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WARRANTY
City of Austin
Contractor: Landmark Structure
Project: Northwest C Pump Station
SPCO Project Number: 166869
The Smith Pump Company warrants that the equipment will be free of defects in
material and workmanship for a period of twenty-four (24) months from the date of placing
the equipment in operation or thirty-three (33) months from the date of delivery, whichever
shall first occur. The Contractor or Owner shall promptly report any failure to conform to
this warranty, in writing to Smith Pump Company within said period, whereupon Smith
Pump Company shall, at its option, repair the equipment or furnish a replacement part
F.O.B. plant, provided the Contractor and/or Owner has stored, installed, maintained,
and operated the equipment in accordance with good industry practices. Smith Pump
Company shall not be liable for any repairs, replacements, or adjustments to the
equipment or any costs of labor performed by the Contractor, Owner, or others.
The effects of corrosion, erosion, and normal wear and tear are specifically excluded.
Smith Pump Company makes no other warranty or representation whatsoever,
expressed or implied, except that of title, and all implied warranties or merchantability
and fitness for a particular purpose, are hereby disclaimed.
FOR ASSISTANCE ON WARRANTY ISSUES OR OTHER CONTACT:

SMITH PUMP COMPANY, INC.
301 M&B INDUSTRIAL
WACO, TEXAS 76712
phone:
800.299.8909
fax:
254.776.0023
website:
www.smithpump.com
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!"
180
90
Flowserve 10LR-14B Performance Curve

Design Pont:
80
Efficiency
Pump Curve @ 12.00 in.
140
70
Minimum
Shut-off
Head
HEAD (FT), & Power (BHP)
120
Power (BHP)
60
100
50
Design
80
Minimum Head - 69ft
60
40
30
Flow = 3800 GPM

Head = 101.0 FT
NPSHR (ft) - 17.9
NPSHR (ft) - 38.5 run out
Speed (RPM) - 1783
Pump Type - 10LR-14B
Min Shutoff - 146ft
NPSHr (ft), Efficiency (%)
160
Power
Pump Curve at
1783RPM
POR
AOR
AOR LL
Efficiency Curve
NPSHr
40
20
NPSHr
20
10
0
0
1000
2000
3000
4000
5000
6000
FLOW (GPM)
19
7/31/2014
180
90
Flowserve 10LR-14B Performance Curve

Minimum
Shut-off
Head
Design Pont:
80
Efficiency
140
70
HEAD (FT), POWER (BHP)
Power (BHP)
Power (BHP)
120
60
Design
100
50
80
40
Minimum Head - 69ft

60
30
Flow = 3800 GPM

Head = 101.0 FT
NPSHR (ft) - 17.9
NPSHR (ft) - 38.5 run out
Speed (RPM) - 1783
Pump Type - 10LR-14B
Min Shutoff - 146ft
NPSHr (ft), Efficiency (%)
160
Power (BHP)
Pump Curve at
1783RPM
2 Pumps
High Head System
Design System
Low Head System
40
20
POR
20
10
NPSHr
AOR
Efficiency Curve
0
0
1000
2000
3000
4000
5000
6000
7000
8000
9000
0
10000
NPSHr
FLOW (GPM)
20
7/31/2014
Hydraulic Datasheet
Customer
Customer reference
Item number
Service
: Smith Pump Company, Inc.

:
: PM AMPR-DPS-02,03
:
Pump / Stages
Based on curve no.
Flowserve reference
Date
Operating Conditions
Capacity
Total Developed Head
NPSH available (NPSHa)
:
:
:
:
10LR-14B
A-19807R3
80209 Version 1
March 4, 2013
/ 1
Materials / Specification
: 3800.0 USgpm
: 101.00 ft
: Ample
Material column code
: SF
Other Requirements
Hydraulic selection : No specification

Construction : No specification
Test tolerance : Hydraulic Institute Level A
Speed Set : 1783 rpm
Driver Sizing : Max Power (SO to EOC) w/o SF
Performance data based on standard impeller
Liquid
Liquid type
Temperature / Spec. Gravity
: Other
: 60 F
1.000
Performance
Hydraulic power
Pump speed
Efficiency (CE=1.00)
NPSH required (NPSHr)
:
:
:
:
Impeller diameter
96.9 hp
1783 rpm
83.6 %
17.9 ft
Rated
Maximum
Minimum
Suction specific speed
Minimum continuous flow
Maximum head @ rated dia
Flow at BEP
Flow as % of BEP
Impeller dia ratio (rated/max)
Head rise to shut off
Total head ratio (rated/max)
Rated power
Maximum power
Driver power
: 116 hp
: 117 hp
: 150 hp / 111.9 kW
Casing working pressure
: 62.5 psig
(based on shut off and Rated specific gravity @ Cut dia)
Maximum allowable
: 175.0 psig
Hydrostatic test pressure
: 265.0 psig
:
:
:
:
:
:
:
:
:
:
:
12.13 in
15.00 in
12.00 in
6720 US units
1098.8 USgpm
144.36 ft
3730.4 USgpm
101.9 %
80.8 %
42.9 %
56.9 %
CURVES ARE APPROXIMATE, PUMP IS GUARANTEED FOR ONE SET OF CONDITIONS; CAPACITY, HEAD, AND EFFICIENCY.
21
Copyright 2009 Flowserve. All rights reserved.
7/31/2014
FlowSelex v2.2
1 of 1
Construction Datasheet
Driver Information - See Motor Section For Additional
Construction
Nozzles
Suction
Discharge
Size
12 inch
10 inch
Rating
125#ANSI
125#ANSI
Casing mounting
Casing split
Impeller type
Bearing type (radial)
Bearing number (radial)
Bearing type (thrust)
Bearing number (thrust)
Bearing lubrication
Rotation (view from cplg)
:
:
:
:
:
:
:
:
:
Face
FF
FF
Manufacturer
Pos'n
Side
Side
Foot
Axial
Double Entry
Single row - SKF
6211
Single row - SKF
6309
Regreasable
CW per Hyd.
: TECO Westinghouse
SEE MOTOR SUBMITTAL DATA
Materials
Casing
Impeller
Case wear ring
Impeller wear ring
Shaft
Sleeve
:
:
:
:
:
:
Ductile iron
Ni-Al-Brz
Bronze
Bronze
316 Stainless steel
316 Stainless steel
Baseplate, Coupling and Guard

Baseplate type
Baseplate material
Coupling manufacturer
Coupling size
Coupling / Shaft guard
:
:
:
:
:
Seal Information
Fabricated Steel
Smith Pump Fabricated Steel
Falk
1090T10
Steel
Arrangement
Size
Manufacturer
/ Type
Weights (Approx.)
Bareshaft pump(nett)
:
Baseplate(nett)
:
Driver(nett)
:
Total weight plus coupling/guard etc:
Gland
1185.0 lb
1522.0 lb
1850.0 lb
4557.0 lb
Gland material
Flush
Vent
Drain
Auxiliary seal device
Testing
Hydrostatic test
Performance test
NPSH test
: Single inside
: 3.0 inch
: Chesterton/Split 442
: Non witness
: Witness Performance - Hydro Inc.
Seal flush plan
: Witness - Hydro Inc.
:
:
:
:
:
CS. Flush
Internal piping
None
None
None
Piping
: Plan 11 - See Piping Sheet
Paint and Package

Pump paint
Base grout surface prep
Shipment type
: Reference Paint Section

: See Contractor
: Domestic
Notes
Sound Pressure levels

-subject to 3dBA tolerance
-Refer for contractual values
-Refer if value not shown
22
7/31/2014
FlowSelex v2.2
2 of 2
Customer
Item Number
: Smith Pump Compan...

: PM AMPR-DPS-02,03
Service
Flowserve Reference
Date
:
: 80209 Version 1
: March 6, 2013
Pump size & type

Based on curve no.
Number of stages
Capacity
Head
: 3800.0 USgpm
: 101.00 ft
Specific gravity
Pump speed
23
: 10LR-14B
: A-19807R3
: 1
: 1.000
: 1783 rpm
FlowSelex v2.2
7/31/2014
Pump and Motor Speed-Torque Curves

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Pump Speed-Torque Curve
Against Closed Valve
Motor Speed-Torque Curve
1000
Torque (Lb-ft)
800
Motor
600
400
200
Pump
0
0
200
400
600
800
1000
1200
1400
1600
1800
2000
Speed (RPM)
24
7/31/2014
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7/31/2014
Pump Division
FLOWSERVE
Pump Size & Type
Horizontal
Vertical
LR General Engineering Data
Shaft Diameter
Maximum
Rotative
Speed
(1' Critical
Speed)'
At
Impeller
(in)
Packing'
Stuffing Box
At
Coupling
(in)
Shaft
Sleeve
Diameter
at Packing
00'
No.
Rings
Per Box
Size
(in)
Depth
(in)
Bore
(in)
Shaft Span
Between
Bearings
(in)
SKF Ball Bearing No.
Impeller Data
Outboard
Inboard
Weight
(lb)
WH2
lb ft2 '
8 LR-12
8 LRV-12
1800
1.375
1.500
2.000
0.38
3.13
2.813
25.69
6406
6308
82.00
11.00
8 LR-14
8 LRV-14
1800
(6400)
1.375
1.500
2.000
0.38
3.13
2.813
25.69
6406
6308
82.00
11.00
8 LR-18S
1800
(6250)
3.062
2.500
3.750
0.50
3.56
4.812
34.81
6213
6213
130.00
24.23
8 LRV-20
1800
2.500
2.125
3.000
0.50
3.75
4.000
29.56
6309
6211
100.00
16.80
6213
221.00
31.54
8 LR-20
1800
(5600)
8 LR-23S
3.062 "
2.500
3.750
0.50
3,56
4.812
34.81
6213
10 LR-14
10LRV-14
1800
2.500
2.125
3.000
0.50
3.75
4.000
29.56
6309
6211
62.00
7.500
10 LR-14S
1800
(5600)
2.562
2.125
3.250
0.50
3.56
4.312
32.35
6211
6211
90.00
11.08
10 LR-16
10 LRV-16
1800
2.500
2.125
3.000
0.50
3.75
4.000
29.56
6309
6211
62.00
7.500
10 LR-17
1800
3.000
2.500
3.500
0.50
3.85
4.500
32.96
6213
6213
120.00
19.00
1800
3.000
2.500
3.500
0.50
3.85
4.500
32.96
6213
6213
120.00
19.00
6213
6213
120.00
26.92
6211
6211
88.00
12.31
10 LR-18
10 LR-18S
1800
(6250)
3.062
2.500
-3.750
0.50
3.56
4.812
34.81
12 LR-14S
1800
(5450)
2.562
2.125
3.250
0.50
3.56
4.312
35.25
I Speeds are for maximum diameter impellers. For higher speeds with smaller impellers, refer to Chesapeake Marketing.
Do not apply at 2000 rpm if capacity is above 3000 gpm.
'This is the diameter of the shaft on sizes 2-1/2 LR-10 and 2-1/2 LR-13 as these pumps do not have shaft sleeves.
'Seal cages are supplied on all pumps (except 8 LR-18S, 8 LR-23S, 10 LR-14S, 10 LR-18S, and 12 LR-14S with metallic packing).
5 WR2 is for "dry rotor." Add 30% for "wet rotor."
2
11
Type LR
Horizontal Water Pumps
9/02
26
7/31/2014
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SAMPLE NAMEPLATE
Serial No.
Equipment No.
Purchase Order
Model
Size
MDP
Material
Date,DD/MM/YY
Serial No.
FLOW, gpm
TDH, ft
RPM
Imp. Dia., in
Bearing Identification
Pump Weight
Motor Weight
Motor Lubricant
PN-AMPR-DSP01/DSP02/DSP03
PU21872
LR
10LR-14
300 psig @ 60 F
Ductile Iron
3800
101
1783
12.00
SKF - 6309 thrust /6211 radial
1185lbs
1850lbs
Polyrex Grease Lube
34
7/31/2014
53G4
;2<F(9&'00>)?*@'AC.&C/@AH0
013456789
87788805687
8
0013456789
8778
Ductile Iron ASTM A395
Ductile Iron ASTM A395
Bronze ASTM B584 Alloy 938
Carbon Steel
Carbon Steel
316 Stainless Steel - ASTM A479
Ni-Al-Brz - ASTM B148 #9D
316 Stainless Steel - ASTM A479
BUNA N
1018 Steel A108
SKF 6211
SKF 6395
Steel
Cast Iron ASTM A48 CL 25
Cast Iron ASTM A48 CL 25
Carbon Steel
Carbon Steel
Carbon Steel
Acryllic/Graphite
Teflon
316 Stainless Steel
Compressed Synthetic Fiber
Compressed Synthetic Fiber
Viton
Carbon Steel
Carbon Steel
Carbon Steel
Carbon Steel
Carbon Steel
Carbon Steel
Carbon Steel
Carbon Steel
Carbon Steel
Carbon Steel
Carbon Steel
Carbon Steel
1018 Steel
1018 Steel
Monel
Carbon Steel
Various Screws and Bolts - Carbon Steel. Please note that all screws and bolts either do not come in contact with the service water or are
protected from it by a covering gasket.
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7/31/2014

Reference Parts and List Pricing
10LR-14B
Drawing Number
Qty U/M Description
X53557
1
PR GSKT 2 HALVES 10LR14/10LR16 1/32 THICK
1
EA BRG BALL SKF 6309J
ET 53PG
2
EA GSKT BRG COV .015 THK LR
K53569
1
EA BRG BALL SKF-6211
ET 53PG
2
EA DFTR 2.31X3.38X.25
SK110409
2
EA RING CSG DBL 10LR15
K53584
2
EA RING IMP 8LR20 10LR15
SK190319
1
EA KEY CPLG 1/2 1/2 3 1/8
ET 119PG
2
EA NUT SHAFT
K 53561
K53561
1
EA KEY 5/8 X 5/8 X 6 13/16
ET 119PG
1
EA LOCKWASHER BRG 09
20A19W09
4
EA BUSH HOLL DWL LR & LLR K 52627
K52627
2
EA O-RING -230 NBR
20A11CM230
2
EA SFT SLV 6LR18 10LR15 Y 53560
Y53560
2
EA BUSH STFG BOX 6LR 18 K 53562
K53562
4
EA RING LTRN HALF
ET 200PG
37
Material
N8090
STL
ACCOPAC
HYCAR O
M3265
M3265
M4212
M3470
M4212
M3006
M3470
M3445
TFL
Alt Item
28444982
27291020
27333178
27336916
27337039
74323700
27620335
27328749
74505595
27337021
95201000
27331040
95018198
27333137
74310400
27334911
Item
97779200
4074800
5356900
5541900
5552600
39039500
39031900
5036400
5356100
5550100
60730884
5262700
95018198
5356000
5356200
5391600
Class
1 2 L/T
X
3
X 3
X
3
X 3
X 3
X 3
X 3
X 3
X
3
X 3
X
10
X 3
X
3
X
3
X 3
X 3
List Price
$
86.69
$ 109.16
$
6.43
$
87.76
$
6.43
$ 1,825.00
$ 1,176.00
$
3.38
$ 185.14
$
8.57
$
3.32
$
42.28
$
26.76
$ 628.19
$ 117.72
$ 107.02
7/31/2014
HYDROSTATIC TESTING OF PUMP COMPONENTS

AND ASSEMBLIES
1.0 PURPOSE
This work instruction describes how to hydrostatically test components

(casings,casing covers, glands, and required components) to ensure that they
are leak free and meet hydrostatic max pressure requirements during service.
2.0 SCOPE
This applies to all pressure containing componets manufactured at or for
Flowserve,Chesapeake Operations.
3.0 REFERENCES
3.1 ANSI/HI 1.6-2002 American National Standards for Centrifugal Pump Tests,
Hydraulic Institute, Parsippany,NJ.
3.2 ANSI/HI 1.6-2002 American National Standards for Rotary Pump Tests,
Hydraulic Institute, Parsippany,NJ.
3.3 QP13.001:
3.4 QAF.002A:
3.7 QAF.110:
3.8 OP09-005
3.9 OP09-005
Control of Nonconforming Product

NCR Form
Hydrostatic Test Data Report
PGRP Hydro test pressure settings
Identification/Marking of Components
4.0 GENERAL CONDITIONS

4.1 Parts shall be cleaned with special emphasis on mating surfaces before
fixtures are installed for test.
4.2 Mating fixtures shall be assembled with suitable seals (gaskets, o-rings, etc)
as required
4.3 Test pressure gages must be calibrated and have a sticker which shows they are
required
4.4 Vents shall be provided at the high points of the component in the position in
which it is to be tested while the component is being filled to ensure that all air
pockets are purged prior to pressurizing.
4.5 Special (non-standard) test pressures, procedures, bolting instructions, fluid
requirments, or instructions unique to a particular order shall be noted on the
shop order or spec sheet.
5.0 PARAMETERS
5.1 All machined casings, covers, adapters under pressure and jacketed parts shall
be hydrostatically tested at 1.5 times the maximum design pressure. All SMP,
VSMP, D-line, HOC, WD, WDX, LR, LLR, GT, GA, GR, GRW, and Durco pump
parts, refer to pressure charts, and notes below for test pressures.
Unless otherwise specified, all other product lines to be tested to pressures shown
on the drawing.
38
7/31/2014
5.2 Test pressure is considered a minimum and test duration is 10 minutes minimum
unless a longer test is specified by the order requirements. Special 30 minutes test
shall be documented per the attached hydrostatic test data report (QAF.110).
Report will be filed with QA Test pressure on part must be maintained during the
length of the test( automatically or manually). Report is also prepared for any
customer witness test regardless of the test time.
5.3 The test liquid shall be deionized water with 40 PPM maximum chlorides at test
temperature unless another fluid is specified by order requirments. The
temperature of the tedt liquid and test part shall be maintained between 60F and
90F (inclusive) throughout the duration of the test.
6.0 PIPE PLUG MATERIAL SELECTION AND USAGE

6.1 Check job paper work for special instructions. If special instructions exist, these
should be followed. If no special instructions exist, select pipe plug based on
component material type.
6.2 All pipe plugs used in casings and covers shall have liquid teflon pipe sealant
applied to it prior to installation. Teflon tape is not allowed
6.3 All pipe plugs shall be installed using a torque wrench, to the following torque
levels:
N P T S iz e
T o r q u e ( lb - f t )
1 /8 "
1 /4 "
3 /8 "
1 /2 "
3 /4 "
1"
1 - 1 /4 "
1 - 1 /2 "
5
10
15
20
25
30
35
40
6.4 All pipe plugs holes shall contain approiate pipe plugs and all pipe plugs shall
remain in the test part following hydrostatic test.
7.0 TEST PROCEDURE
7.1 Vent all air at high points on test part. Fill part with fluid until full.
7.2 Bring part to test pressure of 265.0 psig (1.5 x maximum allowable working pressure of 175.0 psig)
7.5 After obtaining test pressure range, close test fluid transfer valve.
7.6 Maintain test pressure for 10 minutes (unless otherwise noted)
7.7 After 10 minutes (or additional time specified by order) perform thorough visual
inspection of the part. For acceptance criteria see section 8 below.
39
7/31/2014
7.8 Open pressure relief valve to relieve pressure from test part.
7.9 Drain test fluid from part.
7.10 Hydro tested components are cleaned through a wash tank with heated water
charged with chemical detergent, and rust inhibitors. The part is air dried. Then,
LPS1 rust inhibitor is applied to all surfaces for iron components.
8.0 ACCEPTANCE CRITERIA

8.1 No visible leakage is allowed through the pressure boundry wall of gasketed
areas on the part.
8.2 Parts that meet criteria 8.1 shall be accepted (passed).
8.3 Parts thatfail to meet criteria 8.1 shall be rejected (failed).
8.3.1 Failure at mating surfaces are to be examined for gasket, O-ringdamage or
correct seat. Replace damaged gasket or O-ring with a new one and re-test
component per 7.0
9.0 TEST RESULTS

9.1 Each part that has successfully passed the hydrostatic test shall be stamped with
the symbol PT or HT as per QP06.005, "identification/Marking of components".
9.1.1 For extended times (more than 10 minutes). All hydro tested parts shall be
documented, and recorded in an electronic file located in
HTTP://CHPAP02/HYDRO with test pressures, date of test, and test
operator's name etc. (See file for all information required). Example: for a
30 minute test 30 MIN. PT or HT shall be etched, or stamped on the part. If
hydro test is to be witnessed it shall be noted in the electronic file.
9.2 Each part that has failed the hydrostatic test shall be labeled to identify the area
of leakage or structural failure and disposition as nonconforming materials
(referencee QP13.001). The part will then be reviewed by the Material Review
Board for disposition in accordance with the applicable standards.
40
7/31/2014
10.0 OTHER CONSIDERATIONS AND ASSEMBLY TESTING
10.1 When hydro testing a complete pump or components at elevated pressures,

simple safety precautions should be observed to prevent injury, should the
component gasket or hardware fail.
10.1.1 Ensure that bolts, studs, etc., are long enough to provide adequate thrread
engagement. One bolt diameter enggagement is a minimum.
10.1.2 Don't stand in line with gasketed joints.
10.1.3 Prior to pressurizing the system, an inspection must be made to ensure all
pipe work, connections, etc., are sound and that all low-pressure
components not requiring testing are isolated.
10.1.4 A calibrated pressure gauge shall be fitted to monitor the hydro test fluid
pressure. Gauge range shall be selected to ensure that full test pressure
would lie in the mid 3/4 of full test range.
10.1.5 Ensure that a safety relief device is fitted immediately following the
pressurizing pump and that the spill-off line is piped safely to waste.
10.2 Precautions should be taken when hydro testing a complete pump to ensure
that minor, nonstructural components, such as mechanical seals, are not over
pressurized.When a question arises, Engineering should be consulted.
10.3 All casing socket welds (including seal welds of the threaded connections) will be
pressure tested after welding is completed. Test pressure and procedure will be
identical that for the casing type and alloy. Welded casings that pass will be
stamped with a second PT.
10.4 All Durco Mag Drive Pumps will be hydrostatic tested as a wet end
subassembly only (ie: wet end & containment shell without bearing housing
assembly). The assembly which passes will be tagged "passed hydro".
10.5 Components which have been previously tested, but require additional
drilled and tapped holes for drains or flush connections, shallnot require rehydro testing. However, the holes shall be inspected to insure the re-machined
areas meet specifications for soundness and thread quality.
11.0 RECORDS
11.1 QAF.002 NCR Form
HOC3 / ESP2
41
7/31/2014
Pump Test Procedure

In order to conduct the hydraulic performance test for the following pumps at the
estimated rated conditions, each pump is to be tested between 0-gpm and the
maximum flow with sufficient NPSH available to prevent cavitation. A minimum of
ten data points are to be taken throughout the flow range.
All Testing will be completed using the job motor at full operating speed. All Testing
in accordance with Hydraulic Institute (HI) and API 10 th Edition standards.
During the test the following data are to be collected for each flow point:
Time
Pump Shaft Speed RPM
Motor Power kW
Flow GPM
Water Temperature oF
Water Level FT
Suction Pressure PSIG
Discharge Pressure PSIG
Air Temperature oF
Barometric Pressure in-Hq
The test data are to be tabulated in columns with appropriate headers. Also included
for each flow point is to be the calculated values of:
Specific Gravity
Speed RPM
Total Differential Head FT
Pump Input Power BHP
Pump Efficiency* - %
* Only when accurate motor data is available.
The data sheet is also to include:
Date
Test Lab Name
Test Reference Number
Pump Manufacturer Name
Pump Model
Pump Size
Suction Pipe Size
42
7/31/2014
Suction Pipe Length

Discharge Pipe Size
Discharge Pipe Length
A final Test Report will be submitted no later than 24 hours following the
required tests including but not limited to the performance curve, data sheets,
and calibration certificates.
Vibration Testing
Hydro Inc. has capabilities to do a full vibration test per API 610 11th Edition, ISO
and Hydraulic Institute standards. Reports typically display the rated point vibration
data and FFT spectrum plots for each channel captured. In addition, over vibrations
of the entire test duration are provided.
Noise Testing
Hydro Inc. has capabilities to test for basic decibel level, however, this will capture all
surrounding lab noise, including valve and fan noise.
43
7/31/2014
How to Address Customer Questions about Pump Testing

Can Hydro test vertical as well as horizontal pumps?
Yes. Our Test Lab is capable of testing horizontal, vertical and submersible pumps. We can test vertical pumps up to
3,000 HP with a maximum flow of 42,000 gpm. Horizontal pumps up to 5,000 HP can be tested to a maximum flow of
35,000 gpm.
How do you adjust inlet/outlet piping to accommodate various pump sizes and configurations?
Sizes
Our horizontal Test Lab is capable of handling 35,000 gpm and 3,500 psi pressure. We can test any pump as long as
the flow, head and the HP fall within these parameters. Due to the large width of the base plate, most of the pumps
can be accommodated with suction pipe 7 times the diameter of the suction nozzle. When possible, the configuration
will meet HI, API, ISO and other testing standards.
Configurations
The beauty of this Test Lab is, instead of moving piping to the pump, the pump will be moved to the pipe. This
method results in less set up time and less piping. This is possible because our Test Lab base plate is 36 ft long and
20 ft wide. Such a large baseplate can hold multiple pumps at the same time. Moreover, the common suction and
discharge header has many different outlet/inlet sizes. A multitude of different pump configurations can be tested with
this arrangement.
What type of instrumentation do you use to measure pressure and temperature?

Pressure will be measured by using pressure transducers and temperature will be measured by thermocouples. All
transducers will be connected and calibrated to LabView software. LabView is capable of displaying and recording
these values.
How do you measure the flow?

We use calibrated magnetic flow meters. We have 8 flow meters covering the range of 75 to 42,000 gpm flow.
Depending on the flow volume and flow velocity, magnetic flow meters will be selected automatically through
LabView.
Is the motor voltage/current measured?

Yes. Our variable frequency drive (VFD) has a built-in computer system which measures and displays volts and
amps. The VFD is designed with additional instrumentation to measure motor HP directly.
Can you vary the speed of the pump?

Yes. We have a Siemens Harmony Variable Frequency Drive for varying the speed from 60 Hz to 6 Hz.
How many drive motors do you have?

Several. Both horizontal and vertical with coupling. In addition, we have a dedicated 1,000 HP DC motor with speed
increaser, especially for testing charging pumps at full speed.
What is LabView?
LabVIEW (short for Laboratory Virtual Instrumentation Engineering Workbench) is a platform and development
environment for a visual programming language. LabVIEW is commonly used for data acquisition, instrument control,
44
Modified by Cieana Detloff 8/21/2012

7/31/2014
and industrial automation. LabView will record performance parameters like pressure, flow, power, and so on, and
draw the performance curves of the pump. A single person can operate the complete test lab using LabView.
What are your piping and flanges rated for?

Discharge piping for the horizontal loop is rated for 1200 psi and flanges are rated for 600#. A pressure reducing valve
will be used to throttle the discharge pressure if it is higher than 1200 psi. Discharge piping for the vertical loop is
rated for 600 psi and flanges are rated for 300#.
How big is your above ground tank?

The above ground tank is 48 ft long with a 12 ft diameter and has the capacity to hold 38,000 gallons of water. This
tank can be pressurized up to 100 psi and will always create positive suction pressure.
What are inlet and outlet sizes for the tank and will there be vortex in the tank?
The discharge inlet is 24 and the suction outlet is 30. The tank is designed with special plates inside to suppress
vortex formation.
How big is your vertical pit?

Our pit is approximately 48 ft long with variable depths. The deepest section is approximately 35 ft deep.
How do you measure power

A torque meter is used to measure the power for the horizontal stand. A kilowatt meter is used to measure the power
for vertical pumps.
Can you test submersible pumps?

Our Test Lab has the power supply to test many types of submersible pumps. We can test submersible pumps with
discharge nozzle sizes varying from 4 to 14. A special mounting base is installed at the bottom of the pit for quick
connection/disconnection of submersible pumps. A common 16 diameter header, specially designed for submersible
pump testing, exists to measure flow. Flow is measured using a magnetic flow meter.
Could the pump be damaged during testing?

Every valve is connected to the terminal computer through cables via under ground conduits. If any of the valves are
not open, which could cause damage, the software or control will not allow the test to start. The same is applicable
for temperature. If the temperature is higher than allowed for any bearing, the screen will show warnings and the test
will be stopped.
How clean is the test water?

It is very clean. A filtration system is used for filtering the water.
Can you run an endurance test?

Yes. Our tank has connections for cooling tower or refrigeration units. This arrangement will allow us to run endurance
tests.
45
Modified by Cieana Detloff 8/21/2012

7/31/2014
46
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47
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48
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49
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50
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51
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52
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53
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54
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55
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56
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57
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60
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Customer
RepairReference
Flow
Head
NPSHr
RatedPumpConditions
Speed
S.G.
Visc.
PumpCharacteristics
Stages
Max.Dia.
Inst.Dia.
MFR
Model
Size
CurveNo.
Date
Prep.By
Revision
NPSH(ft)
30
20
10
NPSHr(ft)
0
300
100
90
80
250
Head(ft)
60
200
50
40
30
150
20
Head(ft)
10
Efficiency(%)
100
Power(hp)
300
200
100
Power(hp)
0
0
1000
2000
3000
4000
5000
Capacity(gpm)
TestedBy:
CertifiedBy:
WitnessedBy:
Testwasperformedwithclearwaterat68Fambienttemperature.Flow,Head&Powerdataacquiredbyelectronicmeteringequipment.Accuracyoftestequipmentisverifiedbyperiodiccalibrations.
61
7/31/2014
Efficiency%
70
Customer
0
RepairReference
0
DataPoint
1
2
3
4
5
6
7
8
9
10
11
12
Flow
Head
NPSHr
Time
Speed
0:00:00
0:00:00
0:00:00
0:00:00
0:00:00
0:00:00
0:00:00
0:00:00
0:00:00
0:00:00
0:00:00
0:00:00
n
rpm
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
PumpCharacteristics
RatedPumpConditions
0
Speed
0
MFR
0
Stages
0
S.G.
0
Model
0
Max.Dia.
0
Visc.
0
Size
0
Inst.Dia.
PerformanceTest:RawData
Suction
Torque
4"Flow
8"Flow
12"Flow 16"Flow
Temp.
Q4"
Q8"
Q12"
Q16"
ts
inlbf
gpm
gpm
gpm
gpm
degF
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0
0
0
Suction
Pressure
ps
psig
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
CurveNo.
0
Prep.By
0
Date
01/00/00
Revision
0
Discharge
Baro.
Pressure Pressure
pd
pb
psig
inhg
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
PerformanceTest:ReducedData
DataPoint
1
2
3
4
5
6
7
8
9
10
11
12
DataPoint
1
2
3
4
5
6
7
8
9
10
11
12
Specific
Gravity
s
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
hgs
ft
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
Specific
Weight
lb/ft3
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
Specific
Volume
v
ft3/lb
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
SuctionHead
hvs
ft
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
DischargeHead
Zs
ft
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
hgd
ft
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
hvd
ft
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
TotalHead
Zd
ft
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
H
ft
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
Input
Power
PP
bhp
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
Output
Power
PW
bhp
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
PerformanceTest:NetPositiveSuctionHeadAvailable
NetPositiveSuction
Atm.
Vapor
Vapor
Suction
Atm.Head
HeadAvailable
Pressure
Pressure
Head
Head
pATM
hATM
pVP
hVP
hS
NPSHA
ft
psia
ft
psia
ft
ft
#N/A
0.00
#N/A
#N/A
#N/A
#N/A
#N/A
0.00
#N/A
#N/A
#N/A
#N/A
#N/A
0.00
#N/A
#N/A
#N/A
#N/A
#N/A
0.00
#N/A
#N/A
#N/A
#N/A
#N/A
0.00
#N/A
#N/A
#N/A
#N/A
#N/A
0.00
#N/A
#N/A
#N/A
#N/A
#N/A
0.00
#N/A
#N/A
#N/A
#N/A
#N/A
0.00
#N/A
#N/A
#N/A
#N/A
#N/A
0.00
#N/A
#N/A
#N/A
#N/A
#N/A
0.00
#N/A
#N/A
#N/A
#N/A
#N/A
0.00
#N/A
#N/A
#N/A
#N/A
#N/A
0.00
#N/A
#N/A
#N/A
#N/A
62
7/31/2014
Pump
Efficiency
P
%
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
Customer
0
RepairReference
0
DataPoint
1
2
3
4
5
6
7
8
9
10
11
12
FieldSpec.
Gravity
s
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
RatedPumpConditions
PumpCharacteristics
CurveNo.
Flow
0
Speed
0
MFR
0
Stages
0
0
Head
0
S.G.
0
Model
0
Max.Dia.
0
Prep.By
NPSHr
0
Visc.
0
Size
0
Inst.Dia.
0
0
PerformanceTest:PlottedCurve,correctedforFieldSpecificGravity,Speed,andViscosity
FieldTotal FieldInput FieldPump
Field
VibrationData
FieldFlow
Head
Power
Eff.
Speed
PP
QT
n
H
P
OBH
OBV
OBA
IBH
rpm
gpm
ft
bhp
%
ipsRMS ipsRMS ipsRMS ipsRMS
3575
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
3575
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
3575
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
3575
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
3575
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
3575
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
3575
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
3575
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
3575
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
3575
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
3575
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
3575
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
Date
01/00/00
Revision
0
IBV
ipsRMS
TestInstrumentation
LineItem
Type
Variable
ID
Model
Serial
Range
Certificate
Recal.Date
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
Speed
Flow
Flow
Flow
Flow
Temp.
Pressure
Pressure
Pressure
Torque
Vibration
Vibration
Vibration
Vibration
Vibration
n
Q4"
Q8"
Q12"
Q16"
ts
ps
pd
pb
OBH
OBV
OBA
IBH
IBV
1
4"
8"
12"
16"
1
2
7
1
1
6
7
8
9
10
ROWW
870179136
870179032
870179033
870179643
JQSS14U12
MMACG015C
MMG150C
PX40932BI
110620k
AC1022C
AC1022C
AC1022C
AC1022C
AC1022C
1886227
870179136
870179032
870179033
870179643
12"
416165
420175
414996
118233
11647
11672
11675
11676
11671
024k
01190
04678
010575
016524
32500
015
0150
032
020k
015k
015k
015k
015k
015k
471004175
511000928
511000926
511000927
511000925
461001771
1043910
1043913
1043918
1033569
02/11/16
10/31/13
10/31/13
10/31/13
10/31/13
06/27/13
06/27/13
06/27/13
06/27/13
10/18/13
07/16/13
07/16/13
07/16/13
07/16/13
07/16/13
Supplier
Manufacturer
Serial
Hydro
Westinghouse
8055AA2
Description
SuctionGageElevation
DischargeGageElevation
SuctionPipeInnerDiameter
DischargePipeDiameter
Variable
Zs
Zd
Ds
Dd
Unit
in
in
in
in
TestMotorCharacteristics
Power Frequency Speed
(HP)
(Hz)
(rpm)
1250
60
3575
StaticTestMeasurements
Value
Unit
ft
ft
Area(ft2)
Area(ft2)
63
Voltage(V) Current(A)
4160
154
Nom.Eff.
(%)
n/a
Value
0.00
0.00
0.00
0.00
7/31/2014
S.F.
1.15
Customer
0
RepairReference
0
DataPoint
13
14
15
16
17
18
19
20
21
22
23
24
Flow
Head
NPSHr
RatedPumpConditions
0
Speed
0
S.G.
0
Visc.
0
MFR
0
Model
0
Size
NPSHTest:RawData
PumpCharacteristics
0
Stages
0
Max.Dia.
0
Inst.Dia.
Time
Speed
Torque
4"Flow
8"Flow
12"Flow
16"Flow
0:00:00
0:00:00
0:00:00
0:00:00
0:00:00
0:00:00
0:00:00
0:00:00
0:00:00
0:00:00
0:00:00
0:00:00
n
rpm
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
inlbf
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
Q4"
gpm
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
Q8"
gpm
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
Q12"
gpm
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
Q16"
gpm
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
Suction
Temp.
ts
degF
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0
0
0
Suction
Pressure
ps
psig
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
CurveNo.
0
Prep.By
0
Date
01/00/00
Revision
0
Discharge
Baro.
Pressure Pressure
pd
pb
psig
inhg
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
NPSHTest:ReducedData
DataPoint
13
14
15
16
17
18
19
20
21
22
23
24
DataPoint
13
14
15
16
17
18
19
20
21
22
23
24
Specific
Gravity
s
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
hgs
ft
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
hvs
ft
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
Specific
Weight
lb/ft3
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
Specific
Volume
v
ft3/lb
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
Atm.
Pressure
pATM
psia
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
SuctionHead
DischargeHead
Zs
ft
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
hgd
ft
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
hvd
ft
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
TotalHead
Zd
ft
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
NPSHTest:NetPositiveSuctionHeadAvailable
Vapor
Vapor
Suction
Atm.Head
Pressure
Head
Head
hATM
pVP
hVP
hS
ft
psia
ft
ft
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
64
H
ft
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
Input
Power
PP
bhp
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
Output
Power
PW
bhp
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
Pump
Efficiency
P
%
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
NetPositiveSuction RatioofHeadtoStable
Condition
HeadAvailable
H/H
NPSHA
%
ft
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
7/31/2014
Customer
0
RepairReference
0
DataPoint
13
14
15
16
17
18
19
20
21
22
23
24
FieldSpec.
Gravity
s
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
PumpCharacteristics
RatedPumpConditions
CurveNo.
Flow
0
Speed
0
MFR
0
Stages
0
0
Head
0
S.G.
0
Model
0
Max.Dia.
0
Prep.By
NPSHr
0
Visc.
0
Size
0
Inst.Dia.
0
0
NPSHTest:PlottedCurve,correctedforFieldSpecificGravity,Speed,andViscosity
FieldNetPositive
FieldTotal
Field
VibrationData
FieldFlow
SuctionHead
Head
Speed
QT
NPSHA
n
H
OBH
OBV
OBA
IBH
ft
rpm
gpm
ft
ipsRMS ipsRMS ipsRMS ipsRMS
#DIV/0!
3575
#DIV/0!
#DIV/0!
#DIV/0!
3575
#DIV/0!
#DIV/0!
#DIV/0!
3575
#DIV/0!
#DIV/0!
#DIV/0!
3575
#DIV/0!
#DIV/0!
#DIV/0!
3575
#DIV/0!
#DIV/0!
#DIV/0!
3575
#DIV/0!
#DIV/0!
#DIV/0!
3575
#DIV/0!
#DIV/0!
#DIV/0!
3575
#DIV/0!
#DIV/0!
#DIV/0!
3575
#DIV/0!
#DIV/0!
#DIV/0!
3575
#DIV/0!
#DIV/0!
#DIV/0!
3575
#DIV/0!
#DIV/0!
#DIV/0!
3575
#DIV/0!
#DIV/0!
Date
01/00/00
Revision
0
IBV
ipsRMS
TestInstrumentation
LineItem
Type
Variable
ID
Model
Serial
Range
Certificate
Cal.Date
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
Speed
Flow
Flow
Flow
Flow
Temp.
Pressure
Pressure
Pressure
Torque
Vibration
Vibration
Vibration
Vibration
Vibration
n
Q4"
Q8"
Q12"
Q16"
ts
ps
pd
pb
OBH
OBV
OBA
IBH
IBV
1
4"
8"
12"
16"
1
2
7
1
1
6
7
8
9
10
ROWW
870179136
870179032
870179033
870179643
JQSS14U12
MMACG015C
MMG150C
PX40932BI
110620k
AC1022C
AC1022C
AC1022C
AC1022C
AC1022C
1886227
870179136
870179032
870179033
870179643
12"
416165
420175
414996
118233
11647
11672
11675
11676
11671
024k
01190
04678
010575
016524
32500
015
0150
032
020k
015k
015k
015k
015k
015k
471004175
511000928
511000926
511000927
511000925
461001771
1043910
1043913
1043918
1033569
01/29/13
10/31/13
10/31/13
10/31/13
10/31/13
06/27/13
06/27/13
06/27/13
06/27/13
10/31/13
07/16/13
07/16/13
07/16/13
07/16/13
07/16/13
Supplier
Manufacturer
Serial
Hydro
Westinghouse
8055AA2
Description
Variable
Zs
Zd
Ds
Dd
Unit
in
in
in
in
(HP)
(Hz)
(rpm)
1250
60
3575
Value
Unit
ft
ft
Area(ft2)
Area(ft2)
65
4160
154
Nom.Eff.
(%)
n/a
Value
0.00
0.00
0.00
0.00
7/31/2014
S.F.
1.15
Customer
0
RepairReference
0
Flow
Head
NPSHr
RatedPumpConditions
0
Speed
0
S.G.
0
Visc.
PumpCharacteristics
0
Stages
0
Max.Dia.
0
Inst.Dia.
0
MFR
0
Model
0
Size
NPSH'Knee'Curves
0
0
0
CurveNo.
0
Prep.By
0
1000
900
800
Head(ft)
700
600
500
400
300
200
100
0
0
20
40
60
80
100
NetPositiveSuctionHeadAvailable(ft)
TestedBy:
CertifiedBy:
WitnessedBy:
66
7/31/2014
Date
01/00/00
Revision
0
Customer
0
RepairReference
0
DataPoint
Time
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
0:00:00
0:00:00
0:00:00
0:00:00
0:00:00
0:00:00
0:00:00
0:00:00
0:00:00
0:00:00
0:00:00
0:00:00
0:00:00
0:00:00
0:00:00
0:00:00
0:00:00
0:00:00
0:00:00
0:00:00
0:00:00
0:00:00
0:00:00
0:00:00
Flow
Head
NPSHr
Speed
n
rpm
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
RatedPumpConditions
PumpCharacteristics
0
Speed
0
MFR
0
Stages
0
S.G.
0
Model
0
Max.Dia.
0
Visc.
0
Size
0
Inst.Dia.
TemperatureMonitoringReport
Ambient
Suction IBBearing OBBearing Sound
ts
tIB
tOB
i
tA
degF
degF
degF
degF
dB
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
CurveNo.
0
Prep.By
0
0
0
0
170
1.00
160
0.90
150
0.80
140
0.70
130
120
0.60
110
0.50
100
0.40
90
0.30
80
0.20
70
0.10
60
0.00
50
0
0.1
0.2
0.3
0.4
0.5
0.6
0.7
0.8
0.9
ElapsedTime(s)
Ambient
Suction
IBBearing
TestedBy:
CertifiedBy:
OBBearing
Speed
WitnessedBy:
67
7/31/2014
Speed(rpm)
Temperature(degF)
Date
01/00/00
Revision
0
ProposalCurveApplicationtoHorizontalLoopSystemCurve
1000
800
600
400
200
0
0
5000
10000
15000
68
20000
25000
7/31/2014
012355

