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A DISSERTATION REPORT
On
IN
BHEL
WORKING CAPITAL
This is to certify that the Dissertation titled A Study Of Working Capital Management
in BHEL is carried out by Mr .Rafique Alam Roll No. 1268670137 student of MBA
IV Semester at Accurate Institute of Advanced Management, Greater Noida, under the
supervision of Mr. Manish Sinha , Assistant Professor.
This is an original work carried out by the said student to the best of my knowledge
and I recommend for the submission of this Dissertation to Uttar Pradesh Technical
University, Lucknow in the partial fulfillment of the requirement for the award of
MBA Degree.
WORKING CAPITAL
PREFACE
The learning process of classroom is incomplete without any practical field experience. It is
because of the reason that our Institute like any other, has provision for practical training so
accordingly we have been given this Dissertation for practical exposure.
This work gave us an insight to understand that how some of the important concepts that we
have been studying as a student of management are applicable in the field. The project is a
sincere attempt to focus on the subject in a lucid manner. I sincerely attempted to carry out in
depth study of the subject.
Rafique Alam
Roll no.:- 1268670137
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TABLE OF CONTENT
(i)
(ii)
(iii)
Acknowledgement
Declaration
Summary
Page No.
1. INTRODUCTION
6-73
74-79
83-85
3.1 Finding
3.2 Analysis
4. CONCLUSION & RECOMMENDATION
86-122
4.1 Conclusion
4.2 Recommendation
5. BIBLIOGRAPHY
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ACKNOWLEDGEMENT
I AM HIGHLY INDEBTED TO ALL THE EXECUTIVES OF B.H.E.L.JHANSI WHO HAVE GIVEN
THEIR INVALUABLE GUIDANCE AND IMPORTANT ROLE IN MAKING ME ABLE TO DO THIS
VOCATIONAL TRAINING AND WITHOUT WHOSE HELP MY EFFORTS WOULD NOT HAVE
TAKEN THE PRESENT FORM.
We are also thankful to Mr. Dhruv Bhargava (Sr.Mgr.HR) for their kind co-operation.
We should like to extend our gratitude to the management and staff of BHEL, Jhansi for
their co-operation during m
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DECLARATION
I hereby declare that this research work entitled Bharat Heavy Electrical Limited : A Study
of Working Capital Management, is my work, carried out under the guidance of my
faculty guide Mr. Manish Sinha, and my company guide Mr.P.V.Ramakant (Accounts
Officer), Bharat Heavy Electrical Limited. This report neither full nor in part has ever been
submitted for award of any other degree of either this university or any other university.
RAFIQUE ALAM
WORKING CAPITAL
SUMMARY
I under took the said research at BHEL, Jhansi. The duration of my research is
from 13.02.2014 to 10.04.2014 during this period I did a comprehensive study of various
departments of the organization and also doing the research on A STUDY OF WORKING
CAPITAL MANAGEMENT BHEL, Jhansi unit.
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In the post independence era when India was moving towards industrialization the major
thrust of the govt. was in the core sector and this sector was given to the public sector. With
this objective, heavy electrical (I) limited was setup in Bhopal in August 1956 with a view
to reach self-sufficiency in the industrial product and power equipment. This plant was
setup under technical collaboration of M/s AEI, U.K.
Three more plants were subsequently setup Tiruchy, Hyderabad and Haridwar with Soviet
and Czechoslovakian assistance in May 1965, dec1965 and Jan 1967 respectively. As there
was a need for an integrated approach for the development of power equipment to be
manufactured in India. Heavy Electricals Ltd. Bhopal was merged into BHEL in 1974
BHEL has now become the largest Engineering and Manufacturing Company employing
about 52,000 employees. Its headquarters is located at Delhi and there are 14
manufacturing units.
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BHEL has: -
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Supplied over 2,25,000 MVA transformer capacity and other equipment operating
in Transmission & Distribution network up to 400 kV (AC & DC).
Supplied over 25,000 Motors with Drive Control System to Power projects,
Petrochemicals, Refineries, Steel, Aluminum, Fertilizer, Cement plants, etc.
Supplied Traction electrics and AC/DC locos to power over 12,000 kames
Railway network
Supplied over one million Valves to Power Plants and other Industries
BHEL's operations are organized around three business sectors, namely Power, Industry including Transmission, Transportation, Telecommunication & Renewable Energy - and
Overseas Business. This enables BHEL to have a strong customer orientation, to be sensitive to
his needs and respond quickly to the changes in the market.
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Transformer Section
Loco Section
TRANSFORMER SECTION:
Bay 0,1,2:
These are fabrication shops established in 1978 and mainly deal with
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Bay 3:
It is splitted into two parts, half is the machine shop and the second half is
for the bus duct. Bus duct are used to transformer electricity from the generator to the
transformer.
Bay 4:
Here the winding work of the power transformer & dry type transformers
carried out.
Bay 5:
Basically it is core and punch section but in a part of it cast resin coil
encapsulation plant is situated. The coils of dry type transformer are casted, cut and finally
prepared.
Bay 6:
assembly.
Bay 7:
In this bay, the dry transformer are manufactured and various types of
Bay 8:
This bay was established in the year 1974.It is one of the earliest bays setup. It
is involved in the manufacturing of instruments transformer like 132 kV and 220 kV voltage
/current transformers. ESP transformer is also used manufactured here.
Bay 9:
This is one of the largest bay in the unit engaged in the assembly of
power and rectifier transformers. The time taken for assembly ranges from 4-12 weeks.
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LOCO SECTION
The other section, locomotives department is one of the most important departments in
factory. It deals with the manufacture and production of the following types of
locomotives.
1. AC locomotives
2. AC/DC locomotives
3. Thryster type locomotives.
4. Diesel electric locomotives shunting locomotives (DESl)
5. Diesal shunting? Engine of various capacities and haula
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Supply Bills
Cash
Pay
Sales
Internal Audit
Provident Fund
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Material
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Passing Bills
The bills Passing process starts after the account section gets the
Purchase order, SRVs and bills from suppliers. The accountants section
then makes payment.
