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KISSsoft Release 03/2013

KISSsoft-Demo-Version KISSsoft AG CH-8634 Hombrechtikon
File
Name : BevelGear 5 (Gleason)
Description: KISSsoft example
Changed by: JPM am: 13.10.2013 um: 09:18:12

This KISSsoft demoversion may not be used
for professional application !
Important hint: At least one warning has occurred during the calculation:
1-> Gear 1:
The sat and sac material data may not match the values stated in AGMA 2001 or 2101.
2-> Gear 2:
The sat and sac material data may not match the values stated in AGMA 2001 or 2101.
3-> Materials in KISSsoft database are according to the recommendations of AGMA2001 (cylindrical gears).
Indications for sat and sac acc. AGMA2003 (bevel gears) differ partly.
You can modify the values by adjusting the material data using 'Own input'.
BEVEL-GEAR-CALCULATION (BEVEL-GEAR-PAIR)
Drawing or article number:
Gear 1: 0.000.0
Gear 2: 0.000.0
Calculation method Bevel gear AGMA 2003-C10
Geometry calculation according ISO 23509:2006, method 1
Constant slot width, fig 2 (Gleason)
Manufacture process: lapped
Spiral toothing
Face milling (single indexing method)
Cutter radius (in) [rc0] 7.50
------- GEAR 1 -------- GEAR 2 -------
Power (hp) [P] 292.02
Speed (1/min) [n] 1000.0 222.2
Rotation direction, wheel 1, viewed on cone tip: left
Torque (ft*lbf) [T] 1533.7 6901.6
Gear driving (+) / driven (-) + -
Overload factor [Ko] 1.00
Required service life [H] 1000.00
1. TOOTH GEOMETRY AND MATERIAL
------- GEAR 1 -------- GEAR 2 -------
Hypoid offset (in) [a] 0.000
Shaft angle () [Sigma] 90.000
Mean normal module (in) [mmn] 0.3150
Pressure angle at normal section () [alfn] 20.000
Mean spiral angle () [betm] 35.0000
Hand of gear left right

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Number of teeth [z] 8 36
Facewidth (in) [b] 2.76 2.76
Assumed and measured contact pattern width (in) [be] 2.76 2.76
Accuracy grade [Q-ISO17485] 7 7
Internal diameter gearbody (in) [di] 0.000 0.000
Pitch apex to front of gear blank (in) [yi] 5.681 1.805
Pitch apex to back of gear blank (in) [yo] 8.440 2.798
H misalignment (P misalignment) (mil) [DeltaH] 0.000
G misalignment (mil) [DeltaG] 0.000
V misalignment (E misalignment) (mil) [DeltaV] 0.000
Material
Gear 1: 17NiCrMo6-4, Case-carburized steel, case-hardened
ISO 6336-5 Figure 9/10 (MQ), core strength >=25HRC Jominy J=12mm<HRC28
Gear 2: 17NiCrMo6-4, Case-carburized steel, case-hardened
ISO 6336-5 Figure 9/10 (MQ), core strength >=25HRC Jominy J=12mm<HRC28
Surface hardness HRC 60 HRC 60
(lb/in), (N/mm) (lb/in), (N/mm)
Allowable bending stress number [sat] 62366, 430.00 62366, 430.00
Allowable contact stress number [sac] 217557, 1500.00 217557, 1500.00
Tensile strength (lbf/in) [Rm] 174046.02 174046.02
Yield point (lbf/in) [Rp] 123282.60 123282.60
Young's modulus (lbf/in) [E] 29877900 29877900
Poisson's ratio [ny] 0.300 0.300
Mean roughness, Ra, tooth flank (mil) [RAH] 0.02 0.02
Mean roughness height, Rz, flank (mil) [RZH] 0.19 0.19
Mean roughness height, Rz, root (mil) [RZF] 0.79 0.79
Tool or reference profile of gear 1 :
Reference profile (Own input) Eigene Eingabe
Dedendum coefficient [hfP*] 1.181
Root radius factor [rhofP*] 0.211
Addendum coefficient [haP*] 0.960
Tip radius factor [rhoaP*] 0.000
Tip form height coefficient [hFaP*] 0.000
Protuberance height factor [hprP*] 0.000
Protuberance angle [alfprP] 0.000
Ramp angle [alfKP] 0.000
not topping
Tool or reference profile of gear 2 :
Reference profile (Own input) Eigene Eingabe
Dedendum coefficient [hfP*] 1.181
Root radius factor [rhofP*] 0.211
Addendum coefficient [haP*] 0.960
Tip radius factor [rhoaP*] 0.000
Tip form height coefficient [hFaP*] 0.000
Protuberance height factor [hprP*] 0.000
Protuberance angle [alfprP] 0.000
Ramp angle [alfKP] 0.000
not topping
Summary of reference profile gears:
Dedendum reference profile (in module) [hfP*] 1.181 1.181
Root radius reference profile (in module) [rofP*] 0.211 0.211