6789
7
7

69
7/31/2014

!"!"#$%&'& $(%)
*'$+&"+)
,
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0+%%!-"+#$#."!&$+)
454
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754648964:9848884
;+ $(%2$'!$+$!!<)=>?@AB!!C#$!')
3%'2''$/ $(%#D'%!-2)
0+%-$$+&"$+'!&$+2$'"" $(%+#''-$+&$/$+&)
E#-#$%'# .%2$'"$"$+&'=>FG%%H"$'$+)
I6"$%$! #$%&&# $(%5%%H'!"''"$"+#)
70

012345647819
7/31/2014
71
7/31/2014
442
SPLIT MECHANICAL SEAL

H I G H P E R F O R M A N C E E A S Y TO I N S TA L L
72
7/31/2014
442
442 SPLIT MECHANICAL SEAL
PAT E N T E D
The difference is obvious

Chesterton, the world leader in split seal technology, has the largest installed base
globally. Our broad experience in split sealing enables a wide array of users to improve
plant efficiencies. Today, with years of proven performance, Chesterton split seals are
used in more types of equipment, sealing more types of process materials.
SIDE ENTRY MIXERS
HORIZONTAL SPLIT CASE PUMPS
VERTICAL PUMPS
Broad range of sizesto diameters of 24 inches (610 mm) and beyond
Easy to install/simple field repairno glued or bonded components
Superior performance, high pressure, and vacuum sealing
Compact design fits most rotating equipment
73
7/31/2014
PERFORMANCE
Chesterton patented innovation
drives performance
The 442s unique, patented adjustable gland, with
captured fasteners, and automatic centering deliver
unsurpassed ease of use.
442 high pressure and vacuum sealing

Patented ramped stationary design keeps seal face splits together under pressure and
vacuum conditions, ensuring reliable sealing during pressure to vacuum shifts.
Under pressure conditions

the seal ring halves are forced
together.
Under vacuum conditions

atmospheric pressure acts on
o-rings, forcing them against
the ramped surfaces of the
seal faces.
Ramped surfaces cause radial

and axial closing forces to keep
splits together.
We raised the bar! The 442 Split Seal pressure capability has been increased
to 450 Psig (30 bar g). This is over twice that of most split seals, enabling the
use of the 442 in a much larger application base.
Materials of Construction
Operating Parameters
Component
Standard Materials
Pressure*
28" (710 mm) Hg to 450 Psig (30 bar g)
Rotary Face
Ceramic
Silicon Carbide
Temperature
To 250F (120C)
Speed
To 4000 fpm (20 m/s)
Stationary Face
Carbon
Duplex Carbide
Silicon Carbide
Size
1.250" (32 mm) to 7.750" (195 mm)
Elastomers
Aflas
Ethylene Propylene
Fluorocarbon
Spring
Elgiloy
Metal Parts
316 Stainless Steel
*Seal pressure capabilities are dependent on the fluid sealed, temperature,

speed, and seal face combinations.
Consult Chesterton Engineering for your applications, including applications
exceeding published operating parameters, and for additional seal sizes.
74
7/31/2014
RELIABILITY THROUGH INNOV

Proven Design, Superior Performance
Chesterton split seals are installed in all types of
equipment and deliver years of reliable service.
Applications include:
Cooling tower pumps
Raw water pumps
Side entry mixers
Blenders
Processing tanks
Fermentors
Condensate pumps
Process pumps
Top entry mixers
Bottom entry mixers
Vacuum pumps
Boiler feed pumps
Stern tubes
Conveyors
Fans
Dryers
Cookers
Water turbines
Why disassemble equipment?

Chestertons 442 Split Mechanical Seal offers a reliable sealing
solutionreducing maintenance costs.
Reduces install time
Avoids coupling realignment
Eliminates sleeve wear
Increases equipment availability
Easy to install
P shaped spacer positions the 442 seal for

easy installation.
Ball-and-socket o-rings are leak-free, without

the use of adhesives.
Installation video is available to demonstrate

easy installation.
75
7/31/2014
VAT I O N
1
442 Split Seal Innovations

1
Patented Adjustable Gland

Patented adjustable gland tabs fit your
equipment bolt position. Easy adjustment
avoids special order gland designs
necessary with other split seals.
Integral Flush Ports

Dual flush ports, located 180 apart and
combined with the adjustable gland,
give maximum flexibility when venting
or flushing.
Patented Captured Fasteners

Captured fasteners remain in the 442 seal
housings when disassembled. Captured
fasteners make installation easier.
3
4
Non-Clogging Springs
Non-clogging finger springs, positioned out of
the sealed fluid, avoid clogging while allowing
substantial axial shaft movement.
Balanced Seal Design

Hydraulically-balanced, computer-modeled
seal face design generates less heat for more
reliable sealing.
Patented Automatic Centering

Centering buttons align the rotating element
inside the seal gland. Automatic centering
delivers simplified installation.
Compact Gland
The 442 low-profile gland fits more equipment
without the need for modification or special
adaptation.
6
7
8
Captive Groove Design

The 442 seals captive o-ring groove holds the
split shaft o-ring in place, without adhesives,
to simplify installation and field repair.
76
7/31/2014
G LO B A L S O LU T I O N S , LO C A L S E R V I C E
Since 1884, Chesterton has been providing value driven solutions
to meet industrys needs. Chesterton solutions have been
implemented around the world with documented success and
recognition. Increasing equipment reliability, optimizing energy
consumption, and providing local technical support and service
are what Chesterton offers industry worldwide.
Servicing Plants in Over 100 Countries
Global Manufacturing Operations
Over 500 Service Centers and Sales Offices Worldwide
Over 1200 Trained Local Service Specialists and Technicians
Visit our website at

www.chesterton.com
Chesterton ISO certificates available on www.chesterton.com/corporate/iso

Aflas is a registered trademark of Asahi Glass Company Ltd.
Elgiloy is a registered trademark of Elgiloy Limited Partnership.
Technical data reflects results of laboratory tests and is intended to indicate general characteristics only.
A.W. CHESTERTON CO. DISCLAIMS ALL WARRANTIES EXPRESSED, OR IMPLIED, INCLUDING WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE OR USE. LIABILITY, IF ANY, IS LIMITED TO PRODUCT REPLACEMENT ONLY.
DISTRIBUTED BY:
860 Salem Street
Groveland, MA 01834 USA
Telephone: 781-438-7000
Fax: 978-469-6528
www.chesterton.com
A.W. Chesterton Company, 2007. All rights reserved.
Registered trademark owned and licensed by
A.W. Chesterton Company in USA and other countries.
77
FORM NO. 073385 PART A
7/31/2014
PRINTED IN USA 5/07
DIMENSIONAL DATA (DRAWINGS)
F
D
E
N
P NPT
L
B
P NPT
Figure 1
Figure 2
EQUIPMENT BOLT PATTERNS

Shaft Sizes: 1.625" to 4.750" (40 mm to 120 mm)
2 BOLTS
2 BOLTS
3 BOLTS
4 BOLTS
4 BOLTS
4 BOLTS
All Other Shaft Sizes
2 BOLTS
3 BOLTS
78
7/31/2014
DIMENSIONAL DATA (INCH)

A
1.250
1.375
1.500
1.625
1.750
1.875
2.000
2.125
2.250
2.375
2.500
2.625
2.750
2.875
3.000
3.125
3.250
3.375
3.500
3.625
3.750
3.875
4.000
4.125
4.250
4.375
4.500
4.625
4.750
4.875
5.000
5.125
5.250
5.375
5.500
5.625
5.750
5.875
6.000
6.125
6.250
6.375
6.500
6.625
6.750
6.875
7.000
7.125
7.250
7.375
7.500
7.625
7.750
MAX
MIN
MAX
4.94
5.02
5.14
5.26
5.39
5.51
5.64
5.76
5.88
6.01
6.13
7.77
7.77
8.02
8.02
8.27
8.27
8.51
8.51
8.77
8.77
9.02
9.02
9.27
9.27
9.52
9.52
9.77
9.77
11.28
11.28
11.53
11.53
11.78
11.78
12.03
12.03
12.28
12.28
12.53
12.53
12.78
12.78
13.03
13.03
13.28
13.28
13.53
13.53
13.78
13.78
14.03
14.03
1.86
1.94
2.06
2.19
2.31
2.44
2.56
2.69
2.81
2.94
3.06
3.35
3.35
3.60
3.60
3.85
3.85
4.10
4.10
4.35
4.35
4.60
4.60
4.85
4.85
5.10
5.10
5.35
5.35
5.87
5.99
6.12
6.24
6.37
6.49
6.62
6.74
6.87
6.99
7.12
7.24
7.37
7.49
7.62
7.74
7.87
7.99
8.12
8.24
8.37
8.49
8.62
8.74
2.10
2.38
2.50
2.63
2.75
2.88
3.00
3.12
3.25
3.37
3.75
4.25
4.25
4.50
4.50
4.75
4.75
5.00
5.00
5.25
5.25
5.50
5.50
5.75
5.75
6.00
6.00
6.25
6.25
7.00
7.00
7.25
7.25
7.50
7.50
7.75
7.75
8.00
8.00
8.25
8.25
8.50
8.50
8.75
8.75
9.00
9.00
9.25
9.25
9.50
9.50
9.75
9.75
3/8"
1/2"
G MIN
5/8"
3/4"
7/8"
MIN
MAX
O-RING
3.20
3.28
3.40
3.50
3.63
3.75
3.94
4.06
4.19
4.31
4.57
5.44
5.44
5.66
5.66
6.00
6.00
6.16
6.16
6.41
6.41
6.66
6.66
6.91
6.91
7.16
7.16
7.41
7.41
-
3.33
3.40
3.53
3.63
3.75
3.88
4.06
4.19
4.31
4.43
4.70
5.56
5.56
5.78
5.78
6.12
6.12
6.28
6.28
6.53
6.53
6.78
6.78
7.03
7.03
7.28
7.28
7.53
7.53
-
3.45
3.53
3.65
4.31
4.44
4.56
4.82
5.69
5.69
5.91
5.91
6.25
6.25
6.41
6.41
6.66
6.66
6.91
6.91
7.16
7.16
7.41
7.41
7.66
7.66
8.41
8.41
8.66
8.66
8.91
8.91
9.16
9.16
9.41
9.41
9.66
9.66
9.91
9.91
10.17
10.17
10.42
10.42
10.67
10.67
10.92
10.92
11.17
11.17
6.53
6.53
6.78
6.78
7.03
7.03
7.28
7.28
7.53
7.53
7.78
7.78
8.53
8.53
8.78
8.78
9.03
9.03
9.28
9.28
9.54
9.54
9.79
9.79
10.04
10.04
10.29
10.29
10.54
10.54
10.79
10.79
11.04
11.04
11.29
11.29
6.66
6.66
6.91
6.91
7.16
7.16
7.41
7.41
7.66
7.66
7.91
7.91
8.66
8.66
8.91
8.91
9.16
9.16
9.41
9.41
9.66
9.66
9.91
9.91
10.16
10.16
10.42
10.42
10.67
10.67
10.92
10.92
11.17
11.17
11.42
11.42
2.35
2.63
2.75
2.87
3.00
3.12
3.25
3.37
3.50
3.62
4.00
4.75
4.75
5.00
5.00
5.25
5.25
5.50
5.50
5.75
5.75
6.00
6.00
6.25
6.25
6.50
6.50
6.75
6.75
7.50
7.50
7.75
7.75
8.00
8.00
8.25
8.25
8.50
8.50
8.75
8.75
9.00
9.00
9.25
9.25
9.50
9.50
9.75
9.75
10.00
10.00
10.25
10.25
2.79
2.87
2.99
3.11
3.23
3.35
3.48
3.60
3.73
3.85
4.23
5.00
5.00
5.25
5.25
5.49
5.49
5.75
5.75
6.00
6.00
6.25
6.25
6.50
6.50
6.75
6.75
7.00
7.00
7.74
7.74
7.99
7.99
8.24
8.24
8.49
8.49
8.74
8.74
8.99
8.99
9.25
9.25
9.50
9.50
9.75
9.75
10.00
10.00
10.25
10.25
10.50
10.50
-219
-221
-223
-224
-225
-226
-227
-228
-229
-230
-231
-232
-233
-234
-235
-236
-237
-238
-239
-240
-241
-242
-243
-244
-245
-246
-247
-248
-249
-353
-354
-355
-356
-357
-358
-359
-360
-361
-362
-362
-363
-363
-364
-364
-365
-365
-366
-366
-367
-367
-368
-368
-369
MIN
1.48
1.48
1.48
1.48
1.48
1.48
1.48
1.48
1.48
1.48
1.48
1.84
1.84
1.84
1.84
1.84
1.84
1.84
1.84
1.84
1.84
1.84
1.84
1.84
1.84
1.84
1.84
1.84
1.84
2.91
2.91
2.91
2.91
2.91
2.91
2.91
2.91
2.91
2.91
2.91
2.91
2.91
2.91
2.91
2.91
2.91
2.91
2.91
2.91
2.91
2.91
2.91
2.91
0.17
0.17
0.17
0.17
0.17
0.17
0.17
0.17
0.17
0.17
0.17
0.26
0.26
0.26
0.26
0.26
0.26
0.26
0.26
0.26
0.26
0.26
0.26
0.26
0.26
0.26
0.26
0.26
0.26
0.29
0.29
0.29
0.29
0.29
0.29
0.29
0.29
0.29
0.29
0.29
0.29
0.29
0.29
0.29
0.29
0.29
0.29
0.29
0.29
0.29
0.29
0.29
0.29
1.78
1.78
1.78
1.78
1.78
1.78
1.78
1.78
1.78
1.78
1.78
2.24
2.24
2.24
2.24
2.24
2.24
2.24
2.24
2.24
2.24
2.24
2.24
2.24
2.24
2.24
2.24
2.24
2.24
3.45
3.45
3.45
3.45
3.45
3.45
3.45
3.45
3.45
3.45
3.45
3.45
3.45
3.45
3.45
3.45
3.45
3.45
3.45
3.45
3.45
3.45
3.45
3.45
DIMENSIONAL DATA (INCH & METRIC)

M
HOLDER ID
FROM BOX
INCH METRIC
0.53
13,5
N
INSTALLATION
DIM
INCH METRIC
0.094
2,4
P
NPT
SIZE
KEY - Figures 1 & 2
1/4"
C Min./Max. Stuffing Box Dia. M Holder ID from Box

D Gland Length
N Installation Dimension
1.625" to 4.750"
(40 mm to 120 mm)
0.53
13,5
0.094
2,4
3/8"
E Min. Stuffing Box Depth
O Shaft O-ring Number
4.875" to 7.750"
(125 mm to 195 mm)
1.03
26,0
0.188
4,8
1/2"
F Outboard Length Required
P NPT Size
SHAFT
SIZE
1.250" to 1.500"
(32 mm to 38 mm)
A Shaft Size
H Min. Stuffing Box Face OD
B Max. Gland Dia.
L Gland Hub OD
G Min. Bolt Circle by Bolt Size
79
7/31/2014
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/MSQ=TUSQ;<#'V&D
7/31/2014
PUMP BEARING RTD
Tip-sensitive RTDs & Thermocouples
Overview
Insulation resistance:
Thermocouple: 10 megohms minimum at 100 VDC,
leads to case, ungrounded junctions only.
RTD:
Single element probes: 1000 megohms min. at 500 VDC,
leads to case.
Dual element probes: 100 megohms min. at 100 VDC,
between elements and leads to case.
The probe sensing tip is constructed of copper alloy which is

twenty times more conductive than stainless steel. The sensors
react more quickly to changes and indicate tip temperature
instead of stem temperature. The result is better accuracy in
thermowells, bearings, and other installations. Minco recommends 0.250" diameter probes for use in thermowells.
Copper alloy tip for fast response
Vibration:
Withstands 10 to 2000 Hz at 20 Gs min. per MIL-STD-202,
Method 204, Test Condition D.
Accurate sensing to 260C (500F)

Non-armor models can be user-shortened
Shock:
Withstands 100 Gs min. sine wave shock of
8 milliseconds duration.
Specifications
Temperature range:
Thermocouple: -184 to 260C (-300 to 500F).
RTD: -50 to 260C (-58 to 500F).
Model numbers: Thermocouples
Case:
Stainless steel with copper alloy tip.
Minimum case length:
Thermocouple: 2.5" (63.5 mm).
RTD: Single element probes:
2.8" (71.1 mm).
Dual element probes:
4.0" (101.6 mm).
Maximum case length:
48" (1220 mm), longer on special order.
Single junction
Dual junction
Model for probe diameter:

0.188"
0.215"
0.250"
(4.8 mm) (5.5 mm) (6.4 mm)
TC354 TC356 TC358
TC355 TC357 TC359
Specification and order options: Thermocouples

TC356
Leads:
Thermocouple: Solid thermocouple wire, AWG 20
(except AWG 24 on model TC355). Specify PTFE insulation,
stainless steel overbraid, or stainless steel armor.
RTD: 2, 3, or 4 leadwires, stranded copper with PTFE
insulation. AWG 22, except 0.188" diameter dual probes
AWG 24. For 2-lead RTDs add 0.03 per foot (0.05 per
foot for 0.188" diameter dual probes) of combined case
and lead length to element tolerance. Copper (CA, CC)
models must have 3 leads.
200
S
Time constant:
Thermocouple: Typical value in moving water:
Grounded junction: 1.5 seconds.
Ungrounded junction: 7 seconds.
RTD:
2.0 seconds typical in moving water.
3.0 seconds for dual element models.
24
Model number from table

Junction type:
E = Chromel-Constantan
J = Iron-Constantan
K = Chromel-Alumel
T = Copper-Constantan
Junction grounding:
G = Grounded
U = Ungrounded
Case length:
Specify in 0.1" increments: Ex: 200 = 20.0 inches
Covering over leadwires:
T = PTFE only
G = Glass braid only
S = Stainless steel overbraid
A = Stainless steel armor
Lead length in inches
TC356TG200S24 = Sample part number
Specify and order products at:
Pressure rating:
100 psi (6.9 bar).
www.minco.com/sensors_config
Specifications subject to change
Page 3-2
81
7/31/2014
PUMP BEARING RTD

Model numbers: RTDs
Model for probe diameter:
0.188" 0.215" 0.250"
(4.8 mm) (5.5 mm) (6.4 mm)
Single element RTDs: No armor over leads
Platinum (0.00392 TCR)
S54PA S51PA S53PA
100 0.5% at 0C
100 0.06% at 0C
S554PM S551PM S553PM
(Meets EN60751,
Class A)
100 0.1% at 0C
S854PD S851PD S853PD
(Meets EN60751,
Class B)
S884PE S881PE S883PE
100 0.5% at 0C
Copper (0.00427 TCR)
S54CA S51CA S53CA
10 0.2% at 25C
Nickel (0.00672)
S54NA S51NA S53NA
120 0.5% at 0C
Single element RTDs: With armor over leads
Add element code
S154__ S151__ S153__
(Ex: S154__ =S154NA)
Dual element RTDs: No armor over leads
S59PA S56PA S57PA
100 0.5% at 0C
100 0.06% at 0C
S559PM S556PM S557PM
(Meets EN60751,
Class A)
100 0.1% at 0C
S859PD S856PD S857PD
(Meets EN60751,
Class B)
S889PE S886PE S887PE
100 0.5% at 0C
Copper (0.00427 TCR)
S56CC S57CC
10 0.5% at 25C
Nickel (0.00672)
S59NA S56NA S57NA
120 0.5% at 0C
Dual element RTDs: With armor over leads
Add element code
S159__ S156__ S157__
(Ex: S159__ =S159NA)
Specification and order options: RTDs

S56NA Model number from table
125
Case length:
Specify in 0.1" increments
(Ex: 125 = 12.5 inches)
Y
# of leads per sensing element:
Y = 2 leads
Z = 3 leads (reqd for copper elements)
X= 4 leads (PD only)
36
Lead length in inches
S56NA125Y36 = Sample part number
STOCKED PARTS
# of
Lead
Lead
Case
Case
LeadLength Covering Length Stock Part #
Material
wires
Stainless
12.0" S54CA120Z36
PTFE
Steel with
CA
3
36"
Insulated 18.0" S54CA180Z36
Copper
Leads
24.0" S54CA240Z36
Alloy Tip
Stainless
12.0" S54NA120Z36
PTFE
Steel with
36"
NA
3
Insulated 18.0" S54NA180Z36
Copper
Leads
24.0" S54NA240Z36
Alloy Tip
0.188"
(4.8mm)
Stainless
12.0" S54PA120Z36
PTFE
Steel with
36"
PA
3
Insulated 18.0" S54PA180Z36
Copper
Leads
24.0" S54PA240Z36
Alloy Tip
Stainless
12.0" S854PD120Z36
PTFE
Steel with
36"
PD
3
Insulated 18.0" S854PD180Z36
Copper
Leads
24.0" S854PD240Z36
Alloy Tip
Stainless
12.0" S51CA120Z36
PTFE
Steel with
CA
3
36"
Copper
Leads
24.0" S51CA240Z36
Alloy Tip
Stainless
12.0" S51NA120Z36
PTFE
Steel with
36"
NA
3
Copper
Leads
24.0" S51NA240Z36
Alloy Tip
0.215"
(5.5mm)
Stainless
12.0" S51PA120Z36
PTFE
Steel with
36"
PA
3
Copper
Leads
24.0" S51PA240Z36
Alloy Tip
Stainless
12.0" S851PD120Z36
PTFE
Steel with
36"
PD
3
Copper
Leads
24.0" S851PD240Z36
Alloy Tip
Stainless
12.0" S53CA120Z36
PTFE
Steel with
CA
3
36"
Copper
Leads
24.0" S53CA240Z36
Alloy Tip
Stainless
12.0" S53NA120Z36
PTFE
Steel with
36"
NA
3
Copper
Leads
24.0" S53NA240Z36
Alloy Tip
0.250"
(6.4mm)
Stainless
12.0" S53PA120Z36
PTFE
Steel with
36"
PA
3
Copper
Leads
24.0" S53PA240Z36
Alloy Tip
Stainless
12.0" S853PD120Z36
PTFE
Steel with
36"
PD
3
Copper
Leads
24.0" S853PD240Z36
Alloy Tip
Note: Available up to 10 pieces or contact Minco Customer Service
Case
Diameter
Sensing
Element
Specify and order products at: www.minco.com/sensors_config
Specifications subject to change

Page Rev. 04/2011
82
7/31/2014
Page 3-3
PROBES
Element
PUMP BEARING RTD
83
7/31/2014
TABLE 1
PUMPING UNIT QUESTIONNAIRE
PUMPING UNIT
PN-AMPR-DSP01
PN-AMPR-DSP02
PN-AMPR-DSP03
ITEM
1. Pump Manufacturer
Flowserve
2. Pump Type
a. Horizontal Split-Case
b. Double Suction & Volute
Yes
Yes
3. Casing
a. Material Specification
b. Minimum Thickness
c. Side Suction Nozzle Size
d. Side Discharge Nozzle Size
Ductile Iron
0.63"
12in.
10in.
4. Pump Impeller
b. Design Diameter
c. Maximum Diameter
d. Minimum Diameter
e. Eye Area
Ni-Al-Brz
12.00in.
15.00in.
12.00in.
48.3 Sq. In. per side
5. Wear Rings
b. Type Description
c. Hardness (BHD)
(1) Casing
(2) Impeller
d. Diameterical Clearance
e. Securing Method
Bronze
Casing and Impeller
(See note at bottom)
55-65BHN
55-65BHN
0.018-0.024
Pins
6. Pump Shaft
b. Nominal Size
(1) at impeller
(2) at coupling
(3) at inboard bearing
(4) at outboard bearing
c. Minimum Effective Diameter
d. Combined Stress
e. Bearing Span
f. Total Length of Pump Shaft
g. Maximum Shaft Deflection
Note: Galling is not an concern with bronze wear rings.
316 Stainless Steel

2.13"
2.13"
2.13"
2.13"
2.13"
NOT AVAILABLE
29.57"
29.0"
0.002"
84
7/31/2014
7. Shaft Sleeve
b. Hardness
316 Stainless Steel

Conforms to req. ASTM A276 Type 316
(UNS S31600)
8. Mechanical Seal
a. Manufacturer
b. Type
b. Model/Code
Chesterton
Split
442
9. Thrust Bearing
a. Type
b. Manufacturer
c. Capacity Thrust
d. Maximum Shaft Thrust
e. Anticipated Bearing Lift
Single Row Deep Groove Ball

SKF
NOT AVAILABLE
839 N
>100,000 minimum L10 at 25% BEP
10. Reed Critical Frequency of Entire

Unit
7500RPM
1233 N
11. Maximum Radial Load at closed

valve/ max wheel/ max speed
12. Weight
a. Bare Pump
b. Motor
c. Base Plate
d. Coupling and Coupling Guard
e. Total Weight
1,185lbs
1,850lbs
1,522lbs
56lbs
4,613lbs
13. Rated Design Point Conditions

a. Pump Speed
b. Shut-off Head
c. Guarantee Point
(1)Rated Capacity
(2) Rated Head
(3) Pump Efficiency
(4) Motor Efficiency
(5) Overal Efficiency
(6) Brake Horsepower
(7) NPSH Required
1,783RPM
149ft
3,800GPM
101ft
83.6%
95.8% Nominal
80.09%
116HP
17.9
85
7/31/2014
ROTODYNAMIC ANALYSIS
REPORT

.
Jeff Mchattie
86
7/31/2014
CRM E NGINEERING S ERVICES

R EPORT
Austin Northwest C Pump Station
R OTODYNAMIC A NALYSIS
Author:
Charles R. McCreary P.E.
CRM Engineering Services
Revison
A
B
Prepared For:
Jeff McHattie
Smith Pump
Description
Initial release
Address comments
Date
2013.03.18
2013.05.01
87
7/31/2014

Kilgore, TX
Report No:
Revision:
Client:
Project:
20130318-01
B
Smith Pump
Page
i
Contents
Summary
1-1
Requirements
2-1
Finite Element Model

3-1
3.1 Base, Motor, and Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
3.2 Torsional . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6
Material
Loads and Boundary Conditions

5-1
5.0.1 Sources of Excitation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
5.2 Torsional Vibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
Results
6-1
6.2 Torsional Vibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2
4-1
A Images
A-1
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Report No:
Revision:
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Project:
20130318-01
B
Smith Pump
Page
ii
List of Figures
3.1
3.2
3.3
3.4
3.5
3.6
Natural frequency of motor frame . .

Finite element model . . . . . . . . . .
Overall drawing for CW orientation .
Overall drawing for CCW orientation
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3-2
3-3
3-4
3-5
3-7
3-8
A.1
A.2
A.3
A.4
A.5
A.6
A.7
A.8
Motor data sheet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Mode 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Mode 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Mode 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Mode 4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Mode 5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Maximum von Mises stress (psi) from steady state frequency sweep from 10 - 120 Hz . .
von Mises stress (psi) at location of peak stress from steady state frequency sweep from
10 - 120 Hz . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Peak deflection from steady state frequency sweep from 10 - 120 Hz . . . . . . . . . . . .
Shaft deflection at journal seal from steady state frequency sweep from 10 - 120 Hz . . . .
Peak velocity (in/s) from steady state frequency sweep from 10 - 120 Hz . . . . . . . . . .
Waterfall plot, FFT transform of transient modal dynamics analyses sweeping from 1700
rpm to 1900 rpm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Campbell (interaction) plot for lateral modes . . . . . . . . . . . . . . . . . . . . . . . . . .
Campbell (interaction) plot for shaft torsional modes . . . . . . . . . . . . . . . . . . . . .
A-1
A-2
A-3
A-4
A-5
A-6
A-7
A.9
A.10
A.11
A.12
A.13
A.14
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A-8
A-9
A-10
A-11
A-12
A-13
A-13
7/31/2014

Kilgore, TX
Report No:
Revision:
Client:
Project:
20130318-01
B
Smith Pump
Page
iii
List of Tables
4.1
4.2
4.3
4.4
Steel properties . . . . . . . . . . . .
Grout properties . . . . . . . . . . .
Attached component rotary inertias
Attached component weights . . . .
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5.1
Sources of Excitation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
6.1
6.2
Natural frequencies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1

Torsional natural frequencies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2
90
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4-1
4-1
4-1
4-1
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Kilgore, TX
Report No:
Revision:
Client:
Project:
20130318-01
B
Smith Pump
Page
1-1
1.0 Summary
Smith Pump requested CRM Engineering Services to determine the vibration characteristics of the Austin
Northwest C Pump Station Water Pumps with tag numbers DSP-01, -02, and -03 per the submittal documents [1] which reference [2]. The lowest natural frequency of the base, shafting, motor, and pump is
separated from the running speed of 1800 rpm by 271%. The lowest torsional natural frequency is separated from the running speed of 1800 rpm by 451%. Transient modal dynamics analyses indicate that if
harmonics exist at 5 N , the peak expected alternating torsional moment is 1.4 Malt where Malt is the
magnitude of the torsional forcing function, typically less than 1% of the nameplate torque for well balanced
systems.
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Report No:
Revision:
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Smith Pump
Page
2-1
2.0 Requirements
From [1], the requirements of the torsional and lateral vibration analysis are:
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
4. An experienced specialist from the manufacturer or a highly qualified third party engineer,
such as Engineering Dynamics, Mechanical Solutions, or equal, approved in writing by
the Engineer, shall perform a complete torsional and lateral vibration analysis for each
motor and driven equipment. The stress analysis shall demonstrate that in no case shall
the maximum stress on any component exceed the endurance limits of the motor-couplingdriven equipment train materials of construction. Calculation of shaft deflection in the
vicinity of the seal journal shall be submitted. Shaft design criteria shall be as indicated.
Submit calculations of lateral vibration analysis for the motor, couplings, drive shaft and
pump assembly per applicable guideline by the Hydraulic Institute Standards. Submit
calculations of torsional analysis for the complete rotating assembly. The analysis report
shall include the specific items as follows:
a. The undamped torsional natural frequencies of the complete train shall be at least 25
percent above or 25 percent below any possible (steady state) excitation frequency
within the specified operating speed range from minimum to maximum continuous
speed respectively.
b. When torsional frequencies fall within the margin specified, a finite element analysis
of the rotating assembly shall be prepared to determine the endurance stress factor of
safety of the shaft material. The endurance fatigue stress factor of safety is 2. Remedial
measures such as adjusting the speed to jump the critical torsional frequencies will not
be acceptable.
c. The contractor shall submit a detailed report of the analysis:
(i) A description of the method used to calculate the natural frequencies.
(ii) A diagram of the mass elastic system.
(iii) A table of the mass moment and torsional stiffness of each element of the mass
elastic system.
(iv) Cambell diagram.
(v) A mode shape diagram with peak stresses shown for each resonant frequency.
(vi) This analysis shall identify the dry and wet lateral critical(s), plus the torsional
critical(s) speeds.
(vii) This work shall be performed prior to fabrication of the machinery, and it is subject
to review by the Engineer.
Requirement 1 On line number 4, we are assuming that this requirement refers to the maximum alternating
stress in operation since a static stress by itself will not cause fatigue. See Section 6.1 and 6.2 for
discussion.
Requirement 2 Shaft deflection in the vicinity of seal journal, line number 6. See Section 6.1.
Requirement 3 Vibration analysis, line number 8. See Section 6.1.
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Charles R. McCreary, P.E.
Kilgore, TX
Report No:
Revision:
Client:
Project:
20130318-01
B
Smith Pump
Page
2-2
Requirement 4 Torsional vibration analysis, line number 9. See Section 6.2.

