MAYUR. M.

PATEL
Address: Nibhanagar, Opp:Bhathiji Temple, Junadiva,Ankleshwar, Gujarat. 393001
E-mail: mayur_chem2000@yahoo.co.in
Mobile No.: 9426801539 / Resi. No.: 02646-241218

Seeking middle Level assignments in Production / Process Enhancements/Quality Assurance /

Process Control with a growth oriented organisation.

PROFESSIONAL SYNOPSIS

 Almost 3+ years of experience in Production & process Management, Quality System and environment,
Health & Safety in the Chemical Industry.

 Presently associated with M/s Atul Limited as a Asst. Production Manager.

 Expertise in streamlining processes / procedures to facilitate smooth production process & enhance
productivity. Competency in devising significant solutions for maintaining Safety conditions.

 Hands on experience of Fox Boro DCS.

 Adept in handling raw materials, production processes, quality control, costs and other techniques for
maximizing the effective manufacture.

 Competency in devising significant solutions for maintaining sound Environmental and Safety conditions.
 An effective communicator with exceptional analytical, negotiation, relationship management and
problem solving skills with ability of resolving critical problem areas.

COMPENTENCIES

Production Process

 Ensure targeted Production, productivity improvement, Quality, Discipline & Safety Control in shift.

 Coordinating with various functionaries to minimizing the down time operator does monitors & controls
the process parameters, start up, shut down, trouble shooting, detailed inventory and stock reports,
coordination and assisting in Plant maintenance activities, Man power handling, Quality control &
resources all the location.

 ISO 9001 & 14001 documentation, review and participation in ISO audits.

 Equring skill on a Distillaton column in a continues DCS plant.

 Follow-up of materials procurement with procurement department.

 Handling Equipments like Reactor, Heat Exchangers, Centrifuge, Pumps(positive &centrifugal),

instrument Control Valves, Filters, Conveyor, Blower, Press, Vacuum System, Compressor, and also
instrument that controls the parameters as per requirement.

 Production management and trouble shooting of plant and process problem.

 Developing pollution free and Eco-friendly process for chemical production. Plan R&D and pilot plant
study to improve quality.

 Active participation in variouse industrial devolopment activity as TPM, SIX SIGMA / SAP etc.

Process Enhancement
 Close process monitoring and ensuring optimization in all phases of production activities of the plant
 Processing and identifying deviations, conduct root cause analysis, improve the process to ensure
consistently deliver products meeting pre-determined specifications and quality attributes.

 Effectuating cost saving initiatives; achieving cost reduction through value engineering, reduction in
breakdown, rework and waste elimination.
 Deploying various quality tools to take appropriate actions to achieve and maintain a state of statistical
control and improve capability of processes.

 Knowledge and used to of permit of work like Isloation / Restoration, Hot and cold work, working at
height, excavation, vessel entry etc.

 Prepare Daily and Monthly Production report.

 Knowledge of Utilities like cooling tower, Instrument Air system, Brine chilling plant, D.M.Plant etc.

Quality Assurance
 Monitoring quality systems & compliance with ISO 9001 & 14001 and other standards; handling overall
process troubleshooting and maintaining requisite documents to ensure complete in-process quality &
improvement in process capabilities.

 Writing/reviewing detailed documents explaining about the work and its results, in terms of product
quality, by ensuring stability & determining preservative efficacy.

 Product Handling:
Major products dealt with: Solvents like: Toluene, Methanol, Butyle Acetate etc & Chemicals like: Acetic
Acid, SO2, SO3, H2SO4, Caustic Soda (NaOH), Sodium Sulfite(Na2SO4), Ammonia etc.

 Raw Material Handling:

Liquid Ammonia, Methanol, Chlorine, Natural gas, Caustic soda, Caustic Potash, Sulphuric acid,
Hydrochloric acid, High speed Diesel, Furnace oil etc.

TRAININGS ATTENDED & ACHIEVEMENTS

At Atul Limited

Training
Achievement
► General Safety Awareness
► Achieved highest production target of the
► Accident prevention year 2008/2009
► Work permit procedure ► Achieved highest divisional profit
► Effective communication skill ► Minimize 15% energy losses
development ► Cost reduction in (RM/Energy)
► 5’S at work place ► Reduce 3 % to 5 % steam consumption
At Lupin Limited

Training Achievement

► General Safety Awareness ► Achieved highest METHANOL RECOVERY

► Accident prevention target i.e.96%
► Hot Work, Cold Work permit procedure ► 18 % Cost Saving in Methanol
► Management Training ► 12 % Cost Saving in Butyl Acetate
► 5’S at work place ► Minimize Raw Material losses
► Minimize energy losses.
► Cost reduction in (RM/Energy)

ORGANISATIONAL EXPERIENCE

 M/s Atul Ltd, Valsad Since Aug-2008

Designation: Assistant Manager (Production)

 M/s Lupin Ltd, Ankleshwar July ’07 – Aug 2008

Designation: Executive (Production)
 M/s Hikal Ltd, Ankleshwar Jun ’06 - July ‘ 07
Designation: Trainee (Production)

ACADEMIC

Pursuing Master of Business Administration I.G.N.O.U, Delhi

2005 Bachelor in Chemical Engineering Nirma Institute of Technology, Ahmedabad 68.90%
2002 Diploma in Chemical Engineering S.K.J Polytechnic, Bharuch 72.20%

IT PROFICIENCY

Operating System Windows 95/98/Xp/2000

PERSONAL DETAILS

Date of Birth 09-03-1982

Maritial status single
Languages Known English, Hindi & Gujarati
Nationality Indian