Foreign Purchase
There are certain items, which are to be imported. A license is
Required for such items. The license can be acquired from DGTD.There is
Also provision for forward cover.
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Cash
This section is responsible for banking of all money worth received by the company from
customers and disbursement of all authorized payment on behalf of the company to
suppliers, contractors in form cheques, cash, drafts, postal orders etc.
Bank reconciliation statement is also prepared BHEL has centralized Cash Credit system.
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Pay Section
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Journal ledger is the consolidated list of journal entries. As soon as the journal voucher is
received, the journal ledger is prepared.
In the journal ledger, receipt and expenditure both are recorded. This Section
prepares section wise and monthly Trial balance. After the preparation of journal ledger,
trial balance, P&L account and the balance sheet are prepared yearly. The balance sheet is
prepared in accordance with the companys act.
Internal
audit
2. Government
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Budget
Budget is a target setting for operation.
1. Internal level: Each department is sent information about the Budgeted expenses
provided to the department. It is necessary for control
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1. Cash flow
2. Inventory level (non moving and slow moving items)
3. Inventory of finished goods
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COST SECTION
This section is responsible for accounting and reporting of costs. It determines direct labor
rates and eng. Rates and overheads recovery factors of manufacturing, engineering,
commercial and administration for cost estimation. The cost accounting is done to record
and collect cost for work order and product level information. It prepares material, labor,
and overheads, cost consumption statement. It furnishes cost report to management about:
Profitability
Variance
Performance
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SALES SECTION
The accounting of sales is done in the section. The activity of this Section starts when
the commercial department issues a work order. Work Order part II (Financial) summarizes
the financial terms of the contracts. It Contains the information like the name of customer
& consignee, description Of goods to be produce and sold, quantity, sales value, terms of
delivery And payment, price variation clause, sales tax, excise duty, liquidated Damages,
Bank guarantee, freight etc. with the part II W.O. details. A part from that the term and
conditions embodied in W.O. part II as regards Adjustment of advances, deferred debts and
calculation of PVC, Excise duty And Sales Tax must also be complies with. Sales section
submits the bills to the customers as desired by commercial either direct or through
Financial Such as Banks.
This section does the necessary accounting for the bills raised; money collected from
customers in from of advance or sale proceeds.
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Miscellaneous wing of this section deals with payment of advance to employees going on
official tour, LTC etc. Payment to transporters, welfare activities, security services, repairs
and maintenance, daily wages, furniture, departmental and other petty expenses.
The revenue wing of this section with recovery of rent, electricity and Water charges for
other facilities from the salary of the employees.
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INTERNAL AUDIT
BHEL is having its own team of internal auditors, who to unearth the Discrepancies in
accounting, check periodically the books of accounts as Well as schedules forming part of
accounts.
SALES TAX
This section deals with export procedures of finished goods. It is entrusted to get licenses
for exports. It is also responsible for claim of duty drawback and export incentives. This
section also looks the import of raw materials that forms par to finished good.
It also assess of sales tax, income tax and other matters related to Custom duty.
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WORKING CAPITAL
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DEFINITION: In the words of shubin, working capital is the amount of funds necessary to cover the
cost of operating the enterprise.
According to genesterberg, circulating capital means current assets of a company that are
changed in the ordinary course of business from one from to another, as for example, from,
from cash to inventories, inventories to receivables, receivables into cash.
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Gross working capital
Gross working capital refers to the firms investment in current assts. Current assets are
assets, which can be converted into cash within as accounting year.
Current assets include cash and bank balance, short-term securities, debtors, bill receivable
and inventory. The gross working capital concepts focuses attention on two aspects of
current assets management. Optimum investment in current assets. Financing of current
assets
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4. Together selling costs as packing, advertising, etc.
5. To provide credit facilities to the customers.
6. To maintain the inventories of raw material, work-in-progress, stores and spares and
finished stock.
Debtors
Cash
Sales
operating cycle
Work-in-progress
finished goods
Raw material
In case of manufacturing company, the operating cycle is the length of time necessary to
complete the following cycle of events:
1. Conversion of raw into raw material.
2. Conversion of raw material. into work-in-process.
3. Conversion of work-in-process into. finished goods
4. Conversion of. finished goods into accounts receivable
5. Conversion of. accounts receivable into cash
WORKING CAPITAL
On the basis of concept, working capital is classification as gross working capital and net
working capital as discuses earlier. This classification is important from the point of view
of financial manager. On the basis of time,
Working
GROSS WORKING
CAPITAL
NET WORKING
CAPITAL
REGULAR
WORKING CAPITAL
PERMANENT OR
FIXED WORKING
CAPITAL
TEMPORARY OR
VARIABLE
WORKING CAPITAL
RESERVE
SEASONAL
SPECIAL
WORKING CAPITAL WORKING CAPITAL WORKING CAPITAL
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PERMANENT OR FIXED WORKING CAPITAL
Permanent or fixed working capital is the minimum amount, which is required to ensure
effective utilization of fixed facilities and for maintaining the circulation of current assets.
There is an always a minimum level of current assets which is continuously required by the
enterprises to carry out its normal business operations. For example, every firm has to
maintain a minimum level of current assets is process, finished goods and cash balance.
This minimum level of current assets is called permanent or fixed working capital, as this
part of capital is permanently working capital as this part of capital is permanent working
capital also increase in current assets. The permanent working capital can further be
classified as regular working capital and reserve working required to ensure circulation of
current assets from cash to inventories, from inventories to receivable and from receivables
to cash and so on. Reserve working capital is the excess amount over the requirement for
regular working capital which may be provide for contingencies that may arise at unstated
periods such as strikes, rise in pries depression, etc.
WORKING CAPITAL
Temporary or variables
Temporary or variables
Working capital
PERMANENT OR FIXED
WORKING CAPITAL
In fig. 1 permanent working capital is stable or fixed over time while the Temporary or variable
working capital fluctuates. In fig. 2 permanent working capital is also increasing with the
passage of time due to expansion of business but even then it does not fluctuate as variable
working capital which sometimes increase and sometimes decrease.