Requirement 5 Mode separation, line number 12, item 4-a. This requirement should read . . . shall be at
least 25 percent above below or 25 percent below above any possible (steady state) excitation frequency within the specified operating speed range from minimum to maximum continuous speed
respectively. See Section 6.1 and 6.2.
Requirement 6 Torsional vibration analysis, line number 16. Although the torsional natural frequencies are
separated by much more than 25%, a finite element analysis was performed as discussed in Section
6.2 to satisfy Requirement 1.
Requirement 7 Natural frequency calculation method, line number 22, item 4-c-(i). See Section 3 and [3,
Section 6.3.5] for a more detailed description.
Requirement 8 Diagram of the mass elastic system, line number 23, item 4-c-(ii). Since the Finite Element
Method (FEM) is used for the calculation of the modes and natural frequencies, this requirement is
addressed by the description of the finite element model (Section 3).
Requirement 9 Line number 24, item 4-c-(iii). See Tables 4.3 and 4.4.
Requirement 10 Line number 26, item 4-c-(iv). See Figure A.13 for the lateral mode Campbell plot and
Figure A.14 for the torsional mode Campbell plot.
Requirement 11 The requirement at line number 27, item 4-c-(v) is understood to refer to the modal stress
obtained from steady state and transient modal dynamics analyses since for a continuous system
there are an infinite number of modes. Note that the modal stress eigenvector obtained from a natural
frequency extraction has no relation to the alternating stress in the motor-coupling-driven equipment
train except in the context of a modal dynamics analysis.
Requirement 12 Identification of wet and dry lateral modes and torsional modes, line number 28, item
4-c-(vi). See Section 6.1 and 6.2 for discussion.
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Report No:
Revision:
Client:
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20130318-01
B
Smith Pump
Page
3-1
3.0 Finite Element Model
The ABAQUS finite element analysis program is used for the analyses. The natural frequencies of the
motor-coupling-driven equipment train and the base are extracted using the Lanczos procedure as described in [3, Section 6.3.5].
3.1
Base, Motor, and Pump
The base is modeled with three dimensional hexahedron elements. The steel components are modeled with
three elements through the thickness with the motor support and the base grout-filled. The shaft is modeled
with beam elements with the motor, pump, and coupling masses placed at the center of mass (COM).
The stiffness of the motor frame is incorporated into the model with elastic connector elements in which
the spring stiffness is calculated from the measured natural frequencies. The connector elements are attached from the motor anchor bolts to the motor mass element. Rigid beams attach the motor shaft to the
motor mass from the motor COM to the motor bearings.
Rigid beams attach the pump mass element to the base and from the pump COM to the pump bearings.
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Kilgore, TX
Report No:
Revision:
Client:
Project:
20130318-01
B
Smith Pump
Page
3-2
150HP HB1504 445T Motor Natural Frequency Test

Motor Design Information
Manufacturer: TECO-Westinghouse
Shop Order: N/A
Rating: 150 HP
Frame Size: 445T
Rated Speed at Rated Load: 1783 RPM (29.72 Hz)
Rated Electrical Line Frequency: 60 Hz
Test Results
Frequency (Hz)
Horizontal
83.20 Hz
Table I Results Listing
Vertical
98.44 Hz
Axial
99.22 Hz
Test Results Summary
Motor was mounted directly to a massive and rigid foundation for testing. Response plots from each of the
measurement locations are included for reference in Appendix A of this report.
Test Data and Report Approval
By Bryan D. Evans at 1:46 pm, Mar 01, 2013

___________________________________
____
____
__
_ __
_ ___________________________
Sr. Test Engineer
_________________________
Date
Appendix A: Supporting Data Plots

TECO-Westinghouse Motor Company
5100 N. IH-35, Round Rock, TX 78681
Toll-Free: 1-800-451-8798 ~ Phone: 512-255-4141 ~ Fax: 512-244-5512 ~ www.tecowestinghouse.com
Figure 3.1: Natural frequency of motor frame
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Report No:
Revision:
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B
Smith Pump
Page
3-3
Figure 01: Horizontal Frame Response
Figure 02: Vertical Frame Response

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Report No:
Revision:
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B
Smith Pump
Page
3-4
Figure 03: Axial Frame Response

97
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Smith Pump
Page
3-5
RP1
Cartesian + Rotation
RP2
Beam
Report No:
Revision:
Client:
Project:
Beam

Kilgore, TX
Figure 3.4: Finite element model
98
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Kilgore, TX
3.2
Report No:
Revision:
Client:
Project:
20130318-01
B
Smith Pump
Page
3-6
Torsional
A finite element model of the shaft and attached masses was built and the natural frequencies up to 7 N
are calculated. Transient modal dynamics analyses are run with the frequency of the exciting forces at 1,
2, 3, 5, and 7 times the running speed for a duration of 4 seconds with the time step chosen to be 1/2 the
Nyquist frequency at 7 N . The running speed is swept from 1350 rpm to 2250 rpm in increments of 2 rpm.
At each running speed, torsional moments are applied to the shaft at the motor which vary as
T = T0 sin(nt)
(3.1)
where
T
T0
n
=
=
=
=
Resulting alternating torque

Nominal torque,1.0 N m(8.9 in lbf)
Assumed harmonics of running speed
angular velocity of running speed, rad/s
An FFT is performed on the time series of the torque at each speed of the running speed sweep. Using
the frequency spectrum generated by the FFT, a three-dimensional waterfall plot of torque versus running
speed and frequency is generated.
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Report No:
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Smith Pump
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3-7
Figure 3.5: Overall drawing for CW orientation
100
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Report No:
Revision:
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B
Smith Pump
Page
3-8
Figure 3.6: Overall drawing for CCW orientation
101
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Kilgore, TX
Report No:
Revision:
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20130318-01
B
Smith Pump
Page
4-1
4.0 Material
The steel material properties are tabulated in Table 4.1. The weights of the motor rotor, pump impeller,
and coupling are tabulated in Table 4.4. The inertias of the motor rotor, pump impeller, and coupling are
tabulated in Table 4.3.
Property
Elastic Modulus
Poisson Ratio
Value
30.0 106
0.29
Units
psi
Table 4.1: Steel properties
Property
Elastic Modulus
Poisson Ratio
Value
4.84 106
0.25
Units
psi
Table 4.2: Grout properties
Component
Motor rotor
Pump impeller
Coupling
Value
44.3
17.5
0.4
Units
lb ft2
2
lb ft /stage
lb ft2 /stage
Table 4.3: Attached component rotary inertias
Component
Motor
Pump
Coupling
Value
1850
1185
56
Units
lbf
lbf
lbf
Table 4.4: Attached component weights
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Report No:
Revision:
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20130318-01
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Smith Pump
Page
5-1
5.0 Loads and Boundary Conditions
5.0.1
Sources of Excitation
Source
Amplitude in
terms of rated
torque
Gear runout
Gear tooth machining tolerances
Coupling unbalance, misalignment
Synchronous motor start-up
Variable frequency induction motors (sixstep adjustable frequency drive)
Induction motor startup
Variable frequency induction motors (pulse
width modulated)
Centrifugal pumps
Motor driven systems
Shaft vibration
Oil whirl in sleeve bearings
5-10
0.04-1.0
Frequency
1, 2, 3 rpm
Number gear teeth rpm
1, 2 rpm
2 slip frequency
6, 12, 18 line frequency (LF)
3-10
0.01-0.2
Air gap induced at 60 Hz

5, 7, 9 LF, etc.
0.10-0.4
0.05-1.0
No. vanes rpm and multiples

No. poles rpm
N rpm
< 0.5 rpm
Table 5.1: Sources of Excitation
5.1
The bottom of the grout-filled base is constrained vertically and constrained laterally at the anchor bolts.
The shaft is torsionally constrained.
5.2
Torsional Vibration
The finite element model consists of beam elements between the outermost bearing of the pump to the
outermost bearing of the motor. Concentrated masses are attached to the center of mass of the motor,
pump, and coupling with rotary inertia as given in Table 4.3. All translational degrees of freedom and
non-torsional rotations are constrained.
The loading is described in Section 3.2.
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Report No:
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Smith Pump
Page
6-1
6.0 Results
6.1
The first five natural frequencies are tabulated in Table 6.1. The Campbell or interaction plot for the lateral
modes is shown in Figure A.13. The frequencies of the first five modes are plotted in addition to forcing
functions at 0.5N, N, 2N, 10N . Possible interactions occur at 3N for modes 1, 2, 3, and 4.
The peak alternating stress of approximately 8 psi occurs in the shaft at a frequency between 90 and 110
Hz (approximately 3 N ) as shown in Figure A.7 and A.8. The peak deflection in the vicinity of the seal
journal is no more than 4.0 107 in (Figure A.10). The peak rms velocity of 0.01 in/s occurs at the COM of
the pump impeller at frequency of 102 Hz or 3.4 N , well below the 0.18 in/s specified in [2].
Mode
1
2
3
4
5
Frequency (dry) Hz
81.2
98.5
101.0
103.8
179.2
Frequency (wet) Hz
81.1
98.3
101.0
103.8
179.0
Table 6.1: Natural frequencies
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6.2
Report No:
Revision:
Client:
Project:
20130318-01
B
Smith Pump
Page
6-2
Torsional Vibration
The torsional natural frequencies up to 2400 Hz are tabulated in 6.2. The Campbell or interaction plot for
the torsional modes is shown in Figure A.14. The frequencies of the first five unique modes are plotted in
addition to forcing functions at 0.5N, N, 2N, 10N . There are no interactions between the forcing functions
and the torsional modes.
The peak alternating torque from the analysis described in Section 3.2 occurs at 141.9 Hz at a running
speed of 1702 rpm (see Figure A.12). Assuming a harmonic exists at 5N and the amplitude of the harmonic
is 1% of the full load torque, the peak expected alternating torsional moment is 10.3 ft lbf resulting in an
alternating shear stress of 185.8 psi.
Mode
1
2
3
4
5
6
7
8
9
10
11
Frequency Hz
135.2
818.5
818.5
1031.9
1147.0
1147.0
2075.6
2075.6
2080.4
2212.9
2212.9
Table 6.2: Torsional natural frequencies
105
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Report No:
Revision:
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B
Smith Pump
Page
A-1
A.0 Images
Figure A.1: Motor data sheet
106
7/31/2014
107
Y
Step: NF
ODB: abqrdb://monroe:40854//home/mccreary/Projects/SmithPump/Austin_Northwest_C_Pump_StationRotodynamic_Analysis/NF.odb
1: Value = 2.60269E+05 Freq = 81.195 (cycles/time)
Primary Var: U, Magnitude
Deformed Var: U Deformation Scale Factor: +8.550e+00
X Mode
Abaqus/Standard 6.111
Report No:
Revision:
Client:
Project:
U, Magnitude
+1.000e+00
+9.167e01
+8.333e01
+7.500e01
+6.667e01
+5.833e01
+5.000e01
+4.167e01
+3.333e01
+2.500e01
+1.667e01
+8.333e02
+0.000e+00

Kilgore, TX
Wed Mar 13 16:32:35 CDT 201
20130318-01
B
Smith Pump
Page
A-2
Figure A.2: Mode 1
7/31/2014
108
Step: NF
Mode
Report No:
Revision:
Client:
Project:
U, Magnitude
+1.000e+00
+9.167e01
+8.334e01
+7.501e01
+6.667e01
+5.834e01
+5.000e01
+4.167e01
+3.334e01
+2.500e01
+1.667e01
+8.334e02
+0.000e+00

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Smith Pump
Page
A-3
Figure A.3: Mode 2
7/31/2014
109
Step: NF
Mode
Report No:
Revision:
Client:
Project:
U, Magnitude
+1.000e+00
+9.167e01
+8.333e01
+7.500e01
+6.667e01
+5.833e01
+5.000e01
+4.167e01
+3.333e01
+2.500e01
+1.667e01
+8.333e02
+0.000e+00

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B
Smith Pump
Page
A-4
Figure A.4: Mode 3
7/31/2014
110
Step: NF
Mode
Report No:
Revision:
Client:
Project:
U, Magnitude
+1.000e+00
+9.167e01
+8.333e01
+7.500e01
+6.667e01
+5.833e01
+5.000e01
+4.167e01
+3.333e01
+2.500e01
+1.667e01
+8.333e02
+0.000e+00

Kilgore, TX
Wed Mar 13 16:32:35 CDT 20
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Smith Pump
Page
A-5
Figure A.5: Mode 4
7/31/2014
111
Step: NF
Mode
Report No:
Revision:
Client:
Project:
U, Magnitude
+1.003e+00
+9.196e01
+8.360e01
+7.524e01
+6.688e01
+5.852e01
+5.016e01
+4.180e01
+3.344e01
+2.508e01
+1.672e01
+8.360e02
+0.000e+00

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Smith Pump
Page
A-6
Figure A.6: Mode 5
7/31/2014
Step: Session Step, Step for Viewer nonpersistent fields

The maximum value over all selected frames
Primary Var: S_max, S11 Complex: Real
Deformed Var: not set Deformation Scale Factor: not set
Report No:
Revision:
Client:
Project:
Min: 3.435e01
Elem: CCW1.34409
Node: 2349
Max: +7.316e+00
Elem: SHAFTS1.29
Node: 5
S_max, S11
Envelope (max abs)
(Avg: 75%)
+7.316e+00
+6.678e+00
+6.039e+00
+5.401e+00
+4.763e+00
+4.125e+00
+3.486e+00
+2.848e+00
+2.210e+00
+1.571e+00
+9.331e01
+2.948e01
3.435e01

Kilgore, TX
20130318-01
B
Smith Pump
112
Page
A-7
Figure A.7: Maximum von Mises stress (psi) from steady state frequency sweep from 10 - 120 Hz
7/31/2014

Kilgore, TX
20130318-01
B
Smith Pump
Page
A-8
Frequency (Hz)
20
40
60
80
100
120
Peak stress in shaft
Report No:
Revision:
Client:
Project:
Stress (psi)
Figure A.8: von Mises stress (psi) at location of peak stress from steady state frequency sweep from 10 - 120
Hz
113
7/31/2014

Kilgore, TX
20130318-01
B
Smith Pump
Page
A-9
Frequency (Hz)
1 107
2 107
3 107
4 107
20
40
60
80
100
120
Shaft deflection at journal seal
Report No:
Revision:
Client:
Project:
Displacement (in)
Figure A.9: Peak deflection from steady state frequency sweep from 10 - 120 Hz
114
7/31/2014

Kilgore, TX
20130318-01
B
Smith Pump
Page
A-10
Frequency (Hz)
1 107
2 107
3 107
4 107
20
40
60
80
100
120
Shaft deflection at journal seal
Report No:
Revision:
Client:
Project:
Displacement (in)
Figure A.10: Shaft deflection at journal seal from steady state frequency sweep from 10 - 120 Hz
115
7/31/2014
Y
X
Step: Session Step, Step for Viewer nonpersistent fields

The maximum value over all selected frames
Primary Var: V_max, Magnitude Complex: Real
Deformed Var: not set Deformation Scale Factor: not set
Report No:
Revision:
Client:
Project:
Min: +0.000e+00
Node: CCW1.148
V_max, Magnitude
+9.896e03
+9.071e03
+8.246e03
+7.422e03
+6.597e03
+5.773e03
+4.948e03
+4.123e03
+3.299e03
+2.474e03
+1.649e03
+8.246e04
+0.000e+00
Max: +9.896e03
Node: SHAFTS1.6

Kilgore, TX
20130318-01
B
Smith Pump
116
Page
A-11
Figure A.11: Peak velocity (in/s) from steady state frequency sweep from 10 - 120 Hz
7/31/2014

Kilgore, TX
Report No:
Revision:
Client:
Project:
20130318-01
B
Smith Pump
Page
A-12
2
T orque(N m)
1.5
1
0.5
0
1700
1750
200
v
m
re
1800
150
1850
100
50
1900
(H
ency
u
q
re
z)
Figure A.12: Waterfall plot, FFT transform of transient modal dynamics analyses sweeping from 1700 rpm
to 1900 rpm
117
7/31/2014

Kilgore, TX
Report No:
Revision:
Client:
Project:
20130318-01
B
Smith Pump
Page
A-13
frequency (Hz)
400
f = 81.2 Hz
f = 98.5 Hz
f = 101.0 Hz
f = 103.8 Hz
f = 179.2 Hz
N x 0.5
Nx1
Nx2
Nx3
N x 10
300
200
100
0
1400
1600
1800
2000
2200
Speed (rpm)
Figure A.13: Campbell (interaction) plot for lateral modes
2500
f = 135.2 Hz
f = 818.5 Hz
f = 1031.9 Hz
f = 1147.0 Hz
f = 2075.6 Hz
N x 0.5
Nx1
Nx2
Nx3
N x 10
frequency (Hz)
2000
1500
1000
500
0
1400
1600
1800
2000
2200
Speed (rpm)
Figure A.14: Campbell (interaction) plot for shaft torsional modes
118
7/31/2014

Kilgore, TX
Report No:
Revision:
Client:
Project:
20130318-01
B
Smith Pump
Page
A-14
References
[1] Smith pump project 166869-01 submittal documents. 2013.

[2] ANSI/HI 9.6.4-2000. American National Standard for Centrifugal and Vertical Pumps for Vibration
Measurements and Allowable Values, 2000.
[3] Dassault Simulia. Abaqus 6.11-1 Users Manual, 2011. Version 6.11-1.
119
7/31/2014
MOTOR
Jeff Mchattie
120
7/31/2014
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144
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121
01(12& 3+8!8
0
7/31/2014
MAX-E2/841 FAMILY NEMA PREMIUM EFFICIENCY

TYPE AEHH8B, AEHH8BCF, AEUH8BDC
Effective 08-01-11
Supercedes 12-01-09
APPLICATIONS:
z Fans & Blowers
z Pumps
z Crushers
z Compressors
z Mixers
z Conveyors
z Any Severe Duty/ Petro-Chem/

Pulp & Paper Application
FEATURES:
Not to exceed 80C rise @ 1.0sf in 40C ambient on sine wave power
Starting current percentage is 621.5%
Totally Enclosed Fan Cooled (IP55 Rating)
Meets or Exceeds IEEE 841 Standards - Note (1)
Meets GM 7E-TA Specifications
Meets IEEE 45 Marine Duty
NEMA Premium Efficient
Department of Energy Efficiency Certification #CC002A
60 Month Warranty from Date of Manufacture
3 Phase, 60 Hz , 460V
1.15 Service Factor Continuous
NEMA Design B Torques as a Minimum
Class B Temperature Rise, Class F Insulation with Phenolic Alkyd Resin Varnish 2 Dips and Bakes
Oversized Main Conduit Box Rotatable in 90 Degree Increments Fully Gasketed with NPT Threaded Entrance
F1 Mounted. F2 Available See EXTRAS/ OPTIONS Below
z Designed for 40C Ambient Temperature - Note (2)
z Designed for 3300 ft. Elevation - Note (2)
z CSA Certified for Class I, Division II, Groups B, C, D; Temp Code T3C, Non-Sparking, Non-Static Fan - Note (3)
z Bidirectional Rotation
z Cast Iron Frame, End Brackets, Fan Cover, and Main Conduit Box
z Dual Drilled Feet Longer Frames. (i.e. 145T Drilled Also for 143T)
z 1045 Carbon Steel Shaft
z Aluminum Die Cast Squirrel Cage Rotor Construction
z Paint System: 2 Part Epoxy
z Paint Color: Blue Munsell 5PB 3/ 8 See Motor Paint Spec Section
z Double Shielded Bearings on Frames 140T-280T Pre-Packed with MULTEMP SRL Grease
z Vacuum De-Gassed Re-Greasable Ball Bearings for Frames 280TS - 5808B Using Polyrex EM Grease
z Automatic Grease Discharge Fittings on Frames on Re-Greasable motors
z Grounding Terminal Inside Main Box with Provisions for Grounding on Frame
z 304 Stainless Steel Nameplate and Hardware (316 not available)
z Stainless Steel Automatic Breather Drains
z UL Recognized and CSA Approved for Inverter Duty per NEMA MG 1, Part 31 - Note (4)
z Inverter Duty Magnet Wire Capable of Withstanding Voltage Spikes of Up to 2200V
z Precautions should be taken to eliminate or reduce shaft currents that may be imposed on the motor
by the VFD. Non-drive end bearing is insulated only for 2-pole motors, 600 hp and larger.
z Speed Ranges: 20:1 VT, 10:1 CT
z 3 Leads Only
z Vibration shall not exceed 0.08"/sec horz/vert and 0.06"/sec axial
z Noise Level Not to Exceed 85 dB(A) at 1 Meter Unloaded
z INPRO Seals Installed on Both Ends
Motor Modifications:
(M1) MOTOR RENAMEPLATED
(M2) SPACE HEATER (240V at 120V)
(M4B)STATOR WINDING RTDS 2 PER PHASE WITH AUX BOX (100 ohm Platinum) 3 Wire
(M7) BEARING RTD'S 1 PER BEARING (Both ends - single elem, 100 ohm Platinum) 3 wire
(M8B)INSULATED BEARINGS (NDE Only)
(M24)PROVISIONS FOR VIBRATION SENSOR (Both Ends)
z
z
z
z
z
z
z
z
z
z
z
z
z
z
www.tecowestinghouse.com or call 1-800-USE-TECO
122
7/31/2014
Motor Features Continued

- NEMA PREMIUM EFFICIENT IEEE 841 SEVERE DUTY TEFC MOTOR
- INSULATION CLASS F WITH A "B" RISE
- OVERSIZED TERMINAL BOX ROTATABLE IN 90 DEGREE INCREMENTS
- TERMINAL BOX PER NEMA STANDARDS, NOT IEEE/841 SPECIFICATION
- CAST IRON CONSTRUCTION
- UL RECOGNIZED
- OVERSIZED BALL BEARINGS GREASE FILLED
- UL AND CSA APPROVED FOR INVERTER DUTY PER NEMA MG1 PART 31
- SUITABLE FOR INVERTER DUTY 20:1 VARIABLE TORQUE, 10:1 CONSTANT TORQUE.
- INVERTER DUTY MAGNET WIRE AND INSULATION SYSTEM
- INPRO SEALS BOTH ENDS
- VIBRATION WILL NOT EXCEED 0.08 INCHES PER SECOND
- BEARING RATED FOR 100,000 HOURS L10 LIFE, DIRECT COUPLED
- BEARINGS WILL HAVE INNER CAPS AND OUTTER INPRO SEALS SO THEY ARE
SHIELDED FROM DEBRIS/ENTRAINMENT
- UL RECOGNIZED CLASS F NON-HYGROSCOPIC INSULATION SYSTEM WITH HPE
(HIGH PULSE ENDURANCE) INDEX, HEAVY HEAT RESISTANCE ENAMELED COPPER
WIRE INSURES LONGER WINDING LIFE AND RELIABILITY
123
7/31/2014
124
7/31/2014
T-N & I-N CURVE
NO.: E745434-2
TYPE: AEHH8N POLE: 4 HP: 150
HZ: 60 VOLT: 460 FLA: 175
1200.00
700
600
1000.00
TORQUE (Lb-ft)
800.00
400
600.00
300
400.00
200
200.00
Is/If (%)
500
100%-TN
100%-IN
100
0.00
0
APPD. steffeka
CHKD. steffeka
DWN. steffeka
200
2012/11/21
2012/11/21
2012/11/21
400
600
800
1000
RPM
1200
1400
1600
1800
0
2000
DWG NO. Rev.00

125
TWMC2012112100
7/31/2014
THREE PHASE INDUCTION MOTOR

LOAD CHARACTERISTIC CURVE
POLE
HZ
:
:
TYPE : AEHH8B
HP
: 150
VOLT. : 460
4
60
EFF. (%)
P.F. (%)
Eff
Pf
CURRENT
(AMP)
Current
100
250.00
90
80
200.00
70
60
150.00
50
40
100.00
30
RPM
20
50.00
10
0.00
0
APPD.
CHKD.
DWN.
10
20
30
steffeka 2012/11/21
steffeka 2012/11/21
steffeka 2012/11/21
40
50
60
70 80 90
LOAD (%)
100 110 120 130 140 150 160 170
DWG NORev.00
126
7/31/2014
TWMC2012112100
127
7/31/2014
SAMPLE TEST REPORT FOR ROUTINE TEST

COMPLETE TEST TO ALSO INCLUDE FULL LOAD HEAT RUN
WITH POWER FACTOR/EFFICIENCY TESTING.
Nameplate Data:
MAX-E2/841
TM
PREMIUM EFFICIENCY SEVERE DUTY
AEHH8B
445T
TYPE
FRAME
150 HP
TEFC
OUTPUT
KW
RATING CONT.
4
F
POLES
INS.
60
3
Hz
PH.
460
B
VOLTS
DESIGN
175
40 C
AMPS
AMB.
1783
1804 LBS.
R.P.M.
WEIGHT
95.8
95.0
NEMA NOM. EFF.
NEMA MIN. EFF.
1.15
6318C3
6316C3
S.F.
BEARINGS
G
9104122 004
CODE
SERIAL NO.
USABLE ON
V
NETWORK AT
AMP.
MEETS IEEE 841 STD.
Westinghouse
TECO
MOTOR
COMPANY
ROUND ROCK, TEXAS
Test Report :
No Load Run
Volts
Amps
460
55.5
AC Hi-Pot.
2.3 KV / 1 Sec.
Winding Resistance
0.023 ohms
RPM
1800
Ambient Temp.
20 Deg. C
Vibration Test ( in/sec P. )

H
Drive End
0.024
0.012
0.012
Opposite Drive End
0.024
0.012
N/A
Approved by :
Note:
Phase Winding Resistances
will be measured as part
of the complete motor test
along with vibration testing
Tested by :
128
7/31/2014
BEARING RTD TIP-SENITIVE PROBE
Electrically isolated sensing tip for HOT bearings

Accurate sensing to 260C (500F)
Copper alloy tip for fast time response and increased tip sensitivity.
Single element probes
General Specification
Dielectric strength of isolation insulator: 100volts RMS at 60Hz for 30 seconds, between case section,
1 mA max. Leakage current.
Pressure rating: 30 psi
Vibration: Withstands 10-2000Hz at 20 Gs min. per MIL-STD 202, Method 204, Test Condition D
Shock: Withstands 100 Gs min, sine wave shock of 8-millisecond duration.
Isolated Tip RTDs
MODEL
S52PA
ELEMENT:
Platinum 392, 1000.5 OHM @ 0C
Temp. range: -50 to 260C (-28 to 500F)

Case: Stainless steel with copper alloy tip.
Min. case length: 4 inches
Max. case length: 48 inches, longer on special orders.
Leads: 2, 3 or 4 leadwires, AWG 22, stranded copper with PTFE insulation.

For 2 lead RTDs add 0.03 OHMs per foot of combined case and lead length to element tolerance.
Time constant: 2 seconds typical in moving water.
Insulation resistance: 1000 meg ohms min. at 500VDC, leads to case
Probe RTD part # - S52PA36074

100 Ohm's Platinum
36" Probe
129
7/31/2014
WHEN ORDERING SPECIFY SENSING ELEMENT, NUMBER OF LEADS, LEAD

COVERING, LEAD LENGTH, LEAD CONFIGURATION AND OUTER SURFACE
TYPE.
S3238CAZT36TA EXAMPLE OF MODEL NUMBER
S3238
CA
36
SPECIFICATIONS DRAWING NUMBER.

SENSING ELEMENT:
CA = COPPER;
NA = NICKEL;
PA = PLATINUM;
PE = PLATINUM.
Motor Winding RTD part # - S3238PAZT96UA

100 Ohm's Platinum
96" leads
NUMBER OF LEADS:
Y = 2 LEADS (NOT AVAILABLE ON CA MODELS);
Z = 3 LEADS
X = 4 LEADS.
A MODEL
B MODEL
LEAD COVERING:
T = TFE;
K = POLYIMIDE;
TS = STAINLESS STEEL BRAID
OVER TFE.
LEAD LENGTH A IN INCHES.
LEAD CONFIGURATION:
T = TWISTED;
U = UNTWISTED (NOT AVAILABLE ON TS MODELS).
OUTER SURFACE TYPE:

A = NON-ADHERING;
B = ADHERING.
1. ELEMENT: COPPER, NICKEL, OR PLATINUM.

2. RESISTANCE:
CA COPPER : 10.00 OHMS .2% (10.02/9.98) AT 25C (77F),
R/T TABLES #16-9 (C) AND #17-9 (F).
NA NICKEL: 120.00 OHMS .3% (120.36/119.64) AT 0C (32F),
R/T TABLES #7-120 (C) AND #8-120 (F).
PA PLATINUM : 100.00 OHMS .5% (100.50/99.50) AT 0C (32F),
R/T TABLES #1-100 (C) AND #2-100 (F).
PE PLATINUM : 100.00 OHMS .5% (100.50/99.50) AT 0C (32F),
R/T TABLES #5-100 (C) AND #6-100 (F).
LEADWIRE RESISTANCE OF APPROXIMATELY .08 OHMS/2-LEAD FOOT IS
INCLUDED IN THE CALIBRATED RESISTANCE OF 2-LEAD MODELS;
EXCLUDED IN 3-LEAD AND 4-LEAD MODELS.
3. TEMPERATURE RANGE: -73C TO 200C (-100F TO 392F);
REDUCING TO 177C (350F) FOR B MODELS.
4. INSULATION RESISTANCE : 10,000 MEGOHMS MINIMUM AT 500 VOLTS
DC, ELEMENT TO OUTER SURFACES.
5. LEADS: AWG #26, STRANDED, TFE INSULATED. SEE MODEL NUMBER
MAKEUP ABOVE FOR LEAD COVERING OPTIONS.
6. INSULATION MATERIAL : POLYIMIDE FILM.
7 LEAD LENGTH TOLERANCE:
+1/-0" [+25/-0] FOR LEAD LENGTH OF 24" [610] OR LESS;
+5/-0% FOR LEAD LENGTH GREATER THAN 24" [610].
8 B MODEL HAS REMOVABLE BACKING TO PROTECT THE PRESSURESENSITIVE ADHESIVE.
www.minco.com
130
Print Date: 01/12/2012 09:53

7/31/2014
01234

5121678
74
!$$%#&!$&'()
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08
7
131

7/31/2014
DATE: REV.
02
MODEL:
240 VOLT SPACE HEATER

SHOULD BE DE-ENERGIZED WHEN MOTOR IS IN OPERATION
Parallel
CUSTOMER IS APPLYING 120 VOLT SINGLE PHASE POWER
SPACE HEATER SCHEMATIC DIAGRAM
DWN.
980908
CHKD.
980908
APPD.
980908
DWG NO.
REV:00
3A040D099
132
7/31/2014
SPACE HEATERS
Motors are exposed to considerable temperature fluctuations and can be fitted on request with a heater to
prevent the condensationof water vapor when the motor is at a standstill. The heater must be switched off
during the operation of motor. Please refer to the following table for supply voltages and heater ratings.
Frame
120 Volt Space Heaters

Wired in Parallel
Total
Wattage Qty.
Part# (Wattage)
140
180
210
250
280
320
360
400
444/445
447/449
5000
30
50
60
60
100
100
120
120
200
200
240
5800
320
6800
400
1
1
1
2
2
2
2
2
2
2
2
1
1
2
HR6870A (30W)
HR6850A (50W)
HR6871A (60W)
HR6870A (30W)
HR6850A (50W)
HR6850A (50W)
HR6871A (60W)
HR6871A (60W)
HR6852A (100W)
HR6852A (100W)
HR6873A (120W)
HR6873A (120W)
HR6862A (200W)
HR6862A (200W)
240 Volt Space Heaters

Total
Wired in Parallel
Wattage Qty.
Part# (Wattage)
50
50
60
60
100
100
120
120
200
200
240
320
400
1
1
1
1
2
2
2
2
2
2
2
1
1
2
HR6851A (50W)
HR6851A (50W)
HR6872A (60W)
HR6872A (60W)
HR6851A (50W)
HR6851A (50W)
HR6872A (60W)
HR6872A (60W)
HR6853A (100W)
HR6853A (100W)
HR6874A (120W)
HR6874A (120W)
HR6853A (100W)
HR6863A (200W)
240V Operated at 120V

Total
Wired in Parallel
Wattage Qty.
Part# (Wattage)
25
25
30
50
60
75
90
120
200
200
200
2
2
2
2
2
3
3
4
4
4
4
HR6851A (50W)
HR6851A (50W)
HR6872A (60W)
HR6853A (100W)
HR6874A (120W)
HR6853A (100W)
HR6874A (120W)
HR6874A (120W)
HR6863A (200W)
HR6863A (200W)
HR6863A (200W)
200
HR6863A (200W)
200
HR6863A (200W)
1. 120 & 240 Volt heaters are glued into frame with RTV106GE # 6 Insulative Adhesive.
2. 240 Volt heaters operated @ 120 Volts will be glued to frame and tied to windings.
133
7/31/2014
!"!"
Drive End
9
7
678
6

6

Non Drive End
01
451
= 8
9
;
38
5
7
9
7

67
6
6
?@ABCDEF?CHHE?BICH
JBKEJBLEFLEJM
134
#$%&'()(+,-$.#//0$12/0
7/31/2014
DATE
WIRING DIAGRAM FOR

WINDING RTD CONNECTIONS
2 PER PHASE
MODEL
WIRING DIAGRAM
Winding Phase
( SHIELD )
RED ( + )
TD1
WHITE OR BLACK ( -C )
RED ( + )
TD3
WHITE ( - )
( SHIELD )
RED ( + )
TD5
TB1
(S)
(A)
(B)
(B)
TB2
1
2
3
4
1
2
3
4
(S)
(A)
(B)
(B)
(S)
(A)
(B)
(B)
5
6
7
8
9
10
11
12
RED ( + )
TD2
5
6
7
8
9
10
11
12
(S)
(A)
(B)
(B)
(S)
(A)
(B)
(B)
( SHIELD )
RED ( + )
TD4
WHITE ( - )
( SHIELD )
RED ( + )
TD6
DWG NO.
NO.
DWG.
REV.01
S.HUANG MAR032003
T.HSIAO
( SHIELD )
WHITE ( - )
WHITE ( - )
DWN.
CHKD.
APPD.
(S)
(A)
(B)
(B)
WHITE ( - )
CUSTOMER CONNECTION
WHITE ( - )
( SHIELD )
Winding Phase
MAR032003
REV: 00
3A061H512
C.Y.HUANG MAR032003
135
7/31/2014
ELECTRIC MOTOR QUESTIONNAIRE

MOTOR DATA
Manufacturer: TECO WESTINGHOUSE
Frame: 445T
Type: AEHH8B
Voltage/Phase: 460/3
Starting Method: DIRECT-ON-LINE
Shaft Size: 3.375"
Insulation Class: F with "B" RISE
Motor Hp: 150HP

Enclosure: TEFC
RPM: 1783
Hertz: 60
Full Load Amps: 175

Locked Rotor Amps: 1085
Locked Rotor Torque: 130% FLT
Locked Rotor KVA/HP: 5.76
No Load Amps: 46.6

Locked Rotor Time: 25sec Cold 17sec Hot
% Breakdown Torque: 220% FLT
Rotor WK2 (lb-ft2): 52
NEMA Design: B
Duty: SEVERE, INVERTER DUTY
Service Factor: 1.15
Inrush Current (% of Full Load): 6.2
Max Safe Stalled Time (Seconds): 25 Cold/ 17 hot

Number of Safe Starts Per Day: 24
Number of Consecutive Starts: 2/hr Cold, 1/hr hot
Full Load Temp Rise, degrees C over 40C Ambient (at 1.15 S.F): 80C
Service Factor Temp Rise, degrees C over 40C Ambient (at 1.15 S.F.): 95C
Limiting Temperature Rise: 105C
Resistance (at 25C): 0.0255 L-L
Bearings: Type/Size: 6316C3-INS
Antifriction 6318C3
Exhaust Air (CFM): 736 cfm @ 0.5" WC
1.15 S.F. Load:

4/4 Load:
3/4 Load:
1/2 Load:
1/4 Load:
Efficiency:
N/A
95.8%
95.4%
94.5%
91.6%
Life: 100,000 HRS
Lubrication: Grease
Exhaust Air Temp Rise (F): N/A
Power Factor:
N/A
84%
82%
78%
56%
136
Current:
N/A
175 Amps
135 Amps
95.3 Amps
68.5 Amps
7/31/2014
To: Jeff McHattie

Company: Smith Pump Company
Date: 3/18/13
Subject: RVAT starting and Motor Suitability
Jeff,
I have consulted with our senior electrical engineers for cast iron motors regarding the motors
ordered on order number MD00190. These motors are suitable for starting against closed valve
position with 65% reduced voltage. Motor data has been provided to the manufacturer of the RVAT.
Motor starting against closed valve has also been verified by the RVAT manufacture.
If you have any further questions or concerns on this matter, feel free to contact me directly.
Derrick Hager
Application Specialist-Cast Iron Motors
hagerd@tecowestinghouse.com
Office: 512-218-7118

Toll-Free: 1-800-451-8798 Phone: 512-255-4141 Fax: 512-244-5512 www.tecowestinghouse.com
137
7/31/2014
BURNDY
Products
Mechanical
BURNDY UNITAP
A-46
CLEAR INSULATED
MULTIPLE TAP CONNECTORS
Tap connections and in-line splice/reductions
are made quickly and easily with the
UNITAP line of connectors. UL486B Listed.
Dual-rated AL9CU for any stranded copper or
stranded aluminum applications. 600 Volt,
90 C.
Features and Benefits

Clear Plastisol covered AL6061-T6
aluminum body.
9 Saves time, lowers installation costs,
eliminates taping.
Clear Plastisol.
9 Allows visual confirmation that
conductor is properly inserted.
Oxide inhibitor pre-installed.

9 Inhibits moisture and contaminants
from entering the contact area.
Range-taking.
9 Reduces number of connectors carried
in inventory.
2 PORT 1 or 2 Sided Entry

Catalog
Number
# of
Ports
Wire Range
(AWG/kcmil)
Hex Key
Fig.
No.
BIT4
BITO4
BIT2/0
BITO2/0
BIT250
BITO250
BIT350
BITO350
BIT600
BITO600
BIT750*
BITO750*
2
2
2
2
2
2
2
2
2
2
2
2
#14 - #4
#14 - #4
#14 - 2/0
#14 - 2/0
#10 - 250
#10 - 250
#10 - 350
#10 - 350
#4 - 600
#4 - 600
#2 - 750
#2 - 750
1.16
1.16
1.52
1.52
2.03
2.03
2.22
2.22
2.72
2.72
2.87
2.87
1.16
1.50
1.40
1.56
2.07
2.64
2.32
3.00
2.38
3.00
2.70
3.38
1.25
1.25
1.38
1.38
2.13
2.13
2.50
2.50
2.75
2.75
3.00
3.00
1/8
1/8
3/16
3/16
5/16
5/16
5/16
5/16
3/8
3/8
3/8
3/8
1
2
1
2
1
2
1
2
1
2
1
2
Fig. 1
* Not UL Listed
Fig. 2
IN-LINE SPLICER/REDUCER
Catalog
Number
Wire Range
(AWG/kcmil)
Hex Key
BISR2
BISR1/0
BISR250
BISR350
BISR500
#14 - 2
#14 - 1/0
#10 - 250
#10 - 350
#6 - 500
2.38
2.91
4.01
4.63
5.00
0.75
0.91
1.19
1.34
1.62
1.22
1.38
2.10
2.35
2.62
5/32
3/16
5/16
5/16
3/8
138
7/31/2014
COUPLING
Jeff Mchattie
139
7/31/2014
STEELFLEX
Redefining total coupling value
140
7/31/2014
Why Choose Rexnord Coupling?
Why Choose Rexnord?

