PROCESS PLAN

NAME : NURMUHAMMAD FIKRI BIN MOHD FAZLI

ID NO : ME092700
SECTION : 6
DATE : 25 DECEMBER 2013

Description:
Mild steel bracket
Material size:
(from drawing)
Material spec:
(from drawing)
Drawing no:
1 of 1

No Process Machine / tools Description of operation
1 Milling Milling machine (square cutter) -clean and smooth all the surface
-cut out until reach depth needed
2 Measuring Vernier scale -the dimensions of the block measured
3 Scribing Vertical height gauge -mark the lines needed to be machined
on the block
4 Cutting Hacksaw -cut the block at scribed line
5 Drilling Drilling machine -drill the marked center
6 Grinding Grinding machine -grind at the rough surface which
leftover from drilling operation
7 Filing File -file all the vertices to removes
unwanted part











STEPS ON MAKING THE MILD STEEL BRACKET


First Process ( Milling )
Do the milling process on each side of the metal block using the milling machine to clean
and smoothen the surface of metal block.
Milling process is to ensure that we get the accurate measurement when we proceed to
the next process.









Second Process ( Cutting )
Measure the dimensions of metal block of 120mm x 80mm x 60mm.
Scribed line is made using a vernier height gauge on the metal block as shown in figure.
Metal block is tighten on the bench vice to avoid any movement during the cutting
process.
Metal block is cut using a hacksaw based on the scribed line.
The unsmooth surface is then milled again to a correct measurement.









Third Process ( Milling )
Scribed line is made using a vernier height gauge on the work piece as shown in figure.
Set the z-axis of milling machine to 0.5 then start the milling process on the marked
workpiece.
Milling process is done by adding the depth of 0.5 until reach the marked line.







Fourth Process ( Drilling )
Do center marking using a center punch to mark on the workpiece as shown in figure.
Choose the correct diameter of the drill bits to do drilling on the workpiece.
Workpiece in held tightly on the vice and pour some coolant before drilling.
Drill on the marked workpiece until a hole made.







Fifth Process ( Milling )
Mark a circle on the workpiece as shown in figure.
Set the z-axis to 0.5 then start the milling process on the marked workpiece
Milling process is done by adding the depth of 0.5 until reach the marked line.






Sixth Process ( Drilling )
Do center marking using a center punch to mark on the workpiece as shown in figure.
Choose the correct diameter of the drill bits to do drilling on the workpiece.
Workpiece in held tightly on the vice and pour some coolant before drilling.
Drill on the marked workpiece until a hole made.







Seventh Process ( Grinding )
The rough surface which leftover from the drilling process is smoothen by the grinding
machine.







Eighth Process ( Filing )
File all the vertices to remove the unwanted parts which leftover by the machine and
also smooten the surface of the product.






ISOMETRIC SKETCH OF THE MILD STEEL BRACKET