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Intelligent Testing

S
K

U
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System Catalog
of High Temperature
Testing
Testing Systems
Table of contents
11.5 High temperature testing cat. chap. 11.5
11.5.1 Table for selecting a high temperature testing device page 4 of 12
11.5.2 High temperature furnace page 5 of 12
11.5.3 Accessories page 5 of 12
11.5.4 High temperature specimen grips / testing units page 7 of 12
11.5.5 Specimen temperature measurement unit for HT-furnace
from 900 C to 1200 C page 9 of 12
11.5.6 High temperature extensometer for testControl page 10 of 12
11.5.7 Temperature chambers with the temperature range
between -170 C to +600 C page 11 of 12
11.5.8 testXpert

II page 11 of 12
Status: 2011/01 cat. chap. 11.5 CON
Chapter Chapter no. Page Pages
total
11.5 High temperature testing
Status: 2011/01 cat. chap. 11.5 / page 3 of 12
11.5 High temperature testing
What do I need to design a high temperature
testing device?
Basic conguration:
Materials testing machine
with corresponding crosshead travel range. An approximate
required value is a free installation height of about 1000
mm between the connection bolts for installing the high
temperature components and minimum a test area width of
630 mm.
High temperature furnace
with 1-3 heating zones
Control unit
for temperature control of the high temperature furnace
Swivel unit
for swinging the furnace out of the test area. When
performing tests in ambient temperature the high temperature
furnace can be swivelled out of the test area.
High temperature connection system
Attention: When high temperature sample is gripped outside
the high temperature furnace (e.g. with wedge or hydraulic
grips) this HT-connection system is not required.
Option 1: Direct connection to load cell
Option 2: Connection via adapter systems (T-slots
with mounting stud 36 mm or 60 mm)
onto usual specimen grips
Specimen grips
(Function: Holding of the round or at HT-sample)
Option 1: Gripping of the HT-sample outside the
HT-furnace with usual specimen grips
Option 2: Gripping of the HT-sample within the
HT-furnace with special high
temperature specimen grips
(This option is prescribed for standard
specimen according to EN or ASTM)
Options:
High temperature extensometer
with special sensor arms for direct extension measuring at the
sample.
Serial interface
for transferring the temperature values into testXpert

II.
Depending on the number of heating zones of the HT-furnace
(max.3) up to 3 serial RS232 interfaces can be installed into
the control unit of the HT-furnace. Via this serial interface
testXpert