When it comes to providing
highly engineered products
that improve productivity
and efficiency for industrial
applications worldwide,
Rexnord is the most reliable in
the industry. Our commitment
to customer satisfaction and
superior value extends to every
area of our business.
Why Choose Falk Steelflex

Couplings?
Delivering Lowest Total

Cost of Ownership
The highest quality products
are designed to help prevent
equipment downtime, increase
productivity and deliver
dependable operation.
Absorbs Shock Loads
Valuable Expertise
An extensive product offering
is accompanied by global sales
specialists, customer service and
maintenance support teams,
available anytime.
Unlike other manufacturers' products, the Falk Steelflex coupling is available in a

full range of bore, speed, and torque capacities. Offering a comprehensive set of
options ensures the Falk Steelflex coupling is the right product for our customers'
applications.
Reduces Inventory Costs
Solutions to Enhance Ease of

Doing Business
Our commitment to operational
excellence means you benefit
from getting the right products to
the right place at the right time.
The modular design reduces the amount of required spare parts in inventory.
For instance, one can convert a close coupled design to a full spacer by simply
swapping the standard hubs with shaft and spacer hubs. A standard coupling can
become suitable for high speeds by changing the horizontal split cover to a vertical
split cover. With only a few additional components, our customers can adapt their
Falk Steelflex inventory to a variety of applications.
Industry Standard for Nearly a Century

Rexnord has been manufacturing and improving our Falk Steelflex product for
decades. Known for durability in critical applications, proven performance and
versatile design, Steelflex is the most frequently specified grid coupling in North
America.
When subjected to normal shock or vibratory loads, the Falk Steelflex coupling
torsionally deflects. The original Falk Steelflex T-Grid design offers superior
vibration damping and reduces peak torque loads by as much as 30%, reducing
wear on connected equipment components.
Full Line of Products
Replace-in-place Design
The replace-in-place design eliminates the need to move hubs or re-align shafts,
reducing element change-out time. When lubricated with Falk Long Term Grease
(LTG), the low-maintenance Falk Steelflex coupling does not require re-lubrication
for five years.
141
7/31/2014
Coupling Product Sheet
Falk Steelflex Couplings

25 sizes
11 models including high-speed, spacer, flywheel, brake
and controlled torque
Up to 20 inches (508 mm) bore capacity
Up to 8,250,000 in-lb (932,126 Nm) torque capacity
Up to 10,000 rpm
Five-year heavy-duty warranty when lubricated with
LTG grease
Process & Motion Control

Products & Solutions For
Your Business
Bearing
Coupling
Gear
Industrial Chain
Conveying Equipment
FlatTop
Product Services
Industries
Served
866-REXNORD
2012 Rexnord Corporation
Tapered T-Grid profile

fits smoothly into hub
for easy installation
and maintenance
Grade 5 cap screws

ensure holding power
to fasten the cover
Aggregates
Air Handling
Construction Machinery
Forest Products
Material Handling
Mining
Pumps & Compressors
Steel
www.rexnord.com
CP5-004 Printed in USA 1/12
High-strength alloy steel grids

are tempered to spring hardness
and precision shot-peened
for increased fatigue strength
protecting equipment against
shock and vibratory conditions
Durable, Nitrile seals

prevent loss of lubricant
and entrance of water,
dust or other materials
Made of steel for maximum

strength; machined to within
0.001 inches, permitting
utilization of any hub surface for
measurement of shaft alignment
142
7/31/2014
FALK STEELFLEX
The simplest, most cost-effective coupling
Falk originated the tapered grid design as well as shot peening to

increase fatique strength and torque ratings. Falk Steelflex redefines
total coupling value up to 7.5 million in-lb, 932 000 Nm torque.
Steelflex offers simpler initial installation than gear couplings. The
unique replace in place design eliminates the need to move hubs or
re-align shafts, reducing element change-out time. When you look at
the overall savings in initial costs, spare parts costs, and labor costs for
installation, alignment and replacement - plus improved ratings and a
5 Year Heavy-Duty Warranty - its easy to see what Falks Steelflex Grid
Couplings have over the competition. No other coupling in the torque
range can touch Steelflex for cost-effective performance and reliability.
Extended Maintenance Periods

Now you can install Steelflex and
lubricate it with Falk Long Term
Grease (LTG) and forget periodic,
routine maintenance for five years.
Falk LTG grease was developed
specifically for couplings. It resists the
separation of the oil and thickening
agent that occurs in typical greases.
The initial use of Falk LTG coupling
grease will eliminate routine
lubrication cycles while still providing
the necessary lubrication to the
tapered grid. With LTG, Steellflex
combines the high torque
performance of a gear coupling and
the low maintenance of a disc or
elastomer coupling.
Features that give

Steelflex the lowest lifetime
operating cost
Longer Life
Tapered grids, made of high strength
alloy steel, are quenched and
tempered to spring hardness. The
grid surface is then precision shot
peened to compress the surface
molecules.
The effect is a dramatic increase in
rating, providing reserve strength for
longer life or allowing a smaller size
coupling to be selected. This precision technology was originally used
in the production of sophisticated
aircraft components.
143
7/31/2014
Quick, Easy Installation

Replace-In-Place Design
The grid is the wearing member
of a Steelflex coupling and it is a
fraction of the complete coupling
cost. Tapered grids are accessible
through the quickly removable
cover. The replace-in-place design of
the replacement grids allows them
to be dropped in without the need
to remove or reposition hubs or
realign shafts as required with gear
couplings and many elastomer
designs. When coupling-connected
equipment must be moved, the job
takes longer and costs a lot more.
Coupling Lifetime Operating Costs

150 HP (112 KW) @ 68 RPM
ELASTOMER
$7,717 Total
DISC
$5,264 Total
GEAR
$2,895 Total
STEELFLEX
$2,390 Total
I
0
I
1,000
I
2,000
I
3,000
I
5,000
I
6,000
I
7,000
I
8,000
U.S. Dollars @ Suggested Consumer

Production losses are not included in this chart.
Initial Costs
Labor Costs to Install & Align
Spare Parts Costs
Replacement Labor Costs
Equipment Protection Against

Shaft Misalignment
The grid is free to rock, pivot and
float within the hub teeth. Generous
misalignment capacity is
provided without
producing detrimental
bearing side loads created
by other couplings.
LIGHT LOAD
LOW CONTACT
ROCKS
PIVOTS
HEAVY LOAD
Equipment Protection
Against Shock/
Vibratory Loads
Torsional flexibility is the
ability of Falk Steelflex couplings to
torsionally deflect when subjected to
normal shock or vibratory loads,
providing flexible accommodation to
changing load conditions.
Consequently, Steelflex tunes the
drive system. It absorbs impact
energy by spreading it over an
I
4,000
FLOATS
CONTACT INCREASES
increment of time. It damps vibration and reduces peak or shock loads

by as much as 30%. It is a true shock
absorber for rotary motion, relying
on the predictable resilience of the
steel grid for torsional flexibility.
144
Versatile Designs
Two cover designs are available in
the popular sizes. Standard spacer,
piloted, high speed, brakewheel or
disc, and controlled torque designs
are also available.
Worldwide Availability
Steelflex couplings and component
parts, are available in popular sizes
and types. Our distribution centers
and worldwide distribution network
offer the largest stock of rough bore,
finish straight bore and Taper-lock
bushed hubs of any shaft coupling
on the market. Plus, Steelflex grid
couplings are warranted for 5 Years
when lubricated with Falk LTG Long
Term Grease.
7/31/2014
STEELFLEX Selection Guide
145
7/31/2014
Selection Guide 421-110, October 2005

Table of Contents
How to Select, Standard & Formula Methods. . . . . . . . 7-9
Quick Selection Method . . . . . . . . . . . . . . . . 10-11
Service Factors . . . . . . . . . . . . . . . . . . . . . . 12
How to Order . . . . . . . . . . . . . . . . . . . . . . . 13
Dimensions & Specifications
Type T10 Close Coupled . . . . . . . . . . . . . . . . . 14
Type T20 Close Coupled . . . . . . . . . . . . . . . . . 15
Type T31 Full Spacer. . . . . . . . . . . . . . . . . . 16-17
Type T35 Half Spacer . . . . . . . . . . . . . . . . . 18-19
Type T41 & LT Controlled Torque Coupling . . . . . . . . . 20
Type T44 Controlled Torque Clutches . . . . . . . . . . . . 21
Type T45 & T42 Piloted Controlled Torque Assemblies. . . . 22
Optional Automatic Proximity Sensor Cutout Switch . . . . . 23
Type T41 & 44 Slip Torque Performance Charts . . . . . 24-27
Type T50 Floating Shaft Assembly . . . . . . . . . . . . . 28
Type T50 Floating Shaft Selections . . . . . . . . . . . . . 29
Type T63 Disc Brake . . . . . . . . . . . . . . . . . . 30-32
Type T70 High Speed . . . . . . . . . . . . . . . . . . . 33
Type T90 Flywheel . . . . . . . . . . . . . . . . . . . . . 34
Type T10/G82 Spacer . . . . . . . . . . . . . . . . . . . 35
Engineering Data
Recommended Commercial Keys Inch and Metric . . . . 36
Shaft Diameters & Ratings for NEMA 60 Hertz & 50 Hertz
Metric Motors . . . . . . . . . . . . . . . . . . . . . . . 36
Bore Ranges With Square & Rectangular Keys. . . . . . 37-38
Taper Lock Bushings for Type T Hubs & Shaft Hubs . . . . . 39
WR2 Values . . . . . . . . . . . . . . . . . . . . . . . . 40
Misalignment Capacities . . . . . . . . . . . . . . . . . . 40
Standard AISE AC & DC Mill Motor Coupling Selections . . 41
Taper and Counter Bore Limitations . . . . . . . . . . . . 42
Puller Bolt Holes . . . . . . . . . . . . . . . . . . . . . . 42
Recommended Bores Inch and Metric . . . . . . . . 43-45
Coupling Application Data Sheet . . . . . . . . . . . . . . 46
Headquarters & Global Sales Offices. . . . . . . . . . . . 47
All Falk Steelflex Couplings Possess the

Following Benefits
High Ratings
Extended Maintenance Periods
Quick Installation
Easy Maintenance
Versatile Design
Availability
Protection Against Shaft Misalignment
Protection Against Shock Loads, Vibration & Thrust Loads
General Information
Falk standards apply unless otherwise specified.
All Dimensions are for reference only and are subject to change
without notice unless certified.
Unless otherwise specified, Falk coupling hub Sizes 1020 thru
1090 will be bored for CLEARANCE FIT with a setscrew OVER
the keyway. Sizes 1100 and larger will be furnished for
INTERFERENCE FIT without a setscrew (see Table 27, Page 43).
Recommended key sizes for the listed maximum bores are
shown in Table 13 on Page 36.
Torque ratings of couplings utilizing Taper-Lock bushings can
differ from those that do not. Refer to Falk for details.
If Falk is to supply coupling hubs bored for Taper-Lock
bushings, the bushing manufacturer MUST be noted on the
order.
Consult Falk when limited end float is required.
Reference Notes
Peak torque capacity is two times the published rating. Torque
ratings for hubs with bushings differ from those shown, refer to
Table 19, Page 39.
Consult Factory for higher speeds.
Maximum bores are reduced for hubs furnished with an

Falk Factory Warranty Were so confident in the performance
and reliability of our latest generation of Falk heavy-duty products
that were backing this comprehensive offering with the best
standard warranty in the business. Our full, 3-year Heavy-Duty
Warranty provides shaft-to-shaft protection on all Falk
components including bearings and seals. Its an industry first...
and one more powerful reason why Falk is your ultimate
bottom-line drive and coupling value.H Steelflex grid couplings
are warranted for 5 Years when lubricated with Falk LTG Long
Term Grease.
INTERFERENCE FIT and a setscrew OVER the keyway. Refer to

Falk Engineering Sheet 427-105 for details.
n Minimum bore is the smallest bore to which a RSB hub (rough
stock bore) hub can be bored. Depending upon coupling size,
rough stock bore hubs may have only a blind centering hole
or a through hole that will permit remachining of the hubs to
the minimum bores specified.
H Warranty extends for 3 years from date of shipment. Does not apply to Falk
Omnibox, Ultramite, Fluid Couplings, Renew and spare parts. Warranty applies to
Steelflex and Lifelign couplings with the use of Falk Long Term grease.
Copyright 1963, 2005. Rexnord Industries, Inc. All Rights Reserved. Litho in U.S.A.
FALK, REXNORD, STEELFLEX and a good name in industry are registered trademarks.
Dodge is a registered trademark.
Taper-Lock is a registered trademark of a bushing under license.
The contents of this selection guide are subject to change without notice or obligation.
Information contained herein should be confirmed before placing orders.
Rexnord Industries, Inc. 1963, 2005.
146
7/31/2014
(421-110) 5
Falk Steelflex Grid Couplings

A general purpose, lubricated design that combines the economy and high torque capacity of a gear coupling with the torsional flexibility of an elastomer
coupling. Backed by a 5year lubrication warranty, Falk Steelflex couplings require no periodic maintenance when lubricated with Falk LTG (Long Term Grease)
at installation. Featuring 25 sizes, Steelflex couplings can accommodate torque loads of 7,500,000 (lb-in) and shaft diameters of 20 inches.
For use on line shaft applications.
Can be used in place of single
engagement gear couplings to
provide torsional resiliency and
lower overall operating cost.
(See Pages 28 & 29.)
A double flexing, close-coupled

design for use in four bearing
systems. Features a horizontally split
cover which allows for grid
replacement without the movement of
the connected equipment.
(See Page 14.)
Type T10 Close Coupled
Type T50 Piloted

Proven to be far superior to
drum-type brakes in cost,
construction and performance.
(See Pages 30 thru 32.)
A double flexing design featuring a

vertically split steel cover. Ideal for
higher running speeds. (See Page 15.)
Type T63 Disc Brake
Type T20 Close Coupled
Designed for operating speeds beyond

those of the T10 and T20 designs.
Features a one-piece cover and balanced
components. (See Page 33.)
Complete center section drops

out for easy service of connected
equipment bearings and seals.
Ideal for pump applications.
Type T31 Full Spacer
Type T70 High Speed

An economical spacer design
for easy service of connected
equipment bearings and seals.
Ideal for pump applications.
Used primarily to connect the

flywheel of an engine to the
driven machinery. It provides for
higher torque ratings with
resulting smaller sizes and lower
costs than elastomer couplings.
(See Page 34.)
Type T35 Half Spacer
Type T90 Flywheel

A combination of two
standard Falk couplings.
Utilizes readily available
components for an
economical price and
shorter lead time than
T31/T35 couplings.
(See Page 35.)
Provides adjustable slipping action to

protect connected equipment from
shock, jams, or temporary overloads.
(See Pages 20 thru 27.)
Type T41/T44 Controlled Torque
Type T50 Floating Shaft
Type T10/G82 Spacer

Double piloted design
for connecting
equipment where the
distance between shafts
is too large for a spacer
type coupling. (See Pages
28 & 29.)
Provides a built-in breaking surface right at or

near the centerline of the coupling . . . saves
space and dollars. (See Selection Guide
431-310.)
Type BW Brakewheel
WARNING! Mixing grid coupling components from different manufacturers may cause premature
failure and possible personal injury or property damage from flying debris.
6 (421-110)
147
7/31/2014
How to Select
Standard Selection Method (except T41/T44 &T63)
Type T63 Static (holding) Brake Applications
The standard selection method can be used for most motor,

turbine, or engine driven applications. The following information
is required to select a flexible coupling:
l Horsepower or torque.
l Running rpm.
l Application or type of equipment to be connected (motor to
pump, gear drive to conveyor, etc.).
l Shaft diameters
l Shaft gaps
l Physical space limitations.
l Special bore or finish information and type of fit.
1. SIZE: The brake rating must equal or exceed the application

requirements. Determine the required coupling size by
comparing the application loads (from Steps A and B below) to
the coupling brake rating listed on Page 31. Use the highest
torque value calculated to determine the coupling size.
Exceptions are High Peak Loads and Brake Applications. For

these conditions use the Formula Selection Method in the
next column, or consult your local Falk Representative for
assistance.
B. For repetitive high peak load applications, use the system

peak torque in lb-ft. (Repetitive is defined as more than
1000 times during the expected coupling life.)
1. RATING: Determine system torque. If torque is not given,

calculate as shown below:
HP x 63,000
System Torque (lb - in) =
rpm
Where horsepower is the actual or transmitted power required
by the application (if unknown, use the motor or turbine
nameplate rating) and rpm is the actual speed the coupling is
rotating. Applications that require rapid changes in direction
or torque reversals should be referred to Falk Engineering.
2. SERVICE FACTOR: Determine appropriate service factor from
Table 4, Page 12.
3. REQUIRED MINIMUM COUPLING RATING: Determine the
required minimum coupling rating as shown below:
Minimum Coupling Rating = S.F. (Service Factor) x Torque (lb-in)
4. TYPE: Refer to Page 6 and select the appropriate coupling type.
5. SIZE: Turn to appropriate pages for the coupling type chosen
and trace down the torque column to a value that is equal or
greater than that determined in Step 3 above. The coupling
size is shown in the first column.
6. CHECK: Check speed (rpm), bore, gap, and dimensions.
STANDARD SELECTION EXAMPLE:
Select a coupling to connect a 75 hp, 1750 rpm electric motor
driving a lobe type blower. Motor shaft diameter is 2.375, blower
shaft diameter is 1.750. Shaft extensions are 5.375 and 4.500.
Selection is replacing a gear type coupling with a .125 gap.
1. DETERMINE REQUIRED RATING:
75 HP x 63,000
System Torque (lb - in) =
= 2700
1750 rpm
A. For normal service applications, use the application torque

in ft-lb.
System Torque (lb - ft) =
Transmitted HP x 5250
rpm
2. CALIPER TORQUE BRAKE RATING: For the coupling size

selected, compare the caliper brake torque rating on Page 31
to the holding torque requirement of the application. Falk
recommends that the caliper torque rating (min.) be at least
two times the holding torque requirement for static
applications to compensate for the possibility of foreign matter
on the disc surfaces, loss of condition of the brake pad
surfaces, or other conditions that may affect the holding ability
of the caliper brake.
Caliper brakes and brake discs listed are designed primarily
for static and/or emergency brake applications. NOTE:
Check brake system and lining wear after emergency stops.
They can, however, also be used for dynamic stopping if only
used occasionally, such as shutting down the equipment for
the day or between shift changes. For stopping high inertia
systems or for applications that require more frequent
stopping, consult your local Falk Representative.
3. CHECK: Check maximum bores, speeds, and dimensions.
Type T63 Stopping or Service Brake Applications

1. SIZE: The coupling brake rating must equal or exceed the
application requirements. Determine the required coupling size
by comparing the application loads (from Steps A, B and C
below) to the coupling brake rating listed on Page 31. Use the
highest torque value calculated to determine the coupling size.
A. For the selected caliper brake and disc diameter, use the
maximum brake torque in lb-ft.
B. For normal service applications, use the application torque
in lb-ft.
System Torque (lb - ft) =
Transmitted HP x 5250
rpm
C. For repetitive high peak load applications, use the system

peak torque in lb-ft. (Repetitive is defined as more than
1000 times during the expected coupling life.)
2. SERVICE FACTOR: From Table 4 = 1.25

3. REQUIRED MINIMUM COUPLING RATING:
2. CHECK: Check maximum bores, speeds, and dimensions.
1.25 X 2700 lb-in = 3375 lb-in

4. SIZE: From Page 14 a Size 1070T is the proper selection
based on a torque rating of 8000 lb-in exceeding the
required minimum coupling rating of 3,375 lb-in.
5. CHECK: Allowable speed capacity of 4125 (T10) exceeds the
required speed of 1750 rpm. Maximum bore capacity of
2.500 exceeds the actual shaft diameters.
148
7/31/2014
(421-110) 7
How to Select
Formula Selection Method (except T41/T44 & T63)
FORMULA SELECTION EXAMPLE High Peak Load:
The Standard Selection Method can be used for most coupling

selections. The procedures below should be used for:
l High Peak Loads.
l Brake Applications (where the brake disc or brake wheel is to
be an integral part of the coupling, consult the Factory for
design options).
Select a coupling for reversing service to connect a gear drive

low speed shaft to a runout mill table roll. The electric motor
rating is 50 hp at the base speed and the system peak torque at
the coupling is estimated to be 150,000 lb-in. Coupling speed is
77 rpm at the motor base speed. The drive shaft diameter is
4.000 with a keyway of 1.000 x .500 The runout table roll
diameter is 5.250 with a keyway of 1.250 x .625. Maximum
shaft gap is 7.00 long.
Providing system peak torque and frequency, duty cycle, and

brake torque rating will allow for a more refined selection using
the Formula Selection Method.
1. HIGH PEAK LOADS: Use one of the following formulas for
applications using motors with torque characteristics that are
higher than normal; applications with intermittent operations,
shock loading, inertia effects due to starting and stopping and
or system induced repetitive high peak torques. System Peak
Torque is the maximum torque that can exist in the system.
Select a coupling with a torque rating equal to or greater than
selection torque calculated below.
A. NON-REVERSING HIGH PEAK TORQUE
Selection Torque (lb-in) = System Peak Torque
or
Selection Torque (lb - in) =
System Peak HP x 63,000

rpm
1. TYPE: Refer to Page 6 and select the appropriate coupling type.

2. REQUIRED MINIMUM COUPLING RATING:
Use the Reversing High Peak Torque formula in Step 1B.
2 x 150,000 = 300,000 = Selection Torque
3. SIZE: From Page 19, Size 1150T35 with a torque rating of
320,000 exceeds the selection torque of 300,000 lb-in.
4. CHECK: The 1150T35 has a maximum BE dimension of
7.38; the shaft hub has a maximum bore of 10.000 with
one rectangular key, (Table 16, Page 37 ); the T hub bore has
a maximum bore of 8.000) with one rectangular key (Table
15, Page 37); and the allowable speed of 1500 rpm and the
dimensions on Page 19 meet the requirements.
B. REVERSING HIGH PEAK TORQUE

Selection Torque (lb-in) = 2 x System Peak Torque
or
2 x Peak HP x 63,000
rpm
C. OCCASIONAL PEAK TORQUES (Non-Reversing) If a system

peak torque occurs less than 1000 times during the
expected coupling life, use the following formula:
Selection Torque (lb-in) = .5 x System Peak Torque
or
.5 x Peak HP x 63,000
rpm
For reversing service select per step B.

2. BRAKE APPLICATIONS: If the torque rating of the brake
exceeds the motor torque use the brake rating as follows:
Selection Torque (lb-in) = Brake Torque Rating x S.F.
TABLE 1 Coupling Ratings & Allowable

Speeds
Coupling
Size
Allowable Speeds rpm
HP per 100
rpm t
Torque
Rating
(lb-in)
T10
T20 &
T50 Q
T31, T35 &

T10/G82
T70
1020T
1030T
1040T
1050T
1060T
1070T
1080T
1090T
1100T
1110T
1120T
1130T
1140T
1150T
1160T
1170T
1180T
1190T
1200T
1210T
1220T
1230T
1240T
1250T
1260T
.73
2.09
3.49
6.11
9.60
14.0
28.8
52.4
88.1
131
192
279
401
559
785
1,047
1,452
1,920
2,618
3,491
4,712
6,109
7,854
10,472
13,090
460
1,320
2,200
3,850
6,050
8,800
18,150
33,000
55,550
82,500
121,000
176,000
253,000
352,000
495,000
660,000
915,200
1,210,000
1,650,000
2,200,000
2,970,000
3,850,000
4,950,000
6,600,000
8,250,000
4500
4500
4500
4500
4350
4125
3600
3600
2440
2250
2025
1800
1650
1500
1350
1225
1100
1050
900
820
730
680
630
580
540
6000
6000
6000
6000
6000
5500
4750
4000
3250
3000
2700
2400
2200
2000
1750
1600
1400
1300
1200
...
...
...
...
...
...
3600
3600
3600
3600
3600
3600
3600
3600
2440
2250
2025
1800
1650
1500
1350
1225
1100
1050
900
...
...
...
...
...
...
...
10000
...
9000
...
8200
7100
6000
4900
4500
4000
3600
3300
...
...
...
...
...
...
...
...
...
...
...
...
H Refer to Page 5 for General Information and Reference notes.
t HP per 100 rpm and torque rating values for hubs with Taper Lock bushings
differ from those shown above. Refer to Table 19, Page 39.
Q Speeds shown above are for single Type T50 couplings; speeds for Type T50
Floating Shaft couplings are shown in Table 12, Page 29.
8 (421-110)
149
7/31/2014
How to Select
4. CHECK:
Type T41 Controlled Torque Couplings & T44

Controlled Torque Clutches
Type T41 Controlled Torque Couplings
1. RUNNING TORQUE: Calculate normal running torque
Required HP x 63,000
Running Torque (lb - in) =
rpm
2. SLIP TORQUE: Slip torque = Running Torque x 150%
(Overload Setting.) Falk recommends a minimum 150%
overload setting for steady or moderate shock load
applications. For heavy shock load applications, a 200% or
greater overload setting may be required.
3. COUPLING SIZE: Refer to Table 8, Page 20 Trace down
the Slip Torque column to a figure equal to or in excess of the
calculated slip torque determined in Step 2. Read the coupling
size in the next column.
4. CHECK:
A. Check shaft diameters against coupling maximum bores
shown in Table 8, Page 20. If selection does not have
adequate bore capacity, refer to Table 15, Page 37 or Table
17, Page 38 for maximum bores with square or rectangular
keys, or select the next larger size coupling.
B. Allowable Speed of 3600 rpm exceeds required 1750 rpm.

C. From Page 24, the Size 1040T41 with slip torque setting of
1080 lb-in and running speed of 1750 rpm will permit 23
seconds slip if followed by 7 minutes 30 seconds of
non-slip.
D. See Page 20 for dimensions.
E. Usable shaft length of motor is 4.000" and W dimension
for T41 hub is 3.12", therefore no overhang required.
Usable shaft length of drive is 2.500" and C dimension of
T hub is 2.00", therefore no overhang required.
Type T44 Controlled Torque Clutches

1. RUNNING TORQUE
B. Check the required speed against the allowable speed

shown in Table 8. If a higher speed is required, refer
application details to the local Falk representative.
C. Check allowable slip torque times from Slip Torque
Performance Charts on Pages 24 through 27. The length of
time a coupling can slip without exceeding its thermal
capacity is a function of the slip torque setting and the
operating speed. An automatic cutout switch, Page 23, can
be provided when damaging thermal conditions exist.
D. Check application dimension requirements against selected
coupling dimensions shown on Page 20.
E. Check usable shaft length to the coupling hub lengths on
Page 18. If necessary, overhang hubs within the limits
specified on Page 23.
SELECTION EXAMPLE
Select a controlled torque coupling to connect a 20 hp, 1750
rpm, 256T frame motor to the high speed shaft of a gear drive
driving a screw feeder. Motor shaft diameter is 1.625" with a
usable shaft length of 4.000". Drive high speed shaft diameter is
1.375" with usable shaft length of 2.500".
1. RUNNING TORQUE: From Step 1 above:
20 HP x 63,000
= 720 lb - in
rpm
Required HP x 63,000
rpm
2. SLIP TORQUE: Slip Torque = Running Torque x 150%

(Overload Setting.) Falk recommends a minimum 150%
overload setting for steady or moderate shock load
applications. For heavy shock load applications a 200% or
greater overload setting may be required.
3. CLUTCH SIZE: Refer to Table 9, Page 21, Trace down the
Slip Torque column to a figure equal to or in excess of the
calculated slip torque determined in Step 2. Read clutch size
in the next column.
A. Check shaft diameters against clutch maximum bores shown
in Table 9. If selection does not have adequate bore capacity
refer to Table 17, Page 38 for maximum bores with square or
rectangular keys, or select the next larger size clutch.
B. Check the required speed against the allowable speed
shown in Table 9. If a higher speed is required, refer
application details to the local Falk representative.
C. Check allowable slip torque times from Slip Torque
Performance Charts on Pages 24 through 27. The length of
time a clutch can slip without exceeding its thermal capacity
is a function of the slip torque setting and the operating
speed. An automatic cutout switch, Page 23, can be
provided when damaging thermal conditions exist.
clutch dimensions shown on Page 21.
2. SLIP TORQUE: From Step 2 above: Slip Torque = 720 x

150% = 1080 lb-in
3. SIZE: From Table 8, Page 20, the Size 40T41 has a maximum
slip torque of 1,480 lb-in.
A. The preferred mounting arrangement is to have the T41 hub

on the motor shaft (for optimum cooling during slippage).
From Table 8, Page 20, the Size 40T41 (T41 hub) has
maximum bore capacity of only 1.375" with square key and
is too small; however using an optional rectangular key
(Table 17, Page 38) allows a maximum bore of 1.625"
which meets the requirement. Size 40T41 has sufficient bore
capacity, 1.625".
150
E. Check usable shaft length to the clutch hub length on Page

21. If necessary, overhang hub within the limits specified on
Page 23.
7/31/2014
(421-110) 9
Quick Selection Method

1. Select Coupling Type
Refer to Page 6 and select the type of coupling to suit your
application. If an application requires a special purpose
coupling, refer application details to the local Falk
Representative.
3. Determine Equivalent Horsepower.

Refer to Table 2 Under the actual hp required and opposite
the service factor determined in Step 2, read the equivalent hp.
4. Determine Coupling Size.
A. Refer to Table 3 Trace horizontally from the required
speed to a hp value equal to or larger than the hp
determined in Step 3. Read the coupling size at top of
column.
2. Determine Service Factor.

A. For MOTOR, TURBINE or ENGINE driven applications, refer
to Tables 4 and 5.
B. For BRAKE or HIGH PEAK LOAD applications, refer to the
Formula Selection Method shown on Page 8.
B. Check shaft diameters against coupling maximum bores

shown in Tables 15 thru 18 for the type of coupling
selected. If a larger bore is required, select a larger
coupling.
TABLE 2 Equivalent Horsepower = (Actual hp x Service Factor)

Service
Factor
Actual HP
3/4
1 1/2
7 1/2
10
15
20
25
30
40
50
60
75
100
125
150
200
250
300
1.00
1.25
1.50
1.75
2.00
2.50
3.00
3.50
.75
.94
1.1
1.3
1.5
1.9
2.3
2.6
1.0
1.25
1.5
1.8
2.0
2.5
3.0
3.5
1.5
1.9
2.3
2.6
3.0
3.8
4.5
5.3
2.0
2.5
3.0
3.5
4.0
5.0
6.0
7.0
3.0
3.8
4.5
5.3
6.0
7.5
9.0
10.5
5.0
6.3
7.5
8.8
10.0
12.5
15.0
17.5
7.5
9.4
11.3
13.1
15.0
18.8
22.5
26.2
10
12.5
15
18
20
25
30
35
15
19
23
26
30
38
45
52
20
25
30
35
40
50
60
70
25
31
38
44
50
63
75
87
30
38
45
53
60
75
90
105
40
50
60
70
80
100
120
140
50
63
75
88
100
125
150
175
60
75
90
105
120
150
180
210
75
94
113
131
150
187
225
262
100
125
150
175
200
250
300
350
125
156
188
219
250
312
375
437
150
188
225
262
300
375
450
525
200
250
300
350
400
500
600
700
250
312
375
438
500
625
750
875
300 350 400 450 500

375 438 500 563 625
450 525 600 675 750
525 613 700 787 875
600 700 800 900 1000
750 875 1000 1125 1250
900 1050 1200 1350 1500
1050 1225 1400 1575 1750
For service factor not listed, Equivalent hp = Actual hp x Service Factor.
350
400
450
500
TABLE 3 Coupling Selection . . . Based on Equivalent hp Ratings

Max Bore (in)
Max Speed T10
Max Speed T20
Torque (lb-in)
HP / 100 rpm
1020T
1030T
1040T
1050T
1060T
1070T
1080T
1090T
1100T
1110T
1120T
1130T
1.125
4500 rpm
6000 rpm
460
0.73
1.375
4500 rpm
6000 rpm
1320
2.09
1.625
4500 rpm
6000 rpm
2200
3.49
1.875
4500 rpm
6000 rpm
3850
6.11
2.125
4350 rpm
6000 rpm
6050
9.60
2.500
4125 rpm
5500 rpm
8,800
14.0
3.000
3600 rpm
4750 rpm
18,150
28.8
3.500
3600 rpm
4000 rpm
33,000
52.4
4.000
2440 rpm
3250 rpm
55,550
88.1
4.500
2250 rpm
3000 rpm
82500
131
5.000
2025 rpm
2700 rpm
121000
192
6.000
1800 rpm
2400 rpm
176000
279
1885
1571
1309
1100
942
916
759
613
524
456
377
340
304
272
220
183
147
120
99
81
65
52
44.0
35.6
29.3
23.6
19.4
15.7
13.1
10.5
8.6
6.8
5.8
4.7
3.9
2.6
2644
2203
1851
1587
1542
1278
1031
881
767
635
573
511
458
370
308
247
203
167
137
110
88
74
60
49
39.7
32.6
26.4
22.0
17.6
14.5
11.5
9.7
7.9
6.6
4.4
3927
3273
2749
2356
2291
1898
1532
1309
1139
942
851
759
681
550
458
367
301
249
203
164
131
110
89
73
59
48.4
39.3
32.7
26.2
21.6
17.0
14.4
11.8
9.8
6.5
3456
3456
3456
3360
2784
2246
1920
1670
1382
1248
1114
998
806
672
538
442
365
298
240
192
161
131
108
86
71
58
48.0
38.4
31.7
25.0
21.1
17.3
14.4
9.6
5864
5027
4887
4049
3267
2793
2430
2011
1815
1620
1452
1173
977
782
642
531
433
349
279
235
190
156
126
103
84
70
56
46.1
36.3
30.7
25.1
20.9
14.0
HP Ratings
RPM
4500
3600
3000
2500
2100
1800
1750
1450
1170
1000
870
720
650
580
520
420
350
280
230
190
155
125
100
84
68
56
45
37
30
25
20
16.5
13
11
9
7.5
5
32.8
26.3
21.9
18.2
15.3
13.1
12.8
10.6
8.5
7.3
6.3
5.3
4.7
4.2
3.8
3.1
2.6
2.0
1.7
1.4
1.1
0.9
0.73
0.61
0.50
0.41
0.33
0.27
0.22
0.18
0.15
0.12
0.095
0.080
0.066
0.055
0.036
94.2
75.4
62.8
52.4
44.0
37.7
36.7
30.4
24.5
20.9
18.2
15.1
13.6
12.1
10.9
8.8
7.3
5.9
4.8
4.0
3.2
2.6
2.1
1.8
1.4
1.17
0.94
0.77
0.63
0.52
0.42
0.35
0.27
0.23
0.19
0.16
0.10
Ratings apply to Type T20 only.
10 (421-110)
157
126
105
87
73.3
62.8
61.1
50.6
40.8
34.9
30.4
25.1
22.7
20.2
18.2
14.7
12.2
9.8
8.0
6.6
5.4
4.4
3.5
2.9
2.4
2.0
1.6
1.3
1.0
0.9
0.70
0.58
0.45
0.38
0.31
0.26
0.17
275
220
183
153
128
110
107
89
71.5
61.1
53.1
44.0
39.7
35.4
31.8
25.7
21.4
17.1
14.0
11.6
9.5
7.6
6.1
5.1
4.2
3.4
2.7
2.3
1.8
1.5
1.2
1.0
0.79
0.67
0.55
0.46
0.31
432
346
288
240
202
173
168
139
112
96
84
69
62.4
55.7
49.9
40.3
33.6
26.9
22.1
18.2
14.9
12.0
9.6
8.1
6.5
5.4
4.3
3.6
2.9
2.4
1.9
1.6
1.2
1.1
0.86
0.72
0.48
628
503
419
349
293
251
244
202
163
140
121
101
91
81
73
59
49
39.1
32.1
26.5
21.6
17.5
14.0
11.7
9.5
7.8
6.3
5.2
4.2
3.5
2.8
2.3
1.8
1.5
1.3
1.0
0.7
1296
1037
864
720
605
518
504
418
337
288
251
207
187
167
150
121
101
81
66
55
44.6
36.0
28.8
24.2
19.6
16.1
13.0
10.7
8.6
7.2
5.8
4.8
3.7
3.2
2.6
2.2
1.4
151
7/31/2014
The Falk Corporation, 1963, 2004.
C. Check the required speed against the allowable speed

shown in Table 1 for the type of coupling selected. For Type
T50 Floating Shaft design, check the allowable speed from
Table 12 on Page 29. If a higher speed is required, refer
application details to the local Falk Representative.
coupling type dimensions shown on Pages 14 thru 35.
Example:
Select a coupling to connect a 450 hp, 1170 rpm electric motor
to the drive high speed shaft of a maneuvering winch. The shaft
gap is 0.1 to 0.2. The motor shaft diameter is 3.500 and the
drive shaft diameter is 3.000. The motor and drive shaft
extensions are each 6.00 long.
1. Select Coupling Type To connect close coupled shafts (0.1

to 0.2 gap), the Type T10 or T20 coupling is the proper
selection. Type T10 is selected.
2. Determine Service Factor From Table 4, the service factor is
1.5
3. Determine Equivalent HP From Table 2, the equivalent hp
is 675.
4. Select coupling Size (A) From Table 3, the coupling size is
1100T. (B) From Table 15, the maximum bore with square key
is 4.000. (C) From Table 1, the allowable speed of a
1100T10 is 2440 rpm. (D) Dimensions for the 1100T10
coupling shown on Page 14 satisfies the application
requirements
TABLE 3 Coupling Selection . . . Based on Equivalent hp Ratings (Continued)

1140T
7.250
Max. Bore (in.)
Max Speed T10 1650 rpm
Max. Speed T20 2200 rpm
Torque (lb-in.) 253000
401
HP / 100 rpm
1150T
1160T
1170T
1180T
1190T
1200T
1210T
1220T
1230T
1240T
1250T
1260T
8.000
1500 rpm
2000 rpm
352000
559
9.000
1350 rpm
1750 rpm
495000
785
10.000
1225 rpm
1600 rpm
660000
1047
11.000
1100 rpm
...
915200
1452
12.000
1050 rpm
...
1210000
1920
13.000
900 rpm
...
1,650,000
2618
14.000
820 rpm
...
2200000
3491
15.000
730 rpm
...
2970000
4712
16.000
680 rpm
...
3850000
6109
17.000
630 rpm
...
4950000
7854
18.500
580 rpm
...
6600000
10472
20.000
540 rpm
...
8,250,000
13090
25133
22689
20246
18152
14661
12217
9774
8029
6632
5411
4363
3491
2932
2374
1955
1571
1292
1047
873
698
576
471
384
314
262
175
33929
30631
27332
24505
19792
16493
13195
10839
8954
7304
5891
4712
3958
3204
2639
2121
1744
1414
1178
942
778
636
518
424
353
236
39706
35430
31765
25656
21380
17104
14050
11607
9468
7636
6109
5131
4154
3421
2749
2260
1833
1527
1222
1008
825
672
550
458
305
45553
40841
32987
27489
21991
18064
14923
12174
9818
7854
6597
5341
4398
3534
2906
2356
1964
1571
1296
1060
864
707
589
393
60738
54455
43983
36652
29322
24086
19897
16232
13090
10472
8797
7121
5864
4712
3875
3142
2618
2094
1728
1414
1152
942
785
524
68068
54978
45815
36652
30107
24871
20290
16363
13090
10996
8901
7330
5891
4843
3927
3273
2618
2160
1767
1440
1178
982
655
HP Ratings
RPM
2100
1800
1750
1450
1170
1000
870
720
650
580
520
420
350
280
230
190
155
125
100
84
68
56
45
37
30
25
20
16.5
13.5
11.0
9.0
7.5
5.0
8430
7226
7025
5821
4697
4014
3492
2890
2609
2328
2087
1686
1405
1124
923
763
622
502
401
337
273
225
181
149
120
100
80
66
54
44.2
36.1
30.1
20.1
10053
9774
8098
6535
5585
4859
4021
3630
3239
2904
2346
1955
1564
1285
1061
866
698
559
469
380
313
251
207
168
140
112
92
75
61
50
42
27.9
Ratings apply to Type T20 only.
13745
11388
9189
7854
6833
5655
5105
4555
4084
3299
2749
2199
1806
1492
1217
982
785
660
534
440
353
291
236
196
157
130
106
86
71
59
39
15184
12252
10472
9111
7540
6807
6074
5445
4398
3665
2932
2409
1990
1623
1309
1047
880
712
586
471
387
314
262
209
173
141
115
94
79
52
14521
12633
10455
9439
8422
7551
6099
5082
4066
3340
2759
2251
1815
1452
1220
987
813
653
537
436
363
290
240
196
160
131
109
73
19199
16703
13823
12479
11135
9983
8063
6720
5376
4416
3648
2976
2400
1920
1613
1306
1075
864
710
576
480
384
317
259
211
173
144
96
152
22777
18850
17017
15184
13614
10996
9163
7330
6021
4974
4058
3273
2618
2199
1780
1466
1178
969
785
655
524
432
353
288
236
196
131
7/31/2014
(421-110) 11
Service Factors
TABLE 4 Flexible Coupling Service Factors for Motor
and Turbine Drives
Service factors listed are typical values based on normal operation of the drive systems.
Alphabetical listing of applications
Alphabetical listing of industries
Service
Factor
Service
Factor
AERATOR ..........................................2.0
AGITATORS
Vertical and Horizontal
Screw, Propeller, Paddle ...............1.0
BARGE HAUL PULLER ......................1.5
BLOWERS
Centrifugal ......................................1.0
Lobe or Vane ...................................1.25
CAR DUMPERS .................................2.5
CAR PULLERS....................................1.5
CLARIFIER OR CLASSIFIER ..............1.0
COMPRESSORS
Centrifugal ......................................1.0
Rotary, Lobe or Vane........................1.25
Rotary, Screw ...................................1.0
Reciprocating
Direct Connected .................Refer to Falk
Without Flywheel ..................Refer to Falk
QWith Flywheel and Gear
between Compressor
and Prime Mover
1 cylinder, single acting.............3.0
1 cylinder, double acting ...........3.0
2 cylinders, single acting ...........3.0
2 cylinders, double acting .........3.0
3 cylinders, single acting ...........3.0
3 cylinders, double acting .........2.0
4 or more cly., single act...........1.75
4 or more cyl., double act. ........1.75
sCONVEYORS
Apron, Assembly, Belt, Chain,
Flight, Screw.................................1.0
Bucket .............................................1.25
Live Roll, Shaker and
Reciprocating ...............................3.0
sCRANES AND HOIST
Main Hoist...................................1.75s
Skip Hoist....................................1.75s
Slope...............................................1.5
Bridge, Travel or Trolley ...................1.75
DYNAMOMETER...............................1.0
ELEVATORS
Bucket, Centrifugal Discharge ..........1.25
Freight or Passenger .............Not
Approved
Gravity Discharge ............................1.25
ESCALATORS ................... Not Approved
EXCITER, GENERATOR..................... 1.0
EXTRUDER, PLASTIC......................... 1.5
FANS
Centrifugal ......................................1.0
Cooling Tower .................................2.0
Forced Draft Across the
Line start ......................................1.5
Forced Draft Motor
Driven thru fluid or
electric slip clutch .........................1.0
Gas Recirculating.............................1.5
Induced Draft with damper
control or blade cleaner................1.25
Induced Draft without controls ..........2.0
FEEDERS
Apron, Belt, Disc, Screw ...................1.0
Reciprocating...................................2.5
GENERATORS
Even Load........................................1.0
Hoist or Railway Service ...................1.5

