e) (Slide
back the slip ring).
Pull the drain hose (i) out of the coolant tank.
Disconnect the pump power cable at the connector.
Lift the lid (d) with the pump off the coolant tank.
Remove the pump screen (Arrow) and clean it. Make sure that all lens
grinding residue is removed from the pump screen..
Replace the WECO-plastic bag (Order no.: 5999-1008)
Replace coolant water and add WECO-coolant additive (Order no.: 5998-3027).
Re-assemble the coolant re-circulation unit and prepare for operation, see
par.: Installing the coolant system
81
6.5 Maintenance Intervals
WECO maschines and systems have been developed out of long practical
experience for high productivity and a long life. All this leads to an economic
way of lens processing.
Besides the machines and the surrounding equipment we offer the WECO
maintenance concept. We want you to have machines of lasting value which
are always ready to work no matter when or how long and intensively want to
work with them.
We therefore recommend to follow the complete maintenance concept for
WECO systems.
WECO maintenance concept:
Step I: Daily
Clean the edger inside with water and a very soft brush in places like the
leathering and a hard brush for grinding residues in the grinding chamber. The
outside should only be cleaned with a moist dustfree cloth wihout aggressive
detergents. The surface may be cleaned with neutral detergents for plastic. If
you use detergents in the grinding chamber make sure they are safe with
high-grade finished surfaces as well as blockpads.
If necessary change filter of high-pressure filter systems.
In case of pneumatic elements emty water collector and check pneumatic oil-
level.
Step II: Weekly
As in step 1 but additionally
Control water tightness.
Treat all rubber preservatives
Check diamond wheel condition with sample lenses (size, bevel); if
necessary correct size values according to manual or change diamond
wheels (new or levelled WECO wheels)
Change water for cooling systems with water tank.
Check FormTracer with frame gauge (size, axis)
Check centering device (blocking point, axis)
Step III: Monthly
As in step 2, but additionally change elements of the block -up system.
82
7 Checking Procedures
7.1 Reading the lens counters
1 2 3 5 4
The edger counts the activity of each individual bevel position (roughing as
well as bevelling) with an electronic counter, which can be read at any time.
Edging position numbers:
(1) Glass roughing wheel
(1) Plastic roughing wheel
(1) Free floating V-bevel wheel
(1) Guided V-bevel wheel
(1) Flat bevel wheel
9
10
11
12
Switch (10) the edger ON.
LED read-out.
Press the # (23) function key.
LED read-out.
83
Key-in "1", press the "ENTER" key.
LED read-out.
Key-in the desired edging position (e.g. 1 for the number of lenses ground
on the glass roughing wheel) and press the ENTER key.
Lens counter read-out (e.g. 212 lenses) for glass roughing.
Pressing the # (function) key ends the program.
TIP
Before the function is ended by pressing the # key, other edging positions
can be read by keying in the desired position number after the C key is
pressed.
84
7.2 Adjustment of rough and finish size
NOTE
Size changes with the "#" (function) and "2" keys affect the size of all
lenses which are edged with the respective grinding wheels and / or bevel
types.
For a single job or a single lens the size can be changed by pressing the
"C" key and the desired size change is entered on the number pad or with
the number keys 2 or 8 keys, on edgers that have been programmed
with quick-set keys.
All bevelling wheels can be adjusted individually for glass and plastic.
It is advisable to check the lens size after the grinding wheels have been
dressed. Make adjustments, if necessary.
1 2 3 5 4
Procedure for free-float- and guided V-bevel size adjustments
The lens sizes for the V-bevels (3,4) should be adjusted in such a way that
most lenses for metal frames fit the first time.
Trace an average metal frame.
Edge two mid-power (+3.00 - -3.00) lenses, one glass and one plastic.
Check the lenses for fit into the frame.
If necessary, re-edge.
Adjust size setting (see following page).
1 2 3 5 4
Procedure for flat-bevel size adjustment
The lens size for flat bevel (5) should be adjusted in such a way that the
finished lens size is the same as the size of the traced lens, demo-lens or
pattern.
Trace a round pattern with the FormTracer.
Edge two mid-power (+3.00 - - 3.00) lenses, one glass and one plastic.
