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COURSE SYLLABUS
Second Semester Academic Year 2012


Faculty of Engineering, Kasetsart University
Department of ElectricalMechanical Manufacturing Engineering

Course code Course name
01211434 CNC Machine Retrofitting and Controller
Design
Total credits 3 (3-0-6)
Prerequisite 01208371 Automatic Control

Section Date and Time Room
1
2
TUE 13.00 16.00
TUE 09.00 12.00
RDiPT410
RDiPT410

Lecturer:
Mr. Phumaret Saengram, M.Eng. (Mechanical Engineering)

Office hours for consultation with students
Day: MON, WED, THU Time: 11.00 12.00
Room: ME 5401/9
M. phone 0860199628 e-mail address: fengprsa@ku.ac.th

Course Objectives
To study on the mechanical and electrical components in CNC machines and
design for the drive system, electrical wiring and standard, study and design for
the hydraulics and pneumatics system in CNC machines, the theory of
controller, functions and operations of CNC machines and practice on GUI
programming for CNC machines.

COURSE SYLLABUS
Second Semester Academic Year 2012
Department

Course Info.

Lecturer Info.

Objective



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Course Description
CNC controllers fundamentals, functions and operations of CNC machines,
electrical components, feedback control stability and performance analysis,
frequency domain methods, state-space representations, PID controllers,
modern control design, system identification, robustness analysis, control design
using software tools, digital control and digital signal processing, multi-axis
motion control.

Course Outline
- Introduction
- Electrical System
- Mechanical System
- PLC and Macro
- Functions
- Controller Design
- Pre/Post Inspection and Error
Compensation
- Multi-axis and Post-processor

Teaching Aids/Materials
- Slides/Video-audio materials
- Document/Simulation Software

Measures of Achievement
Percent
Homework, Practices, Class attendances, 70
and Laboratories
Examinations
- Mid-term examination 15
- Final examination 15
Total 100
Description




Outline
Methods
Materials

Student-centered Teaching Methods
- Lectures
- Self/group independent study
- Homework
- Practices/Laboratories
- Learning through experimentation


Measures

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Grading

Grade Min Max
A 85.5 100.0
B+ 80.5 85.0
B 75.5 80.0
C+ 65.5 75.0
C 60.5 65.0
D+ 55.5 60.0
D 50.5 55.0
F 0.0 50.0

Textbooks and Readings
[1] Esposito and Anthony, Fluid power with applications, Pearson Prentice Hall,
Upper Saddle River, N.J. : 2009.
[2] Fitzpatrick and Michael, Machining and CNC technology, McGraw-Hill,
Boston : 2005.
[3] Johnson and James L, Introduction to fluid power, Delmar Thomson Learning,
Australia : 2002.
[4] Madison and James, CNC Machining Handbook : basic theory, production data,
and machining procedures, Industrial Press, New York : 1996.
[5] Pethebridge and Keith, Electrical Wiring practice, McGraw-Hill, Beijing : 2002.
[6] Smid and Peter, CNC programming handbook : a comprehensive guide to
practical CNC programming, Industrial Press, New York: 2000.
[7] Smith and Graham T, CNC machining technology, Springer-Verlag, London :
1993.
[8] Smith and Robert L., Electrical wiring, industrial, Delmar, Australia : 2008.
[9] Watton, J., Fundamentals of fluid power control, Cambridge University Press,
New York : 2009.
[10] Zhang and Qin, Basics of hydraulic systems, CRC Press, Boca Raton, Fla. : 2009.




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Class Schedule














Week Topic Activity Lecturer
1 Introduction and CNC reviews [2 hrs] Lec., Prac. prsa
2 Pre-Inspection [3 hrs] Lec., Lab., HW prsa
3 Electrical System [3 hrs] Lec., Lab., HW prsa
4 Mechanical System [3 hrs] Lec., Lab., HW prsa
5 Control Circuit and Servo Motor [3 hrs] Lec., Lab., HW prsa
6 Fluid Power System Design [3 hrs] Lec., Lab., HW prsa
7 PLC and Macro Programming [3 hrs] Lec., Lab., HW prsa
8 Unconventional Functions [3 hrs] Lec., Lab., HW prsa
9 Midterm Exam Lec., Lab., HW prsa
10 Ballscrew and Bearing, [3 hrs] Lec., Lab., HW prsa
11 Coupling, Belt and Linear Guide [3 hrs] Lec., Lab., HW prsa
12 PID Controller Design [3 hrs] Lec., Lab., HW prsa
13 PID Controller Design [3 hrs] Lec., Lab., HW prsa
14 Pre-Inspection/ Error Compensation [3 hrs] Lec., Lab., HW prsa
15 Introduction to Multi-Axis Machine [3 hrs] Lec., Lab., HW prsa
16 Kinematics and ATP CL-Data [3 hrs] Lec., Lab., HW prsa
17 Multi-Axis Post-Processor [3 hrs] Lec., Lab., HW prsa
18 Final Exam Lec., Lab., HW prsa