Welder Load ....................................2.0
HAMMERMILL ...................................1.75
LAUNDRY WASHER OR
TUMBLER .......................................2.0
LINE SHAFTS
Any Processing Machinery ................1.5
MACHINE TOOLS
Auxiliary and Traverse Drive .............1.0
Bending Roll, Notching Press,
Punch Press, Planer, Plate
Reversing .....................................1.75
Main Drive.......................................1.5
MAN LIFTS ....................... Not Approved
METAL FORMING MACHINES
Continuous Caster...............................1.75
Draw Bench Carriage and
Main Drive ...................................2.0
Extruder ...........................................2.0
Farming Machine and
Forming Mills ...............................2.0
Slitters .............................................1.0
Wire Drawing or Flattening...............1.75
Wire Winder ....................................1.5
Coilers and Uncoilers.......................1.5
MIXERS (see Agitators)
Concrete .........................................1.75
Muller..............................................1.5
PRESS, PRINTING ............................. 1.5
PUG MILL ..........................................1.75
PULVERIZERS
Hammermill and Hog.......................1.75
Roller...............................................
1.5
PUMPS
Boiler Feed ......................................1.5
Centrifugal
Constant Speed ............................1.0
Frequent Speed Changes
under Load ...............................1.25
Descaling, with accumulators ...........1.25
Gear, Rotary, or Vane ......................1.25
Reciprocating, Plunger Piston
1 cyl., single or double act............3.0
2 cyl., single acting.......................2.0
2 cyl., double acting .....................1.75
3 or more cylinders.......................1.5
Screw Pump, Progressing Cavity ...........1.25
Vacuum Pump .....................................1.25
SCREENS
Air Washing .....................................1.0
Grizzly .............................................2.0
Rotary Coal or Sand.........................1.5
Vibrating..........................................2.5
Water ..............................................1.0
SKI TOWS & LIFTS ............Not Approved
STEERING GEAR...............................1.0
STOKER .............................................1.0
TIRE SHREDDER................................1.50
TUMBLING BARREL ..........................1.75
WINCH, MANEUVERING
Dredge, Marine ...............................1.5
WINDLASS ........................................1.5
WOODWORKING
MACHINERY..................................1.0
WORK LIFT PLATFORMS...Not Approved
t For engine drives, refer to Table 5. Electric motors, generators, engines,
compressors and other machines fitted with sleeves or straight roller bearings
usually require limited end float couplings. If in doubt, provide axial clearances and
centering forces to Falk for a recommendation.
Q For balanced opposed design, refer to Falk.
s If people are occasionally transported, refer to Falk for the selection of the proper
size coupling.
For high peak load applications (such as Metal Rolling Mills) refer to the Falk.
TABLE 5 Engine Drive Service Factors

Service Factors for engine drives are those required for applications
where good flywheel regulation prevents torque fluctuations greater
than 20%. For drives where torque fluctuations are greater or
where the operation is near a serious critical or torsional vibration, a
mass elastic study is necessary.
6 or more
4 or 5
No. of Cylinders
Table 2 S.F.
1.0
1.25
1.5
1.75
2.0
1.0
1.25
1.5
1.75
2.0
Engine S.F.
2.0
2.25
2.5
2.75
3.0
1.5
1.75
2.0
2.25
2.5
To use Table 5, first determine application service factor from Table 4. Use that
factor to determine ENGINE Service Factor from Table 5. When service factor
from Table 4 is greater than 2.0, or where 1, 2, or 3 cylinder engines are
involved, refer complete application details to Falk Engineering.
Service
Factor
Service
Factor
AGGREGATE PROCESSING,
CEMENT, MINING KILNS;
TUBE, ROD AND BALL MILLS
Direct or on L.S. shaft of
Reducer, with final drive
Machined Spur Gears ...................2.0
Single Helical or
Herringbone Gears ...................1.75
Conveyors, Feeders, Screens,
Elevators..................See General Listing
Crushers, Ore or Stone ....................2.5
Dryer, Rotary....................................1.75
Grizzly .............................................2.0
Hammermill or Hog .........................1.75
Tumbling Mill or Barrel.....................1.75
BREWING AND DISTILLING
Bottle and Can
Filling Machines ...........................1.0
Brew Kettle.......................................1.0
Cokers, Continuous Duty..................1.25
Lauter Tub .......................................1.5
Mash Tub ........................................1.25
Scale Hopper, Frequent Peaks ..........1.75
CLAY WORKING INDUSTRY
Brick Press, Briquette Machine,
Clay Working Machine,
Pug Mill .......................................1.75
DREDGES
Cable Reel.......................................1.75
Conveyors .......................................1.25
Cutter head, Jig Drive ......................2.0
Maneuvering Winch .........................1.5
Pumps (uniform load) .......................1.5
Screen Drive, Stacker .......................1.75
Utility Winch ....................................1.5
FOOD INDUSTRY
Beet Slicer........................................1.75
Bottling, Can Filling Machine ...........1.0
Cereal Cooker .................................1.25
Dough Mixer, Meat Grinder .............1.75
LUMBER
Band Resaw .....................................1.5
Circular Resaw, Cut-off ....................1.75
Edger, Head Rig, Hog ......................2.0
Gang Saw
(Reciprocating)..................Refer to Falk
Log Haul .........................................2.0
Planer..............................................1.75
Rolls, Non-Reversing ........................1.25
Rolls, Reversing ................................2.0
Sawdust Conveyor............................1.25
Slab Conveyor .................................1.75
Sorting Table ...................................1.5
Trimmer ...........................................1.75
METAL ROLLING MILLS
Coilers (Up or Down) Cold
Mills only .....................................1.5
Coilers (Up or Down) Hot
Mills only .....................................2.0
Coke Plants
Pusher Ram Drive .........................2.5
Door Opener ...............................2.0
Pusher or Larry Car
Traction Drive ...........................3.0
Continuous Caster ...........................1.75
Cold Mills
Strip Mills .........................Refer to Falk
Temper Mills ........................Refer to Falk
Cooling Beds ...................................1.5
Drawbench ......................................2.0
Feed Rolls - Blooming Mills ..............3.0
Furnace Pushers ...............................2.0
Hot and Cold Saws ..........................2.0
Hot Mills
Strip or Sheet Mills ............Refer to Falk
Reversing Blooming...........Refer to Falk
or Slabbing Mills ...............Refer to Falk
Edger Drives .....................Refer to Falk
Ingot Cars .......................................2.0
Manipulators ...................................3.0
Merchant Mills .....................Refer to Falk
Mill Tables
Roughing Breakdown
Mills .........................................3.0
Hot Bed or Transfer,
non-reversing............................1.5
Runout, reversing..........................3.0
Runout, non-reversing,
non-plugging ............................2.0
Reel Drives.......................................1.75
Rod Mills..............................Refer to Falk
Screwdown ......................................2.0
Seamless Tube Mills
Piercer .........................................3.0
Thrust Block .................................2.0
Tube Conveyor Rolls .....................2.0
Reeler ..........................................2.0
Kick Out ......................................2.0
Shear, Croppers ...................Refer to Falk
Sideguards.......................................3.0
Skelp Mills ...........................Refer to Falk
Slitters, Steel Mill only.......................1.75

Soaking Pit Cover Drives
Lift ...............................................1.0
Travel...........................................2.0
Straighteners ....................................2.0
Unscramblers (Billet Bundle
Busters) ........................................2.0
Wire Drawing Machinery ..................1.75
OIL INDUSTRY
Chiller .............................................1.25
Oilwell Pumping (not over
150% peak torque) .......................2.0
Paraffin Filter Press...........................1.5
Rotary Kiln .......................................2.0
PAPER MILLS
Barker Auxiliary, Hydraulic................2.0
Barker, Mechanical ..........................2.0
Barking Drum
L.S. shaft of reducer with
final drive - Helical
or Herringbone Gear ................2.0
Machined Spur Gear.................2.5
Cast Tooth Spur Gear ...............3.0
Beater & Pulper ................................1.75
Bleachers, Coaters ...........................1.0
Calender & Super Calender..............1.75
Chipper ...........................................2.5
Converting Machine.........................1.25
Couch .............................................1.75
Cutter, Felt Whipper.........................2.0
Cylinder...........................................1.75
Dryer ...............................................1.75
Felt Stretcher....................................1.25
Fourdrinier.......................................1.75
Jordan .............................................2.0
Log Haul .........................................2.0
Line Shaft.........................................1.5
Press................................................1.75
Pulp Grinder ....................................1.75
Reel, Rewinder, Winder ....................1.5
Stock Chest, Washer,
Thickener .....................................1.5
Stock Pumps, Centrifugal
Constant Speed ............................1.0
Frequent Speed Changes
Under Load...............................1.25
Suction Roll......................................1.75
Vacuum Pumps ................................ 1.25
RUBBER INDUSTRY
Calender .........................................2.0
Cracker, Plasticator ..........................2.5
Extruder ...........................................1.75
Intensive or Banbury Mixer................2.5
Mixing Mill, Refiner or Sheeter
One or two in line ........................2.5
Three or four in line ......................2.0
Five or more in line.......................1.75
Tire Building Machine ......................2.5
Tire & Tube Press Opener
(Peak Torque) ...............................1.0
Tuber, Strainer, Pelletizer ..................1.75
Warming Mill
One or two Mills in line ................2.0
Three or more Mills in line ............1.75
Washer ............................................2.5
SEWAGE DISPOSAL EQUIPMENT
Bar Screen, Chemical Feeders,
Collectors, Dewatering
Screen, Grit Collector ...................1.0
SUGAR INDUSTRY
Cane Carrier & Leveler.....................1.75
Cane Knife & Crusher ......................2.0
Mill Stands, Turbine Driver
With all helical or
Herringbone gears........................1.5
Electric Drive or Steam Engine
Drive with Helical,
Herringbone, or Spur Gears
with any Prime Mover ...................1.75
TEXTILE INDUSTRY
Batcher ............................................1.25
Calender, Card Machine..................1.5
Cloth Finishing Machine...................1.5
Dry Can, Loom ................................1.5
Dyeing Machinery ............................1.25
Knitting Machine ..................Refer to Falk
Mangle, Napper, Soaper..................1.25
Spinner, Tenter Frame, Winder .........1.5
153
12 (421-110)
7/31/2014
SERVICE FACTORS are a guide, based on experience, of the

ratio between coupling catalog rating and system characteristics.
The system characteristics are best measured with a torque meter.
Torque
Demands
Driven Machine
Typical
Service
Factor
Typical applications for

electric motor or
turbine driven equipment
Constant Torque such as

Centrifugal Pumps, Blowers,
and Compressors.
2. Power: Normal HP, Maximum HP or Torque (lb-in)
1.5
A. Holding torque requirement.

B. WR2 of rotating parts (at brake location.)
C. Frequency of stops.
2.0
D. Rate of deceleration required desired stop time and

stopping rpm.
5. Quantity
2.5
6. Coupling Size and Type e.g., 110T41 or 1070T10

7. Shaft Gap or distance between shaft ends (BE Dimension)
8. Bore Sizes: Must Specify clearance or interference fit, or fit will
be furnished per Table 27, Page 43. Bore sizes will be
furnished as per Table 28 on Page 43 or Table 30 on Pages
44-45 unless specified differently.
3.0
9. Shaft Dimensions as follows:

Consult
Falk
Engineering
For Straight Shafts:

Driving Shaft
Driven Shaft
Diameter U
Diameter U
Tolerance
Tolerance
Length V
Length V
Keyway
Keyway
NOTE: Provide shaft tolerances if different than those shown in

Tables 27-30, Pages 43-45. Unless otherwise specified, keyway
sizes in inch shafts will be furnished based on key sizes listed in
Table 13, Page 36, to Falk tolerances; metric keyways will be
furnished for keys listed in Table 13, Page 36 per
ISO/R773-1969 and JS9 width tolerances. For other shaft/bore
requirements, consult Falk.
IF MACHINES ARE
IN PLACE FURNISH
GAP DIMENSION.
3. Speed (RPM)
4. For Type T63 Disc Brake Couplings, furnish brake
requirements.
Heavy shock load with some

negative torques from
Roughing Mills, Reciprocating
Pumps, Compressors,
Reversing Runout Tables,
The following information is necessary to quote or ship to your

exact requirements. Prompt service is assured if this information is
given on your inquiry or order.
1. Application: Driver & Driven
1.0
Continuous duty with some

torque variations including
Plastic Extruders, Forced
Draft Fans.
Light shock loads from Metal
Extruders, Cooling Towers,
Cane Knife, Log Haul.
Moderate shock loading as
expected from a Car Dumper,
Stone Crusher, Vibrating Screen.
Applications like
Reciprocating Compressors
with frequent torque reversals,
which do not necessarily cause
reverse rotations.
How to Order
ZW
GAP
TAPER PER LENGTH
ON DIAMETER
For Taper Shafts: keyway is assumed to be parallel to the bore.

Diameter U
Across Flats
Length V
Corners ZW
Length W
Taper
Length X
Keyway
Length Y
154
7/31/2014
(421-110) 13
Type T10
Close Coupled/Dimensions Inches
COVER PROFILES HORIZONTAL SPLIT
GRID
HUB
SIZES 1020 - 1140
SIZES 1150 - 1200

J
S
A
GAP
F
C
D
SIZES 1210 - 1230
A
SIZES 1240 - 1260
Sizes 1020 thru 1230T10 covers are cast aluminum alloy; Sizes
1240 thru 1260T10 are fabricated steel.
LUBE
PLUGS
J
B
Torque
Rating
(lb-in)
Allow
Speed
rpm
Max
Bore l
Min
Bore n
Cplg Wt
With No
Bore-lb
Lube Wt
lb
Gap
1020T
1030T
1040T
1050T
1060T
1070T
1080T
1090T
1100T
1110T
1120T
1130T
1140T
1150T
1160T
1170T
1180T
1190T
1200T
1210T
1220T
1230T
1240T
1250T
1260T
460
1,320
2,200
3,850
6,050
8,800
18,150
33,000
55,550
82,500
121,000
176,000
253,000
352,000
495,000
660,000
915,000
1,210,000
1,650,000
2,200,000
2,970,000
3,850,000
4,950,000
6,600,000
8,250,000
4500
4500
4500
4500
4350
4125
3600
3600
2440
2250
2025
1800
1650
1500
1350
1225
1100
1050
900
820
730
680
630
580
540
1.125
1.375
1.625
1.875
2.125
2.500
3.000
3.500
4.000
4.500
5.000
6.000
7.250
8.000
9.000
10.000
11.000
12.000
13.000
14.000
15.000
16.000
17.000
18.500
20.000
.500
.500
.500
.500
.750
.750
1.062
1.062
1.625
1.625
2.375
2.625
2.625
4.250
4.750
5.250
6.000
6.000
7.000
7.000
8.000
8.000
10.000
10.000
10.000
4.2
5.7
7.4
12
16
23
39
56
93
120
179
266
392
500
681
987
1365
1710
2331
3140
3935
4997
6504
8450
10322
.06
.09
.12
.15
.19
.25
.38
.56
.94
1.12
1.62
2.0
2.5
4.3
6.2
7.7
8.3
9.7
12.4
23.2
35.4
53.0
74.5
110.5
148.1
3.82
4.16
4.50
5.32
5.82
6.25
7.50
8.31
9.88
10.62
12.12
13.62
15.12
17.84
19.76
22.32
24.80
26.60
29.80
33.25
36.25
39.50
42.80
46.50
49.64
3.88
3.88
4.12
4.88
5.12
6.12
7.12
7.88
9.69
10.19
12.00
13.00
14.75
14.65
15.85
17.25
19.05
20.65
22.25
24.50
26.10
27.70
29.50
32.10
34.50
1.88
1.88
2.00
2.38
2.50
3.00
3.50
3.88
4.75
5.00
5.88
6.38
7.25
7.20
7.80
8.50
9.40
10.20
11.00
12.00
12.80
13.60
14.50
15.80
17.00
1.56
1.94
2.25
2.62
3.00
3.44
4.12
4.88
5.59
6.31
7.06
8.56
10.00
10.60
12.00
14.00
15.50
17.20
19.60
21.00
22.50
24.00
25.50
28.00
30.00
....
....
....
....
....
....
....
....
....
....
....
....
....
15.40
17.20
19.18
21.84
23.93
26.00
29.56
32.37
35.62
....
....
....
2.62
2.69
2.75
3.19
3.68
3.81
4.55
4.81
6.12
6.36
7.54
7.68
7.92
10.69
10.96
12.10
12.64
12.80
14.00
17.00
19.30
21.50
25.50
27.50
30.00
1.54
1.54
1.58
1.76
2.06
2.12
2.54
2.82
....
....
....
....
....
....
....
....
....
....
....
....
....
....
....
....
....
.125
.125
.125
.125
.125
.125
.125
.125
.188
.188
.250
.250
.250
.250
.250
.250
.250
.250
.250
.500
.500
.500
.500
.500
.500
SIZE
H Refer to Page 5 for General Information and Reference Notes.
14 (421-110)
DIMENSIONS INCHES
155
7/31/2014
MISCELLANEOUS
Jeff Mchattie
156
7/31/2014
ST5491E Indicating Velocity 4-20 mA
SEISMIC PRODUCTS
Vibration Transmitter
Applications
Model ST5491E is the ideal solution for sensing vibration on most plant
equipment. This precision case mounted, indicating velocity vibration sensor
and signal conditioner in a single package is built to provide years of reliable
service. A simple two-wire loop signal proportional to velocity is generated for
transfer to a programmable logic controller (PLC), distributed control system
(DCS) or other 4-20 mA input devices. Simply mount the transmitter on the
machine case, connect the 2-wire loop and read and/or record the vibration.
Blowers
Centrifuges
Compressors
Engines
Fans
Generators
Motors
Pumps
Turbines
Turbochargers
WEIGHT & DIMENSIONS
Features
LCD Indicator
Loop-powered
4-20 mA
proportional
to velocity
Interfaces w/PLC,
DCS and 4-20 mA
monitors
Built-in temperature
shock protection
Ski slope problem
protected
Widest frequency
range
High & low pass
filters
Built-in base &
housing strain
2.18
Weight: 0.8 kg (1.8 lbs.)
157
7/31/2014
ST5491E Indicating Velocity 4-20 mA

Vibration Transmitter
SPECIFICATIONS
Vibration Range: 4 to 20 mA output
proportional to velocity. Refer to How
to Select A for ranges. Nonstandard
ranges available.
Accuracy: 2%
Indicator: 2 digits, ips or mm/s
+70C (+14F to +156F)
Supply Voltage (Vs): 13 to 30 VDC
Enclosure Materials: 303 SS
Isolation: 500Vrms, circuit to case
Enclosure Environmental Rating:

NEMA 4X, IP 67
Electrical Connection:
Flying leads - 457 mm (24 in.)
length, 18 AWG
Approvals: Refer to How to Select C.
Maximum Load Resistance (RL):

RL = 50 x (Vsupply-13) ohms
SEISMIC
PRODUCTS
SEISMIC
PRODUCTS
Frequency Response: Standard:

2 - 1500 Hz, available up to 2000 Hz
Refer to How to Select E/F. 12 dB
/ oct high pass and low pass filters
are used.
Axis Orientation: Any
Service Temp. Rating: -10C to
HOW TO SELECT
A
ST5491E - 0 2 4 - 0
0 -
0
D
0 2 4 Full Scale Range

0 2 1 = 1 ips (25 mm/s), pk
Connection
0 = 4-20 mA: Flying leads (C = 1 or 2)
0 2 2 = 20 mm/s, pk
0 2 3 = 100 mm/s, pk
0 2 4 = 2.0 ips (50 mm/s), pk
0
1
2
3
4
5
6
Note: For true RMS velocity calibration, add 30 to dash

number, eg. -021 becomes -051.
Mounting Stud
0
1
2
4
5
= Integral NPT
= Integral NPT
= 3/8 - 24 UNF X
= M8 X 1-12
= M10 X 1.25-12
0
0
1
2
3
Note: For Housing Material, Add 10 to dash number.

Ex. -0 for standard 1/4 NPT (303SS material), -10 for
1/4 NPT (316SS material)
High Pass Filter (Standard 2Hz Filter)

= No Filter (2 Hz), Standard
= 5 Hz
= 10 Hz
= 20 Hz
= 50 Hz
= 100 Hz
= 200 Hz
Low Pass Filter (Standard 1500Hz, Filter)

= No Filter (1500 Hz), Standard
= 500 Hz
= 1000 Hz
= 2000 Hz
Optional Stud Adapters
Hazard Rating
1 = Non-hazardous & CSA/NRTL/C (for all connections)
Class I, Div 2, Grps C & D
2 = CSA/NRTL/C for Class I, Div 1, Grps C-D & Class II,
Div 1, Grps E-G (available with flying leads ON Y)
STUD
BUSHING
8253-002
1/4 NPT to 1/2 NPT
8841-084
3/8 - 24 UNF to 1/2 - 20 UNF
8841-099
M8 to M10 x 1.25
Accessories - Page 2.32

metrixvibration.com info@metrixvibration.com
158
Sales & Service Tel: 281-940-1802 Fax: 713-559-9421
Copyright 2010 Revised September 2010
7/31/2014
2.19
Base Grouting Procedure
Grout
1) Grout shall be non-shrinking and achieve 600PSI compression strength after 24 hours of
curing.
2) Fill base completely and leave no air gaps.
A more in-depth grouting procedure will be provided by Smith Pump at a later date after completion of the bases.
159
7/31/2014
SHOP PAINTING
Flowserve to coat internal floways with NSF61 Epoxy, Pota-Pox Series 20 Polyamide
Epoxy. Surface Prep: SSPC SP10 Near White, Paint to be applied with airless spray.
(Primer 5.0 Mils, Final 4.0 Mils)
SPCO to grit blast Pump and Base to SSPC SP6 Commercial blast and apply one (1)
coat of Tnemec, N69-1221 HB Epoxoline II (Primer, 5.0 Mils) and one (1) coat of Tnemec
Series N69-12-Color HB Epoxoline II (Final Coat, 5.0 Mils) Paint to be applied with
conventional paint sprayer.
160
7/31/2014
PRODUCT DATA SHEET
POTA-POX SERIES 20
Internal Floway Coating
PRODUCT PROFILE
GENERIC DESCRIPTION
COMMON USAGE
COLORS
Polyamide Epoxy
Industry standard for potable water epoxy coatings for nearly 30 years. Known for its forgiving application characteristics
in adverse and varied conditions, and for its benchmark performance.
1211 Red, 1255 Beige, 11WH White, 15BL Tank White, 39BL Delft Blue.
Note: Epoxies chalk with extended exposure to sunlight. Lack of ventilation, incomplete mixing, miscatalyzation or the
use of heaters that emit carbon dioxide and carbon monoxide during application and initial stages of curing may cause
yellowing to occur.
SPECIAL QUALIFICATIONS
Certified by NSF International in accordance with ANSI/NSF Std. 61. Ambient air cured Series 20 is qualified for use on the
interior of potable water storage tanks and reservoirs of 5,000 gallons (18,927 L) capacity or greater. Conforms to AWWA
D 102 Inside Systems No. 1 and 2. Contact your Tnemec representative for approved systems and additional information
on potential uses.
PERFORMANCE CRITERIA
Extensive test data available. Contact your Tnemec representative for specific test results.
COATING SYSTEM
PRIMERS
Self-priming, 1, FC20, N140, N140F, 91-H2O, 94-H2O. Note: 91-H2O is ANSI/NSF Std. 61 certified by UL as a primer for
Series 20. Refer to the 91-H2O product data sheet for additional information.
TOPCOATS
Interior: Series 20, FC20, N140, N140F, 264, 265

Exterior: Series 20, FC20, 66, N69, N69F, 73, N140, N140F, 161, 700, 701, 1074, 1075. Note: When topcoating with Series
700 or 701, an intermediate coat of Series 73 or 1075 is required.
Refer to COLORS on applicable topcoat data sheets for additional information.
SURFACE PREPARATION
STEEL
CAST/DUCTILE IRON
CONCRETE
PRIMED SURFACES
ALL SURFACES
Immersion Service: SSPC-SP10/NACE 2 Near-White Blast Cleaning with a minimum angular anchor profile of 1.5 mils.
Non-Immersion Service: SSPC-SP6/NACE 3 Commercial Blast Cleaning with a minimum angular anchor profile of 1.5 mils.
Contact your Tnemec representative or Tnemec Technical Services.
Allow new concrete to cure for 28 days. Abrasive blast referencing SSPC-SP13/NACE 6, ICRI CSP 2-3 Surface Preparation
of Concrete and Tnemecs Surface Preparation and Application Guide. Holes, pits, voids and cracks should be filled with
63-1500 Filler and Surfacer.
Immersion Service: Scarify the Series 20 or FC20 prime coat by brush-blasting with fine abrasive before topcoating if it has
been exterior exposed for 60 days or longer.
Must be clean, dry and free of oil, grease, chalk and other contaminants.
TECHNICAL DATA
VOLUME SOLIDS
RECOMMENDED DFT
57.0 2.0% (mixed)

2.0 to 6.0 mils (50 to 150 microns) per coat. Note: Number of coats and thickness requirements will vary with substrate,
application method and exposure. Contact your Tnemec representative.
CURING TIME
Temperature
To Handle
To Recoat
Immersion
75F (24C)
10 hours
12 hours
7 days
Curing time varies with surface temperature, air movement, humidity and film thickness.
Ventilation: When used in enclosed areas, provide adequate ventilation during application and cure.
VOLATILE ORGANIC COMPOUNDS

HAPS
THEORETICAL COVERAGE
NUMBER OF COMPONENTS
PACKAGING
NET WEIGHT PER GALLON
STORAGE TEMPERATURE
TEMPERATURE RESISTANCE
SHELF LIFE
FLASH POINT - SETA
HEALTH & SAFETY
Unthinned: 3.02 lbs/gallon (362 grams/litre)

Thinned 10%: 3.37 lbs/gallon (404 grams/litre)
Unthinned: 4.18 lbs/gal solids
Thinned 10%: 5.16 lbs/gal solids
898 mil sq ft/gal (22.0 m/L at 25 microns). See APPLICATION for coverage rates.
Two: Part A and Part B
5 gallon (18.9L) pails and 1 gallon (3.79L) cans Order in multiples of 2.
12.50 0.25 lbs (5.7 .11 kg) (mixed)
Minimum 20F (-7C)
Maximum 110F (43C)
(Dry) Continuous 250F (121C)
Intermittent 275F (135C)
Part A: 24 months at recommended storage temperature.

Part B: 12 months at recommended storage temperature.
Part A: 82F (28C)
Part B: 64F (18C)
Paint products contain chemical ingredients which are considered hazardous. Read container label warning and Material
Safety Data Sheet for important health and safety information prior to the use of this product.
Keep out of the reach of children.
April 07, 2008 by Tnemec Co., Inc.
161
Published technical data and instructions are subject to change without notice. The online catalog at www.tnemec.com
should be referenced for the most current technical data and instructions or you may contact your Tnemec representative
for current technical data and instructions.
7/31/2014
Page 1 of 2
PRODUCT DATA SHEET
POTA-POX | SERIES 20
APPLICATION
COVERAGE RATES
Dry Mils (Microns)
Wet Mils (Microns)
Sq Ft/Gal (m/Gal)
Suggested
4.0 (100)
7.0 (180)
225 (20.9)
Minimum
2.0 (50)
3.5 (90)
450 (41.8)
Maximum
6.0 (150)
10.5 (265)
150 (13.9)
Note: The above reflects the total range to which Series 20 can be applied for specific applications. To insure the proper
thickness and number of coats is specified for certain substrates and exposures, consult the Tnemec Guide Specifications
and/or contact your Tnemec representative. Note: Roller or brush application requires two or more coats to obtain
recommended film thickness. Allow for overspray and surface irregularities. Film thickness is rounded to the nearest 0.5
mil or 5 microns. Application of coating below minimum or above maximum recommended dry film thicknesses may
adversely affect coating performance.
MIXING
THINNING
POT LIFE
APPLICATION EQUIPMENT
Power mix contents of each container, making sure no pigment remains on the bottom. Pour a measured amount of Part
B into a clean container large enough to hold both components. Add an equal volume of Part A to Part B while under
agitation. Continue agitation until the two components are thoroughly mixed. Do not use mixed material beyond pot life
limits. Note: Both components must be above 50F (10C) prior to mixing. For application to surfaces between 50F to
60F (10C to 16C), allow mixed material to stand thirty (30) minutes and restir before using. For optimum application
properties, blended components should be above 60F (16C). Mixing ratio is one (Part A) to one (Part B) by volume.
Use No. 4 Thinner. For air spray, thin up to 10% or 3/4 pint (380 mL) per gallon. For airless spray, roller or brush, thin up
to 5% or 1/4 pint (190 mL) per gallon. Caution: Series 20 NSF certification is based on thinning with No. 4 Thinner. Use of
any other thinner voids ANSI/NSF Std. 61 certification.
20 hours at 50F (10C)
Air Spray
Gun
Fluid Tip
Air Cap
Air Hose ID
Matl Hose ID
Atomizing
Pressure
Pot Pressure
DeVilbiss JGA
E
.070"
765 or 704
5/16 or 3/8
(7.9 or 9.5 mm)
3/8 or 1/2
(9.5 or 12.7
mm)
75-100 psi
(5.2-6.9 bar)
10-20 psi
(0.7-1.4 bar)
Low temperatures or longer hoses require higher pot pressure.

Airless Spray
Tip Orifice
Atomizing Pressure
Matl Hose ID
Manifold Filter
0.015-0.019
(380-485 microns)
1800-3000 psi
(124-207 bar)
1/4 or 3/8
(6.4 or 9.5 mm)
60 mesh
(250 microns)
Use appropriate tip/atomizing pressure for equipment, applicator technique and weather conditions.
Plural Component Spray: Contact your Tnemec representative or Tnemec Technical Services.
Roller: Roller application optional when environmental restrictions do not allow spraying. Use 3/8 or 1/2 (9.5 mm to
12.7 mm) synthetic woven nap covers.
Brush: Recommended for small areas only. Use high quality natural or synthetic bristle brushes.
SURFACE TEMPERATURE
CLEANUP
Minimum 50F (10C)

Maximum 135F (57C)
The surface should be dry and at least 5F (3C) above the dew point. Coating wont cure below minimum surface
temperature.
Flush and clean all equipment immediately after use with the recommended thinner or MEK.
Values may vary with color.
WARRANTY & LIMITATION OF SELLER'S LIABILITY: Tnemec Company, Inc. warrants only that its coatings represented herein meet the formulation standards of Tnemec Company, Inc. THE
WARRANTY DESCRIBED IN THE ABOVE PARAGRAPH SHALL BE IN LIEU OF ANY OTHER WARRANTY, EXPRESSED OR IMPLIED, INCLUDING BUT NOT LIMITED TO, ANY IMPLIED
WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. THERE ARE NO WARRANTIES THAT EXTEND BEYOND THE DESCRIPTION ON THE FACE HEREOF. The
buyer's sole and exclusive remedy against Tnemec Company, Inc. shall be for replacement of the product in the event a defective condition of the product should be found to exist and the
exclusive remedy shall not have failed its essential purpose as long as Tnemec is willing to provide comparable replacement product to the buyer. NO OTHER REMEDY (INCLUDING, BUT NOT
LIMITED TO, INCIDENTAL OR CONSEQUENTIAL DAMAGES FOR LOST PROFITS, LOST SALES, INJURY TO PERSON OR PROPERTY, ENVIRONMENTAL INJURIES OR ANY OTHER INCIDENTAL
OR CONSEQUENTIAL LOSS) SHALL BE AVAILABLE TO THE BUYER. Technical and application information herein is provided for the purpose of establishing a general profile of the coating and
proper coating application procedures. Test performance results were obtained in a controlled environment and Tnemec Company makes no claim that these tests or any other tests, accurately
represent all environments. As application, environmental and design factors can vary significantly, due care should be exercised in the selection and use of the coating.
Tnemec Company Incorporated 6800 Corporate Drive Kansas City, Missouri 64120-1372 1-800-TNEMEC1 Fax: 1-816-483-3969 www.tnemec.com
April 07, 2008 by Tnemec Co., Inc.
162
7/31/2014
PDS20 Page 2 of 2
Material Safety Data Sheet
Print Date 15-Jun-2011
Revision Date 14-Jun-2011
Revision Number 2
1. PRODUCT AND COMPANY IDENTIFICATION

Common name
Product code
Trade name
Product Class
SERIES 20 PART A
F020-1255A
EPOXOLINE BEIGE PRIMER
POLYAMIDE PAINT
Manufacturer
Emergency telephone
Tnemec Company, Inc. 6800 Corporate Drive, Kansas City, MO 64120-1372

800-535-5053 (INFOTRAC) - TNEMEC REGULATORY DEPT: 816-474-3400
2. HAZARDS IDENTIFICATION
Emergency Overview
DANGER!
FLAMMABLE LIQUID AND VAPOR.
HARMFUL IF INHALED.
HARMFUL OR FATAL IF SWALLOWED.
MAY AFFECT THE BRAIN OR NERVOUS SYSTEM CAUSING DIZZINESS, HEADACHE OR NAUSEA.
MAY CAUSE EYE, SKIN, NOSE, THROAT AND RESPIRATORY TRACT IRRITATION.
MAY CAUSE ALLERGIC SKIN REACTION; EFFECTS MAY BE PERMANENT.
MAY BE HARMFUL IF ABSORBED THROUGH SKIN.
Potential health effects
Principle Routes of Exposure
Eye contact, Inhalation, Skin contact.
Acute effects
Eyes
Skin
Inhalation
Ingestion
Causes burns.
Causes burns. May cause sensitization by skin contact.
Irritating to respiratory system.
May be harmful if swallowed.
Chronic effects
NOTICE: Reports have associated repeated and prolonged occupational overexposure to solvents with permanent brain and nervous
system damage. Intentional misuse by deliberately concentrating and inhaling the contents may be harmful or fatal.
See Section 11 for additional Toxicological information.
Aggravated Medical Conditions
Allergies. Skin disorders. Central nervous system. Gastrointestinal tract. Liver disorders.
Kidney disorders. Respiratory disorders.
Interactive effects
Use of alcoholic beverages may enhance toxic effects.
Potential environmental effects
See Section 12 for additional Ecological Information
Target Organ Effects
Blood, Central nervous system, Central Vascular System (CVS), Eyes, Gastrointestinal tract,
Liver, Respiratory system, Skin, Kidney, Lungs
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F020-1255A - EPOXOLINE BEIGE PRIMER

_____________________________________________________________________________________________
3. COMPOSITION/INFORMATION ON INGREDIENTS
Hazardous Components
Component
BARIUM SULFATE (TOTAL DUST)
TITANIUM DIOXIDE (TOTAL DUST)
TALC (RESPIRABLE DUST)
POLYAMIDE RESIN
XYLENE
N-BUTYL ALCOHOL
ETHYL BENZENE
AMORPHOUS SILICA
ALUMINUM OXIDES
TRIETHYLENE TETRAMINE
IRON OXIDE FUME
CAS-No
7727-43-7
13463-67-7
14807-96-6
68410-23-1
1330-20-7
71-36-3
1317-80-2
100-41-4
7631-86-9
1344-28-1
112-24-3
1309-37-1
Weight %
10 - 30
10 - 30
10 - 30
10 - 30
10 - 30
5 - 10
1-5
1-5
1-5
1-5
0.1 - 1
0.1 - 1
4. FIRST AID MEASURES

Eye contact:
Rinse thoroughly with plenty of water for at least 15 minutes.
Skin contact:
Wash off immediately with soap and plenty of water.
Ingestion:
If swallowed, do not induce vomiting. Get medical attention immediately.
Inhalation:
Move to fresh air. Oxygen or artificial respiration if needed.
5. FIRE-FIGHTING MEASURES
Flammable properties
Flammable.
Suitable extinguishing media
Use extinguishing measures that are appropriate to local circumstances and the surrounding
environment. Contact with water may cause violent frothing. Use: Carbon dioxide (CO2) Foam - Dry chemical
Hazardous decomposition products Oxides of carbon, hydrocarbons. Oxides of nitrogen. Aldehydes.