Check lens diameter with a calliper gauge.
85
1 2 3 5 4
Procedure for glass (1) rough size adjustment
roughing allowance for free-float V-bevel: 1.2 mm
roughing allowance for controlled V-bevel: 1.5 mm
roughing allowance for flat-bevel: 2.0 mm
Edge a 40 mm round lens.
Press the "STOP" key after roughing.
Check lens diameter after roughing.
NOTE
Too much of a roughing allowance leads to pre-mature wear of the
finishing wheels.
1 2 3 5 4
Procedure for plastic lenses ( 2 ) rough size adjustment
roughing allowance for free-float V-bevel: 0.8 mm
roughing allowance for controlled V-bevel: 0.8 mm
roughing allowance for flat bevel: 0.8 mm
Press the "GP" key.
Edge a lens with a 40 mm round shape.
Press key "STOP" after roughing.
Check lens diameter after roughing.
Adjust size setting (see below).
1 2 3 5 4
How to correct the size setting
Grinding wheel position numbers:
(1) roughing wheel glass
(1) roughing wheel plastic
(1) free-float V-bevel wheel
(1) controlled V-bevel wheel
(1) flat-bevel wheel
Factory size settings with function keys "#" "2" - glass and plastic:
Position 1: 54,5 without "GP" (with "GP" no effect
Position 2: 55,0 with "GP" (without "GP" no effect)
Position 3: 57,8 with/without "GP"
NOTE
The factory setting is an approximate value only.
The size settings differ slightly from edger to edger.
86
Press the "#" key.
Display read-out.
Press the "2" key.
Display read-out.
Enter the number of the to be changed bevel position (1-7).
Display read-out (example position 3 for free-float V-bevel).
Press the "ENTER" key.
Display (example 57,8).
For plastic lens size setting press the "GP" key, the LED in the GP key
lights up and the size adjustment value for plastic lenses is displayed.
For position # 2, roughing wheel plastic, the "GP" key must to be
pressed.
NOTE
The displayed value does not reflect the lens size but relates to the travel
of the grinding wheel assembly from the back stop to the edge of the lens.
Record the displayed value as it will be deleted once the "C" key is
pressed and cannot be re-called.
If necessary, enter the factory setting for this position and determine the
difference by edging trial lenses.
Press the "C" key, the value will be deleted.
Display read-out.
Enter a new value (e.g. 57.9).
Press "ENTER" key to confirm.
Display read-out. The position number for another grinding wheel may be
entered.

Pressing the "#" key ends the procedure.
RULE FOR SIZE ADJUSTMENT:
If an edged lens is too large, increase the value.
If an edged lens is too small, decrease the value.
Check lens size by edging a test lens.
87
Example for glass lenses with free-float V-bevel
The operator notes that most glass lenses edged in the free-float V-bevel
mode have to be reduced by an additional 1/10 of 1.0 mm. in order to fit into
the metal frame.
This means the lenses are 1/10 of 1.0 mm too large.
The size value (in function "#" "2", position 3) has to be increased by 1/10 mm.
Steps to take::
Press "#" key.
Press "2" key.
Enter position number "3" (for free-float V-bevel).
Press "ENTER" key.
Display shows e.g. "57.8".
Press "C" key.
Enter new size value: "57,9"
Press "ENTER" key.
Press "#" key.
Edge a test lens.
88
7.3 Fine mechanical axis adjustment (Pattern adapter)
A
Preparations
Scribe two flat pieces of glass with a diamond scratch needle straight through
the middle.
Block both pieces of glass (or flat CR-39) with an accurately adjusted blocking
device.
When blocking, the scribed line must be on the opposite to the side with the
STARblock.
Switch the CNC edger ON.
Place the axis pattern (A), for the right side, on the pattern adapter.
Adjust the size and select the Flat bevel edging program
Press the key sequence "NEW JOB", "0" and "ENTER".
Press the "C" key.
Press the "4" key.
Press the "2" key.
Press the "ENTER" key/
Press the Flat-bevel selector key.
Clamp-in the right lens.
Press the "START" key.
89
Remove the right lens.