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WORKING CAPITAL
The basic objective of working capital is to provide adequate support for the smooth
functioning of normal business operations of the company. The term adequate working
capital is subjective depending on managements attitude towards uncertainty / risk.
Maintenance of working capital
Availability of ample funds at the time of need.
SAFETY
LIQUIDITY
PROFITABILITY
CREDIT MGMT.
MINIMIZE TIME
BANK MGMT.
MINIMIZE TIME
EXCESS
CASH
ACCT.RECEVIABLE
MGMT.
MINIMIZE TIME
ACCT.PAYBLE
MGMT.
OPTIMIZE TIME
MEDIA
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The two important aims of working capital are to gain profitability along with liquidity.
Liquidity is the form continuous ability to meet maturing obligations. To ensure liquidity,
the firm has to maintain a relatively large investment in current assets holding. But there is
a cost associated with maintaining a sound liquidity position. A considerable amount of
firms profitability will suffer. To achieve higher profitability, the firm can sacrifice
liquidity and maintain a relatively low level of current assets. If the firm does so, its
profitability will improve as fewer funds as tied up in the current assets, but its solvency
will be threatened and exposed to greater risk.
Therefore, firm should maintain its current assts at that level where the liquidity cost is
quite low and the firm is also able to achieve adequate profitability.
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The requirements of working capital will be met either from internal resources or
borrowing from banks. All the banking transitions have been centralized at consortium of
banks for total cash credit required for the company as a whole.
Working
The bulk of working capital requirements are met from the advances from
customers in accordance with the contract conditions as approved by the board, the receipts
are deposited in the centralized account.
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WORKING CAPITAL
FIXIED DEPOSITS FROM MEMBERS OF PUBLIC:
Subject
to the approval of the government and the board of directors, the funds
may be raised from public by obtaining fixed deposits under the provisions of the company
rules to meets the working capital requirements of the company
Provisions of the funds for site offices: funds required to site offices will be provided by
the divisions under which they are functioning and for the purpose. Current accounts will
be authorized to be opened with branches of SBI or any other nationalized bank.
1. BILL
REDISCOUNTING SCHEME OF
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2. BILL MARKET SCHEME:
RBI providing rediscounting facility for bills having maturity of not more than
120 days introduced this scheme. This facility enables the supplier to get payment for their
supplies at a reduced rate of interest
.
3. EXPORT PRE-SHIPMENT/ POST SHIPMENT CREDITS:
In respect of export orders finance at concessional rates is made available by the
banking system on specific conditions. Pre-shipment finance at a concessional rate is
granted for the period of 180 days. Post-shipment finance is available at same concessional
rate for a maximum period of 90 days. The pre-shipment finance will form part of credit
granted by banking system to the customers.
4. OTHER SCHEMES:
Discounting supply bills can also raise short-term funds. Another scheme related
to raising of funds to the extent of 75% or 80% of the value of inventories not required for
production for next few weeks/months by pledging of such inventories with a banker under
a key loan or pledge account.
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If the working capital is to be estimated for the ensuring year, then the currently
requirement of the assets and cash flows for that period is to be estimated. The basic object
of forecasting is either to measure the cash position of the enterprise or to exercise control
over the liquidity position of the concern
There are many popular methods available for forecasting the working capital requirement,
which follows:
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CASH MANAGEMENT
Cash is an important current asset for the operation of the business. Cash is the
basic input needed to keep the business running on a continuaton basis. It is also the
ultimate output realized by selling the services or the product manufactured by the firm.
Cash is the most liquid of all the current assets. Higher cash and bank balances indicate
high position result in lower profitability, as idle cash fetches no return. Thus a major
function of finance manager is to maintain sound cash position.
Cash management is concerned with managing of: 1.Cash flows in and out of the firm
2.Cash flows with in firm
3.Cash balance held by the firm at a point at time by financing deficit or investing
surplus cash.
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Efficient cash management function calls for cash planning, evaluation of benefits and cost
of policies, sound procedures and practices and synchronization of cash inflows and out
flows. Thus for achieving goals and objectives of cash management, finance manager has
to plan cash needs of the firm followed by cash flow management, determination of
optimum level of cash and finally investment of surplus.
Profit level
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Deprecation policy
Expansion program
Operating efficiency
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CASH MANAGEMENT IN BHEL, JHANSI:
In BHEL the centralized cash credit system is followed. From 24-07-75 all the banking
transaction of company has been centralized at corporate office .new Delhi. Under this
system all the sale proceeds of the units are deposited in a centralized account. This
account number is universal for all units at RODs. They have to deposit the sales process if
this account withdraw money form it, only the corporate office operates it
Fir meeting day-to-day expenses the unit have to prepare the estimates of such expenses,
which are then sent to corporate office weekly or monthly, or both .at unit level the cash
budget is prepared on yearly basis for estimating the expected cash inflows and outflows.
The yearly budget is broken down into monthly and weekly intervals. The inflows and
outflows and estimated on following basis.
The only source of cash inflow for unit is the corporate office. The sale proceeds cannot be
directly utilized. Based on the above requisition, the corporate office allocates the funds.
For cash credit, corporate office will negotiate with consortium of bank for total cash credit
required for the company as a whole. A consortium deed for hypothecation of stock and
store of company is executed office. All the information, document etc. required in this
connection will be called for by corporate office from tee division.
Arrangement have already been made with state bank of India, HDFC Bank, Canara
Bank, Bank of Baroda and Indian overseas bank for centralizing total cash credit limits at
New Delhi.
Under this scheme, the units have the following documents. The units will send
estimated, monthly cash flow statement to the corporate office by 18th of every month.
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Based on these cash flow statement the corporate office will allocate the sub limit will be
transferred to the consortium of banks by 25th of the month. The units can utilize this fund.
The actual cash flows statement will be sending to corporate office monthly i.e. 1 st of
succeeding month.