Specific hazards arising from the chemical
Thermal decomposition can lead to release of irritating gases and vapours. In the event of fire and/or explosion do not breathe fumes.
Protective equipment and precautions for firefighters
Use water spray to cool unopened containers. In the event of fire, wear self-contained breathing apparatus. Keep away from
heat/sparks/open flames/hot surfaces. May cause heat and pressure build-up in closed containers. Solvent vapors are heavier than
air and may spread along floors. Flash back possible over considerable distance.
6. ACCIDENTAL RELEASE MEASURES

Personal precautions
Avoid contact with skin, eyes and clothing. Use personal protective equipment. Remove all
sources of ignition.
Environmental precautions
Prevent further leakage or spillage if safe to do so. Do not flush into surface water or sanitary
sewer system.
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Methods for cleaning up
If spilled, contain spilled material and remove with inert absorbent. Dispose of contaminated
absorbent, container and unused contents in accordance with local, state and federal
regulations.
Other information
Not applicable
7. HANDLING AND STORAGE

Handling
Close container after each use. Avoid contact with skin, eyes and clothing. Do not eat, drink or smoke when using this product. If
splashes are likely to occur, wear goggles. Wear protective gloves/clothing. Do not burn, or use a cutting torch on, the empty drum.
When used in a mixture, read the labels and safety data sheets of all components. Wash thoroughly after handling.
Storage
Keep away from heat, sparks and flame. VAPORS MAY CAUSE FLASH FIRE. Use only in an area containing flame proof equipment.
Extinguish all flames and pilot lights, and turn off stoves, heaters, electric motors and other sources of ignition during use and until all
vapors are gone. Prevent build-up of vapors by opening all windows and doors to achieve cross ventilation.
8. EXPOSURE CONTROLS / PERSONAL PROTECTION

Exposure Guidelines
Component
BARIUM SULFATE (TOTAL
DUST)
ACGIH TLV
: 10 mg/m3 TWA : 0.5
mg/m3 TWA (as Ba)
OSHA PEL
Quebec TWAEV
: 10 mg/m3 TWA (total TWA: 10 ppm TWAEV
dust); 5 mg/m3 TWA (total dust, containing no
(respirable fraction) : 15 asbestos and less than
mg/m3 TWA (total dust); 1% crystalline silica); 5
ppm TWAEV (respirable
5 mg/m3 TWA
dust, containing no
(respirable fraction)
asbestos and less than
1% crystalline silica)
TWA: 0.5 mg/m3
TWAEV (as Ba)
TITANIUM DIOXIDE (TOTAL
: 10 mg/m3 TWA
: 10 mg/m3 TWA (total
TWA: 10 mg/m3
3
DUST)
dust) : 15 mg/m TWA
TWAEV (total dust,
containing no asbestos
(total dust)
and less than 1%
crystalline silica)
: 2 mg/m3 TWA
: 2 mg/m3 TWA (<1% TWA: 3 mg/m3 TWAEV
(particulate matter
Crystalline silica,
(respirable dust)
containing no asbestos containing no Asbestos,
and <1% crystalline
respirable dust)
silica, respirable fraction)
XYLENE
: 100 ppm TWA : 150
: 100 ppm TWA; 435
TWA: 100 ppm
ppm STEL
mg/m3 TWA : 150 ppm TWAEV; 434 mg/m3
STEL; 655 mg/m3 STEL TWAEV STEL: 150
ppm STEV; 651 mg/m3
STEV
N-BUTYL ALCOHOL
: 20 ppm TWA
Skin : 50 ppm Ceiling; Ceiling: 50 ppm Ceiling;
150 mg/m3 Ceiling : 100 152 mg/m3 Ceiling Skin
ppm TWA; 300 mg/m3
TWA
TWA: 10 mg/m3
TWA: 10 mg/m3
DUST)
ETHYL BENZENE
: 100 ppm TWA : 125
: 100 ppm TWA; 435
TWA: 100 ppm
ppm STEL
ppm STEV; 543 mg/m3
STEV
Ontario TWAEV
TWA: 10 mg/m3 TWA
(total dust) TWA: 0.5
mg/m3 TWA (as Ba)
Mexico OEL (TWA)

TWA: 0.5 mg/m3
TWA: 10 mg/m3 TWA : 10 mg/m3 TWA (as Ti)

(total dust)
: 20 mg/m3 STEL (as Ti)
TWA: 2 mg/m3 TWA

(containing no Asbestos
and <1% Crystalline
silica, respirable)
: 2 mg/m3 TWA
TWA: 100 ppm TWA

STEL: 150 ppm STEL
: 100 ppm TWA; 435

mg/m3 TWA : 150 ppm
STEL; 655 mg/m3 STEL
TWA: 20 ppm TWA
: 50 ppm Peak; 150

mg/m3 Peak
TWA: 10 mg/m3
TWA: 10 mg/m3 STEL:

20 mg/m3
TWA: 100 ppm TWA
: 100 ppm TWA; 435
STEL: 125 ppm STEL mg/m3 TWA : 125 ppm
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TWA: 1 mg/m3
ALUMINUM OXIDES
IRON OXIDE FUME
: 5 mg/m3 TWA
TWA: 10 mg/m3
TWA: 0.5 ppm TWA; 3

mg/m3 TWA Skin
3
3
: 10 mg/m TWA (fume) TWA: 5 mg/m TWAEV TWA: 5 mg/m3 TWA
(dust and fume, as Fe)
(respirable)
: 10 mg/m3 TWA
: 5 mg/m3 TWA : 10
mg/m3 STEL (as Fe)
Ensure adequate ventilation, especially in confined areas
Engineering measures
Personal Protective Equipment
Skin protection
Eye/face protection
Respiratory protection
General hygiene
considerations

TWA: 10 mg/m3
dust); 5 mg/m3 TWA
TWAEV (total dust,
(respirable fraction) : 15 containing no asbestos
and less than 1%
mg/m3 TWA (total dust);
crystalline silica, as Al)
5 mg/m3 TWA
Lightweight protective clothing, Apron, Impervious gloves

Goggles. If splashes are likely to occur, wear face-shield.
Use only with adequate ventilation. Do not breathe dust, vapors or spray mist. Ensure
fresh air entry during application and drying. If you experience eye watering, headache or
dizziness or if air monitoring demonstrates vapor/mist levels are above applicable limits,
wear an appropriate, properly fitted respirator (NIOSH approved) during and after application.
Follow respirator manufacturer's directions for respirator use.
Handle in accordance with good industrial hygiene and safety practice.
Avoid breathing dust created by cutting, sanding, or grinding.
9. PHYSICAL AND CHEMICAL PROPERTIES

Flash point
Boiling range
Upper explosion limit
Lower explosion limit
Evaporation rate
Vapor pressure
Vapor density
Specific Gravity
Density
Volatile organic compounds (VOC) content
Volatile by weight
Volatile by volume
28C / 82.0F
116 - 142C / 241.0 - 288.0F
No information available
1.73252 g/cm3
14.41716 lbs/gal
3.116 lbs/gal
21.6110 %
44.2111 %
10. STABILITY AND REACTIVITY

Chemical stability
Stable.
Incompatible products
Strong oxidizing agents. Bases. Possibility of hazardous

Acids. Cleaning solutions such reactions
as Chromerge and Aqua Regia.
Water, alcohols, amines, strong
bases, metal components,
surface active materials.
Conditions to avoid
Heat, flames and sparks. Epoxy

constituents.
None under normal processing
11. TOXICOLOGICAL INFORMATION

Acute toxicity
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Component Information
Component
XYLENE
LD50 Oral
10000 mg/kg ( Rat )
4300 mg/kg ( Rat )
LD50 Dermal
LC50 Inhalation
1700 mg/kg ( Rabbit )
N-BUTYL ALCOHOL
790 mg/kg ( Rat )
ETHYL BENZENE
AMORPHOUS SILICA
ALUMINUM OXIDES
IRON OXIDE FUME
3500 mg/kg ( Rat )

5000 mg/kg ( Rat )
5000 mg/kg ( Rat )
2500 mg/kg ( Rat )
10000 mg/kg ( Rat )

5000 ppm ( Rat ) 4 h 47635 mg/L (

Rat ) 4 h
8000 ppm ( Rat ) 4 h 17.7 mg/L ( Rat
)4h
17.2 mg/L ( Rat ) 4 h
2.2 mg/L ( Rat ) 1 h
Irritation
Corrosivity
Sensitization
Chronic toxicity
The table below indicates whether each agency has listed any ingredient as a carcinogen
Carcinogenicity
Component
DUST)
ETHYL BENZENE
ACGIH
IARC
Group 2B
A3
Group 2B
Mutegenicity
Reproductive effects
Developmental effects
Teratogenicity
Endocrine Disruptor Information
NTP
OSHA
X
Mexico
Blood, Central nervous system, Central Vascular System (CVS), Eyes, Gastrointestinal tract,
Liver, Respiratory system, Skin, Kidney, Lungs.
12. ECOLOGICAL INFORMATION

Ecotoxicity
.
Component
Toxicity to algae
Toxicity to fish
LC50> 100 g/L Brachydanio
rerio 96 h
Toxicity to microorganisms
Toxicity to daphnia
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Component
XYLENE
Toxicity to algae
Toxicity to fish
Toxicity to daphnia
LC50= 13.4 mg/L Pimephales
EC50 = 0.0084 mg/L 24 h
EC50 = 3.82 mg/L 48 h LC50
promelas 96 h LC50 2.661= 0.6 mg/L 48 h
4.093 mg/L Oncorhynchus
mykiss 96 h LC50 13.5-17.3
mg/L Oncorhynchus mykiss 96
h LC50 13.1-16.5 mg/L
Lepomis macrochirus 96 h
LC50= 19 mg/L Lepomis
macrochirus 96 h LC50 7.7119.591 mg/L Lepomis
macrochirus 96 h LC50 23.5329.97 mg/L Pimephales
promelas 96 h LC50= 780
mg/L Cyprinus carpio 96 h
LC50> 780 mg/L Cyprinus
carpio 96 h LC50 30.26-40.75
mg/L Poecilia reticulata 96 h
N-BUTYL ALCOHOL
EC50 > 500 mg/L 96 h EC50 > LC50 100000-500000 g/L
EC50 = 2041.4 mg/L 5 min EC50 1897 - 2072 mg/L 48 h
500 mg/L 72 h
EC50 = 2186 mg/L 30 min
EC50 = 1983 mg/L 48 h
LC50 1730-1910 mg/L
EC50 = 4400 mg/L 17 h EC50
Pimephales promelas 96 h
= 3980 mg/L 24 h
LC50= 1740 mg/L Pimephales
g/L Pimephales promelas 96
h
ETHYL BENZENE
EC50 = 4.6 mg/L 72 h EC50 >
LC50 11.0-18.0 mg/L
EC50 = 9.68 mg/L 30 min
EC50 1.8 - 2.4 mg/L 48 h
438 mg/L 96 h EC50 2.6 Oncorhynchus mykiss 96 h
EC50 = 96 mg/L 24 h
11.3 mg/L 72 h EC50 1.7 - 7.6
LC50= 4.2 mg/L
mg/L 96 h
Oncorhynchus mykiss 96 h
LC50 7.55-11 mg/L
promelas 96 h LC50= 9.6 mg/L
Poecilia reticulata 96 h
AMORPHOUS SILICA
EC50 = 440 mg/L 72 h
LC50= 5000 mg/L Brachydanio
EC50 = 7600 mg/L 48 h
rerio 96 h
TRIETHYLENE TETRAMINE EC50 = 2.5 mg/L 72 h EC50 = LC50= 495 mg/L Pimephales
EC50 = 31.1 mg/L 48 h
20 mg/L 72 h EC50 = 3.7 mg/L promelas 96 h LC50= 570
96 h
13. DISPOSAL CONSIDERATIONS

Waste disposal methods
Keep container tightly closed. If spilled, contain spilled material and remove with inert
absorbent. Dispose of contaminated absorbent, container and unused contents in accordance
with local, state and federal regulations.
Contaminated packaging
Empty containers should be taken for local recycling, recovery or waste disposal
14. TRANSPORT INFORMATION

DOT
Ground Transportation Only. Call TNEMEC Traffic Department - 816-474-3400 for other
modes of Transportation.
Proper shipping name
UN1263,PAINT,3,PGIII,ERG 128
15. REGULATORY INFORMATION

International Inventories
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Complies
Complies
Does not Comply
Complies
Does not Comply
Complies
Complies
Complies
TSCA
DSL/NDSL
EINECS/ELINCS
CHINA
ENCS
KECL
PICCS
AICS
The following chemical(s) are listed as HAP under the U.S. Clean Air Act, Section 12 (40 CFR 61):
Component
XYLENE
ETHYL BENZENE
United States of America Federal Regulations

SARA 313
Component
CAS-No
Weight %

XYLENE
7727-43-7
1330-20-7
10 - 30
10 - 30
N-BUTYL ALCOHOL
71-36-3
5 - 10
ETHYL BENZENE
100-41-4
1-5
ALUMINUM OXIDES
1344-28-1
1-5
SARA 313 - Threshold

Values
1.0
1.0 % de minimis
concentration
1.0 % de minimis
concentration
0.1 % de minimis
concentration
1.0 % de minimis
concentration (fibrous forms)
SARA 311/312 Hazardous Categorization

yes
yes
yes
no
no
Chronic Health Hazard

Acute Health Hazard
Fire Hazard
Sudden Release of Pressure Hazard
Reactive Hazard
Component
CWA - Reportable
Quantities
100 lb RQ
1000 lb RQ
XYLENE
ETHYL BENZENE
CWA - Toxic Pollutants CWA - Priority Pollutants CWA - Hazardous Substances
X
X
CERCLA
United States of America State Regulations
California Prop. 65
This product contains the following Proposition 65 chemicals:
Component
ETHYL BENZENE
CAS-No
100-41-4
California Prop. 65
Carcinogen
State Right-to-Know
Component
DUST)
Massachusetts
X
New Jersey
X
Pennsylvania
X
Illinois
Rhode Island
X
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_____________________________________________________________________________________________
DUST)
XYLENE
N-BUTYL ALCOHOL
DUST)
ETHYL BENZENE
AMORPHOUS SILICA
ALUMINUM OXIDES
IRON OXIDE FUME
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
Other international regulations

Canada
This product has been classified according to the hazard criteria of the CPR and the MSDS contains all of the information
required by the CPR.
WHMIS Classification
B2 Flammable liquid
D2A Very toxic materials
Component
XYLENE
N-BUTYL ALCOHOL
ETHYL BENZENE
ALUMINUM OXIDES
NPRI
Part 1, Group 1 Substance; Part 5 Substance
Part 1, Group 1 Substance
Part 1, Group 1 Substance (fibrous form)
Legend
NPRI - National Pollutant Release Inventory
16. OTHER INFORMATION

Revision Date
14-Jun-2011
Revision Note
HMIS (Hazardous Material

Information System)
Health 2
Flammability 3
Reactivity 1
Disclaimer
For specific information regarding occupational safety and health standards, please refer to the Code of Federal
Regulations, Title 29, Part 1910.
To the best of our knowledge, the information contained herein is accurate. However, neither the Tnemec Company or any
of its subsidiaries assume any liability whatsoever for the accuracy of completeness of the information contained herein.
Final determination of suitability of any material is the sole responsibility of the user. All materials may present unknown
health hazards and should be used with caution. Although certain hazards are described herein, we cannot guarantee that
these are the only hazards which exist.
End of MSDS
_____________________________________________________________________________________________
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170
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Print Date 02-May-2011
Revision Date 02-May-2011
Revision Number 1

Common name
Product code
Trade name
Product Class
Series 20 Part B
B020-0020B
F020/FC20 CONVERTER
EPOXY PAINT
Manufacturer
Emergency telephone

Emergency Overview
DANGER!
HARMFUL IF INHALED.
Acute effects
Eyes
Skin
Inhalation
Ingestion
Moderately irritating to the eyes.

Irritating to skin. May cause sensitization by skin contact.
Chronic effects
Central nervous system. Kidney disorders. Liver disorders. Skin disorders. Gastrointestinal
tract. Respiratory disorders.
Interactive effects
Central nervous system, Central Vascular System (CVS), Eyes, Kidney, Liver, Respiratory
system, Skin, Blood, Gastrointestinal tract
_____________________________________________________________________________________________
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B020-0020B - F020/FC20 CONVERTER

_____________________________________________________________________________________________
Component
EPOXY RESIN (LER)
METHYL ISOBUTYL KETONE
EPOXY RESIN (LER)
XYLENE
ETHYL BENZENE
CAS-No
14807-96-6
67924-34-9
108-10-1
25085-99-8
1330-20-7
100-41-4
Weight %
30 - 60
10 - 30
10 - 30
10 - 30
10 - 30
0.1 - 1

Eye contact:
Skin contact:
Ingestion:
Inhalation:
Flammable.
Hazardous decomposition products Oxides of carbon, hydrocarbons. Aldehydes.


sewer system.
regulations.
Other information
Not applicable
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Handling
Storage

Exposure Guidelines
Component
METHYL ISOBUTYL
KETONE
XYLENE
ETHYL BENZENE
ACGIH TLV
OSHA PEL
Quebec TWAEV
Ontario TWAEV
: 2 mg/m3 TWA
: 2 mg/m3 TWA (<1% TWA: 3 mg/m3 TWAEV TWA: 2 mg/m3 TWA
(particulate matter
Crystalline silica,
(respirable dust)
and <1% Crystalline
and <1% crystalline
respirable dust)
silica, respirable)
: 20 ppm TWA : 75 ppm : 50 ppm TWA; 205 TWA: 50 ppm TWAEV; TWA: 50 ppm TWA
STEL
mg/m3 TWA : 75 ppm
205 mg/m3 TWAEV
STEL: 75 ppm STEL
STEL; 300 mg/m3 STEL STEL: 75 ppm STEV;
307 mg/m3 STEV
: 100 ppm TWA; 410
mg/m3 TWA
: 100 ppm TWA : 150
: 100 ppm TWA; 435
TWA: 100 ppm
TWA: 100 ppm TWA
ppm STEL
STEL: 150 ppm STEL
ppm STEV; 651 mg/m3
STEV
: 100 ppm TWA : 125
: 100 ppm TWA; 435
TWA: 100 ppm
TWA: 100 ppm TWA
ppm STEL
STEL: 125 ppm STEL
ppm STEV; 543 mg/m3
STEV
Skin protection
Eye/face protection
General hygiene
considerations
Mexico OEL (TWA)

: 2 mg/m3 TWA
: 50 ppm TWA; 205

mg/m3 TWA : 75 ppm
: 100 ppm TWA; 435
mg/m3 TWA : 150 ppm
: 100 ppm TWA; 435
mg/m3 TWA : 125 ppm

If splashes are likely to occur, wear Goggles.

Flash point
Boiling range
Evaporation rate
Vapor pressure
18C / 64.0F
114 - 142C / 237.0 - 288.0F
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_____________________________________________________________________________________________

1.28267 g/cm3
10.67371 lbs/gal
2.896 lbs/gal
27.1250 %
42.0116 %
Vapor density
Specific Gravity
Density
Volatile by weight
Volatile by volume

Chemical stability
Stable.

Acids. Amines.
reactions
Conditions to avoid
Heat, flames and sparks.

Amines.

Acute toxicity
Component
XYLENE
LD50 Oral
2080 mg/kg ( Rat )
4300 mg/kg ( Rat )
LD50 Dermal
ETHYL BENZENE
3500 mg/kg ( Rat )
LC50 Inhalation
8.2 mg/L ( Rat ) 4 h
5000 ppm ( Rat ) 4 h 47635 mg/L (
Rat ) 4 h
17.2 mg/L ( Rat ) 4 h
Irritation
Corrosivity
Sensitization
Chronic toxicity
Carcinogenicity
Component
METHYL ISOBUTYL
KETONE
ETHYL BENZENE
ACGIH
A3
IARC
A3
Group 2B
Mutegenicity
Teratogenicity
Component
EPOXY RESIN (LER)
NTP
OSHA
Mexico
Central nervous system, Central Vascular System (CVS), Eyes, Kidney, Liver, Respiratory
system, Skin, Blood, Gastrointestinal tract.
EU - Endocrine Disrupters
Candidate List
Group III Chemical
EU - Endocrine Disruptors Evaluated Substances
Japan - Endocrine Disruptor

Information

Ecotoxicity
_____________________________________________________________________________________________
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_____________________________________________________________________________________________
.
Component
METHYL ISOBUTYL
KETONE
XYLENE
ETHYL BENZENE
Toxicity to algae
Toxicity to fish
Toxicity to daphnia
rerio 96 h
EC50 = 400 mg/L 96 h
LC50 496-514 mg/L
EC50 = 79.6 mg/L 5 min
EC50 = 170 mg/L 48 h
EC50 = 0.0084 mg/L 24 h
EC50 = 3.82 mg/L 48 h LC50
mykiss 96 h LC50 13.5-17.3
h LC50 13.1-16.5 mg/L
carpio 96 h LC50 30.26-40.75
EC50 = 4.6 mg/L 72 h EC50 >
LC50 11.0-18.0 mg/L
EC50 = 9.68 mg/L 30 min
EC50 1.8 - 2.4 mg/L 48 h
EC50 = 96 mg/L 24 h
11.3 mg/L 72 h EC50 1.7 - 7.6
LC50= 4.2 mg/L
mg/L 96 h
LC50 7.55-11 mg/L


DOT

TSCA
DSL/NDSL
EINECS/ELINCS
CHINA
ENCS
Complies
Complies
Does not Comply
Complies
Does not Comply
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Complies
Complies
Does not Comply
KECL
PICCS
AICS
Component
XYLENE
ETHYL BENZENE

SARA 313
Component
CAS-No
Weight %
108-10-1
10 - 30
XYLENE
1330-20-7
10 - 30
ETHYL BENZENE
100-41-4
0.1 - 1

Values
1.0 % de minimis
concentration
1.0 % de minimis
concentration
0.1 % de minimis
concentration

yes
yes
yes
no
no

Acute Health Hazard
Fire Hazard
Reactive Hazard
Component
CWA - Reportable
Quantities
100 lb RQ
1000 lb RQ
XYLENE
ETHYL BENZENE
X
X
CERCLA
California Prop. 65
Component
ETHYL BENZENE
CAS-No
100-41-4
California Prop. 65
Carcinogen
State Right-to-Know
Component
METHYL ISOBUTYL
KETONE
XYLENE
ETHYL BENZENE
Massachusetts
X
X
New Jersey
X
X
Pennsylvania
X
X
Illinois
X
Rhode Island
X
X
X
X
X
X
X
X
X
X
X
X

Canada
_____________________________________________________________________________________________
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_____________________________________________________________________________________________
B2 Flammable liquid
Component
XYLENE
ETHYL BENZENE
NPRI
Legend

Revision Date
02-May-2011
Revision Note

Information System)
Health 2
Flammability 3
Reactivity 1
Disclaimer
End of MSDS
_____________________________________________________________________________________________
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PRODUCT DATA SHEET
HI-BUILD EPOXOLINE II N69 or V69

Pump and Baseplate Exterior
PRODUCT PROFILE
GENERIC DESCRIPTION
COMMON USAGE
COLORS
Polyamidoamine Epoxy
An advanced generation epoxy for protection and finishing of steel and concrete. It has excellent resistance to abrasion
and is suitable for immersion as well as chemical contact exposure. Contact your local Tnemec representative for a list of
chemicals. This product can also be used for lining storage tanks that contain demineralized, deionized or distilled water.
Note: Series V69 conforms with air pollution regulations limiting Volatile Organic Compounds (VOC) to a maximum of
250 grams/litre (2.08 lbs/gal). In areas requiring less than 100 grams/litre VOC, please refer to the Series L69 data sheet.
Refer to Tnemec Color Guide. Note: Epoxies chalk with extended exposure to sunlight. Lack of ventilation, incomplete
mixing, miscatalyzation or the use of heaters that emit carbon dioxide and carbon monoxide during application and initial
stages of curing may cause yellowing to occur.
FINISH
SPECIAL QUALIFICATIONS
Satin
PERFORMANCE CRITERIA
Extensive test data available. Contact your Tnemec representative for specific test results.
A two-coat system at 4.0-6.0 dry mills (100-150 dry microns) per coat passes the performance requirements of MIL-PRF4556F for fuel storage.
COATING SYSTEM
SURFACER/FILLER/PATCHER
PRIMERS
TOPCOATS
215
Steel: Self-priming or Series 1, 27, 37H, 66, L69, L69F, N69F, V69F, 90E-92, 90-97, H90-97, 90G-1K97, 90-98, 91-H2O, 94H2O, 135, 161, 394, 530
Galvanized Steel and Non-Ferrous Metal: Self-priming or Series 66, L69, L69F, N69F, V69F, 161
Concrete: Self-priming or Series 130, 215, 218
CMU: Self-priming or 130, 215, 218, 1254
22, 46H-413, 66, L69, L69F, N69, N69F, V69, V69F, 72, 73, 84, 104, 113, 114, 141, 156, 157, 161, 175, 180, 181, 287, 446,
740, 750, 1028, 1029, 1070, 1070V, 1071, 1071V, 1072, 1072V, 1074, 1074U, 1075, 1075U, 1077, 1078, 1080, 1081. Refer to
COLORS on applicable topcoat data sheets for additional information. Note: The following recoat times apply for Series
N69/V69: Immersion ServiceSurface must be scarified after 60 days. Atmospheric ServiceAfter 60 days, scarification or
an epoxy tie-coat is required. When topcoating with Series 740 or 750, recoat time for N69/V69 is 21 days for atmospheric
service. Contact your Tnemec representative for specific recommendations.
SURFACE PREPARATION
PRIMED STEEL
Immersion Service: Scarify the epoxy prime coat surface by abrasive blasting with fine abrasive before topcoating if it has
been exterior exposed for 60 days or longer and N69/V69 is the specified topcoat.
STEEL
Immersion Service: SSPC-SP10/NACE 2 Near-White Blast Cleaning with a minimum angular anchor profile of 1.5 mils.
Non-Immersion Service: SSPC-SP6/NACE 3 Commercial Blast Cleaning with a minimum angular anchor profile of 1.5 mils.
GALVANIZED STEEL & NONFERROUS METAL

CAST/DUCTILE IRON
CONCRETE
CMU
PAINTED SURFACES
ALL SURFACES
Surface preparation recommendations will vary depending on substrate and exposure conditions. Contact your Tnemec
representative or Tnemec Technical Services.
Contact your Tnemec representative or Tnemec Technical Services.
Allow new concrete to cure 28 days. For optimum results and/or immersion service, abrasive blast referencing SSPCSP13/NACE 6, ICRI CSP 2-4 Surface Preparation of Concrete and Tnemecs Surface Preparation and Application Guide.
Allow mortar to cure for 28 days. Level protrusions and mortar spatter.
Non-Immersion Service: Ask your Tnemec representative for specific recommendations.
Must be clean, dry and free of oil, grease, chalk and other contaminants.
TECHNICAL DATA
VOLUME SOLIDS
RECOMMENDED DFT
CURING TIME AT 5 MILS DFT
67.0 2.0% (mixed)

2.0 to 10.0 mils (50 to 255 microns) per coat. Note: MIL-PRF-4556F applications require two coats at 4.0-6.0 mils (100-150
microns) per coat. Otherwise, the number of coats and thickness requirements will vary with substrate, application
method and exposure. Contact your Tnemec representative.
Without 44-700 Accelerator
Temperature
To Handle
To Recoat
Immersion
90F (32C)
5 hours
7 hours
7 days
80F (27C)
7 hours
9 hours
7 days
70F (21C)
9 hours
12 hours
7 days
60F (16C)
16 hours
22 hours
9 to 12 days
50F (10C)
24 hours
32 hours
12 to 14 days
Curing time varies with surface temperature, air movement, humidity and film thickness. Note: For faster curing and lowtemperature applications, add No. 44-700 Epoxy Accelerator; see separate product data sheet for cure information.
VOLATILE ORGANIC COMPOUNDS

HAPS
THEORETICAL COVERAGE
N69 - Unthinned: 2.40 lbs/gallon (285 grams/litre)

Thinned 10% (No. 4 Thinner): 2.80 lbs/gallon (334 grams/litre)
Thinned 10% (No. 60 Thinner): 2.80 lbs/gallon (335 grams/litre)
N69 - Unthinned: 2.40 lbs/gal solids
Thinned 10% (No. 4 Thinner): 3.25 lbs/gal solids
Thinned 10% (No. 60 Thinner): 2.40 lbs/gal solids
V69 - Unthinned: 1.95 lbs/gallon (234 grams/litre)

Thinned 2.5%: 2.08 lbs/gallon (250 grams/litre)
V69 - Unthinned: 2.05 lbs/gal solids

Thinned 2.5%: 2.30 lbs/gal solids)
1,074 mil sq ft/gal (26.4 m/L at 25 microns). See APPLICATION for coverage rates.
July 23, 2012 by Tnemec Co., Inc.
178
Published technical data and instructions are subject to change without notice. The online catalog at www.tnemec.com
should be referenced for the most current technical data and instructions or you may contact your Tnemec representative
for current technical data and instructions.
7/31/2014
Page 1 of 2
PRODUCT DATA SHEET
HI-BUILD EPOXOLINE II | N69 or V69

NUMBER OF COMPONENTS
PACKAGING
NET WEIGHT PER GALLON
STORAGE TEMPERATURE
TEMPERATURE RESISTANCE
SHELF LIFE
FLASH POINT - SETA
HEALTH & SAFETY
Two: Part A (amine) and Part B (epoxy) One (Part A) to one (Part B) by volume.
5 gallon (18.9L) pails and 1 gallon (3.79L) cans Order in multiples of 2.
N69: 13.67 0.25 lbs (6.10 .11 kg) (mixed)
Minimum 20F (-7C)
V69: 14.01 0.25 lbs (6.36 .11 kg) (mixed)
Maximum 110F (43C)
(Dry) Continuous 250F (121C)
Intermittent 275F (135C)
Part A: 24 months; Part B: 12 months at recommended storage temperature.

N69 & V69 Part A: 82F (28C)
N69 Part B: 93F (34C)
V69 Part B: 86F (30C)
Paint products contain chemical ingredients which are considered hazardous. Read container label warning and Material
Safety Data Sheet for important health and safety information prior to the use of this product.
Keep out of the reach of children.
APPLICATION
COVERAGE RATES
Dry Mils (Microns)
Wet Mils (Microns)
Sq Ft/Gal (m/Gal)
Suggested (1)
6.0 (150)
9.0 (230)
179 (16.6)
Minimum
2.0 (50)
3.0 (75)
537 (49.9)
Maximum
10.0 (250)
15.0 (375)
107 (10.0)
Dense Concrete & Masonry: From 100 to 150 sq ft (9.3 to 13.9 m) per gallon.
CMU: From 75 to 100 sq ft (7.0 to 9.3 m) per gallon.
(1) Note for Steel: Roller or brush application requires two or more coats to obtain recommended film thickness. Also,
Series N69 can be spray applied to an optional high-build film thickness range of 8.0 to 10.0 dry mils (205 to 255 dry
microns) or 11.5 to 14.5 wet mils (209 to 370 wet microns). Allow for overspray and surface irregularities. Film thickness
is rounded to the nearest 0.5 mil or 5 microns. Application of coating below minimum or above maximum recommended
dry film thicknesses may adversely affect coating performance.
MIXING
THINNING
POT LIFE
SPRAY LIFE
APPLICATION EQUIPMENT
l. Start with equal amounts of both Parts A & B.

2. Using a power mixer, separately stir Parts A & B.
3. (For accelerated version. If not using 44-700, skip to No. 4.)
Add four (4) fluid ounces of 44-700 per gallon of Part A while Part A is under agitation.
4. Add Part A to Part B under agitation, stir until thoroughly mixed.
5. Both components must be above 50F (10C) prior to mixing. For application of the unaccelerated version to surfaces
between 50F to 60F (10C to 16C) or the accelerated version to surfaces between 35F to 50F (2C to 10C), allow
mixed material to stand 30 minutes and restir before using.
6. For optimum application properties, the material temperature should be above 60F (16C).
Note: The use of more than the recommended amount of 44-700 will adversely affect performance.
Use No. 4 or No. 60 Thinner. For air spray, thin up to 10% or 3/4 pint (380 mL) per gallon. For airless spray, roller or
brush, thin up to 5% or 1/4 pint (190 mL) per gallon. Note: When using Series V69, a maximum of 2.5% of No. 4 Thinner
may be used to comply with VOC regulations.
Without 44-700: 6 hours at 50F (10C) 4 hours at 75F (24C) 1 hour at 100F (38C)
With 44-700: 2 hours at 50F (10C)
1 hour at 75F (24C) 30 minutes at 100F (38C)
Without 44-700: 1 hour at 75F (24C)
With 44-700: 30 minutes at 75F (24C)
Note: Spray application after listed times will adversely affect ability to achieve recommended dry film thickness.
Air Spray
Gun
Fluid Tip
DeVilbiss JGA
Air Cap
765 or 704
Air Hose ID
Matl Hose ID
Atomizing
Pressure
Pot Pressure
5/16 or 3/8
(7.9 or 9.5 mm)
3/8 or 1/2
(9.5 or 12.7
mm)
75-100 psi
(5.2-6.9 bar)
10-20 psi
(0.7-1.4 bar)
Low temperatures or longer hoses require higher pot pressure.

Airless Spray
Tip Orifice
Atomizing Pressure
Matl Hose ID
Manifold Filter
0.015-0.019
(380-485 microns)
3000-4800 psi
(207-330 bar)
1/4 or 3/8
(6.4 or 9.5 mm)
60 mesh
(250 microns)
Use appropriate tip/atomizing pressure for equipment, applicator technique and weather conditions.
Spray application of first coat on CMU should be followed by backrolling. Note: Application over inorganic zinc-rich
primers: Apply a wet mist coat and allow tiny bubbles to form. When bubbles disappear in 1 to 2 minutes, apply a full
wet coat at specified mil thickness.
Roller: Use 3/8 or 1/2 (9.5 mm or 12.7 mm) synthetic woven nap roller cover. Use longer nap to obtain penetration on
rough or porous surfaces.
Brush: Recommended for small areas only. Use high quality natural or synthetic bristle brushes.
SURFACE TEMPERATURE
CLEANUP
Minimum 50F (10C)

Maximum 135F (57C)
The surface should be dry and at least 5F (3C) above the dew
point. Coating will not cure below minimum surface temperature.
Flush and clean all equipment immediately after use with the recommended thinner or MEK.
Values may vary with color.
WARRANTY & LIMITATION OF SELLER'S LIABILITY: Tnemec Company, Inc. warrants only that its coatings represented herein meet the formulation standards of Tnemec Company, Inc. THE
WARRANTY DESCRIBED IN THE ABOVE PARAGRAPH SHALL BE IN LIEU OF ANY OTHER WARRANTY, EXPRESSED OR IMPLIED, INCLUDING BUT NOT LIMITED TO, ANY IMPLIED
WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. THERE ARE NO WARRANTIES THAT EXTEND BEYOND THE DESCRIPTION ON THE FACE HEREOF. The
buyer's sole and exclusive remedy against Tnemec Company, Inc. shall be for replacement of the product in the event a defective condition of the product should be found to exist and the
exclusive remedy shall not have failed its essential purpose as long as Tnemec is willing to provide comparable replacement product to the buyer. NO OTHER REMEDY (INCLUDING, BUT NOT
LIMITED TO, INCIDENTAL OR CONSEQUENTIAL DAMAGES FOR LOST PROFITS, LOST SALES, INJURY TO PERSON OR PROPERTY, ENVIRONMENTAL INJURIES OR ANY OTHER INCIDENTAL
OR CONSEQUENTIAL LOSS) SHALL BE AVAILABLE TO THE BUYER. Technical and application information herein is provided for the purpose of establishing a general profile of the coating and
proper coating application procedures. Test performance results were obtained in a controlled environment and Tnemec Company makes no claim that these tests or any other tests, accurately
represent all environments. As application, environmental and design factors can vary significantly, due care should be exercised in the selection and use of the coating.
Tnemec Company Incorporated 6800 Corporate Drive Kansas City, Missouri 64120-1372 1-800-TNEMEC1 Fax: 1-816-483-3969 www.tnemec.com
July 23, 2012 by Tnemec Co., Inc.
179
7/31/2014
PDSN69 Page 2 of 2
Print Date 26-May-2011
Revision Number 1

Common name
Product code
Trade name
Product Class
SERIES N69 PART A

0N69-00WHA
HB EPOXOLINEII TNEMEC WHITE
POLYAMINE AMIDO AMINE PAINT
Manufacturer
Emergency telephone

Emergency Overview
DANGER!
CAUSES SKIN AND EYE BURNS.
HARMFUL IF INHALED.
Acute effects
Eyes
Skin
Inhalation
Ingestion
Causes burns.
Causes burns. May cause sensitization by skin contact.
Chronic effects
Central nervous system. Gastrointestinal tract. Kidney disorders. Liver disorders. Skin
disorders. Respiratory disorders.
Interactive effects
Blood, Central nervous system, Central Vascular System (CVS), Gastrointestinal tract, Eyes,
Kidney, Liver, Lungs, Respiratory system, Skin
_____________________________________________________________________________________________
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0N69-00WHA - HB EPOXOLINEII TNEMEC WHITE

_____________________________________________________________________________________________
Component
XYLENE
BENZYL ALCOHOL
N-BUTYL ALCOHOL
ETHYL BENZENE
ISOPHORONE DIAMINE
AMORPHOUS SILICA
ALUMINUM OXIDES
CAS-No
7727-43-7
14807-96-6
13463-67-7
1330-20-7
100-51-6
71-36-3
100-41-4
2855-13-2
7631-86-9
1344-28-1
Weight %
10 - 30
10 - 30
10 - 30
10 - 30
1-5
1-5
1-5
1-5
1-5
1-5

Eye contact:
Skin contact:
Ingestion:
Inhalation:
Flammable.
Hazardous decomposition products Oxides of carbon, hydrocarbons. Oxides of nitrogen. Aldehydes.


sewer system.
regulations.
_____________________________________________________________________________________________
Page 2 / 8
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_____________________________________________________________________________________________
Other information
Not applicable

Handling
Storage

Exposure Guidelines
Component
DUST)
ACGIH TLV
: 10 mg/m3 TWA : 0.5
mg/m3 TWA (as Ba)
OSHA PEL
Quebec TWAEV
: 10 mg/m3 TWA (total TWA: 10 ppm TWAEV
dust); 5 mg/m3 TWA (total dust, containing no
(respirable fraction) : 15 asbestos and less than
mg/m3 TWA (total dust); 1% crystalline silica); 5
ppm TWAEV (respirable
5 mg/m3 TWA
dust, containing no
asbestos and less than
1% crystalline silica)
TWA: 0.5 mg/m3
TWAEV (as Ba)
: 2 mg/m3 TWA
: 2 mg/m3 TWA (<1% TWA: 3 mg/m3 TWAEV
(particulate matter
Crystalline silica,
(respirable dust)
and <1% crystalline
respirable dust)
: 10 mg/m3 TWA
TWA: 10 mg/m3
DUST)
dust) : 15 mg/m3 TWA
TWAEV (total dust,
containing no asbestos
(total dust)
and less than 1%
crystalline silica)
XYLENE
: 100 ppm TWA : 150
: 100 ppm TWA; 435
TWA: 100 ppm
ppm STEL
ppm STEV; 651 mg/m3
STEV
N-BUTYL ALCOHOL
: 20 ppm TWA
Skin : 50 ppm Ceiling; Ceiling: 50 ppm Ceiling;
150 mg/m3 Ceiling : 100 152 mg/m3 Ceiling Skin
ppm TWA; 300 mg/m3
TWA
ETHYL BENZENE
: 100 ppm TWA : 125
: 100 ppm TWA; 435
TWA: 100 ppm
ppm STEL
ppm STEV; 543 mg/m3
STEV
ALUMINUM OXIDES
TWA: 1 mg/m3
TWA: 10 mg/m3
dust); 5 mg/m3 TWA
TWAEV (total dust,
(respirable fraction) : 15 containing no asbestos
and less than 1%
mg/m3 TWA (total dust);
crystalline silica, as Al)
5 mg/m3 TWA
Ontario TWAEV
TWA: 10 mg/m3 TWA
(total dust) TWA: 0.5
mg/m3 TWA (as Ba)
Mexico OEL (TWA)

TWA: 0.5 mg/m3
TWA: 2 mg/m3 TWA

and <1% Crystalline
silica, respirable)
: 2 mg/m3 TWA
TWA: 10 mg/m3 TWA : 10 mg/m3 TWA (as Ti)

(total dust)
: 20 mg/m3 STEL (as Ti)
TWA: 100 ppm TWA

STEL: 150 ppm STEL
: 100 ppm TWA; 435

mg/m3 TWA : 150 ppm
TWA: 20 ppm TWA
: 50 ppm Peak; 150

mg/m3 Peak
TWA: 100 ppm TWA

STEL: 125 ppm STEL
: 100 ppm TWA; 435

mg/m3 TWA : 125 ppm
TWA: 10 mg/m3
: 10 mg/m3 TWA
_____________________________________________________________________________________________
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_____________________________________________________________________________________________
Skin protection
Eye/face protection
General hygiene
considerations

Goggles. If splashes are likely to occur, wear face-shield.

