file spec.: c:\users\chuan kwee choong\documents\flange calaculation\[flangecalculationasmeviii-version5.xls]materialsheet -- printed 2014.8.

7/14:55
Flange Calculation sheet
Doc No Sheet
1/3
Bolted flange connections to ASME VIII, div. 2 Appendix 2 Rev. Date Made Check Appr.
Client Tag No
Project
Job No.
Location A 2014.08.07 MP
Design Basis
Design Code:
ASME Boiler & Pressure Vessel Code - section VIII, Division 1, Appendix 2
Units of calculation
Input Data
Variable Notes
Flange and Flange facing
Pipe Data Nominal Pipe Size
Pipe Schedule
Flange Pressure Rating
Pipe OD (actual)
Pipe wall thickness (Uncorroded)
Length of flange hub
Flange thickness
Bolt circle diameter
Hub Diameter (Largest)
Flange outside diameter
Bolts Bolt Standard
Bolt Size (Specify M-Type , ISO)=
Number of Bolts=
Bolt Root Area (per bolt)
Gasket Gasket Type
Gasket diameter , MEAN(RTJ)/OD(RF):
Gasket contact width w(RTJ) or N(RF)
Min. design seating stress
Gasket factor
Design Design Pressure
Conditions Design Temperature
Corrosion Allowance
External Axial Force (strain)
Loads Moment
Moment
Moment
Orientation of flange
Stresses Material
At design temperature
At ambient
Material
At design temperature
At ambient
E Modulus
Conclusion
######
#DIV/0!
Max. operating pressure before failure of flange or bolting is
#DIV/0!
#DIV/0!
#####
Mogens Pedersen - all rights reserved
#VALUE!
Imperial
Source of data Input
NPD
PCD
X
A
OD
pipe
tn
h
t
Bolting
M
x
M
y
M
z
x,y,z
d
bolt
n
bolt
A
bolt
t
max
ca
Faxial
w or N
y
m
Sa
Sb
Flange
Flange
Sf_oper
Sf_atm
P
c:\winapps\excel\xlstartFlangeCalculationASMEVIII-Version5.xls Page 1of 3 MogensPedersen/ 7/8/2014/ 2:56PM
file spec.: c:\users\chuan kwee choong\documents\flange calaculation\[flangecalculationasmeviii-version5.xls]materialsheet -- printed 2014.8.7/14:55 file spec.:
Flange Calculation sheet
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2/3
Bolted flange connections to ASME VIII, div. 2 Appendix 2 Bolted fla
Calculations
Gasket key dimensions
Gasket outside diameter 0.000 in SUMMAR
Basic gasket seating width b
0
= N/2 or w / 8 (RF or RTJ) Table 2-5-2 0.000 in
Effective gasket seating width b=b
0
for b
0
< 1/4" Operatin
or b = 0.5(or 2.52 for metric) * (b
0
)
0.5
for b
0
> 1/4" Table 2-5-2 0.000 in Longitudi
Gasket load reaction diameter G = mean gasket diameter for b
0
< 1/4" Radial Fla
or G = Gasket OD - 2*b for b
0
> 1/4" 0.000 in Tangentia
Flange values Combine
Thickness of hub at small end g
0
= t
n
- ca = 0.000 in Bolt Stres
Thickness of hub at back of flange g
1
= (X-B)/2 = 0.000 in Seating
Radial dist. from PCD to large hub diam. R = (PCD-X)/2 = 0.000 in Longitudi
Inside diameter of flange B (Corroded ID) = OD
pipe
- 2 * g
0
= 0.000 in Radial Fla
Tangentia
Equivalent Working Pressure using Kellogs Method Combine
Resulting Bending Moment Mres = No external Forces Specified 000 lb-in Bolt Stres
Equivalent Pressure Peq = 16 * M
res
/ ( * G
3
) + 4 * Faxial / ( * G
2
) #DIV/0!
Calculation Design Pressure P
d
= P + P
eq
#DIV/0!
REVERS
Load and Bolt Calculations m
0
values
Total joint-contact surface compression load Hp = 2 * b * * G * m * P
d
= #DIV/0! Longitudi
Total hydrostatic end force H = / 4 * G
2
* P
d
= #DIV/0! Radial Fla
Min. required bolting load for operating conditions Wm1 = Hp+H = #DIV/0! Tangentia
Min. required bolting load for gasket seating Wm2 = * b * G * y = 0 lb Combine
Total required cross-sectional area of bolts Am = greater of Wm1/Sb or Wm2/Sa = #DIV/0!
Total available cross-sectional area of bolts A
bolts
= 0.00 in Select mi
Flange design bolt load W = 0.5 * ( Am + A
bolts
) * Sa = #DIV/0! Max flang
Required bolt rootdiameter= = ( 4 * A
m
/ ( n
bolt
* ) )
0.5
#DIV/0! Max oper
Flange Moment Calculations Bolting
Flange Loads Lever arm Flange Moments
Operating Conditions
H
D
= / 4 * B
2
* P
d
= #DIV/0! hD = R + 0.5 * g1 = 0.00 in M
D
= H
D
* hD = #DIV/0! BLIND FL
H
G
= H
p
= #DIV/0! hG = 0.5 * ( PCD - G) = 0.00 in M
G
= H
G
* hG = #DIV/0! Minimum
H
T
= H - H
D
= #DIV/0! hT = 0.5 * ( R+g1+h
G
) = 0.00 in M
T
= H
T
* hT = #DIV/0! (Operatin
M
0 oper
= M
D
+ M
G
+ M
T
= #DIV/0!