The units are also required to send the weekly report of daily bank transactions, to the
corporate office. These reports show the details of daily debit and credit transaction
appearing in bankbooks of the company, enabling the positing of corporate bankbooks as
well as verification of banks statement received from banks.
These report are sent to corporate office on1st (showing the transaction from 25th to 30th of the previous month)
8th(showing the transaction from 1st to 7th of current month)
16th (showing the transaction from 8th to 15th of current month)
25th (showing the transaction from 16th to 21st of current month)
The units are required to send the comparative statement of estimated and annual cash flow
of the preceding month. This report will be sent quarterly after inter-unit reconciliation
meeting. The total interest payable a cash credit available by corporate office is to be
allocated among the units in the ratio of utilization of funds. Thus cash forecast and budget
are the principle tools of cash management. Forecasting helps manager to know how much
cash will be held in balance, to what extent the firm should rely on bank financing and how
much to invest in marketable securities.
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Excess cash at various units can be effectively used for various purpose and
improvements.
Deficit of cash at various units can be sorted out through centralized cash system
Cash budget is the most significance device to plan for and control receipt and payment.
Cash budget is a summary statement of the firms expected cash inflows and inflows over a
projected time period. In BHEL, cash mangement is centralized and is controlled directly
from corporate office, whatever requirement of funds is felts in BHEL, Jhansi it is sent to
the corporate office and corporate office disburse the funds accordingly.
Cash budget in BHEL, Jhansi is prepared on the basis of production schedule, in prepared
after receiving customers order at the beginning of the year. There are two aspects of cash
budget inflows and outflows. Inflow in cash budget is determined on the basis of receiving
the customers orders and preparing production schedule.
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Out flow is determined on the basis of requirement of raw materials, payment of taxes and
duties, interest on borrowing etc. outflow in cash budget is categorized into operation ands
non-operation outflow consist of capital expenditure, exchange variations and suppliers
credit
.
Thus after determining the budgeted estimates of inflows and
outflows cash budget is prepared at the beginning of the year. The distribution of cash is
determination on monthly basis in every month of that year. In the last quarter of the year
cash budget is revised and the latest estimates are calculated and fixed. Monitoring of cash
budget is done through management information system.
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RECEIVABLE MANAGEMENT
Customers arising from sale of goods or services define the term receivable as
debt owed to the firm. In the ordinary course of business. Receivable constitute a
substantial portion of current assets. Granting credit and creating debtors amount to the
blocking of firms funds. The interval between the data of sale and date of payment has to
be financed out of working capital. Thus traders debtors represent investment.
Business firm generally sell goods on credit to facilitate sales. When a firm
makers an ordinary sale of goods on services and does not receive payment. The firm
grants trade credit and create accounts receivable that would be collected in the future.
1. Capital Cost
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When a firm maintains receivables, there is a time lag between the sales of
goods and payment by the customers. Mean while. The firm has to are made by the use of
additional capital which alternatively could be profitably employed elsewhere.
2. Collection Cost
These are costs, which the firm has to in for collection of the amounts at the
appropriate time from the customers.
3. Administrative Cost
In the process of maintaining receivable company incurs some administrative
expenses in the form of salaries to clerks who maintain record of debtors, expenses on
investigating the credit worthiness of debtors etc.
4. Default Cost
When customers makes default in payments, not only the collection efforts has
to be increased but the firm may also have to incur losses due to bad debts.
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Credit Policy
Credit policy of a firm can be regarded as a kind of trade-off between increased
credit sales leading to increase in profit and the coasts of having larger amount of funds
locked up in form of receivable and loss due to incidence of bad debts.
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1. Credit standard
2. Credit terms
3. Collection efforts
Credit standard are criteria to decide the type of customers to whom goods could
be sold on credit. Credit terms specify duration of credit and the terms of payment by
customers. Collection efforts determine the actual collection period, the lower is the
investment in accounts receivable and vice versa.
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The main products of BHEL are heavy industrial goods with long operating cycle. BHEL
grants liberal terms regarding trade credit to lure the potential customers to buy its products
at favorable selling prices.
To utilize its excess capacity, BHEL is granting liberal trade credit terms to its
customers. The main customers of BHEL are railways, power industries and other private
parties. BHEL has overseas sales also.
All the BHEL units are having their commercial department. Commercial department and
regional operational division (RODs) primarily carry out the job of recovery from
customers. The sales section of finance department also actively takes part in receivable
management by preparing and sending invoices and reminders to customers at appropriate
time. They keep track of money received from customers as advances, as against dispatch
of finished goods and money recoverable on account of price variation claims and
conversion of deferred debts into debtors. This monitoring is done work order wise. The
aging schedule of customers if also prepared which gives the picture regarding period of
outstanding balances.
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The terms and condition with the customers ate finalized according to the credit policy
laid down by corporate office BHEL. However deviation are permitted with the due
approval from corporate office.
While lying down of credit policy by head office, industry conditions are
taken into consideration. Seeing huge investment in execution of work order, BHEL
demands considerable payment in advance in different phases of completion of work i.e.
erection, installation, commissioning, maintenance etc. Despite all these BHEL is presently
facing cash crunch because a major chunk of BHELs customers consists of government
bodies, which are very casual in clearance of dues.
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INVENTORY MANAGEMENT
Inventories constitute the most significant part of current assets of large
majorities of companies in India. On an average, inventories are approximately 60% of
current assets in public limited companies in India. Inventories are stock of the product, a
company is manufacturing for sale and components that make up the product. The various
forms in which inventories exists in manufacturing company are raw materials; work in
process and finished goods.
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2.
unpredictable changes in demand and supply forces and other factors. Firm may also
purchase large quantities of raw material than needed for desired production and sales level
to obtain quantity discounts on bulk purchases.
Material Cost
Order Cost
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Carrying Cost
To maintain a large size of inventory for efficient and smooth production and
sales operation.
The effective management of inventory involves a trade off between having too little and too
much inventory. The firm should avoid a situation of over investment or under investment in
inventories.
Risk of liquidity.