II can read in the temperature values and dene the


control parameters for the Eurotherm-controller. (Attention:
the testXpert

II PC must have the same number of RS232


interfaces installed)
Specimen temperature measuring unit
for exact determination of the temperature at the sample
Option 1: With 3 thermocouples in a distance of 25 mm
attached to the specimen
1x directly on specimen upper area
1x directly on specimen middle area
1x directly on specimen lower area
Option 2: With 3 thermocouples attached to the
specimen and to the pull rods
1x directly on upper pull rod
1x directly on specimen
1x directly on lower pull rod
All rights reserved. All data at ambient temperature.
11.5 High temperature testing
11.5.1 Table for selecting a high temperature testing device
Type K/K
Type K/S
Type N/N
Type N/S
Caption:
PSP: Pull rod / Specimen / Pull rod (A thermocouple is mounted each at the pull rods and at the specimen)
SSS: Specimen / Specimen / Specimen (A thermocouple is mounted each at the specimens upper area, middle area and lower area)
High
temperature
furnace
Compensating
cable
Mounting
thermocouple
Compensating
cable
Control
unit
900C
606521
1000C
618628
1100C
620371
3 x 041859
PSP
628334
SSS
628335
3 x 041859 041858
High
temperature
furnace
Compensation
cable
Mounting
thermocouple
Compensation
cable
Control
unit
900C
606521
1000C
618628
1100C
620371
3 x 041859
PSP
045246
SSS
045255
3 x 042094 042096
High
temperature
furnace
Compensating
cable
Mounting
thermocouple
Compensating
cable
Control
unit
1200C
628339
3 x 041857
PSP
022943
SSS
045256
3 x 041857 030231
High
temperature
furnace
Compensating
cable
Mounting
thermocouple
Compensating
cable
Control
unit
1200C
628339
3 x 041857
PSP
045246
SSS
045264
3 x 042094 042095
cat. chap. 11.5 / page 4 of 12 Status: 2011/01
All rights reserved. All data at ambient temperature.
11.5.2 High temperature furnace
For furnace 900C /1000C 1100C 1200C 1600C
Item number 606523 620372 628430 611453
Desktop housing
(B x H x T) [mm] 600 x 580 x 420 600 x 580 x 420 600 x 580 x 420 600 x 1600 x 650
Type of controller Eurotherm 2216 Eurotherm 2216 Eurotherm 2216 Eurotherm 2216
Number of controller: 3 3 3 1
Controller range [C] RT 900 RT 1250 RT 1250 RT 1600
System of protection IP65 IP65 IP65 IP65
Output[V] Logik 0/15
Power supply [kVA] 3.6 3.6 3.6 ca. 5.0
3 x 400 3 x 400 3 x 400 3 x 400
Thermocouples
- number 3 3 3 1
- material NiCr / Ni (K) NiCr/Ni (K) NiCr-S1-Ni/Si (N) RhPt / Pt (S)
Weight [kg] ca. 45 ca. 45 ca. 45 ca. 80
Status: 2011/07 cat. chap. 11.5 / page 5 of 12
11.5 High temperature testing
Model 900C 1000C 1100C 1200C 1600C
Item number 606521 618628 620371 628339 611452
Nominal temperature [C] 900 1000 1100 1250 1600
Min. temperature [C] 200 200 200 200 800
Heating rate [C/min] approx. 20 approx. 20 approx. 20 approx. 30 approx. 30
Nominal power [kVA] 3.0 3.0 approx. 3.6 approx. 3.6 approx. 5
Nominal voltage [V] 3 x 34 3 x 34 3 x 34 3 x 34 35
Heating zones 3 3 3 3 1
Temperature stability [K] 3 3 3 3 3
Inner diameter [mm] approx. 100 approx. 100 approx. 100 approx. 100 approx. 85
Heated length [mm] approx. 300 approx. 300 approx. 300 approx. 195 approx. 65
Hole diameter of
covering [mm] approx. 50 approx. 50 approx. 50 approx. 50 approx. 50
Outer diameter [mm] approx. 275 approx. 275 approx. 275 approx. 275 approx. 450
Outer height [mm] approx. 405 approx. 405 approx. 405 approx. 300 approx. 620
Slot height [mm] 80 80 80 80 80
Slot width [mm] 10 10 10 10 10
Weight [kg] approx. 30 approx. 30 35 35 approx. 50
Cooling - - - - water-cooled
Water consumption [I/min] - - - - 4
11.5.3 Accessories
Control units for high temperature furnace
Single control unit
All rights reserved. All data at ambient temperature.
Holding and swivel units for high temperature furnaces from 900 C up to 1200 C
The holding and swivel units for high temperature furnace can be mounted in oor or table-top testing machines with testControl.
The high temperature furnace is xed at the rear, right hand side when watched from front when using the holding and swivel units.
Item number
045085
358181
Description
Holding and swivel unit for swinging-in into central axis and turning the furnace out of test area.
Holding and swivel unit for swinging-in the furnace and the high temperature grips into central axis and
turning the furnace out of test area for heating the furnace as well as the specimen outside the test area:
The furnace including the grips and sample is swivelled out of the test area and heated outside.
Attention: Works only with high temperature grips!
cat. chap. 11.5 / page 6 of 12 Status: 2011/09
11.5 High temperature testing
Description
The interated spohisticated algorithm in the controller realize a standard conform controlling of the
temperature at the specimen without overshooting.
Temperature tolerance at the specimen at a length of 100 mm = +/- 2K
Temperature constancy at the specimen: 2 K (according ASTM E 139)
Empirical determinated set values against the dimensions of the specimen and set temperature are no
longer necasarry
Consist of:
3 channel Eurotherm controller with connection for 6 theromcouples
(3 thermocouples for the heating zones of the furnace and (option) 3 thermocouples for the specimen)
Serial interface RS232 for connection to the software testXpert