26C / 78.0F
116 - 142C / 241.0 - 288.0F
1.83556 g/cm3
15.27461 lbs/gal
2.632 lbs/gal
17.2340 %
36.7737 %
Flash point
Boiling range
Evaporation rate
Vapor pressure
Vapor density
Specific Gravity
Density
Volatile by weight
Volatile by volume

Chemical stability
Stable.

Acids. Cleaning solutions such reactions
as Chromerge and Aqua Regia.
Conditions to avoid
Heat, flames and sparks. Epoxy

constituents.

Acute toxicity
Component
XYLENE
LD50 Oral
10000 mg/kg ( Rat )
4300 mg/kg ( Rat )
LD50 Dermal
LC50 Inhalation
BENZYL ALCOHOL
N-BUTYL ALCOHOL
1230 mg/kg ( Rat )

790 mg/kg ( Rat )

3500 mg/kg
1030 mg/kg
5000 mg/kg
5000 mg/kg
5000 ppm ( Rat ) 4 h 47635 mg/L (

Rat ) 4 h
8.8 mg/L ( Rat ) 4 h
8000 ppm ( Rat ) 4 h 17.7 mg/L ( Rat
)4h
17.2 mg/L ( Rat ) 4 h
2.2 mg/L ( Rat ) 1 h
ETHYL BENZENE
ISOPHORONE DIAMINE
AMORPHOUS SILICA
ALUMINUM OXIDES
( Rat )
( Rat )
( Rat )
( Rat )
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_____________________________________________________________________________________________
Irritation
Corrosivity
Sensitization
Chronic toxicity
Carcinogenicity
Component
DUST)
ETHYL BENZENE
ACGIH
IARC
Group 2B
A3
Group 2B
Mutegenicity
Teratogenicity
NTP
OSHA
X
Mexico
Blood, Central nervous system, Central Vascular System (CVS), Gastrointestinal tract, Eyes,
Kidney, Liver, Lungs, Respiratory system, Skin.

Ecotoxicity
.
Component
XYLENE
BENZYL ALCOHOL
N-BUTYL ALCOHOL
Toxicity to algae
Toxicity to fish
Toxicity to daphnia
rerio 96 h
EC50 = 0.0084 mg/L 24 h
EC50 = 3.82 mg/L 48 h LC50
mykiss 96 h LC50 13.5-17.3
h LC50 13.1-16.5 mg/L
carpio 96 h LC50 30.26-40.75
EC50 = 35 mg/L 3 h
EC50 = 63.7 mg/L 5 min EC50
EC50 = 23 mg/L 48 h
macrochirus 96 h LC50= 460 = 63.7 mg/L 15 min EC50 =
mg/L Pimephales promelas 96 71.4 mg/L 30 min EC50 = 50
h
mg/L 5 min
EC50 > 500 mg/L 96 h EC50 > LC50 100000-500000 g/L
EC50 = 2041.4 mg/L 5 min EC50 1897 - 2072 mg/L 48 h
500 mg/L 72 h
EC50 = 2186 mg/L 30 min
EC50 = 1983 mg/L 48 h
LC50 1730-1910 mg/L
EC50 = 4400 mg/L 17 h EC50
= 3980 mg/L 24 h
LC50= 1740 mg/L Pimephales
g/L Pimephales promelas 96
h
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_____________________________________________________________________________________________
Component
ETHYL BENZENE
ISOPHORONE DIAMINE
AMORPHOUS SILICA
Toxicity to algae
Toxicity to fish
Toxicity to daphnia
EC50 = 4.6 mg/L 72 h EC50 >
LC50 11.0-18.0 mg/L
EC50 = 9.68 mg/L 30 min
EC50 1.8 - 2.4 mg/L 48 h
EC50 = 96 mg/L 24 h
11.3 mg/L 72 h EC50 1.7 - 7.6
LC50= 4.2 mg/L
mg/L 96 h
LC50 7.55-11 mg/L
EC50 = 37 mg/L 72 h
LC50= 110 mg/L Leuciscus
EC50 14.6 - 21.5 mg/L 48 h
idus 96 h
EC50 = 42 mg/L 24 h
EC50 = 440 mg/L 72 h
LC50= 5000 mg/L Brachydanio
EC50 = 7600 mg/L 48 h
rerio 96 h


DOT

Complies
Complies
Complies
Complies
Does not Comply
Complies
Complies
Complies
TSCA
DSL/NDSL
EINECS/ELINCS
CHINA
ENCS
KECL
PICCS
AICS
Component
XYLENE
ETHYL BENZENE

SARA 313
Component
CAS-No
Weight %

XYLENE
7727-43-7
1330-20-7
10 - 30
10 - 30

Values
1.0
1.0 % de minimis
concentration
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_____________________________________________________________________________________________
N-BUTYL ALCOHOL
71-36-3
1-5
ETHYL BENZENE
100-41-4
1-5
ALUMINUM OXIDES
1344-28-1
1-5
1.0 % de minimis
concentration
0.1 % de minimis
concentration
1.0 % de minimis
concentration (fibrous forms)

yes
yes
yes
no
no

Acute Health Hazard
Fire Hazard
Reactive Hazard
Component
CWA - Reportable
Quantities
100 lb RQ
1000 lb RQ
XYLENE
ETHYL BENZENE
X
X
CERCLA
California Prop. 65
Component
ETHYL BENZENE
CAS-No
100-41-4
California Prop. 65
Carcinogen
State Right-to-Know
Component
DUST)
DUST)
XYLENE
BENZYL ALCOHOL
N-BUTYL ALCOHOL
ETHYL BENZENE
ISOPHORONE DIAMINE
AMORPHOUS SILICA
ALUMINUM OXIDES
Massachusetts
X
New Jersey
X
Pennsylvania
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
Illinois
Rhode Island
X
X
X
X
X

Canada
B2 Flammable liquid
E Corrosive material
_____________________________________________________________________________________________
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_____________________________________________________________________________________________
Component
XYLENE
N-BUTYL ALCOHOL
ETHYL BENZENE
ALUMINUM OXIDES
NPRI
Part 1, Group 1 Substance (fibrous form)
Legend

Revision Date
23-May-2011
Revision Note

Information System)
Health 2*
Flammability 3
Reactivity 1
Disclaimer
End of MSDS
_____________________________________________________________________________________________
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Print Date 24-Jul-2012
Revision Date 24-Jul-2012
Revision Number 4

Common name
Product code
Trade name
Product Class
SERIES N69 PART B

N-69-0069B
H-B EPOXOLINE II CONVERTER
EPOXY PAINT
Manufacturer
Emergency telephone

United States: 800-535-5053 (INFOTRAC) - TNEMEC REGULATORY DEPT:
816-474-3400
Emergency Overview
DANGER!
FLAMMABLE LIQUID AND VAPOR
HARMFUL OR FATAL IF SWALLOWED
HARMFUL IF INHALED
MAY CAUSE ALLERGIC SKIN REACTION; EFFECTS MAY BE PERMANENT
MAY AFFECT THE BRAIN OR NERVOUS SYSTEM CAUSING DIZZINESS, HEADACHE OR NAUSEA
MAY CAUSE EYE, SKIN, NOSE, THROAT AND RESPIRATORY TRACT IRRITATION
Acute effects
Eyes
Skin
Inhalation
Ingestion
Moderately irritating to the eyes.

Irritating to skin. May cause sensitization by skin contact.
Chronic effects
NOTICE: Reports have associated repeated and prolonged occupational overexposure to solvents with permanent brain and
nervous system damage. Intentional misuse by deliberately concentrating and inhaling the contents may be harmful or fatal.
Central nervous system. Gastrointestinal tract. Kidney disorders. Liver disorders. Skin
disorders. Respiratory disorders.
Interactive effects
______________________________________________________________________________________________
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______________________________________________________________________________________________
See Section 12 for additional Ecological Information.
Blood, Central nervous system, Central Vascular System (CVS), Gastrointestinal tract,
Eyes, Kidney, Liver, Respiratory system, Skin
Component
EPOXY RESIN (LER)
EPOXY RESIN (LER)
XYLENE
AROMATIC HYDROCARBON MIXTURE
1,2,4-TRIMETHYLBENZENE
ETHYL BENZENE
CAS-No
Weight %
14807-96-6
25085-99-8
67924-34-9
7727-43-7
1330-20-7
108-10-1
64742-95-6
95-63-6
108-67-8
100-41-4
30 - 60
10 - 30
10 - 30
5 - 10
5 - 10
1-5
1-5
1-5
0.1 - 1
0.1 - 1

Eye contact:
Skin contact:
Ingestion:
Inhalation:
Flammable.
Use extinguishing measures that are appropriate to local circumstances and the
surrounding environment. Contact with water may cause violent frothing. Use: Carbon
dioxide (CO2) - Foam - Dry chemical
Hazardous decomposition products Oxides of carbon, hydrocarbons. Aldehydes.

Thermal decomposition can lead to release of irritating gases and vapours. In the event of fire and/or explosion do not breathe
fumes.

______________________________________________________________________________________________
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______________________________________________________________________________________________
Prevent further leakage or spillage if safe to do so. Do not flush into surface water or
sanitary sewer system.
regulations.
Other information
Not applicable

Handling
Storage
Keep away from heat, sparks and flame. VAPORS MAY CAUSE FLASH FIRE. Use only in an area containing flame proof
equipment. Extinguish all flames and pilot lights, and turn off stoves, heaters, electric motors and other sources of ignition during
use and until all vapors are gone. Prevent build-up of vapors by opening all windows and doors to achieve cross ventilation.

Exposure Guidelines
Component
DUST)
ACGIH TLV
TWA: 2 mg/m3
TWA: 10 mg/m3
XYLENE
TWA: 100 ppm

STEL: 150 ppm
METHYL ISOBUTYL
KETONE
TWA: 20 ppm
STEL: 75 ppm
ETHYL BENZENE
TWA: 20 ppm
OSHA PEL
TWA: 2 mg/m3
TWA: 10 mg/m3 TWA:
5 mg/m3
TWA: 15 mg/m3
TWA: 100 ppm TWA:
435 mg/m3
STEL: 150 ppm STEL:
655 mg/m3
TWA: 50 ppm TWA:
205 mg/m3
STEL: 75 ppm STEL:
300 mg/m3
TWA: 100 ppm TWA:
410 mg/m3
TWA: 100 ppm TWA:
435 mg/m3
STEL: 125 ppm STEL:
545 mg/m3
Quebec TWAEV
TWA: 3 mg/m3
TWA: 10 ppm TWA: 5
ppm
Ontario TWAEV
TWA: 2 mg/m3
TWA: 10 mg/m3
Mexico OEL (TWA)

TWA: 2 mg/m3
TWA: 100 ppm TWA:

434 mg/m3
STEL: 150 ppm STEL:
651 mg/m3
TWA: 50 ppm TWA:
205 mg/m3
STEL: 75 ppm STEL:
307 mg/m3
TWA: 100 ppm

STEL: 150 ppm
TWA: 100 ppm TWA:

435 mg/m3
STEL: 150 ppm STEL:
655 mg/m3
TWA: 50 ppm TWA:
205 mg/m3
STEL: 75 ppm STEL:
307 mg/m3
TWA: 100 ppm TWA:

434 mg/m3
STEL: 125 ppm STEL:
543 mg/m3
TWA: 100 ppm

STEL: 125 ppm
TWA: 50 ppm
STEL: 75 ppm
TWA: 100 ppm TWA:

435 mg/m3
STEL: 125 ppm STEL:
545 mg/m3

Skin protection
Eye/face protection

If splashes are likely to occur, wear Goggles.
wear an appropriate, properly fitted respirator (NIOSH approved) during and after
application. Follow respirator manufacturer's directions for respirator use.
General hygiene considerations Handle in accordance with good industrial hygiene and safety practice.
______________________________________________________________________________________________
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______________________________________________________________________________________________

27 C / 80.0 F
114 - 142.000 C / 237.0 - 288.0 F
1.45040 g/cm3
12.06953 lbs/gal
2.119 lbs/gal
17.5600 %
29.8580 %
Flash point
Boiling range
Evaporation rate
Vapor pressure
Vapor density
Specific Gravity
Density
Volatile by weight
Volatile by volume

Chemical stability
Stable.

Acids. Amines.
reactions
Conditions to avoid
Heat, flames and sparks.

Amines.

Acute toxicity
Component
XYLENE
LD50 Oral
4300 mg/kg ( Rat )
LD50 Dermal

AROMATIC HYDROCARBON
MIXTURE
2080 mg/kg ( Rat )

8400 mg/kg ( Rat )

3400 mg/kg ( Rat )

5000 mg/kg ( Rat )
3500 mg/kg ( Rat )
ETHYL BENZENE
17.2 mg/L ( Rat ) 4 h
No information available.
Irritation
Corrosivity
Sensitization
Chronic toxicity
Carcinogenicity
Component
METHYL ISOBUTYL
KETONE
ETHYL BENZENE
LC50 Inhalation
47635 mg/L ( Rat ) 4 h 5000 ppm (
Rat ) 4 h
8.2 mg/L ( Rat ) 4 h
3400 ppm ( Rat ) 4 h 5.2 mg/L (
Rat ) 4 h
18 g/m3 ( Rat ) 4 h
24 g/m3 ( Rat ) 4 h
The table below indicates whether each agency has listed any ingredient as a carcinogen.
ACGIH
A3
IARC
Group 2B
A3
Group 2B
Mutegenicity
Teratogenicity
NTP
OSHA
X
Mexico
Blood, Central nervous system, Central Vascular System (CVS), Gastrointestinal tract,
Eyes, Kidney, Liver, Respiratory system, Skin.
______________________________________________________________________________________________
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______________________________________________________________________________________________
Component
EPOXY RESIN (LER)
25085-99-8 ( 10 - 30 )
EU - Endocrine Disrupters
Candidate List
Group III Chemical
EU - Endocrine Disruptors Evaluated Substances
Japan - Endocrine Disruptor

Information

Ecotoxicity
Harmful to aquatic organisms, may cause long-term adverse effects in the aquatic environment.
Component
Toxicity to algae
Toxicity to fish

rerio 96 h
XYLENE
LC50= 13.4 mg/L
LC50 2.661 - 4.093 mg/L
LC50 13.5 - 17.3 mg/L
LC50 13.1 - 16.5 mg/L
macrochirus 96 h LC50
7.711 - 9.591 mg/L Lepomis
macrochirus 96 h LC50
23.53 - 29.97 mg/L
LC50= 780 mg/L Cyprinus
carpio 96 h LC50> 780 mg/L
Cyprinus carpio 96 h LC50
30.26 - 40.75 mg/L Poecilia
reticulata 96 h
METHYL ISOBUTYL
EC50 = 400 mg/L 96 h
LC50 496 - 514 mg/L
KETONE
AROMATIC
LC50= 9.22 mg/L
HYDROCARBON MIXTURE
1,2,4-TRIMETHYLBENZEN
LC50 7.19 - 8.28 mg/L
E
LC50= 3.48 mg/L
E
ETHYL BENZENE
EC50 = 4.6 mg/L 72 h EC50
LC50 11.0 - 18.0 mg/L
> 438 mg/L 96 h EC50 2.6 - Oncorhynchus mykiss 96 h
11.3 mg/L 72 h EC50 1.7 LC50= 4.2 mg/L
7.6 mg/L 96 h
LC50 7.55 - 11 mg/L
macrochirus 96 h LC50 9.1 15.6 mg/L Pimephales
promelas 96 h LC50= 9.6
Toxicity to
microorganisms
Toxicity to daphnia
EC50 = 0.0084 mg/L 24 h
EC50 = 3.82 mg/L 48 h

LC50 = 0.6 mg/L 48 h
EC50 = 79.6 mg/L 5 min
EC50 = 170 mg/L 48 h
EC50 = 6.14 mg/L 48 h

EC50 = 6.14 mg/L 48 h
EC50 = 50 mg/L 24 h
EC50 = 9.68 mg/L 30 min
EC50 = 96 mg/L 24 h
EC50 1.8 - 2.4 mg/L 48 h

absorbent. Dispose of contaminated absorbent, container and unused contents in
accordance with local, state and federal regulations.
Empty containers should be taken for local recycling, recovery or waste disposal.
______________________________________________________________________________________________
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______________________________________________________________________________________________

DOT

Complies
Complies
Does not Comply
Complies
Does not Comply
Complies
Complies
Does not Comply
TSCA
DSL/NDSL
EINECS/ELINCS
CHINA
ENCS
KECL
PICCS
AICS
Component
XYLENE
ETHYL BENZENE
HAPS Data

SARA 313
Component
CAS-No
Weight %

XYLENE
ETHYL BENZENE
7727-43-7
1330-20-7
108-10-1
95-63-6
100-41-4
5 - 10
5 - 10
1-5
1-5
0.1 - 1

Values
1.0
1.0
1.0
1.0
0.1

yes
yes
yes
no
no

Acute Health Hazard
Fire Hazard
Reactive Hazard
Component
XYLENE
1330-20-7 ( 5 - 10 )
ETHYL BENZENE
100-41-4 ( 0.1 - 1 )
CWA - Reportable
Quantities
100 lb
CWA - Toxic Pollutants CWA - Priority Pollutants
1000 lb
CWA - Hazardous
Substances
X
X
CERCLA
Component
XYLENE
Hazardous Substances RQs

100 lb
CERCLA EHS RQs
______________________________________________________________________________________________
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______________________________________________________________________________________________
5000 lb
ETHYL BENZENE
1000 lb

California Prop. 65
Component
ETHYL BENZENE
CAS-No
108-10-1
100-41-4
California Prop. 65
Carcinogen
Carcinogen
California SCAQMD Rule 443

Contains Photochemically Reactive Solvent
State Right-to-Know
Component
Massachusetts
X
New Jersey
X
Pennsylvania
X
Illinois

DUST)
XYLENE
METHYL ISOBUTYL
KETONE
E
E
ETHYL BENZENE
Rhode Island
X
X

Canada
B2 Flammable liquid
Component
XYLENE
AROMATIC HYDROCARBON MIXTURE
ETHYL BENZENE
NPRI
Part 5 Substance
Legend

Revision Date
24-Jul-2012
______________________________________________________________________________________________
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______________________________________________________________________________________________
Revision Note
Information System)
Health 2
Flammability 3
Reactivity 1
Disclaimer
To the best of our knowledge, the information contained herein is accurate. However, neither the Tnemec Company or
any of its subsidiaries assume any liability whatsoever for the accuracy of completeness of the information contained
herein. Final determination of suitability of any material is the sole responsibility of the user. All materials may present
unknown health hazards and should be used with caution. Although certain hazards are described herein, we cannot
guarantee that these are the only hazards which exist.
End of MSDS
______________________________________________________________________________________________
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MAX-E2 / 841 (AEHH / AEHH8B)

SURFACE TREATMENT
SSPC-SP10 NEAR WHITE BLAST CLEANING
SSPC-SP10 NEAR WHITE BLAST CLEANING
CONSTRUCTION MATERIALS
STEEL PLATE
SHOT BLASTING
CAST IRON
SHOT BLASTING
PROCEDURES
PRIMARY COATING
SECONDARY COATING
FINISH COATING
COLOR
PAINTS
ONE-PACK ZINC CHROMATE EPOXY RESIN PRIMERLIGHT GREEN
TWO-PACK EPOXY RESIN ENAMEL
MUNSELL 7.5B 3.5/0.5
POLYURETHANE RESIN ENAMEL
MUNSELL 5PB 3/8
TOTAL FILM THICKNESS
FILM THICKNESS
25 MICRON M
50 MICRON M
25 MICRON M
100 MICRON M
SSPC : STEEL STRUCTURES PAINTING COUNCIL

SP : SURFACE PREPARATION
REV.03
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DIMENSIONAL DRAWINGS
Jeff Mchattie
209
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CURRENT PUMP
MOTOR JACKING BOLT
4X
MOTOR 150HP 1780 RPM

TECO WESTINGHOUSE 445T
TAPER DOWEL PINS

2 PL
FALK 1090T COUPLING

3.375 X 2.125
(UNDER GUARD)
SUCTION 12" 300# FF

W/ 300# BOLT PATTERN
FLOWSERVE 10LR-14B
18"
40"
CL
36"
32"
32"
14"
DISCHARGE 10" 300# FF

w/ 300# BOLT PATTERN
1 1/4"
13"
79 1/2"
89 1/2"
85 1/2"
24 1/4"
21 3/4"
X/XX/XX XXX
X
REV DATE DESCRIPTION
XXX
BY
DIMENSIONS IN INCHES UNLESS NOTED

TOLERANCES
DECIMALS
ANGLES
.X
+/-.1
NO DEC +/-2
.XX
+/-.06
.X
+/-1
.XXX +/-.030
.XX
+/-.5
.XXXX +/-.0015
.XXX
+/-.25
1/8"
10 1/2"
11 1/8"
44 7/8"
10 1/2"
FINISH ALL MACHINED SURFACES 250 Ra

BREAK ALL CORNERS AND SHARP EDGES .010/.030
RADIUS ALL FILLETS .015/.040 R
CHAMFER ALL THREADED HOLES 90/120
TO A DEPTH OF ONE THREAD +/-.030
SCREW THREAD STANDARDS PER FED-STD-H2B
SMITH PUMP
COMPANY
23 1/2"
12 3/8"
DISCHARGE
CL
22"
2 1/2"
1/8"
8"
9"
SUCTION
CL
22"
PRODUCT:
SPLIT CASE BASE - ASSEMBLY
PROJECT:
NORTHWEST C PUMP STATION
OWNER:
CITY OF AUSTIN, TX
CNTRCTR:
LANDMARK STRUCTURES
ENG:
CP&Y
PROJECT:
166869-01
P/N:
NA
QTY: 3
DRAWING: T:\CAD..\SPLIT.\166869 NORTHWEST ASSEM
210
DATE
6/14/13
BY
JSM
SCALE
NTS
CK
7/31/2014 REV
LSW
MOTOR 200HP 1780 RPM

TECO WESTINGHOUSE 447T
FUTURE PUMP
FALK 1090T COUPLING

3.375 X 2.125
(UNDER GUARD)
SUCTION 14" 300# FF
w/ 300# BOLTING PATTERN
FLOWSERVE 10LR-17
19 1/2"
40"
CL
36" 32"
35 1/2"
16"
13"
DISCHARGE 10" 300# FF

w/ 300# BOLTING PATTERN
79 1/2"
89 1/2"
95 1/8"
25 15/16"
26"
X/XX/XX XXX
X
REV DATE DESCRIPTION
3/16"
XXX
BY
DIMENSIONS IN INCHES UNLESS NOTED
13 1/4"
11 5/8"
12"
45 3/8"
24"
DISCHARGE
CL
19 3/4"
12 3/8"
5/8"
8" 9"
SUCTION
CL
TOLERANCES
DECIMALS
ANGLES
.X
+/-.1
NO DEC +/-2
.XX
+/-.06
.X
+/-1
.XXX +/-.030
.XX
+/-.5
.XXXX +/-.0015
.XXX
+/-.25
FINISH ALL MACHINED SURFACES 250 Ra
BREAK ALL CORNERS AND SHARP EDGES .010/.030
RADIUS ALL FILLETS .015/.040 R
CHAMFER ALL THREADED HOLES 90/120
TO A DEPTH OF ONE THREAD +/-.030
SCREW THREAD STANDARDS PER FED-STD-H2B
SMITH PUMP
COMPANY
21"
PRODUCT:
PRODUCT NAME
PROJECT:
PROJECT NAME
OWNER:
OWNER
CNTRCTR:
CONTRACTOR
ENG:
ENGINEER
PROJECT:
PROJECT#
P/N:
P/N
QTY: QTY
DRAWING: T:\CAD..\50XX\50XX-0XX MACHINED
211
DATE
DATE
BY
BY
SCALE
SCALE
CK
7/31/2014 REV
CHECK
REV
212
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213
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214
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215
7/31/2014
216
7/31/2014
USER INSTRUCTIONS
LR, LRV, LLR and LR-S
Horizontal, split case, volute type centrifugal pumps for
water and general service
Installation
Operation
Maintenance
PCN=71569088 12-09 (E) (Based on C953KH013)

Original instructions
These instructions must be read prior to installing,

operating, using and maintaining this equipment.
217
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LR, LRV, LLR and LR-S USER INSTRUCTIONS ENGLISH 71569088 12-09
CONTENTS
PAGE
PAGE
1 INTRODUCTION AND SAFETY............................ 4

1.1 General ........................................................... 4
1.2 CE marking and approvals.............................. 4
1.3 Disclaimer ....................................................... 4
1.4 Copyright......................................................... 4
1.5 Duty conditions................................................ 4
1.6 Safety .............................................................. 5
1.7 Nameplate and safety labels........................... 8
1.8 Specific machine performance........................ 8
1.9 Noise level....................................................... 9
6 MAINTENANCE ...................................................23
6.1 General ..........................................................23
6.2 Maintenance schedule...................................23
6.3 Spare parts.....................................................25
6.4 Recommended spares and consumable items
.......................................................................25
6.5 Tools required ................................................26
6.6 Fastener torques............................................26
6.7 Renewal clearances ......................................26
6.8 Disassembly ..................................................26
6.9 Examination of parts ......................................28
6.10 Assembly .....................................................29
2 TRANSPORT AND STORAGE............................ 10

2.1 Consignment receipt and unpacking............. 10
2.2 Handling ........................................................ 10
2.3 Lifting............................................................. 10
2.4 Storage.......................................................... 10
2.5 Recycling and end of product life.................. 10
7 FAULTS; CAUSES AND REMEDIES....................34

8 PARTS LISTS AND DRAWINGS .........................36
8.1 Sectional drawings LR single entry impeller,
grease lubricated, gland packed ...................36
8.2 Sectional drawings LR double entry impeller,
grease lubricated, gland packed ...................38
8.3 Sectional drawings LLR grease lubricated,
gland packed .................................................40
8.4 Sectional drawings LR-S double entry
impeller, grease lubricated, gland packed.....42
8.5 Sectional drawings LRV double entry
impeller, grease lubricated thrust bearing,
component mechanical seal, silicone carbide
bearing...........................................................44
8.6 General arrangement drawing.......................46
8.7 Interchangeability charts................................46
3 PUMP DESCRIPTION..........................................11
3.1 Configurations ............................................... 11
3.2 Name nomenclature...................................... 11
3.3 Design of major parts .................................... 11
3.4 Performance and operating limits ................. 12
4 INSTALLATION.................................................... 12
4.1 Location......................................................... 12
4.2 Part assemblies............................................. 12
4.3 Foundation .................................................... 12
4.4 Grouting ........................................................ 13
4.5 Initial alignment ............................................. 13
4.6 Piping ............................................................ 14
4.7 Final shaft alignment check .......................... 17
4.8 Electrical connections ................................... 17
4.9 Protection systems........................................ 17
9 CERTIFICATION ..................................................47
10 OTHER RELEVANT DOCUMENTATION AND
MANUALS ........................................................47
10.1 Supplementary User Instructions ................47
10.2 Change notes ..............................................47
10.3 Additional sources of information.................47
5 COMMISSIONING, START-UP, OPERATION AND

SHUTDOWN.................................................... 18
5.1 Pre-commissioning procedure ...................... 18
5.2 Pump lubricants ............................................ 19
5.3 Direction of rotation ....................................... 20
5.4 Guarding ....................................................... 20
5.5 Priming and auxiliary supplies ...................... 20
5.6 Starting the pump .......................................... 20
5.7 Running the pump......................................... 20
5.8 Stopping and shutdown................................. 22
5.9 Hydraulic, mechanical and electrical duty..... 22
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INDEX
PAGE
PAGE
Additional sources (10.3) ......................................... 47

Alignment of shafting (4.3, 4.5 and 4.7)
Assembly (6.10)....................................................... 29
ATEX marking (1.6.4.2) ............................................. 7
CE marking and approvals (1.2)................................ 4
Certification (9) ........................................................ 47
Change notes (10.2) ................................................ 47
Clearances (6.7, Renewal clearances).................... 26
Commissioning and operation (5)............................ 18
Compliance, ATEX (1.6.4.1)...................................... 6
Configurations (3.1) ................................................. 11
Consumable items (6.4) .......................................... 25
Copyright (1.4) ........................................................... 4
Design of major parts (3.3) ...................................... 11
Direction of rotation (5.3) ......................................... 20
Disassembly (6.8) .................................................... 26
Disclaimer (1.3).......................................................... 4
Dismantling (6.8, Disassembly) ............................... 26
Drawings (8) ............................................................ 36
Duty conditions (1.5).................................................. 4
Electrical connections (4.8) ..................................... 17
End of product life (2.5) ........................................... 10
Examination of parts (6.9) ....................................... 28
Fastener torques (6.6) ............................................. 26
Faults; causes and remedies (7) ............................. 34
Forces and moments (4.6.3) ................................... 15
Foundation (4.3) ...................................................... 12
General arrangement drawing (8.6) ........................ 46
General assembly drawings (8)............................... 36
Grouting (4.4)........................................................... 13
Guarding (5.4).......................................................... 20
Handling (2.2) .......................................................... 10
Hydraulic, mechanical and electrical duty (5.9) ....... 22
Inspection (6.2.1 and 6.2.2) ..................................... 23
Installation (4) .......................................................... 12
Interchangeability charts (8.7) ................................. 46
Lifting (2.3) ............................................................... 10
Location (4.1)........................................................... 12
Lubrication (5.1.1, 5.2 and 6.2.3)
Lubrication schedule (5.2.4) .................................... 19
Maintenance (6)....................................................... 23
Maintenance schedule (6.2) .................................... 23
Name nomenclature (3.2) ........................................ 11
Nameplate (1.7.1) ...................................................... 8
Operating limits (3.4.1) ............................................ 12
Options (8.1.2, 8.2.2, 8.3.2, 8.4.2 and 8.5.2)
Ordering spare parts (6.3.1) .................................... 25
Part assemblies (4.2)............................................... 12
Parts lists (8)............................................................ 36
Performance (3.4).................................................... 12
Piping (4.6) .............................................................. 14
Pre-commissioning (5.1) ..........................................18

Priming and auxiliary supplies (5.5) .........................20
Protection systems (4.9) ..........................................17
Reassembly (6.10, Assembly) .................................29
Receipt and unpacking (2.1) ....................................10
Recommended fill quantities (see 3.4.2)..................12
Recommended grease lubricants (5.2.2) .................19
Recommended oil lubricants (5.2.1) ........................19
Recommended spares (6.4).....................................25
Recycling (2.5) .........................................................10
Renewal clearances (6.7) ........................................26
Replacement parts (6.3 and 6.4)..............................25
Running the pump (5.7) ...........................................20
Safety action (1.6.3) ...................................................5
Safety labels (1.7.2) ...................................................8
Safety markings (1.6.1) ..............................................5
Safety, protection systems (1.6 and 4.9)
Sectional drawings (8)..............................................36
Sound pressure level (1.9, Noise level) .....................9
Sources, additional information (10.3) .....................47
Spare parts (6.3) ......................................................25
Specific machine performance (1.8) ..........................8
Starting the pump (5.6).............................................20
Stop/start frequency (5.7.6)......................................22
Stopping and shutdown (5.8) ...................................22
Storage, pump (2.4) .................................................10
Storage, spare parts (6.3.2) .....................................25
Supplementary manuals or information sources......47
Supplementary User Instructions (10.1)...................47
Tools required (6.5) ..................................................26
Torques for fasteners (6.6).......................................26
Trouble-shooting (see 7) ..........................................34
Vibration (5.7.5)........................................................21
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1 INTRODUCTION AND SAFETY
machinery and equipment and the satisfactory provision

of technical documents and safety instructions. Where
applicable this document incorporates information
relevant to these Directives and Approvals.
1.1 General
These Instructions must always be kept
close to the product's operating location or
directly with the product.
To confirm the Approvals applying and if the product is

CE marked, check the serial number plate markings
and the Certification. (See section 9, Certification.)
Flowserve products are designed, developed and

manufactured with state-of-the-art technologies in
modern facilities. The unit is produced with great
care and commitment to continuous quality control,
utilising sophisticated quality techniques, and safety
requirements.
1.3 Disclaimer
Information in these User Instructions is believed to
be reliable. In spite of all the efforts of Flowserve
Corporation to provide sound and all necessary
information the content of this manual may appear
insufficient and is not guaranteed by Flowserve as
to its completeness or accuracy.
Flowserve is committed to continuous quality

improvement and being at service for any further
information about the product in its installation and
operation or about its support products, repair and
diagnostic services.
Flowserve manufactures products to exacting

International Quality Management System Standards as
certified and audited by external Quality Assurance
organisations. Genuine parts and accessories have
been designed, tested and incorporated into the
products to help ensure their continued product quality
and performance in use. As Flowserve cannot test
parts and accessories sourced from other vendors the
incorrect incorporation of such parts and accessories
may adversely affect the performance and safety
features of the products. The failure to properly select,
install or use authorised Flowserve parts and
accessories is considered to be misuse. Damage or
failure caused by misuse is not covered by the
Flowserve warranty. In addition, any modification of
Flowserve products or removal of original components
may impair the safety of these products in their use.
These instructions are intended to facilitate

familiarization with the product and its permitted use.
Operating the product in compliance with these
instructions is important to help ensure reliability in
service and avoid risks. The instructions may not
take into account local regulations; ensure such
regulations are observed by all, including those
installing the product. Always coordinate repair
activity with operations personnel, and follow all plant
safety requirements and applicable safety and health
laws and regulations.
These instructions must be read prior to
installing, operating, using and maintaining the
equipment in any region worldwide. The
equipment must not be put into service until all
the conditions relating to safety, noted in the
instructions, have been met. Failure to follow and
apply the present user instructions is considered
to be misuse. Personal injury, product damage,
delay or failure caused by misuse are not covered
by the Flowserve warranty.
1.4 Copyright
All rights reserved. No part of these instructions may

be reproduced, stored in a retrieval system or
transmitted in any form or by any means without prior
permission of Flowserve.
1.5 Duty conditions
This product has been selected to meet the

specifications of your purchaser order. The
acknowledgement of these conditions has been sent
separately to the Purchaser. A copy should be kept
with these instructions.
1.2 CE marking and approvals
It is a legal requirement that machinery and

equipment put into service within certain regions of
the world shall conform with the applicable CE
Marking Directives covering Machinery and, where
applicable, Low Voltage Equipment, Electromagnetic
Compatibility (EMC), Pressure Equipment Directive
(PED) and Equipment for Potentially Explosive
Atmospheres (ATEX).
The product must not be operated beyond

the parameters specified for the application. If
there is any doubt as to the suitability of the
product for the application intended, contact
Flowserve for advice, quoting the serial number.
Where applicable, the Directives and any additional

Approvals, cover important safety aspects relating to
Page 4 of 48
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1.6.3 Safety action
If the conditions of service on your purchase order are

going to be changed (for example liquid pumped,
temperature or duty) it is requested that the user seeks
the written agreement of Flowserve before start up.
This is a summary of conditions and actions to

help prevent injury to personnel and damage to
the environment and to equipment. For products
used in potentially explosive atmospheres
section 1.6.4 also applies.
1.6 Safety
1.6.1 Summary of safety markings
These User Instructions contain specific safety
markings where non-observance of an instruction would
cause hazards. The specific safety markings are:
NEVER DO MAINTENANCE WORK

WHEN THE UNIT IS CONNECTED TO POWER
GUARDS MUST NOT BE REMOVED WHILE
THE PUMP IS OPERATIONAL
This symbol indicates electrical safety

instructions where non-compliance will involve a high
risk to personal safety or the loss of life.
DRAIN THE PUMP AND ISOLATE PIPEWORK

BEFORE DISMANTLING THE PUMP
The appropriate safety precautions should be taken
where the pumped liquids are hazardous.
This symbol indicates safety instructions where

non-compliance would affect personal safety and
could result in loss of life.
FLUORO-ELASTOMERS (When fitted.)