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Maintaining an adequate level is also dangerous. The consequences of under investment in
inventory are-
Thus the aim of inventory management should be to avoid excessive and inadequate
level of inventories and to maintain sufficient inventory for the smooth production and
sales operation. Efforts should make to place an order at the right time with right source to
acquire the right quantity at the right price and quantity.
Terms of purchase
Time factors
Supply conditions
Loan facilities
Other factors
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INVENTORY MANAGEMENT IN BHEL, JHANSI:
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In case of foreign purchase also one order is placed for full requirement of an
item and scattered delivery is opted because variation caused in material cost due to
fluctuation in exchange rate is much less than the carrying cost of the material which is
approximately 25% of the total price.
3.Receipts and CustodyFor the proper inventory control on receipts of material in store, quality
control department checks the material as per specification. The cost section fills details of
all the purchase by issuing store receipts voucher and material issue voucher.
4.IssueAfter receiving the material and storing, the management keeps the
information whether these material are being issued to desired destination. Full record of
every issuing of material is kept for the proper inventory control.
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In BHEL, planning and control of inventory is done by using two methods
ABC analysis
Variety reduction
Codification of materials
ABC Analysis
In this case ABC analysis become useful and enables management to concentrate
attention and keeps a close watch on a relatively less number of items, which account for a
high percentage of annual usage value of all items of inventory.
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In the analysis, items are categorized into A, B, & C category on the basis of their usage
value. The more costly items are classified as an A. This represent large investment item
but is low in number. In B.H.E.L. A category items amount to 60% of investment in
inventory items. Inventory items of average usage are put in S category and these accounts
for 30% of total investment in inventory. Low usage items are pull in C category. It
represents 10% of degree of control and accurate planning. B category requires moderate
control. As C category represents low usage value, much importance is to pay on try
control. Also the planning and control cost incurred for this category will be greater than
their total cost.
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Slow moving and Non-moving goods analysis
It is advantageous to compare the turnover of different stock, which does not move, and
kinds of materials as a means of detecting stock which does not move regularly. Thus
enabling management to avoid keeping capital locked up in undesirable stock. Stock
turnover helps in analyzing such items.
Stock turnover =
Stock turnover figures the presence of slow moving stock and helps in keeping the level of
such stock to a low mark
Slow Moving stock material which have a low turnover are classified as slow moving
stock. In B.H.E.L., Jhansi an item is regarded as slow moving one, If stock turnover ratio is
less than 10%.
Non-Moving stock- These item have no immediate demand but may be required in future.
Here the items, which are not consumed since two years, are regarded as non-moving stock
or dead inventory. This category includes mainly directly chargeable items.
These item having turn over ratio of 10% or more a fast moving items and some more
important
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DOCUMENTS USED FOR INVENTORY CONTROL
The various documents used for control of inventory are discussed below: -
ordered for a specific work order will be recorded on MIV details of material requisition is
entered on the Bin card.
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or other stores no longer required by the factory. The various stock record and cost
accounts are adjusted in due course from the details given in the form.
Material is kept in appropriate bin and draws. For each kind of material a bin card is
maintained showing details. A bin card assists the storekeeper to control the stock. The bin
card incorporates all information viz. opening balance of materials, material ordered, and
material allotted and closing balance of materials. As a result bin card shows the full cycle
of material like the order of few supplies, allocation of material to jobs, receipt and issue of
material, stock in hand and balance available.
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INVENTORY VALUATION
Inventory is valued at actual / estimated cost or net realizable value, whichever is lower.
Finished goods in plant and work in progress involving hydro and thermal sets including
gas- based power plants, boilers auxiliaries, compressors and industrial turbo sets are
valued at actual/ estimated factory cost or at 97% of the realizable value whichever is
lower.
In respect of valuation of finished goods in plant and work in progress, cost means factory
cost, actual/estimated cost includes excise duty payable on manufactured goods.
In respect of raw material, components, loose tools, store and spare cost means weighted
average cost.
The component and other material purchased / manufactured against production order but
declared surplus are charged off to revenue retaining residual value based on technical
estimates.
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During the entire duration an emphasis was Laid on understanding the foundational principal
which govern the economy of a state and also the interacting variables influencing the financial
well being of any particular organization be it a mammoth size government running a state or a
small enterprise promoted for the social cause by that state. The project was confined to not
study of state government financials that were collection from various sources for each of the
state of the country. The Annual Performance three year -2001, 02 and 03 for each of the state
were analyzed on the basis of certain set parameters.
Once a rating modal based on the financial well being of the states was formalized the study of
the various state government enterprises was carried out. Due to time constraint only five
sectors were chosen so as to justify the quality of study. The selected sector for the study werea. Irrigation
b. State Electricity Boards
c. Power Financial Corporations
d. Roads
e. State Finance Corporations
These sectors were chosen on the basis of number of issues of Bond, Fixed Deposits, and etc.
for raising fund either privatel or through public offering that coce out from them. Apart from
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that the kind of guarantees extended by the state government to various sector also formed the
basis of selecting thes sectors.
RESEARCH METHODOLOGY
DATA COLLECTION SOURCES
Research Methodology
II.
Collection of data
Organization of data
Presentation of data
Interpretation of data
PROBLEM
To know the working capital requirement of the BHEL and to give some
practicable suggestion in this regard.
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TYPES OF RESEARCH
This research employed four type of research:
Descriptive Research
Analytical Research
Qualitative research
Quantitative Research
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ANALYTICAL RESEARCH
In it, we have to use facts and information already available and
analysis theses to make an evaluation for project.
QUALITATIVE RESEARCH
In selection the appropriate research design of the study and the type of
data needed, the choice of data collection techniques is four grouped. It is
done for:
Consumers needs
QUANTITATIVE RESEARCH
Quantitative research is obtained to rate the different aspect on parameters.
Image of brands
Brand loyalty
Expectation of customers
Trails etc.
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METHODOLOGY
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Sampling plan
The data collected is of no use unless and unstill it is given in a
presentable from. Thus, after proper organization, the data is given in
a presentable form with complete details with the help of bar
diagram, pie charts etc.
