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Detailed Inspection & Test Plan ( ITP) for HDPE- Corrugated Sheathing Ducts

(As Per IRC: 18- 2000, IRC - 112-2011 / Fib Bulletin 7 Specifications )


Sr.
No.
Inspection & Testing
Description
G
r
a
n
u
l
a
t
e

D
u
c
t

Measuring
Technique
Acceptance
Criteria
Verifying
Document
Test Conducted
By
Frequency of Testing
Every lot of 7000 mtrs
Remark
A RAW MATERIAL PROPERTIES
1 Density G -- IS : 7328 0.94 - 0.96 gm/cc
Manufacturers Test
report
Manufacturer
1 Sample per grade of raw
material.

2 Melt Flow Rate (190
0
c / 5Kg.) G -- IS : 2530 0.4 0.6 gm /10 min
Manufacturers Test
report
Manufacturer
1 Sample per grade of raw
material.

3 * Shore Hardness D G -- ASTMD 2240
3 sec -60 minimum
15 sec 58 minimum
Manufacturers Test
report
Manufacturer
1 Sample per grade of raw
material.

4
* Charpy Impact Strength of
Notched Specimens at + 23
0
c
G -- ISO 179/1 eA 10 Kj/m
2

Manufacturers Test
report
Manufacturer
1 Sample per grade of raw
material.

5
* Charpy Impact Strength of
Notched Specimens at - 30
0
c
G -- ISO 179/1 eA 4 Kj/m
2

Manufacturers Test
report
Manufacturer
1 Sample per grade of raw
material.

6
Tensile Impact Strength of
Notched Specimens at + 23
0
c
G -- ISO 8256 > 130 KJ/m
2

Manufacturers Test
report
Manufacturer
1 Sample per grade of raw
material.

7 Tensile Stress at yield G -- ASTM D 638 (IV) > 22 N/mm
2

Manufacturers Test
report
Manufacturer
1 Sample per grade of raw
material.

8 Elongation at yield G -- ASTM D 638 (IV) > 7 %
Manufacturers Test
report
Manufacturer
1 Sample per grade of raw
material.

9 E.S.C.R. ( 70
0
c ) G -- ASTM D 1693 > 192 hrs
Manufacturers Test
report
Manufacturer
1 Sample per grade of raw
material.

10 Vicat VST B50 G -- ISO 306 > 70
0
c
Manufacturers Test
report
Manufacturer
1 Sample per grade of raw
material.

11
Linear expansion
Coefficient between 20
0
c and
80
0
c
G -- --- K
-1
To be declared by supplier
Suppliers Typical
declared value for
HDPE
Raw Material
Supplier
Copy of already declared
value.

12 Carbon Content -- D IS : 2530 > 2 %
Manufacturers Test
report
Manufacturer 1 Sample upto 7000 RM





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Detailed Inspection & Test Plan ( ITP) for HDPE- Corrugated Sheathing Ducts
(As Per IRC: 18:2000, IRC 112-2011 / Fib Bulletin 7 Specifications )

Sr. No.
Inspection & Testing
Description

Acceptance
Criteria

Verifying
Document
Test Conducted
By
Frequency of Testing Remark
B HDPE Sheathing Duct Properties
1
Dimensions
I. D
ID 1 % or 0.5mm whichever is the greater
Manufacturers
Test report
Manufacturer 3 Samples upto 7000 RM
2 Wall thickness
As per Specified value. Average
( to be checked at 4 points and average taken )
Manufacturers
Test report
Manufacturer 3 Samples upto 7000 RM
3 Flexural Behaviour of Duct
Record load at 20 mm deflection & 2 minutes after
20 mm deflection as well as instantaneous
deflection after removing load and residual
deflection after 2 minutes of removing load.
Manufacturers
Test report
Manufacturer 3 Samples upto 7000 RM
# 4 * Flexibility of Duct
Deformation preferably 5% of duct diameter,
determined by passing a plunger through the
duct at specified minimum bending radius.
Internal Duct diameter < 85mm : r = 1800mm
Internal Duct diameter > 85mm : r = 2800mm
Manufacturers
Test report
Manufacturer 3 Samples upto 7000 RM
5
Lateral Load Resistance
of Duct
Deformation 10% or 5mm whichever is
lesser after 2 minutes of unloading.
Manufacturers
Test report
Manufacturer 3 Samples upto 7000 RM.
6
* Longitudinal Load
Resistance
Duct should sustain specified load for 10
minute.
Manufacturers
Test report
Manufacturer 3 Samples upto 7000 RM
7
* Leak Tightness of
duct system
No visually detectable loss of water during the test
period of 5 minutes at Inside pressure of 0.5 bar.
Manufacturers
Test report
Manufacturer 3 Samples upto 7000 RM

* For conformity of these tests, only butt welded joint or joint with heat shrink sleeves is prescribed.

C System Approval Test
1 Wear Resistance Of Duct
Needs to be conducted only once for the project. At times tests conducted for the same
department in the last one year should be accepted and not to be conducted again
2 Bond Behavior of Tendon
Should be conducted once for the project and report submitted to the department prior to
commencement of supplies. At times tests conducted for the same department in the last one
year should be accepted and not to be conducted again
3 Coefficient of Friction