Seating Conditions Minimum
H
G
= W = #DIV/0! h
G
= 0.00 in M
0 atm
= #DIV/0! (Seating -
Bolt Spacing= = PCD * SIN( / n
bolt
) #DIV/0! Max pres
Bolt pitch correction factor CF = [bolt_spacing / (2 * d
bolt
+ 6 * t / ( m + 0.5))]
0.5
(or minimum 1.0) #DIV/0! Operating
Flange Factors from fig. 2-7.1 Flange factors involving H/H_0 or g1/g0 Stress formula factors
K =A / B #DIV/0! h
0
= (B * go)
0,5
0.000 in = t * e +1 #VALUE!
T #DIV/0! h / h
0
#DIV/0! =
4
/
3
* e * t+1 #VALUE! Flange R
U #DIV/0! g
1
/ g
0
#DIV/0! = / T #VALUE!
Y #DIV/0! F #VALUE! = t
3
/ d #DIV/0! Rigidity in
Z #DIV/0! V #VALUE! = + #VALUE!
f #VALUE! m0 =CF * M
0 oper
/ B #DIV/0!
e = F / ho #VALUE! mG =CF*M
0 atm
/ B #DIV/0! Please c
Poisson's Ratio Assumed = 0.3 d = U / V * h
0
* g
0
2
#DIV/0!
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c:\winapps\excel\xlstartFlangeCalculationASMEVIII-Version5.xls Page 2of 3 MogensPedersen/ 7/8/2014/ 2:56PM
c:\users\chuan kwee choong\documents\flange calaculation\[flangecalculationasmeviii-version5.xls]materialsheet -- printed 2014.8.7/14:55
Flange Calculation sheet
Doc No Sheet
3/3
ange connections to ASME VIII, div. 2 Appendix 2
Calculations
RY OF STRESSES:
Calculated Allowable Accept
ng
nal Hub Stress: S
H
=f * m
0
/ ( * g
1
2
) = #VALUE! 1.5 * S
f oper
= 0 psi #VALUE!
ange Stress: S
R
= * m
0
/ ( * t
2
) = #VALUE! S
f oper
= 0 psi #VALUE!
al Flange Stress: S
T
= m
0
* Y / ( t
2
) - Z * S
R
= #DIV/0! S
f oper
= 0 psi #DIV/0!
d Stress: greater of (S
H
+S
R
) / 2 or (S
H
+S
T
) / 2 = #VALUE! S
f oper
= 0 psi #VALUE!
ss W
m1
/ A
bolts
#DIV/0! S
b
0 psi #DIV/0!
nal Hub Stress: S
H
= f * m
G
/ ( *g
1
2
) = #VALUE! 1.5 * S
f atm
= 0 psi #VALUE!
ange Stress: S
R
= * m
G
/ ( * t
2
) = #VALUE! S
f atm
= 0 psi #VALUE!
al Flange Stress: S
T
= m
G
* Y / ( t
2
) - Z * S
R
= #DIV/0! S
f atm
= 0 psi #DIV/0!
d Stress: greater of (S
H
+S
R
) / 2 or (S
H
+S
T
) / 2 = #VALUE! S
f atm
= 0 psi #VALUE!
ss W
m2
/ A
bolts
#DIV/0! S
a
0 psi #DIV/0!
SE CALCULATION - max operating pressure
s due to allowable stresses
nal Hub Stress: m
01
= * g
1
2
* 1.5 * S
f oper
/ f = #VALUE!
ange Stress: m
02
= * t
2
* S
f oper
/ = #VALUE!
al Flange Stress: m
03
= * t
2
* S
f oper
/ ( * Y- * Z ) = #VALUE!
d Stress: largest of m
04
= 2 * S
f oper
/ ( f / ( * g
1
2
) + Y / t
2
+ / ( * t
2
) ) = #VALUE!
m
04
= 2 * S
f oper
/ ( f / ( * g
1
2
) + / ( * t
2
) ) = #VALUE!
in. m
01
to m
04
m
0
= #VALUE!
ge moment M
0
= = m
0
* B / C
F
= #VALUE!
rating pressure P=
= 8 * M0 / [ * (B
2
* ( PCD - (X + B) / 2) + 8 * b * G * m * (PCD - G) + (G
2
- B2) * (PCD - (G + B)/ 2))] = #VALUE!
P= = A
bolts
* S
b
/ ( * ( 2 * b * m * G + 0.25 * G
2
) ) = #DIV/0!
LANGE THICKNESS CALCULATION: (3.5.5)
thickness of flange
ng - W=Wm1) e
oper
= ( 0.3 * G
2
* P / ( S
f oper
) + 1.909 * W
m1
* h
G
/ ( S
f oper
* G ) )
0.5
+ ca #DIV/0!
thickness of flange
- P=0) e
oper
= ( 0.3 * G
2
* P / ( S
f oper
) + 1.909 * W * h
G
/ ( S
f oper
* G ) )
0.5
+ ca #DIV/0!
ssure for actual thickness
g p
max
= (e - ca )
2
* S
f oper
/ ( 0.3 * G
2
+ 1.909 * * h
G
* (2 * b * m + 0.25 * G )) #DIV/0!
Rigidity Check (According to Appendix S)
ndex J = 52.14 * M
0 oper
* V / ( * Emod * G
0
2
* h
0
* 0.3) = #DIV/0! #DIV/0!
heck that correct input value is used for E-Modulus - (N/mm2)
Mogens Pedersen - all rights reserved
{
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