Analysis of data:
The data is carefully analyzed keeping in consideration both the pros
and cons for purpose of arriving at concrete conclusions.
Interpretation of data:
After carefully analyzing the data, it has been aptly interpreted in
order to give concrete conclusions and proper recommendations.
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Easy loan: A concern having adequate working capital can arrange loan from banks
and other sources on easy and favorable terms.
Cash discount: Adequate working capital also enables a concern avail cash
discounts on the purchase and hence in reduces cost.
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Regular payment of salaries, Wages and other day-to-day commitment: A company which
has adequate working capital can make regular
payments of salaries, wages and other day to day commitments which raises the morale
of its employees, increases their efficiency, reduces stages and costs.
Ability to face crisis: Adequate working capital enables a company to face
business crises in emergencies such as depression because during such period, generally
there is much pressure on working capital.
So keeping in views all these point we can say that a business should have adequate Working
capital.
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Objective of Analysis
To plant the various sources of short-term finance well in advance in case of the
need.
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INVENTORY VALUATION:
Inventory is valued at actual / estimated cost or net realizable value, whichever is lower.
Finished goods in plant and work in progress involving hydro and thermal sets including
gas-based power plants, boiler auxiliaries, compressors and industrial turbo sets are valued
at actual / estimated factory cost or at 97.5% of realizable value whichever is lower.
In respect of valuation of finished goods in plant and work in progress, cost means factory
cost, actual / estimated factory cost includes excise duty payable on manufactured goods.
In respect of raw material, a component, loose tools, stores and spares cost means weighted
average cost.
The components and other material purchased / manufactured against production order but
declared surplus are charged off to revenue retaining residual value based on technical
estimates.
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We are using the technique of ratio analysis as a means of checking upon the efficiency
with which working capital is being used in the company. These ratios would measure the
pulse of working capital management in BHEL. These are as follows:-
(1)Current ratio: Current ratio represents a margin of safety for creditors. The higher the current ratio, the
greater the margin of safety, the larger the amount of current assets in relation to current
liabilities, the more the firms ability to meet its current obligation. This ratio is calculated
as follows: -
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CURRENT ASSETS
CURRENT RATIO=
CURRENT LIABILITIES
(2) QUICK RATIO: This ratio provides a better measure of overall liquidity. A firms inventory cannot be easily
being converted into cash so it is not taken account here. A ratio 1:1 is considered
satisfactory. Ratio is computed as under: -
CURRENT ASSETS
INVENTORY
QUICK RATIO=
CURRENT LIABILITIES
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Cash is the most liquid asset and it should be minimum in the firm as the excess of cash in
hand/bank implies loss of interest i.e. the misutilisation of funds, which could have been
utilized/invested elsewhere. There is nothing to be worried about lack of cash if the company
has reserve borrowing power.
Cash ratio=
Cash
Current liabilities
It
shows how rapidly the inventory is turning into receivable through sales. High ratio is
indicative of good inventory management. A low ITR implies excessive inventory levels. Ratio
should neither be too low nor too high.
It is computed as follows: -
ITR=
Sales
Average inventory
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RMI turnover ratio indicates the efficiency with which the firm converts raw material into
work in progress and into finished goods.
Calculation is done by this formula
RMI ratio=
Raw
material consumption
Average inventory
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CURRENT RATIO :
YEAR
C. Ratio
2002-03
2.67
2.67
2003-04
2.54
2004-05
1.99
2005-06
1.90
2006-07
2.10
2.54
2.5
1.99
1.9
2.1
1.5
1
0.5
0
2002-03
2003-04
2004-05
2005-06
2006-07
It measures the short-term solvency of the firm, its ability to meet short-term
obligations that indicates the rupees of current assets available for each rupee of the current
liability. It is a margin of safety for creditors. The current ratio of 2:1 is been considered
satisfactory.
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In context to BHEL, Jhansi the current ratio is more the than standard. Although in the
year 2004-05 and 2005-2006,it is 1.99 & 1.90 respectively, but it is approximately 2, which is
acceptable. The data shows increase in current ratio due to increase in debtors and inventory as
compared to increase in advances and creditors. When we compare the data of the last two
years, following important facts is revealed: -
CURRENT ASSETS
CURRENT LIABLITIES
Increase in creditors = 16.42%
Increase in loans & advances = 42.8%.
The higher ratio indicates its ability to meet the current obligations as soon as possible. The
higher current ratio shows higher liquidity of the firm to pay for its liabilities.
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QUICK RATIO:
Quick Assets: It includes all current assets other than stock and prepaid
Expenses.
Year
2002-03
2003-04
2004-05
2005-06
Quick
1.93
1.86
1.45
1.35
2006-07
1.46
Ratio
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2.5
2
1.93
1.86
1.45
1.5
1.35
1.46
1
0.5
0
2002-03
2003-04
2004-05
2005-06
2006-07
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Year
ITR
2002-03
2.91
2003-04
2004-05
2005-06
2006-07
2.55
3.15
3.4 6
3.17
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4
3.5
3
3.15
2.91
3.46
3.17
2.55
2.5
2
1.5
1
0.5
0
2002-03
2003-04
2004-05
2005-06
2006-07
It shows the relationship between the cost of good sold and the average inventory in
hand. It is also indicative of the number of times the inventory has been given the shape of
final sales during the year. This ratio indicates how frequently the stock has been converted
into sales /cash. The inventory turnover ratio has been frequently increasing which indicates
that the stock is frequently converted into sales.
The average ratio for the given years comes around 3, which shows that the inventory
has been considerably decreased which indicate that the amount of stock, which is kept in
warehouse, has been decreased. The production cycle is to be consistent. The main product is
locomotives and transformers, which normally have a long production cycle.
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buildup is in the form of W/P is essential. The inventory T/O ratio keeps fluctuating depending
on the number of orders.
Material with low turnover ratio is classified as slow moving (it is 10 % in case of
BHEL.Jhansi) while item, which have number immediate demand are non-moving items.
