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J - 1294 1

Roll No. ......................

Total No. of Questions : 09] [Total No. of Pages : 01
B.Tech. (Sem. - 6
th
)
NON TRADITIONAL MACHINING PROCESSES
SUBJECT CODE : DE/PE 2.0 (D.E. I)
Paper ID : [A0824]
Time : 03 Hours Maximum Marks : 60
Instruction to Candidates:
1) Section - A is Compulsory.
2) Attempt any Four questions from Section - B.
3) Attempt any Two questions from Section - C.
Section - A
Q1) (10 2 = 20)
a) State the basic requirements of electrolyte used in ECM process.
b) State the applications of EBM process.
c) State the applications of PAM.
d) What are the constituents of slurry used in USM?
e) Suggest the best machining process for plastic material and reactive materials.
f) State the advantages of hybrid machining processes.
g) State the applications of electrochemical honing.
h) Why vacuum is required in EBM?
i) Name the parameters that affect the material removal rate in PAM.
j) Write down the steps of chemical machining.
Section B (4 5 = 20)
Q2) Classify the non traditional machining processes. Compare conventional machining
processes with non traditional machining processes.
Q3) With the help of neat sketch, explain the principle and working of EDM. Discuss the
effects of any two process parameters on the metal removal rate in EDM.
Q4) Describe the working principle of abrasive flow machining. State the advantages.
Limitations and applications of abrasive flow machining.
Q5) Calculate the machining rate and electrode feed rate when iron is electrochemically
machined using copper electrode and sodium chloride solution (specific resistance =5.0
ohm-cm). The power supply data of ECM are: Supply voltage =18 V, Current =5000A,
tool work gap =0.5mm.atomic weight =56.valency =2. Density =7.87x10
6
gm/m
3
.
Q6) Explain hot machining process. State the applications and limitation of the hot
machining process.
Section C (2 10 = 20)
Q7) With the help of neat sketch, explain the principle, mechanism and factors affecting the
metal removal rate of USM process.
Q8) Explain the principle and working of LBM. Compare EBM and LBM processes.
Q9) Write short notes on:
a) Flexible machining system.
b) Hybrid machining process.


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