Clamp-in the left lens.
A
Place the axis pattern (A), for the left side, on the pattern adapter.
Press the "START" key.
c D
c D
Determine the axis problem and make corrections (A or B)
Place the edged lenses back to back on top of each other.

Determine the axis problem type A or B and determine the correction
direction.
Correct the axis problem by loosening and tightening the screws C and D
depending on the axis problem type A or B.

Check the corrected axis adjustment results with the complete procedure;
Axis correction pattern adapter.
For this purpose the same axis check lenses can be used. However, the sizing
in the edger must be changed from 42 mm to 41 mm, respectively 40 mm.
90
8 Trouble Shooting
8.1 Minor Problems
Problem Possible cause Solution
After switching the edge ON no light
in grinding chamber
No power at the electrical outlet
Fuse defective.
Check voltage at the outlet
Check the fuses / replace
No function after pressing START Fuse defective Check fuse / replace
Main motor does not run Overload protection switch tripped
The grinding chamber lid is open,
when override switch is activated
Allow switch to cool down, then
press START again
Close grinding chamber lid.
Lens size is not correct Finish size is incorrectly set.
When using patterns:
- check the size of the pattern
Correct the finish size setting
The coolant flow does not reach the
grinding chamber
Coolant supply twisted or plugged
with dirt.
Plug on coolant tank loose
The pump cable is not plugged into
the edger
Pump propeller does not turn freely
because of lens residue.
The "PC" has been pressed
Clean the coolant system
Secure the plug
Plug the cable in
Clean the pump
Press the PC key again
91
8.2 Electric Fuses
9
10
11
12
CAUTION
In event the edger is not functioning, check the power outlet first and call
an electrician, if necessary..
Pull the plug (9) before changing the fuses!.
11
Fuses (11)
T4A
T4A Pump
T15 A main fuse (USA)
T16 A main fuse (Europe)
TIPS
T = slow fuse
mT = medium slow fuse
A separate circuit breaker for the edger is recommended.
See Warranty Conditions: Power connection
8.3 Error messages
b
Error message (e.g. E 840)
Error messages (b) are displayed in the lens size indicator.
With the read-out of some error messages the machine operation can be
continued by pressing the C key, with the others the STOP key must be
pressed. The edging cycle is stopped and the edger returns to its home
position.
Message Possible cause Solution
E 000 The error cannot be cleared. The edging
program is interrupted.
Switch the edger OFF. Remove the clamped
lens from the grinding chamber. Switch the
edger ON and repeat the procedure.
E 18
decentration too large
E 318
The calculated decentration point lies
outside the shape or is less than 10.5 mm
from the edge. Clamping parts will be
ground!
Enter correct decentration values.
If necessary change decentration procedure
from active (decenter the pattern) to passive
(decenter the lens).
E 19
shape radius > 50 mm
The decentration creates shape radii which
are larger than 50 mm.
E 20
Differences to >
The decentration creates radius jumps
which lie outside the dynamic capability of
the machine.
E 210 The thermal overload circuit breaker of the
main motor was tripped. Interrupting the
power supply.
Allow the breaker to cool off (5-10 min) and
start the edger again.
E 263 Sizing contact. Time-out error
Grinding wheels too dull.
The movement of the grinding wheel
assembly is blocked.
Dress (Clean) the grinding wheels
Contact WECO Service.
E 299 Time-out machine calculator board Check for free movement of the grinding
wheel assembly if necessary contact WECO
Service.
E 804 The job number is outside the allowable
range of the installed SM card.
Press the "C" key and enter the correct job
number.
E 807 No shape data stored under the entered job
number.
Wrong job number entered.
After tracing the job number was called-up
too quickly at the edger.
Press the "C" key.
Enter the correct job number.
Re-enter the job number.
93
Immediately after pressing the NEW JOB
key. The operating type "quick mode is
switched on. Job number 0 is not
available.
Trace shape under job number 0. The
switch OFF the quick mode operating
mode hold down the "WECO" key and in
addition press the "#" key.
E 840 No connection with the memory card.
Memory card OR the connection is
defective.
E 841 Interface card (part of the memory card)
defective.
95

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