Non-moving item includes mainly directly chargeable items. The requirement of which may
change due to work designing and technology improvement.
Year
2002-03
2003-04
2004-05
2005-06
2006-07
DCP
11.21
13.21
10.34
8.63
8.15
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DCP
14
12
10
8
6
4
2
0
13.21
11.21
2002-03
10.34
2003-04
2004-05
8.63
8.15
2005-06
2006-07
This ratio indicates the speed with which debtors and receivable are being collected
a very long collection period would empty either poor Cr selection or an inadequate collection
effort. The delay in collection to receivables would mean that apart from the interest cost involved
in maintaining a high level of debtors the liquidity of the firm is adversely effected a large number
of a/c s receivable becoming bad debts short period of average collection is not necessarily good.
It is to that it avoids the risk of receivable being bad debts as well as the burden of high interest on
outstanding debtors it may have the adverse effect on the volume of sale of the firm. Sales may be
confirmed to the customers making prompt payment in the debtors collection period has been
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increased form 11.21 to 13.21 in the year 2002 to 2004 it is decreased from 10.34 to 8.15 in the
last 3 years.
Year
2002-03
2003-04
2004-05
2005-06
2006-07
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Ratio
2.84
2.66
3.97
3.75
4.00
3.97
3.75
2004-05
2005-06
5
4
3
2.84
2.66
2002-03
2003-04
2
1
0
2006-07
The ratio indicate that the net credit purchase to average Credit. The creditor
turn over ratio of BHEL, Jhansi is quite good because the company is capable of making payment
to its creditors frequently. Comparison of credit payment period with debtors collection period
shows that BHEL is very liberal in collecting due from its customers. There is no synchronization
between cash outflows and an inflow regarding payments to suppliers and collection from
debtors collection period is more than twice the credit Payment period BHEL, Jhansi needs to
take a serious step in this area.
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Year
Cap.Employed
2002-03
20171
2003-04
22961
2004-05
21203
2005-06
23688
2006-07
33442
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40000
35000
30000
25000
20000
15000
10000
5000
0
33442
20171
2002-03
22961
21203
2003-04
2004-05
23688
2005-06
2006-07
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Inventory Management
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Each component of working capital (namely inventory, receivables and payables) has two
dimensions ...TIME ......... and MONEY. When it comes to managing
working capital - TIME IS MONEY. If you can get money to move faster around the cycle (e.g.
collect monies due from debtors more quickly) or reduce the amount of money tied up (e.g.
reduce inventory levels relative to sales), the business will generate more cash or it will need to
borrow less money to fund working capital. As a consequence, you could reduce the cost of bank
interest or you'll have additional free money available to support additional sales growth or
investment. Similarly, if you can negotiate improved terms with suppliers e.g. get longer credit
or an increased credit limit; you effectively create free finance to help fund future sales.
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If you .......
Collect receivables (debtors) faster
Then ......
You release cash from the cycle
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It can be tempting to pay cash, if available, for fixed assets e.g. computers, plant,
vehicles etc. If you do pay cash, remember that this is now longer available for working capital.
Therefore, if cash is tight, consider other ways of financing capital investment - loans, equity,
leasing etc. Similarly, if you pay dividends or increase drawings, these are cash outflows and,
like water flowing down a plug hole, they remove liquidity from the business
Long-term loans
If you have insufficient working capital and try to increase sales, you can easily overstretch the financial resources of the business. This is called overtrading. Early warning
signs include:
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Exceptional cash generating activities e.g. offering high discounts for early cash
payment
Frequent short-term emergency requests to the bank (to help pay wages, pending
receipt of a cheque).
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Slow payment has a crippling effect on business, in particular on small businesses who can
least afford it. If you don't manage debtors, they will begin to manage your business as you
will gradually lose control due to reduced cashflow and, of course, you could experience
an increased incidence of bad debt.
Have the right mental attitude to the control of credit and make sure that it gets
the priority it deserves.
Make sure that these practices are clearly understood by staff, suppliers and
customers.
Check out each customer thoroughly before you offer credit. Use credit agencies,
bank references, industry sources etc.
Continuously review these limits when you suspect tough times are coming or if
operating in a volatile sector.
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Monitor your debtor balances and ageing schedules, and don't let any debts get
too large or too old.
Recognize that the longer someone owes you, the greater the chance you will never get
paid. If the average age of your debtors is getting longer, or is already very long, you may
need to look for the following possible defects:
Customer dissatisfaction.
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Debtors due over 90 days (unless within agreed credit terms) should generally demand
immediate attention. Look for the warning signs of a future bad debt.
example.........
Longer credit terms taken with approval, particularly for smaller orders
Use of post-dated checks by debtors who normally settle within agreed terms
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PROFITS ONLY COME FROM PAID SALES.
The act of collecting money is one, which most people dislike for many reasons and
therefore put on the long finger because they convince themselves there is something more
urgent or important that demands their attention now. There is nothing more important than
getting paid for your
product or service. A customer who does not pay is not a customer. Here are a few ideas
that may help you in collecting money from debtors:
Don't feel guilty asking for money.... its yours and you are entitled to it.
Make that call now. And keep asking until you get some satisfaction.
In difficult circumstances, take what you can now and agree terms for the
remainder. It lessens the problem.
When asking for your money, be hard on the issue - but soft on the person. Don't
give the debtor any excuses for not paying.
Make it your objective is to get the money - not to score points or get even.
Our range of financial planners, Exl-Plan and Cash flow Plan, contain extensive facilities
for exploring alternative payment scenarios for receivables. See also the white paper on
Making Cash flow Forecasts and Checklist for Improving Cash flow.
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MANAGING PAYABLES (CREDITORS)
Creditors are a vital part of effective cash management and should be managed carefully to
enhance the cash position.
Purchasing initiates cash outflows and an over-zealous purchasing function can create
liquidity problems. Consider the following:
Do you use order quantities, which take account of stock holding and purchasing
costs?
Do you have alternative sources of supply? If not, get quotes from major suppliers
and shop around for the best discounts, credit terms, and reduce dependence on a
single supplier.