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Addendum reference profile (in module) [haP*] 0.960 0.960
Protuberance height coefficient (in module) [hprP*] 0.000 0.000
Protuberance angle () [alfprP] 0.000 0.000
Tip form height coefficient (in module) [hFaP*] 0.000 0.000
Ramp angle () [alfKP] 0.000 0.000
Type of profile modification:
none (only running-in)
Tip relief (mil) [Ca] 0.1 0.1
No modification at tip circle
Lubrication type oil bath lubrication
Type of oil Oil: ISO-VG 150
Lubricant base Mineral-oil base
Kinem. viscosity oil at 40 C (cSt) [nu40] 150.00
Kinem. viscosity oil at 100 C (cSt) [nu100] 13.00
FZG test A/8.3/90 ( ISO 14635-1:2006) [FZGtestA] 12
Specific density at 15 C (lb/ft) [roOil] 55.686
Oil temperature (F) [TS] 212.000
------- GEAR 1 -------- GEAR 2 -------
Overall transmission ratio [itot] -4.500
Gear ratio [u] 4.500
Outer spiral angle () [bete] 40.469 40.469
Mean spiral angle () [betm] 35.000 35.000
Inner spiral angle () [beti] 30.400 30.400
Pinion offset angle in axial plane () [zetm] 0.000
Pinion offset angle in pitch plane () [zetmp] 0.000
Offset in pitch plane (in) [ap] 0.000
Outer normal module (in) [men] 0.3494
Outer transverse module (in) [met] 0.4593 0.4593
Mean normal module (in) [mmn] 0.3150
Mean transverse module (in) [mmt] 0.3846 0.3846
Inner normal module (in) [min] 0.2673
Inner transverse module (in) [mit] 0.3099 0.3099
Sum of profile shift coefficients [xhm1+xhm2] 0.0000
Profile shift coefficient [xhm] 0.2307 -0.2307
Undercut boundary [xhmmin] 0.2307 -15.6455
Tooth thickness modification coefficient [xsmn] 0.0000 -0.0000
Outer pitch diameter (in) [de] 3.675 16.535
Outer tip diameter (in) [dae] 4.625 16.665
Outer root diameter (in) [dfe] 2.956 16.294
Mean pitch diameter (in) [dm] 3.077 13.845
Mean tip diameter (in) [dam] 3.809 13.945
Mean root diameter (in) [dfm] 2.492 13.652
Inner pitch diameter (in) [di] 2.479 11.155
Inner tip diameter (in) [dai] 2.992 11.225
Inner root diameter (in) [dfi] 2.028 11.011
Addendum (in) [hae] 0.487 0.298
(in) [ham] 0.375 0.230
(in) [hai] 0.263 0.161
Dedendum (in) [hfe] 0.368 0.557
(in) [hfm] 0.299 0.445