Solid State Relais for controlling of the 3 heating zones of the furnace
Including power converter 3x 34V/20a for low voltage furnaces.
Control unit for high temperature furnace, Low voltage,1200 C, type N/N
Control unit for high temperature furnace, Low voltage, 900 C, 1000 C, 1100 C, type K/K
Control unit for high temperature furnace, Low voltage,1000 C, type K/S
Control unit for high temperature furnace, Low voltage,1200 C, type N/S
Control unit for high temperature furnace, High voltage 230 V, up to 1200 C
Control unit is the same like above (Item number 030231), but fur high temperature
furnace up to 230 V
Item number
030231
041858
042096
042095
029900
Control units
Compensating cables for high temperature furnace and specimen temperature measurement
For thermocouples Type K Type N Type S
Item number 041859 041857 042094
For high temperature furnace 900 C 1200 C 900 C, 1000C, 1100C and 1200 C
Length 5 m 5 m 5 m
All rights reserved. All data at ambient temperature.
Status: 2011/01 cat. chap. 11.5 / page 7 of 12
11.5 High temperature testing
11.5.4 High temperature specimen grips / testing units
High temperature suspension grip and pull roads up to 1200 C
Description Remarks
Pair of pull rods - for use with suspension grip 016988/016987
- Fmax 100 kN
- temperature range: RT... max. 1200 C
- consists of high temperature-steady execution bars,
extension bars and ball nuts
- reading linkage is adapted individually to the HT-grips used
in each case
Pair of suspension grips with - for mounting to the pull rods 016618
connection piece diameter 36 mm - Fmax 50 kN
Pair of suspension grips with - for mounting of the pull rods 016618
connecting piece diameter 60 mm - Fmax 250 kN
Pair of suspension grips for - for mounting of the pull rods 016618
T-shoe connector - for the retaining pull rods 016618
- Fmax 250 kN
Item number
016618
016988
016987
043025
High temperature specimen grips for mounting round specimen max 1200 C
(for example DIN 50125)
Item number
052794
016711
052796
043295
018290
016629
016627
019429
016657
023442
017437
Description Thread- Max. load [N] at temperature:
size 800 C 1000 C 1200 C
Pair of HT specimen grips M 3 3300 900 300
Pair of HT specimen grips M 4 7000 1200 900
Pair of HT specimen grips M 5 9500 2600 800
Pair of HT specimen grips M 6 12500 3500 1150
Pair of HT specimen grips M 8 19500 5400 1800
Pair of HT specimen grips M 10 28500 7800 2600
Pair of HT specimen grips M 12 42000 11500 3800
Pair of HT specimen grips M 14 54000 15000 5000
Pair of HT specimen grips M 16 68000 18800 6300
Pair of HT specimen grips M 18 76000 24800 8200
Pair of HT specimen grips M 20 100000 33000 11000
Pair of suspension grips
(Item number 016987)
All rights reserved. All data at ambient temperature.
cat. chap. 11.5 / page 8 of 12 Status: 2011/01
11.5 High temperature testing
Description Remarks
Pair grips Dimension:
for at specimen - Length: 150 mm
- Parallel width: 10 mm
- Thickness: 12.5 mm
- Shoulder length/ -width: 30/ 28 mm
- Shoulder radius: R16
- Temperature range 200... 1200C
- Temperature und tensile strength please see table below
Pull rods for high temperature specimen grip for at specimen
High temperature grips for at specimen, max. temperature 1200 C
(from-closed-clamping)
For high temperature grips you need the pull rods for at specimen (Item number 016618).
Additional test kits
Clamping units for temperature > 1200C for at and round specimens on request
3-point / 4-point exure test kits with integrated measurement system for ceramic of similar materials for temperature
> 1200 C on request
Compression test kit with and without integrated measurement system for ceramic and similar materials for temperature
> 1200 C on request
Item number
052795
016618
Temperature and strength:
800 C 1000 C 1200C
2000 N 2900 N 1000N
3-point exure test kit for ceramic 4-point exure test kit for ceramic
All rights reserved. All data at ambient temperature.
Item Description
Thermocouple extension, Moveable extender for one thermocouple element
moveable, 1x to the specimen Thermo couple to touch the samples surface (middle).
Thermo couple with spring loaded fastening.
- TC-Number = 1, soldered to connector-plug.
- TC-Type = NiCr/Si/NiSi (N)
- TC-length = 190 mm
- Movement stroke = 60 mm
- Coating material = 2.4816 (Inconell 600)
- max. durable temperature = 1100C
Thermocouple extension, The 3 thermocouples can be mounted directly at the specimen
moveable, 3x specimen (K) lower, upper and in the middle
Can be used for high temperature furnaces from 900C to 1100C
Thermocouple extension, The 3 thermocouples can be mounted directly at the specimen
moveable, 3x specimen (S) lower, upper and in the middle
Can be used for high temperature furnaces from 900C to 1200C
Thermocouple extension, The 3 thermocouples can be mounted directly at the specimen
moveable, 3x specimen (N) lower, upper and in the middle
Can be used for high temperature furnaces 1200C
Thermocouple extension, 1x TC directly on upper pull rod
moveable 1x TC directly on specimen