Are you in a position to pass on cost increases quickly through price increases to
your customers?
If a supplier of goods or services lets you down can you charge back the cost of
the delay?
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There is an old adage in business that if you can buy well then you can sell well.
Management of your creditors and suppliers is just as important as the management of
your debtors. It is important to look after your creditors - slow payment by you may create
swill feeling and can signal that your company is inefficient (or in trouble!).
Remember, a good supplier is someone who will work with you to enhance the future
viability and profitability of your company.
Our range of financial planners, Exl-Plan and Cash flow Plan, contain extensive facilities
for exploring alternative payment scenarios for payables. See also the white paper on
Making Cash flow Forecasts and Checklist for Improving Cash flow.
5. Inventory Management
Managing inventory is a juggling act. Excessive stocks can place a heavy burden on the
cash resources of a business. Insufficient stocks can result in lost sales, delays for
customers etc.
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The key is to know how quickly your overall stock is moving or, put another way, how
long each item of stock sit on shelves before being sold. Obviously, average stock-holding
periods will be influenced by the nature of the business. For example, a fresh vegetable
shop might turn over its entire stock every few days while a motor factor would be much
slower as it may carry a wide range of rarely-used spare parts in case somebody needs
them.
Nowadays, many large manufacturers operate on a just-in-time (JIT) basis whereby all the
components to be assembled on a particular today, arrive at the factory early that morning,
no earlier - no later. This helps to minimize manufacturing costs as JIT stocks take up little
space, minimize stock holding and virtually eliminate the risks of obsolete or damaged
stock. Because JIT manufacturers hold stock for a very short time, they are able to
conserve substantial cash. JIT is a good model to strive for as it embraces all the principles
of prudent stock management.
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The key issue for a business is to identify the fast and slow stock movers with the
objectives of establishing optimum stock levels for each category and, thereby, minimize
the cash tied up in stocks. Factors to be considered when determining optimum stock levels
include:
Can you remove slow movers from your product range without compromising
best sellers?
Remember that stock sitting on shelves for long periods of time ties up money, which is
not working for you. For better stock control, try the following:
Apply tight controls to the significant few items and simplify controls for the
trivial many.
Sell off outdated or slow moving merchandise - it gets more difficult to sell the
longer you keep it.
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Review your security procedures to ensure that no stock "is going out the back
door!"
Higher than necessary stock levels tie up cash and cost more in insurance, accommodation
costs and interest charges.
Our range of financial planners, Exl-Plan and Cash flow Plan, contain extensive facilities
for exploring alternative stock-holding strategies. See also the white paper on Making
Cash flow Forecasts and Checklist for Improving Cash flow.
Formulae
Result
Interpretation
On average, you turn over the value of
your entire stock every x days. You may
Average
Stock *
Stock Turnover
=x
365/
(in days)
days
Cost of
Goods Sold
Debtors *
=x
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monies due to you. If your official credit
terms are 45 day and it takes you 65
365/
(in days)
days
Sales
days... why?
One or more large or slow debts can drag
out the average days. Effective debtor
management will minimize the days.
On average, you pay your suppliers every
x days. If you negotiate better credit
Creditors *
365/
Payables Ratio
=x
Cost of
(in days)
days
Sales (or
Purchases)
Current Ratio
Total
Current
Assets/
Total
Current
Liabilities
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e.g. 0.75 means that you could have
liquidity problems and be under pressure
to generate sufficient cash to meet
oncoming demands.
(Total
Current
Assets -
Quick Ratio
Inventory)/
Total
Current
Liabilities
A high percentage means that working
capital needs are high relative to your
(Inventory
sales.
+
As %
Working Capital Ratio
Receivables
Sales
- Payables)/
Sales
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Once ratios have been established for your business, it is important to track them over time
and to compare them with ratios for other comparable businesses or industry sectors.
When planning the development of a business, it is critical that the impact of working
capital be fully assessed when making cashflow forecasts. Our financial planning software
packages - Exl-Plan and Cashflow Plan - can facilitate this task as they provide for the
setting of targets for receivables, payables and inventory
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8. Copyright & Legal Stuff
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about copyright and Attribution
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permission secured from info@planware.org. You are free to quote short extracts provided
our site's URL <www.planware.org> is acknowledged as the source.
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RECOMMENDATION
During my project period. I have studied the working capital management in BHEL, Jhansi. On
the basis of my study I am putting forward some suggestions. Implementation of which may
certainly improve the efficiency of working capital management in the unit.
1.Estimationof working capital requirement should be done on the basis of length of operating
cycle of different products
delay release of payments without doing my harm to relation with BHELs customer.
To decrease loss due to bad debts and to reduce collection period. Credit rating of
customers should be done more efficiently. Evaluation of credit worthiness is
precursor to the final decision to grant credit or not for decision-making. Decision
Tree Approach can be adopted under this approach. Probability of default and
payment by the customer are determined. The weighed net benefit is calculated as.
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p(Revenue-cost)-(1-p)cost
Where P is probability that customer pay his dues. The customer
Should not be granted credit if answer is negative.
Quality of the product should be improved so that the company can dictate terms
of payment. This will screen out unworthy customers and recovery position will
definitely improve.
3.inventory management plays an important roe in effective working capital management for a
business firm producing industrial goods.
For improvement in the area of inventory management. Suggested steps are as under: -
The ABC analysis used considers only the value of material and quantity of usage.
It does not consider the important of material in production function. To overcome
this VED analysis could also be used which categories the items according to
theory importance as vital essential and desirable.
I suggest through research in this regard to arrive at some suitable mix of both these methods
which gives due consideration to value, quality, importance, etc of stock items
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The maximum and minimum level of each items should be indicated to avoid
over-stock or under-stock situations
The indenting and tendering process for purchases should be made expeditious to
decrease the lead time and reduce the chances of
Stock out situations..
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BIBLIOGRAPHY
FINANCIAL MANAGEMENT
BY
I M PANDEY
DR. S N MAHESHWARI
ANNUAL REPORT
2007-08
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