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(in) [hfi] 0.231 0.333
Tooth height (in) [he] 0.855 0.855
(in) [hm] 0.674 0.674
(in) [hi] 0.494 0.494
Working depth (in) [whe] 0.785
(in) [whm] 0.605
(in) [whi] 0.424
Tip clearance (in) [ce] 0.070 0.070
(in) [cm] 0.070 0.070
(in) [ci] 0.070 0.070
Outer cone distance (in) [Re] 8.469 8.469
Mean cone distance (in) [Rm] 7.091 7.091
Inner cone distance (in) [Ri] 5.713 5.713
Pitch angle () [delta] 12.529 77.471
Face angle () [dela] 17.176 80.317
Addendum angle () [thea=dela-delta] 4.647 2.845
Root angle () [delf] 9.683 72.824
Dedendum angle () [thef=delta-delf] 2.845 4.647
Distance along axis to crossing point (in) [txo] 8.162 1.546
(in) [txi] 5.520 1.082
Distance apex to crossing point (in) [tz] 0.000 0.000
(in) [tzF] -0.680 -0.124
(in) [tzR] 0.315 0.137
Distance in axial direction to the cone tip (in) [ye] 8.268 1.837
(in) [yae] 8.162 1.546
(in) [yai] 5.520 1.082
Theoretical tip clearance (in) [c] 0.070 0.070
Effective tip clearance (in) [c.e/i] 0.070 / 0.070 0.070 / 0.070
Characteristic values for sizing [Re2/b2] 3.073
[b2/mmn] 8.748
2. FACTORS OF GENERAL INFLUENCE
Effective facewidth (in) [F,b] 2.76
Nominal transverse load at operating pitch circle (lbf) [Ftw] 11963.7
Nominal circum. force at pitch circle (lbf) [Ft] 11963.7
Axial force (lbf) [Fa] 9330.7 3371.9
Radial force (lbf) [Fr] 3371.9 9330.7
Normal force (lbf) [Fnorm] 15542.3
Circumferential speed at dm (m/sec) [vm] 4.09
Circumferential speed at de (m/sec) [ve] 4.89
Load distribution modifier [Kmb] 1.000
Load distribution factor [Km,KHb] 1.027
Transmission accuracy grade number [Qv] 10
Dynamic factor [Kv] 1.133
Number of load cycles (in mio.) [NL] 60.000 13.333
3. TOOTH ROOT STRENGTH
------- GEAR 1 -------- GEAR 2 -------
Size factor [KS, Yx] 0.5847 0.5847
(in) , (mm) (in) , (mm)
Bending lever arm (in) [hN] 0.012, 0.30 0.009, 0.23
Tooth thickness at critical section [2*sN] 0.601, 15.27 0.732, 18.61

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Radius at curvature of fillet curve [rfm] 0.087, 2.22 0.069, 1.76
Load angle () [alfh] 21.35 19.38
Tooth form factor Y [Y] 0.503 1.018
Stress correction factor [Kf] 2.006 2.559
Cutter radius (in) [rc0] 7.500
Tooth lengthwise correction factor [Kx,Ybet] 1.000
Bending strength geometry factor J [J] 0.166 0.248
(lb/in), (N/mm) (lb/in), (N/mm)
Bending stress number [st] 32464, 223.83 21723, 149.77
Stress cycle factor [KL,YNT] 0.986 1.012
(for general applications)
(lb/in), (N/mm) (lb/in), (N/mm)
Allowable bending stress number [sat] 62366, 430.00 62366, 430.00
Temperature factor [KT] 1.00 1.00
Reliability factor [KR,YZ] 1.00
Reverse loading factor [-] 1.000 1.000
Effective allow. b.s.n. [sateff] 61474, 423.85 63142, 435.35
Bending strength power rating (hp) [Pat] 552.96( 412.34 kW) 848.81( 632.95 kW)
Note: Pat calculated with Ko=1, KR=1, SFmin=1
Safety factor (foot) [sateff/st] 1.89 2.91
Required safety factor [SFmin] 1.00 1.00
Transmittable power [Pat/SFmin] 552.96( 412.34 kW) 848.81( 632.95 kW)
AGMA2003, Annex C(M):
hfe1 = 0.368 in hfe2 = 0.557 in rhoao1= 0.066 in rhoao2= 0.066 in
s1 = 0.539 in s2 = 0.435 in thef1= 2.85 thef2= 4.65
Y1 = 0.50 Yf1 = 2.01 YK1 = 0.25 epsNJ= 1.00 Yi = 1.02
rmyo1= 1.656 in rmpt1= 1.576 in b1' = 2.115 in b1 = 2.756 in
Y2 = 1.02 Yf2 = 2.56 YK2 = 0.40 epsNJ= 1.00 Yi = 1.02
rmyo2= 33.218 in rmpt2= 31.911 in b2' = 2.012 in b2 = 2.756 in
4. SAFETY AGAINST PITTING (TOOTH FLANK)
------- GEAR 1 -------- GEAR 2 -------
(lb^.5/in), (N^.5/mm)
Elastic coefficient [Cp,ZE] 2285.3, 189.81
Size factor [Cs,Zx] 0.782 0.782
Crowning factor [Cxx,Zxx] 1.500
Geometry factor I [I] 0.1131
(lb/in), (N/mm)
Contact stress number [sc,sigH] 249769, 1722.10
Stress cycle factor [CL,ZNT] 1.185 1.297
(for general applications)
Hardness ratio factor [CH,ZW] 1.00 1.00
Temperature factor [KT] 1.00 1.00
Reliability factor [CR,ZZ] 1.00
(lb/in), (N/mm) (lb/in), (N/mm)
Allowable contact stress number [sac] 217557, 1500.00 217557, 1500.00
Effective allow. c.s.n. (lb/in) [saceff] 257740, 1777.05 282166, 1945.47
Pitting resistance power rating (hp) [Pac] 310.95( 231.87 kW) 372.68( 277.91 kW)
Note: Pac calculated with Ko=1, KR=1, SHmin=1
Safety factor (flanc) [saceff/sc] 1.03 1.13
Required safety factor [SHmin] 1.00 1.00
Transmittable power [Pac/SHmin^2] 310.95( 231.87 kW) 372.68( 277.91 kW)