1x TC directly on lower pull rod
For high temperature furnaces 900C to 1200C
Temperature-digital-unit of one thermocouple incl. RS232 interface.
for display Built in housing of high temperature control unit.
With the single control unit from 900 C up to 1600 C one time
required for each thermocouple element.
8-Fold RS232 card for Consisting of:
PCI slot (MOXA) - A free PCI slot is required in the PC
11.5.5 Specimen temperature measurement unit for high temperature furnace from 900 C up to 1200 C
Item number
024321
045255
045264
045256
628334
613369
618095
Status: 2011/01 cat. chap. 11.5 / page 9 of 12
11.5 High temperature testing
Thermocouple extension
3 x specimen (SSS)
Thermocouple extension
2 x specimen, 1 x pull rod (PSP)
All rights reserved. All data at ambient temperature.
11.5.6 High temperature extensometer
testControl
High temperature extensometer including:
Connection plug and calibration
Inductive measuring system LVDT (Linear Variable Differential
transformator)
without water-cooling
Item number 623674
Measuring length L
0
= 11 50 mm
Measuring travel 10 mm
Resolution 0.1 m
Max. temperature (at air) 1500C
Accessories
Support unit
For high temperature extensometer with linear-shifting unit.
(Fixed at the front, left hand side of the machine)
Item number
605992
623613
Description
Support unit for high temperature extensometer with linear shifting unit
Adapter with linear shifting and swivel device.
Arrangement in front of the load frame, to be swivelled to the left side of machine. Shifting travel
approx. 150 mm, height-adjustable up to 100 mm. With connectors for table top or oor testing machines.
Pair of sensor arms for high temperature extensometer
Description Remarks
Modul AC-Card For connecting ohmic and inductive measuring bridge sensors.
Depending on the set average time of 2 up to 500 ms the real
resolution amounts +/- 162,000 up to +/- 912,000 points.
Description Specimen Max. Material
temperature [C ]
Sensor arms round samples 1500 Al
2
O
3
Sensor arms at samples 1500 Al
2
O
3
Item number
611469
613590
AC-Card
Item number
320300
cat. chap. 11.5 / page 10 of 12 Status: 2011/09
11.5 High temperature testing
High temperature extensometer for testControl
All rights reserved. All data at ambient temperature.
Status: 2011/01 cat. chap. 11.5 / page 11 of 12
11.5 High temperature testing
Temperature range Cooling system Outer dimensions Inner dimensions
(W x H x D) in mm (W x H x D) in mm
-70 ... +250 C LN2 cooling 400 x 800 x 1174 260 x 650 x 360
-70 ... +250 C LN2 cooling 600 x 1000 x 1540 450 x 850 x 542
-70 ... +400 C LN2 cooling 400 x 1000 x 1174 260 x 850 x 360
-80 ... +250 C LN2 cooling 850 x 1000 x 1204 700 x 850 x 700
-80 ... +300 C LN2 cooling 600 x 1000 x 1280 450 x 850 x 650
-80 ... +600 C LN2 cooling 400 x 800 x 1174 260 x 650 x 360
