INDUSTRIAL TRAINING PROJECT

VIKRANT KUMAR
REG.NO. 11105879
SCOPE OF THIS PRESENTATION
Training report on
study of hot rolling , defects and its inspections.
Installation of Rolling Mill
Study of Furnaces
ABOUT THE COMPANY
Aarti group which was
incorporated in 1977
has taken rapid strides
to emerge as one of the
North Indias leading
manufacturers of steel
and yarn with an annual
turn over of more than
US $300 Million
(INR1200crore) and a
work force of over 2500
personnel.
Aarti steels Limited,
located at focal point,
Ludhiana(Punjab) has got
a mini steel Plant with a
capacity of 1.25 lacs
tones per annum.
They manufacture wide
range of products in
carbon, alloy, spring and
alloy spring steels
confirming to National
and International
standards.
They constitute two Steel industries in India. The installed capacity
of the Steel plant is Rs. 1, 25,000 tons per annum.
Aarti Steel manufactures total range of Carbon Alloy and Special
Steels in the setup through a dedicated route of steel
manufacturing i.e. Electric Arc Furnace, Secondary Refining
Vacuum Degassing Route, Continuous Cast with electromagnetic
Stirring/Snorkel Casting practices.
The scope of their product profile is long products with
configuration as Rounds, Round Cornered Square (RCS), Wire Rods,
Wires and Flats.
COMPANY DIVISION
Melting cum Solidification Division
Conditioning/Dressing Division
Shaping Division
Quality Assurance Division
COMPANY OVERVIEW
STEEL
MANUFACTURIN
G UNIT
This unit consists of
electric arc
furnace, ladle
refining, vacuum
degassing and
continuous casting
section.
Electric Arc
Furnace
An electric arc
furnace (EAF) is a
furnace that melts
charged material
by means of an
electric arc.
MELTING PROCESS
LADDLE REFINING FURNACE :
LADLE REFINING FURNACES(LRFS) ARE USED TO DESULFURIZE STEELS, REMOVE OTHER IMPURITIES AND HOLD THE
MOLTEN STEEL FOR CASTING OPERATIONS
VACUUM DEGASSING
CONTINUOUS CASTING
DRESSING DIVISION
PROJECT UNDERTAKEN
AIM:- Study of defects and inspection of rolled products.
PURPOSE OF INSPECTION: Inspection is done to determine as to whether the
quality of the produced articles conforms to the laid standards or not. It also
indicates whether the variations in the manufactured products are within the limits
or not. It Is necessary to check each and every item produced. It thus, helps us in
deciding as to whether a particular product produced should be accepted or
rejected.
Pressure on the company:-
1.Customers are becoming more selective and demanding.
2.Competition is becoming keener.
3. Requirement of ISO/TS-16949
METHODS OF INSPECTION
SURFACE
TEST :
The surface of the rolled product
is checked with naked eye and
the defects on surface like crack,
scale, unevenness, etc. are
marked. Then the marked area
is grinded by the hand grinder
machine up to 0.2 mm and inner
layer of product is checked. If
the crack or defect is deep then
it is rejected otherwise it is
followed by spark test
SPARKTEST:
Sparks will fly off steel when put to a grinding wheel
and each kind of steel produces a different colour and
volume of sparks. The volume of sparks depends on the
carbon content.
Wrought iron long yellow streaks, becoming leaf like in
shape before expiring.
Mild Steel more variety in streak length with smaller
leaves and some sparking.
Medium Carbon Steel almost no leaf, some
forking great variety of streak length, sparking
nearer the wheel.
High Carbon Steel no leaf, bushy spark pattern,
forking and sparking starting very close to the
wheel, less bright than medium-carbon steel
High Speed Steel Faint red streaks forking at
the tip.
Stainless Steel Bright yellow streaks with a small
leaf.
MOBILE SPECTROSCOPY:
MOBILE SPECTROSCOPY IS AN ANALYTICAL TECHNIQUE WHICH CAN BE USED UNIVERSAL EVEN FOR
TO IDENTIFY THE CHEMICAL ELEMENTS OF METALS AND ITS ALLOYS.
NICKELSPOTTEST:
Nickel allergy is a possible
cause of contact dermatitis.
Nickel is one of the most
common causes of allergy
worldwide. Thus nickel should
not be present or should be as
less as possible.
Presence of nickel is tested in
following way
Two solutions A and B are prepared.
Solution A:-Nitric Acid 200ml + Distilled
Water 750ml +Ortho phosphoric
Acid 50ml
Solution B:- Ammonia 250ml + Acetic
Acid 250ml +Ammonium Acetate 5-8gm
+ DimethylGlycozine 5-8gm
Pour 2 drops of solution A on grinded surface of rolled product.
Leave it untouched for 5 seconds.
Soak the result of poured solution with filter paper.
Now pour 2 drops of Solution B on that filter paper.
If pink colour appears on filter paper then it means nickel is present in the product.
ULTRASONIC INSPECTION
PROJECT UNDERTAKEN
AIM:- Study the various types of industrial re-heating furnaces.
Definition of a furnace:
Types and Classification of Different Furnaces
Based On The Method Of Generating Heat, Furnaces Are Broadly Classified Into Two Types Namely
Combustion type (using fuels)
Electric arc type
Depending upon the kind of combustion, it can be broadly
classified as oil fired, coal fired or gas fired. Based on the
mode of charging of material furnaces can be classified as
Intermittent or Batch type furnace or Periodical furnace and
Continuous furnace Based on mode of waste heat recovery as
recuperative and regenerative furnaces. Another type of
furnace classification is made based on mode of heat transfer,
mode of charging and mode of heat recovery
PUSHER FURNACE