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AGMA2003, Annex C(M):
Re = 8.469 in hae1 = 0.487 in hae2 = 0.298 in de1 = 3.675 in de2 = 16.535 in
del1 = 12.53 del2 = 77.47 dela1= 17.18 dela2= 80.32
p2 = 1.311 in gan1 = 0.793 in gan2 = 0.660 in gc = 1.452 in
rhoy0= 0.966 in mmt = 0.385 in met = 0.459 in
Zi = 0.040 in epsNI= 0.99
SERVICE FACTORS:
Service factor for tooth root [KSF] 1.89 2.91
Service factor for pitting [CSF] 1.06 1.28
Service factor for gear set [SF] 1.06
Note: Service factors are calculated with Ko=1, KR=1
Transmittable power including required service factors KSFmin, CSFmin (hp) 310.95( 231.87 kW)
KSFmin = 1.00, CSFmin = 1.00
4c. Safety of the hardened layer (EHT) according to DNV41.2:2012
Required hardening depth EHT (in) [t550] 0.03/ 0.03 0.03/ 0.03
Required hardness at t550 (HV) [HV.t] 550 550
Condition for hardness on the surface (HV) [HV.0] > 676 (HRC 60) > 676 (HRC 60)
Safety of the hardened layer [SEHT] 0.78 0.78
Required safety [SHssmin] 1.00 1.00
Result 3 3
(-1:Not checked 0:EHT too small 1:EHT too great or HV.0 too low 2:EHT too great (> 0.25*mn) 3,4:Proved)
6. ALLOWANCES FOR TOOTH THICKNESS
------- GEAR 1 -------- GEAR 2 -------
Tooth thickness deviation Own Input Own Input
Tooth thickness allowance (normal section) (in) [As.e/i] -0.006 / -0.009 -0.006 / -0.009
The following data apply on the middle of the facewidth:
Tooth thickness (chordal) in pitch diameter (in) [smnc] 0.546 0.442
(in) [smnc.e/i] 0.540 / 0.538 0.436 / 0.433
Reference chordal height from dam (in) [hamc] 0.391 0.230
Circumferential backlash (in) [jmt] 0.020 / 0.015
(in) [jet] 0.024 / 0.018
Normal backlash (in) [jmn] 0.016 / 0.012
(in) [jen] 0.018 / 0.013
7. GEAR ACCURACY
------- GEAR 1 -------- GEAR 2 --
According to ISO 17485:2006:
Accuracy grade [Q-ISO17485] 7 7
(Diameter (in) [dT] 3.39 13.78)
Single pitch deviation (mil) [fpT] 0.87 0.94
Total cumulative pitch deviation (mil) [FpT] 2.64 3.35
Concentricity deviation (mil) [FrT] 2.09 2.68

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Tangential tooth-to-tooth composite deviation (mil)
[fisTmax/fisTmin] 1.57/ 0.00 1.57/ 0.00
(fisTmax, fisTmin: ISO 17485:2006, Table B1, q=2)
Total tangential composite deviation (mil) [FisT] 4.21 4.92
9. DETERMINATION OF TOOTHFORM
Data for the tooth form calculation :
Data not available.
10. ADDITIONAL DATA
Input data for calculating the gear measurements according to ISO 23509:2006
Data of type 1 (according to table 3, ISO 23509:2006):
xhm1= 0.2307 khap= 0.9595 khfp= 1.1809 xsmn= 0.0000
Data of type 2 (according to table 3, ISO 23509:2006):
cham= 0.3798 kd= 1.9190 kc= 0.1154 kt= 0.0000
Calculation according to
Niemann
Mean coeff. of friction (acc. Niemann) [mum] 0.078
Wear sliding coef. by Niemann [zetw] 0.770
Power loss from gear load (hp) [PVZ] 4.754
Meshing efficiency (%) [etaz] 98.372
Weight - calculated with da (lb) [Mass] 8.804 26.156

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