-100 ... +250 C LN2 cooling 600 x 800 x 1102 450 x 650 x 542
-150 ... +350 C LN2 cooling 600 x 1000 x 1280 450 x 850 x 542
-150 ... +600 C LN2 cooling 400 x 650 x 1074 260 x 500 x 360
-150 ... +600 C LN2 cooling 400 x 850 x 1174 260 x 700 x 360
-150 ... +650 C LN2 cooling 600 x 1000 x 1200 450 x 850 x 542
-170 ... +250 C LN2 cooling 400 x 650 x 1174 260 x 500 x 260
-170 ... +600 C LN2 cooling 400 x 850 x 1174 260 x 700 x 360
-40 ... +200 C Refrigeratror, air-cooled 600 x 800 x 1450 450 x 650 x 380
-40 ... +250 C Refrigeratror, air-cooled 600 x 1000 x 1410 450 x 850 x 450
-40 ... +250 C Refrigeratror, air-cooled 850 x 1000 x 1800 700 x 850 x 700
-70 ... +250 C Refrigeratror, air-cooled 600 x 800 x 1410 450 x 650 x 450
-70 ... +250 C Refrigeratror, air-cooled 600 x 1000 x 1410 450 x 850 x 450
-70 ... +250 C Refrigeratror, air-cooled 400 x 1000 x 1410 250 x 850 x 360
-70 ... +250 C Refrigeratror, air-cooled 600 x 1000 x 1500 450 x 850 x 450
-70 ... +250 C Refrigeratror, air-cooled 600 x 1350 x 1540 450 x 1200 x 542
-70 ... +250 C Refrigeratror, water-cooled 600 x 800 x 1410 450 x 650 x 450
-70 ... +250 C Refrigeratror, water-cooled 600 x 1000 x 1540 450 x 850 x 542
RT ... +400 C LN2 cooling 400 x 650 x 1174 260 x 500 x 360
RT ... +300 C Cooling with air 600 x 900 x 1280 450 x 750 x 650
10 C over RT... +150 C Cooling with air 600 x 1000 x 1450 450 x 850 x 542
11.5.7 Temperature chambers with the temperature range -170 C to +600 C
Remark: The dimensions as well as the technical data of the temperature chambers showed below correspond to the ones of chap-
ter 11, temperature chambers (of course apart from the temperature range.)
Item number
023153
021054
023148
021049
019223
033211
029040
021115
013425
016485
029771
029771
021696
013617
016767
026856
015309
016762
022206
017981
024939
015314
027784
031829
023876
021875
All rights reserved. All data at ambient temperature.
Description
testXpert

II Option Temperature control and interrogation in conjunction with


Eurotherm controllers via RS232 interfaces.
Threefold serially RS232 interface for integration into HT-controller (for three-zone furnace).
Function: Transfer of the temperature levels and control
parameters via RS232 into testXpert

II and back.
Serially RS232 interface for integration into HT-controller (for one-zone furnace; for
use with three-zone furnace too, but then transfer of only
one temperature level)
Function: Transfer of the temperature levels and control
parameters via RS232 into testXpert

II and back.
testXpert

TPI For connecting a high temperature controller of


Messphysik
testXpert

II TPI For connecting a high temperature controller of


Messphysik
11.5 High temperature testing
cat. chap. 11.5 / page 12 of 12 Status: 2011/01
11.5.8 testXpert

II
Item number
374050
620379
620380
030720
031194
All rights reserved. All data at ambient temperature.