When a pump has experienced temperatures over
250 C (482 F), partial decomposition of fluoroelastomers (example: Viton) will occur. In this
condition these are extremely dangerous and skin
contact must be avoided.
This symbol indicates hazardous and toxic fluid

safety instructions where non-compliance would affect
personal safety and could result in loss of life.
This symbol indicates safety
instructions where non-compliance will involve some
risk to safe operation and personal safety and would
damage the equipment or property.
This symbol indicates explosive atmosphere
zone marking according to ATEX. It is used in safety
instructions where non-compliance in the hazardous
area would cause the risk of an explosion.
HANDLING COMPONENTS
Many precision parts have sharp corners and the
wearing of appropriate safety gloves and equipment
is required when handling these components. To lift
heavy pieces above 25 kg (55 lb) use a crane
appropriate for the mass and in accordance with
current local regulations.
This symbol is used in safety instructions to

remind not to rub non-metallic surfaces with a dry
cloth; ensure the cloth is damp. It is used in safety
instructions where non-compliance in the hazardous
area would cause the risk of an explosion.
THERMAL SHOCK
Rapid changes in the temperature of the liquid within
the pump can cause thermal shock, which can result
in damage or breakage of components and should be
avoided.
This sign is not a safety symbol but indicates

an important instruction in the assembly process.
APPLYING HEAT TO REMOVE IMPELLER

There may be occasions when the impeller has either
been shrunk fit on to the pump shaft or has become
difficult to remove due to products of corrosion.
1.6.2 Personnel qualification and training

All personnel involved in the operation, installation,
inspection and maintenance of the unit must be
qualified to carry out the work involved. If the
personnel in question do not already possess the
necessary knowledge and skill, appropriate training
and instruction must be provided. If required the
operator may commission the manufacturer/supplier
to provide applicable training.
If you elect to use heat to remove the impeller, it must

be applied quickly to the impeller boss. TAKE
GREAT CARE!
Before applying heat ensure any residual hazardous
liquid trapped between the impeller and pump shaft is
thoroughly drained out through the impeller keyway to
prevent an explosion or emission of toxic vapour.
This must be carried out with the shaft in the vertical
position. On some pump sizes a cavity exists in the
impeller bore so on occasions a significant volume of
liquid may drain out.
Always coordinate repair activity with operations and

health and safety personnel, and follow all plant
safety requirements and applicable safety and health
laws and regulations.
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Running the pump at zero flow or below the

recommended minimum flow continuously will cause
damage to the pump and mechanical seal.
HOT (and cold) PARTS

If hot or freezing components or auxiliary heating
supplies can present a danger to operators and
persons entering the immediate area action must be
taken to avoid accidental contact. If complete
protection is not possible, the machine access must
be limited to maintenance staff only, with clear visual
warnings and indicators to those entering the
immediate area. Note: bearing housings must not be
insulated and drive motors and bearings may be hot.
DO NOT RUN THE PUMP AT

ABNORMALLY HIGH OR LOW FLOW RATES
Operating at a flow rate higher than normal or at a flow
rate with no back pressure on the pump may overload
the motor and cause cavitation. Low flow rates may
cause a reduction in pump/bearing life, overheating of
the pump, instability and cavitation/vibration.
1.6.4 Products used in potentially explosive
atmospheres
If the temperature is greater than 80 C (175 F) or

below -5 C (20 F) in a restricted zone, or
exceeds local regulations, action as above shall
be taken.
The following instructions for pumps and pump

units when installed in potentially explosive
atmospheres must be followed to help ensure
explosion protection. For ATEX, both electrical and
non-electrical equipment must meet the requirements
94/9/EC. Always observe the regional legal Ex
requirements eg Ex electrical items outside the EU may
be required certified to other than ATEX eg IECEx, UL.
HAZARDOUS LIQUIDS
When the pump is handling hazardous liquids care must
be taken to avoid exposure to the liquid by appropriate
siting of the pump, limiting personnel access and by
operator training. If the liquid is flammable and/or
explosive, strict safety procedures must be applied.
Gland packing must not be used when pumping
hazardous liquids.
PREVENT EXCESSIVE EXTERNAL

PIPE LOAD
Do not use pump as a support for piping. Do not
mount expansion joints, unless allowed by Flowserve
in writing, so that their force, due to internal pressure,
acts on the pump flange.
1.6.4.1 Scope of compliance

Use equipment only in the zone for which it is
appropriate. Always check that the driver, drive
coupling assembly, seal and pump equipment are
suitably rated and/or certified for the classification of
the specific atmosphere in which they are to be
installed.
ENSURE CORRECT LUBRICATION

(See section 5, Commissioning, startup, operation
and shutdown.)
START THE PUMP WITH OUTLET
VALVE PARTLY OPENED
(Unless otherwise instructed at a specific point in the
User Instructions.)
This is recommended to minimize the risk of
overloading and damaging the pump motor at full or
zero flow. Pumps may be started with the valve
further open only on installations where this situation
cannot occur. The pump outlet control valve may
need to be adjusted to comply with the duty following
the run-up process. (See section 5, Commissioning
start-up, operation and shutdown.)
Where Flowserve has supplied only the bare shaft

pump, the Ex rating applies only to the pump. The
party responsible for assembling the ATEX pump set
shall select the coupling, driver and any additional
equipment, with the necessary CE Certificate/
Declaration of Conformity establishing it is suitable for
the area in which it is to be installed.
The output from a variable frequency drive (VFD) can
cause additional heating affects in the motor and so,
for pumps sets with a VFD, the ATEX Certification for
the motor must state that it is covers the situation
where electrical supply is from the VFD. This
particular requirement still applies even if the VFD is
in a safe area.
NEVER RUN THE PUMP DRY

INLET VALVES TO BE FULLY OPEN
WHEN PUMP IS RUNNING
Page 6 of 48
Measures are required to:

Avoiding excessive surface temperature
Preventing build up of explosive mixtures
Preventing the generation of sparks
Preventing leakages
Maintaining the pump to avoid hazard
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1.6.4.2 Marking
An example of ATEX equipment marking is shown
below. The actual classification of the pump will be
engraved on the nameplate.
The responsibility for compliance with the

specified maximum liquid temperature is with the
plant operator.
Temperature classification Tx is used when the
liquid temperature varies and the pump could be
installed in different hazarous atmospheres. In this
case the user is responsible for ensuring that the
pump surface temperature does not exceed that
permitted in the particular hazardous atmosphere.
II 2 GD c IIC 135 C (T4)

Equipment Group
I = Mining
II = Non-mining
Category
2 or M2 = high level protection
3 = normal level of protection
If an explosive atmosphere exists during the

installation, do not attempt to check the direction of
rotation by starting the pump unfilled. Even a short
run time may give a high temperature resulting from
contact between rotating and stationary components.
Gas and/or dust

G = Gas
D = Dust
Where there is any risk of the pump being run against a

closed valve generating high liquid and casing external
surface temperatures it is recommended that users fit
an external surface temperature protection device.
c = Constructional safety
(in accordance with EN13463-5)
Gas Group (Equipment Category 2 only)
IIA Propane (typical)
IIB Ethylene (typical)
IIC Hydrogen (typical)
Avoid mechanical, hydraulic or electrical overload by

using motor overload trips, temperature monitor or a
power monitor and make routine vibration monitoring
checks.
Maximum surface temperature (Temperature Class)

(see section 1.6.4.3.)
In dirty or dusty environments, regular checks must

be made and dirt removed from areas around close
clearances, bearing housings and motors.
1.6.4.3 Avoiding excessive surface temperatures

ENSURE THE EQUIPMENT TEMPERATURE
CLASS IS SUITABLE FOR THE HAZARD ZONE
1.6.4.4 Preventing the build up of explosive

mixtures
Pumps have a temperature class as stated in the

ATEX Ex rating on the nameplate. These are based
on a maximum ambient of 40 C (104 F); refer to
Flowserve for higher ambient temperatures.
ENSURE THE PUMP IS PROPERLY FILLED

AND VENTED AND DOES NOT RUN DRY
Ensure the pump and relevant suction and discharge
pipeline system is totally filled with liquid at all times
during the pump operation, so that an explosive
atmosphere is prevented. In addition it is essential to
make sure that seal chambers, auxiliary shaft seal
systems and any heating and cooling systems are
properly filled.
The surface temperature on the pump is influenced

by the temperature of the liquid handled. The
maximum permissible liquid temperature depends on
the temperature class and must not exceed the
values in the table that follows.
The temperature rise at the seals and bearings and
due to the minimum permitted flow rate is taken into
account in the temperatures stated.
Temperature
class to
EN13463-1
T6
T5
T4
T3
T2
T1
Page 7 of 48
Maximum
surface
temperature
permitted
85 C (185 F)
100 C (212 F)
135 C (275 F)
200 C (392 F)
300 C (572 F)
450 C (842 F)
If the operation of the system cannot avoid this

condition the fitting of an appropriate dry run
protection device is recommended (for example liquid
detection or a power monitor).
Temperature limit of liquid

handled (* depending on
material and construction
variant - check which is lower)
Consult Flowserve
Consult Flowserve
115 C (239 F) *
180 C (356 F) *
275 C (527 F) *
400 C (752 F) *
To avoid potential hazards from fugitive emissions of

vapour or gas to atmosphere the surrounding area
must be well ventilated.
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1.6.4.5 Preventing sparks
To avoid potential explosion hazards during

maintenance, the tools, cleaning and painting
materials used must not give rise to sparking or
adversely affect the ambient conditions. Where there
is a risk from such tools or materials, maintenance
must be conducted in a safe area.
To prevent a potential hazard from mechanical

contact, the coupling guard must be non-sparking.
To avoid the potential hazard from random induced
current generating a spark, the earth contact on the
baseplate must be used.
It is recommended that a maintenance plan and

schedule is adopted. (See section 6, Maintenance.)
Avoid electrostatic charge: do not rub non-metallic

surfaces with a dry cloth; ensure cloth is damp.
1.7 Nameplate and safety labels
Where applicable, the coupling must be selected to

comply with 94/9/EC and correct alignment must be
maintained.
1.7.1 Nameplate
For details of nameplate, see the Declaration of
Conformity, or separate documentation included with
these User Instructions.
Additional requirement for metallic pumps on

non-metallic baseplates
When metallic components are fitted on a nonmetallic baseplate they must be individually earthed.
1.7.2 Safety labels
1.6.4.6 Preventing leakage

The pump must only be used to handle liquids
for which it has been approved to have the correct
corrosion resistance.
Avoid entrapment of liquid in the pump and associated
piping due to closing of suction and discharge valves,
which could cause dangerous excessive pressures to
occur if there is heat input to the liquid. This can occur if
the pump is stationary or running.
Bursting of liquid containing parts due to freezing
must be avoided by draining or protecting the pump
and ancillary systems.
Where there is the potential hazard of a loss of a seal
barrier fluid or external flush, the fluid must be
monitored.
Oil lubricated units only:
If leakage of liquid to atmosphere can result in a

hazard, the installation of a liquid detection device is
recommended.
1.6.4.7 Maintenance to avoid the hazard
1.8 Specific machine performance
CORRECT MAINTENANCE IS REQUIRED TO

AVOID POTENTIAL HAZARDS WHICH GIVE A
RISK OF EXPLOSION
For performance parameters see section 1.5, Duty

conditions. When the contract requirement specifies
these to be incorporated into User Instructions these
are included here. Where performance data has
been supplied separately to the purchaser these
should be obtained and retained with these User
Instructions if required.
The responsibility for compliance with maintenance

instructions is with the plant operator.
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1.9 Noise level
Similarly the motor noise assumed in the pump and

motor noise is that typically expected from standard
and high efficiency motors when on load directly driving
the pump. Note that a motor driven by an inverter may
show an increased noise at some speeds.
Attention must be given to the exposure of personnel

to the noise, and local legislation will define when
guidance to personnel on noise limitation is required,
and when noise exposure reduction is mandatory.
This is typically 80 to 85 dBA.
If a pump unit only has been purchased for fitting with

your own driver then the pump only noise levels in the
table should be combined with the level for the driver
obtained from the supplier. Consult Flowserve or a
noise specialist if assistance is required in combining
the values.
The usual approach is to control the exposure time to

the noise or to enclose the machine to reduce emitted
sound. You may have already specified a limiting
noise level when the equipment was ordered,
however if no noise requirements were defined, then
attention is drawn to the following table to give an
indication of equipment noise level so that you can
take the appropriate action in your plant.
It is recommended that where exposure approaches

the prescribed limit, then site noise measurements
should be made.
Pump noise level is dependent on a number of

operational factors, flow rate, pipework design and
acoustic characteristics of the building, and so the
values given are subject to a 3 dBA tolerance and
cannot be guaranteed.
Motor size
and speed
The values are in sound pressure level LpA at 1 m

(3.3 ft) from the machine, for free field conditions
over a reflecting plane.
For estimating sound power level LWA (re 1pW) then
add 17 dBA to the sound pressure value.
Typical sound pressure level LpA at 1 m reference 20 Pa, dBA
1 750 r/min
1 450 r/min
Pump
Pump and
Pump
Pump and
only
motor
only
motor
<0.55(<0.75)
62
64
62
64
0.75 (1)
62
64
62
64
1.1 (1.5)
64
64
62
63
1.5 (2)
64
64
62
63
2.2 (3)
65
66
63
64
3 (4)
65
66
63
64
4 (5)
65
66
63
64
5.5 (7.5)
66
67
64
65
7.5 (10)
66
67
64
65
11(15)
70
71
68
69
15 (20)
70
71
68
69
18.5 (25)
71
71
69
71
22 (30)
71
71
69
71
30 (40)
73
73
71
73
37 (50)
73
73
71
73
45 (60)
76
76
74
76
55 (75)
76
76
74
76
75 (100)
77
77
75
77
90 (120)
77
78
75
78
110 (150)
79
80
77
80
150 (200)
79
80
77
80
200 (270)
85
87
83
85
300 (400)
87
90
85
86
1 The noise level of machines in this range will most likely be of values which require noise exposure control, but typical values are inappropriate.
Note: for 1 180 and 960 r/min reduce 1 450 r/min values by 2 dBA. For 880 and 720 r/min reduce 1 450 r/min values by 3 dBA.
kW (hp)
Page 9 of 48
3 550 r/min
Pump
Pump and
only
motor
72
72
72
72
74
74
74
74
75
76
75
76
75
76
76
77
76
77
80
81
80
81
81
81
81
81
83
83
83
83
86
86
86
86
87
87
87
88
89
90
89
90
1
1
2 900 r/min
Pump
Pump and
only
motor
64
65
64
66
66
67
66
71
68
72
70
73
71
73
72
75
72
75
76
78
76
78
77
78
77
79
79
81
79
81
82
84
82
84
83
85
83
85
85
87
85
87
1
1
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2 TRANSPORT AND STORAGE

2.1 Consignment receipt and unpacking
Immediately after receipt of the equipment it must be

checked against the delivery and shipping documents
for its completeness and that there has been no
damage in transportation.
Any shortage and or damage must be reported
immediately to Flowserve Pump Division and
received in writing within one month of receipt of the
equipment. Later claims cannot be accepted.
When there are no specific lifting points on the baseplate
A crane must be used for all pump sets in

excess of 25 kg (55 lb.). Fully trained personnel must
carry out lifting, in accordance with local regulations.
Check any crates, boxes and wrappings for any

accessories or spare parts that may be packed
separately with the equipment or attached to side
walls of the box or equipment.
Before lifting the driver alone, refer to the

manufacturers instructions.
2.4 Storage
Each product has a unique serial number. Check

that this number corresponds with that advised and
always quote this number in correspondence as well
as when ordering spare parts or further accessories.
Store the pump in a clean, dry location

away from vibration. Leave piping connection covers
in place to keep dirt and other foreign material out of
pump casing. Turn pump at intervals to prevent
brinelling of the bearings and the seal faces, if fitted,
from sticking.
2.2 Handling
Boxes, crates, pallets or cartons may be unloaded

using fork lift vehicles or slings dependent on their
size and construction.
The pump may be stored as above for up to 6

months. Consult Flowserve for preservative actions
when a longer storage period is needed.
2.3 Lifting
To avoid distortion, the pump unit
should be lifted as shown.
2.5 Recycling and end of product life
At the end of the service life of the product or its

parts, the relevant materials and parts should be
recycled or disposed of using an environmentally
acceptable method and local regulations. If the
product contains substances that are harmful to the
environment, these should be removed and disposed
of in accordance with current regulations. This also
includes the liquids and or gases that may be used in
the "seal system" or other utilities.
Make sure that hazardous substances are
disposed of safely and that the correct personal
protective equipment is used. The safety
specifications must be in accordance with the current
regulations at all times.
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3 PUMP DESCRIPTION
3.3 Design of major parts
3.1 Configurations
3.3.1 Pump casing

The pump has its main casing gasket axial to the
shaft allowing maintenance to the rotating element by
removing the top half casing. Suction and discharge
branches are in the bottom half and therefore remain
undisturbed.
The range can have the following configurations:
3.3.2 Impeller
The impeller is fully shrouded and may be fitted with
optional hub rings.
The LR range of pumps are horizontal split casing

volute type centrifugal pumps designed for water
works, drainage, general service and circulating
applications. They can be used with motor, steam
turbine and gasoline or diesel engine drives.
3.3.3 Shaft
The large diameter stiff shaft, mounted on bearings,
has a keyed drive end.
3.3.4 Pump bearings and lubrication
Ball bearings are fitted as standard and may be either
oil or grease lubricated.
LR single-stage horizontal suction and discharge nozzles.

LLR two-stage horizontal suction and discharge nozzles.
LR-S single stage horizontal suction and discharge nozzles.
Oil lubrication is only available where the pump shaft

is horizontal.
Bearing isolators or stationary labyrinths may be fitted
as an option in the bearing covers to protect the
bearings.
The LRV as standard has a liquid lubricated journal
bearing fitted at the non-drive end. This bearing is
lubricated by pumped product or from an external
clean source.
3.3.5 Bearing housing
Two grease nipples enable grease lubricated bearings
to be replenished between major service intervals.
LRV single-stage LR horizontal suction/discharge nozzles,

with vertical pump shaft.
LR-S pumps have sealed for life bearings and cannot

be re-greased.
3.2 Name nomenclature
The pump size will be engraved on the nameplate

typically as below:
For oil lubricated bearings, a constant level oiler is fitted.
6LR-18S
3.3.6 Seal housing

The design enables one of a number of sealing
options to be fitted.
Nominal discharge branch size

Configuration see 3.1 above
Tongue and groove casing rings fitted
3.3.7 Shaft seal

The mechanical seal(s), attached to the pump shaft, seals
the pumped liquid from the environment. Gland packing
may be fitted as an option on the LR, LR-S, and LLR.
The typical nomenclature above is the general guide

to the LR configuration description. Identify the
actual pump size and serial number from the pump
nameplate. Check that this agrees with the
applicable certification provided.
3.3.8 Driver
The driver is normally an electric motor. Different drive
configurations may be fitted such as internal combustion
engines, turbines, hydraulic motors etc driving via
couplings, belts, gearboxes, drive shafts etc.
Nominal maximum impeller diameter
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3.4.2 Pump and impeller data
3.3.9 Accessories
Accessories may be fitted when specified by the
customer.
Impeller
Nominal Mean radial Approx. oil
minimum
wear ring wear ring capacity, both
clearance
passage size diameter
bearings
mm (in.)
mm (in.) * litres (fl. oz.)
mm (in.)
1.5LLR-7
6 (0.24)
95.25 (3.75) 0.19 (0.007)
0.16 (5.4)
1.5LLR-10
9 (0.35)
2LLR-9
103.2 (4.06)
7.5 (0.29)
2LLR-11
124.0 (4.88)
0.22 (0.009)
0.19 (6.4)
3LLR-11
10.5 (0.41)
139.9 (5.51)
4LLR-11
17 (0.67)
157.3 (6.19)
Pump
size
3.4 Performance and operating limits
This product has been selected to meet the

specifications of your purchase order, see section 1.5.
The following data is included as additional information to
help with your installation. It is typical, and factors such
as temperature, materials, and seal type may influence
this data. If required, a definitive statement for your
particular application can be obtained from Flowserve.
2.5LR10
9 (0.35)
95.25 (3.75) 0.19 (0.007)
0.16 (5.4)
2.5LR-13
13 (0.51)
123.8 (4.88)
0.17 (5.8)
3LR-9
8 (0.31)
103.2 (4.06)
0.16 (5.4)
3LR-12
14.5 (0.57)
4LR-10
16.5 (0.65)
123.8 (4.88)
4LR-11
18 (0.71)
0.17 (5.8)
4LR-12
12 (0.47)
4LR-14
16 (0.63)
0.16 (5.4)
0.22 (0.009)
5LR-10
16.5 (0.65)
139.7 (5.5)
5LR-13
15 (0.59)
0.17 (5.8)
5LR-15
17 (0.67)
0.19 (6.4)
5LR-19
168.4 (6.63)
6LR-10
21 (0.83)
157.2 (6.19)
0.16 (5.4)
6LR-13
17.5 (0.69)
157.2 (6.19)
0.19 (6.4)
6LR-16
6LR-18
23.5 (0.93)
190.5 (7.5)
0.21 (7.1)
6LR-18S
26.5 (1.04)
215.9 (8.5) 0.13 (0.005) 0.47 (15.9)
8LR-12
22 (0.87)
190.5 (7.5) 0.22 (0.009)
0.19 (6.4)
8LR-14
8LR-18S
38 (1.50)
247.7 (9.75) 0.13 (0.005) 0.47 (15.9)
8LR-20
27 (1.06)
228.6 (9.0) 0.22 (0.009)
0.21 (7.1)
8LR-23S
23 (0.91)
235 (9.25) 0.13 (0.005) 0.47 (15.9)
10LR-14
44.5 (1.75)
228.6 (9.0) 0.22 (0.009)
0.21 (7.1)
10LR-14S
42.5 (1.67)
247.7 (9.75) 0.13 (0.005) 0.47 (15.9)
10LR-16
39 (1.54)
228.6 (9.0)
0.21 (7.1)
10LR-17
41 (1.61)
0.22 (0.009)
278 (10.95)
0.28 (9.46)
10LR-18
22 (0.87)
10LR-18S
57.5 (2.26)
273.1 (10.75) 0.13 (0.005) 0.47 (15.9)
12LR-14S
58.5 (2.30)
* May be up to 0.13 mm (0.005 in.) larger if casing ring and
impeller have a tendency to gaul.
3.4.1 Operating limits
- 20 to + 150 C
(- 4 to + 302 F)
- 20 to + 40 C
Maximum ambient temperature*
(- 4 to +104 F)
up to 3 % by volume
Maximum soft solids in suspension*
(refer for size limits)
Maximum pump speed
refer to the nameplate
*Subject to written agreement from Flowserve.
Pumped liquid temperature limits*
4 INSTALLATION
Equipment operated in hazardous locations
must comply with the relevant explosion protection
regulations. See section 1.6.4, Products used in
potentially explosive atmospheres.
4.1 Location
The pump should be located to allow room for

access, ventilation, maintenance and inspection with
ample headroom for lifting and should be as close as
practicable to the supply of liquid to be pumped.
Refer to the general arrangement drawing for the
pump set.
4.2 Part assemblies
Motors may be supplied loose on LRV pumps,

typically on frame sizes 250 and above. It is the
responsibility of the installer to ensure that the motor
is assembled to the pump and lined up as detailed in
section 4.5.2.
Clearances for non-metallic wear rings are

smaller, typically 50 - 65% of those for the standard
metallic rings shown above.
4.3 Foundation
There are many methods of installing
pump units to their foundations. The correct method
depends on the size of the pump unit, its location and
noise vibration limitations. Non-compliance with the
provision of correct foundation and installation may
lead to failure of the pump and, as such, would be
outside the terms of the warranty.
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Grouting provides solid contact between the pump

unit and foundation, prevents lateral movement of
running equipment and dampens resonant vibrations.
Ensure the following are met:

a) The baseplate should be mounted onto a firm
foundation, either an appropriate thickness of
quality concrete or sturdy steel framework.
(It should NOT be distorted or pulled down onto
the surface of the foundation, but should be
supported to maintain the original alignment.)
b) Install the baseplate onto packing pieces evenly
spaced and adjacent to foundation bolts.
Foundation bolts should only be fully tightened when

the grout has cured.
4.5 Initial alignment

4.5.1 Thermal expansion
The pump and motor will normally
have to be aligned at ambient temperature and
should be corrected to allow for thermal expansion at
operating temperature. In pump installations
involving high liquid temperatures, the unit should be
run at the actual operating temperature, shut down
and the alignment checked immediately.
4.5.2 Alignment methods
c) Level with shims between baseplate and packing

pieces.
d) The pump and driver have been aligned before
dispatch however the alignment of pump and motor
half coupling must be checked. If this is incorrect, it
indicates that the baseplate has become twisted
and should be corrected by re-shimming.
e) Vertical pumps should be mounted following the
practices outlined for baseplate mounted pumps.
(Larger sizes may need the motor fitting after
installing the pump - refer to section 4.5.2.)
f) If the pump is driven via a universal joint drive
shaft there may be a requirement to offset the
pump shaft with respect to the driver to optimize
the universal joint drive shaft bearing life. This
offset will typically be in the range 0 to 4 degrees
depending on shaft design. Please consult the
separate User Instructions before installation.
g) Any support for the universal joint drive shaft
plummer blocks must not exhibit resonant
frequencies in the range 0.8 to 1.2 N where
N = pump running speed.
h) If not supplied, guarding shall be fitted as necessary
to meet the requirements of ISO 12100 and EN953
and or any applicable local safety regulations.
Ensure pump and driver are isolated

electrically and the half couplings are disconnected.
The alignment MUST be checked.
Although the pump will have been aligned at the
factory it is most likely that this alignment will have
been disturbed during transportation or handling. If
necessary, align the motor to the pump, not the pump
to the motor.
Horizontal pumps LR, LLR and LR-S
Alignment is achieved by adding or removing shims
under the motor feet and also moving the motor
horizontally as required. In some cases where the
alignment cannot be achieved it will be necessary to
move the pump before recommencing the above
procedure.
Vertical pumps LRV
Adding or removing shims between the motor stool
and the pump casing achieves alignment. The
motor/motor stool assembly may also have to be
moved horizontally at the interface with the pump
casing, as required.
4.4 Grouting
Where applicable, grout in the foundation bolts.
It should be noted that the motor has a spigot

(rabbet) fit into the motor stool and it is therefore not
possible to achieve any horizontal movement at this
interface.
After adding pipework connections and rechecking the

coupling alignment, the baseplate should then be
grouted in accordance with good engineering practice.
Fabricated steel, cast iron and epoxy baseplates can be
filled with grout. Folded steel baseplates should be
grouted to locate their packing pieces. If in any doubt,
please contact your nearest service centre for advice.
Page 13 of 48
For couplings with narrow flanges use a dial indicator

as shown below to check both parallel and angular
alignment.
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4.5.3
Check for soft foot
Parallel
Angular
Maximum permissible misalignment at working
temperature:
Parallel 0.2 mm (0.008 in.) TIR
Angular 0.1 mm (0.004 in.) TIR
This is a check to ensure that there is no undue
stress on the driver holding down bolts; due to nonlevel baseplate or twisting. To check, remove all
shims and clean surfaces and tighten down driver to
the baseplate. Set a dial indicator as shown in sketch
and loosen off the holding down bolt while noting any
deflection reading on the Dial Test Indicator - a
maximum of 0.05 mm (0.002 in.) is considered
acceptable but any more will have to be corrected by
adding shims, for example, if the Dial Test Indicator
shows the foot lifting 0.15 mm (0.006 in.) then this is
the thickness of shim to be placed under that foot.
Tighten down and repeat the same procedure on all
other feet until all are within tolerance
When checking parallel alignment, the total indicator

read-out (TIR) shown is twice the value of the actual
shaft displacement. Align in the vertical plane first, then
horizontally by moving motor.
While the pump is capable of operating with the
maximum misalignment shown above, maximum pump
reliability is obtained by near perfect alignment of 0.05
to 0.10 mm (0.002 to 0.004 in.) TIR parallel and 0.05
mm (0.002 in.) per 100 mm (4 in.) of coupling flange
diameter as TIR angular misalignment. This covers the
full series of couplings available.
Pumps with thick flanged non-spacer couplings can
be aligned by using a straight-edge across the
outside diameters of the coupling hubs and
measuring the gap between the machined faces
using feeler gauges, measuring wedge or callipers.
Complete piping as below and see sections 4.7,

Final shaft alignment check up to and including
section 5, Commissioning, start-up, operation and
shutdown before connecting driver and checking
actual rotation.
When the electric motor has sleeve bearings it is

necessary to ensure that the motor is aligned to run
on its magnetic centreline.
4.6 Piping
Protective covers are fitted to the pipe
connections to prevent foreign bodies entering during
transportation and installation. Ensure that these
covers are removed from the pump before connecting
any pipes.
Refer to the motor manual for details.

A button (screwed into one of the shaft ends) is
normally fitted between the motor and pump shaft
ends to fix the axial position.
4.6.1 Suction and discharge pipework

In order to minimize friction losses and hydraulic
noise in the pipework it is good practice to choose
pipework that is one or two sizes larger than the
pump suction and discharge. Typically main
pipework velocities should not exceed 2 m/s (6 ft/sec)
suction and 3 m/s (9 ft/sec) on the discharge.
If the motor does not run in its

magnetic centre the resultant additional axial force
may overload the pump thrust bearing.
Take into account the available NPSH which must be

higher than the required NPSH of the pump.
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piping.
j)
Never use the pump as a support for
Typical design flooded suction
Maximum forces and moments allowed on the pump

flanges vary with the pump size and type. To minimize
these forces and moments that may, if excessive,
cause misalignment, hot bearings, worn couplings,
vibration and the possible failure of the pump casing,
the following points should be strictly followed:
Prevent excessive external pipe load
Never draw piping into place by applying force to
pump flange connections
Do not mount expansion joints so that their force,
due to internal pressure, acts on the pump flange
Discharge
isolating
valve
Non
return
valve
Concentric
conical
reducer
Eccentric
conical
reducer
Suction
isolating
valve
>5D
Slope up from
pump suction
Note:
Ideally reducers should be limited to one pipe diameter change,
ie 150 mm (6 in.) to 200 mm (8 in.). Must have a maximum total
angle of divergence of 15 degrees.
The table in 4.6.3 summarizes the maximum forces

and moments allowed on horizontal shaft pump
casings. Refer to Flowserve when the pump shaft is
vertical.
before use.
Never throttle pump on suction side and never

place a valve directly on the pump inlet nozzle.
Typical design suction lift

Discharge
isolating
valve
Ensure piping and fittings are flushed
Non
return
valve
Concentric
conical
reducer
Eccentric
conical
reducer
>5D
Slope down
from pump
suction
Ensure piping for hazardous liquids is arranged

to allow pump flushing before removal of the pump.
Long
radius
bend
4.6.2 Suction piping

a) The inlet pipe should be one or two sizes larger
than the pump inlet bore and pipe bends should
be as large a radius as possible.
b) Pipework reducers should be conical and have a
maximum total angle of divergence of 15 degrees.
c) On suction lift the piping should be inclined up
towards the pump inlet with eccentric reducers
incorporated to prevent air locks.
d) On positive suction, the inlet piping must have a
constant fall towards the pump.
e) Flow should enter the pump suction with uniform
flow, to minimize noise and wear. This is
particularly important on large or high-speed
pumps which should have a minimum of five
diameters of straight pipe on the pump suction
between the elbow and inlet flange. See section
10.3, Reference 1, for more detail.
f) Inlet strainers, when used, should have a net `free
area' of at least three times the inlet pipe area.
g) Do not install elbows at an angle other than
perpendicular to the shaft axis. Elbows parallel
to the shaft axis will cause uneven flow.
h) Except in unusual circumstances strainers are
not recommended in inlet piping. If considerable
foreign matter is expected a screen installed at
the entrance to the wet well is preferable.
i) Fitting an isolation valve will allow easier
maintenance.
Page 15 of 48
231
Notes:
1. S = Minimum submergence >3E.
2. Ideally reducers to be limited to one pipe diameter change,
ie 150 mm (6 in.) to 200 mm (8 in.). Must have a maximum
total angle of divergence of 15 degrees.
4.6.3 Maximum forces and moments allowed on

the pump suction and discharge flanges of
horizontal shaft pumps
Pump
axis
Discharge
Suction
See table overleaf.
flowserve.com
7/31/2014
Type and size
Fx
Maximum forces (F) in kN (lbf) and maximum moments (M) in kNm (lbfft)
Suction
Discharge
Fy
Fz
Mx
My
Mz
Fx
Fy
Fz
Mx
My
Mz
1.5LLR-7
1.47
(330)
1.15
(259)
1.34
(189)
0.85
(627)
0.45
(332)
0.6
(442)
0.77
(173)
0.88
(198)
0.64
(144)
0.44
(324)
0.24
(177)
0.32
(236)
1.5LLR-10
2.35
(529)
1.85
(415)
1.34
(302)
1.36
(1 003)
0.72
(531)
0.96
(708)
0.77
(173)
0.88
(198)
0.64
(144)
0.44
(324)
0.24
(177)
0.32
(236)
2LLR-9 to
2LLR-11
2.35
(529)
1.85
(415)
1.34
(302)
1.36
(1 003)
0.72
(531)
0.96
(708)
1.03
(230)
1.17
(263)
0.85
(192)
0.59
(431)
0.32
(235)
0.43
(314)
3LLR-11
2.94
(661)
2.31
(519)
1.68
(378)
1.70
(1 254)
0.90
(664)
1.20
(885)
1.54
(346)
1.76
(396)
1.28
(288)
0.88
(649)
0.48
(354)
0.64
(472)
4LLR-11
4.41
(991)
3.47
(779)
2.52
(566)
2.55
(1 880)
1.35
(996)
1.80
(1 327)
1.92
(432)
2.20
(495)
1.60
(360)
1.10
(811)
0.60
(442)
2.5LR-10
2.35
(529)
1.85
(416)
1.34
(302)
1.36
(1 003)
0.72
(531)
0.96
(708)
1.25
(281)
1.43
(321)
1.00
(234)
0.72
(531)
0.39
(288)
0.52
(383)
2.5LR-13
2.94
(661)
2.31
(519)
1.68
(378)
1.70
(1 254)
0.90
(664)
1.20
(885)
1.25
(281)
1.43
(321)
1.00
(234)
0.72
(531)
0.39
(288)
0.52
(383)
3LR-9
2.94
(661)
2.31
(519)
1.68
(378)
1.70
(1 254)
0.90
(664)
1.20
(885)
1.54
(346)
1.76
(396)
1.28
(288)
0.88
(649)
0.48
(354)
0.64
(472)
3LR-12
3.68
(826)
2.88
(648)
2.10
(472)
2.12
(1 563)
1.12
(826)
1.50
(1106)
1.54
(346)
1.76
(396)
1.28
(288)
0.88
(649)
0.48
(354)
0.64
(472)
4LR-10
3.68
(826)
2.88
(648)
2.10
(472)
2.12
(1 563)
1.12
(826)
1.50
(1 106)
1.92
(432)
2.20
(495)
1.60
(360)
1.10
(811)
0.60
(442)
0.80
(590)
4LR-11
to 4LR-14
4.41
(991)
3.47
(779)
2.52
(566)
2.55
(1 880)
1.35
(996)
1.80
(1 327)
1.92
(432)
2.20
(495)
1.60
(360)
1.10
(811)
0.60
(442)
0.80
(590)
5LR-10
to 5LR-15
4.41
(991)
3.47
(779)
2.52
(566)
2.55
(1 880)
1.35
(996)
1.80
(1 327)
2.40
(540)
2.75
(618)
2.00
(450)
1.37
(1 010)
0.75
(553)
1.00
(737)
5LR-19
5.88
(1 322)
4.62
(1 039)
3.36
(755)
3.40
(2 507)
1.80
(1 327)
2.40
(1 770)
2.40
(540)
2.75
(618)
2.00
(450)
1.37
(1 010)
0.75
(553)
1.00
(737)
6LR-10
to 6LR-16
5.88
(1 322)
4.62
(1 039)
3.36
(755)
3.40
(2 507)
1.80
(1 327)
2.40
(1 770)
2.88
(648)
3.30
(742)
2.40
(540)
1.65
(1 217)
0.90
(664)
1.20
(885)
6LR-18
7.35
(1 653)
5.78
(1 299)
4.20
(944)
4.25
(3 134)
2.25
(1 659)
3.00
(2 212)
2.88
(648)
3.30
(742)
2.40
(540)
1.65
(1 217)
0.90
(664)
1.20
(885)
7.35
(1 653)
5.78
(1 299)
4.20
(944)
4.25
(3 134)
2.25
(1 659)
3.00
(2 212)
3.84
(863)
4.40
(989)
3.20
(719)
2.20
(1 622)
1.20
(885)
1.60
(1 180)
8.82
(1 983)
6.93
(1 558)
5.04
(1 133)
5.10
(3 761)
2.70
(1 991)
3.60
(2 655)
3.84
(863)
4.40
(989)
3.20
(719)
2.20
(1 622)
1.20
(885)
1.60
(1 180)
7.35
(1 653)
5.78
(1 299)
4.20
(944)
4.25
(3 134)
2.25
(1 659)
3.00
(2 212)
3.84
(863)
4.40
(989)
3.20
(719)
2.20
(1 622)
1.20
(885)
1.60
(1 180)
8.82
(1 983)
6.93
(1 558)
5.04
(1 133)
5.10
(3 761)
2.70
(1 991)
3.60
(2 655)
4.80
(1 079)
5.50
(1 237)
4.00
(899)
2.75
(2 028)
1.50
(1 106)
2.00
(1 475)
10LR-17/18
10LR-18S
10.29
(2 314)
8.09
(1 818)
5.88
(1 322)
5.95
(4 388)
3.15
(2 323)
4.20
(3 097)
4.80
(1 079)
5.50
(1 237)
4.00
(899)
2.75
(2 028)
1.50
(1 106)
2.00
(1 475)
12LR-14S
10.29
(2 314)
8.09
(1 818)
5.88
(1 322)
5.95
(4 388)
3.15
(2 323)
4.20
(3 097)
5.76
(1 295)
6.60
(1 484)
4.80
(1 079)
3.30
(2 434)
1.80
(1 327)
2.40
(1 770)
6LR-18S
8LR12/14
8LR18S
8LR-20
8LR-23S
10LR-14/16
10LR-14S
Notes:
1) F = External force (tension or compression).
M = External moment, clockwise or counter-clockwise.
Sign convention follows ISO1503 and ISO13709/API610.
2) Forces and moments may be applied simultaneously in any
direction.
3) Values apply to all materials.
4) Higher loads may be applicable, if direction and magnitude of
individual loads are known, but these need written approval
from Flowserve Pumps.
5) Pumps must be on rigid foundations and baseplates must be
fully grouted
Page 16 of 48
0.80
(590)
6) Pump/baseplate should not be used as pipe anchor. Suction

and discharge piping should be anchored as close as possible
to the pump flanges to reduce vibration and prevent strain on
the pump casing. Expansion joints are recommended. They
must be properly tied and located on the side of the pipe anchor
away from the pump.
7) The pump mounting bolt torques specified must be used to
prevent relative movement between the pump casing and
baseplate. (See section 6.6, Fastener torques.) The bolt
material must have a minimum yield strength of 600 N/mm2
(87 000 lb/in.2).
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4.7 Final shaft alignment check
4.6.4 Discharge piping

See section 4.6.2 for typical pipework design.
After connecting piping to the pump, rotate the shaft

several times by hand to ensure there is no binding
and all parts are free.
A non-return valve should be located in the discharge

pipework to protect the pump from excessive back
pressure and hence reverse rotation when the unit is
stopped.
Recheck the coupling alignment, as previously

described, to ensure no pipe strain. If pipe strain
exists, correct piping.
Pipework reducers should have a maximum total

angle of divergence of 9 degrees.
4.8 Electrical connections
Fitting an isolation valve will allow easier maintenance.
Electrical connections must be made

by a qualified Electrician in accordance with relevant
local, national and international regulations.
4.6.5 Auxiliary piping

4.6.5.1 Drains
Pipe pump casing drains and gland leakage to a
convenient disposal point.
It is important to be aware of the EUROPEAN

DIRECTIVE on potentially explosive areas where
compliance with IEC60079-14 is an additional
requirement for making electrical connections.
4.6.5.2 Pumps fitted with packed gland

When suction pressure is below ambient pressure it
is necessary to feed the gland packing with liquid to
provide lubrication and prevent the ingress of air.
This is normally achieved with a supply from the
pump discharge volute to the stuffing box.
It is important to be aware of the EUROPEAN

DIRECTIVE on electromagnetic compatibility when
wiring up and installing equipment on site. Attention
must be paid to ensure that the techniques used during
wiring/installation do not increase electromagnetic
emissions or decrease the electromagnetic immunity of
the equipment, wiring or any connected devices. If in
any doubt contact Flowserve for advice.
If the pumped liquid is dirty and cannot be used for

sealing, a separate clean compatible liquid supply to
the gland at 1 bar (15 psi) above suction pressure is
recommended.
The motor must be wired up in

accordance with the motor manufacturer's instructions
(normally supplied within the terminal box) including
any temperature, earth leakage, current and other
protective devices as appropriate. The identification
nameplate should be checked to ensure the power
supply is appropriate.
4.6.5.3 Pumps fitted with mechanical seals

Single seals requiring re-circulation will normally be
provided with the auxiliary piping from pump casing
already fitted.
If the seal requires an auxiliary quench then a
connection must be made to a suitable source of
liquid flow, low pressure steam or static pressure from
a header tank. Recommended pressure is 0.35 bar
(5 psi) or less. Check General arrangement drawing.
A device to provide emergency stopping must be

fitted.
If not supplied pre-wired to the pump unit, the
controller/starter electrical details will also be supplied
within the controller/starter.
Special seals may require different auxiliary piping to

that described above. Consult separate User
Instructions and or Flowserve if unsure of correct
method or arrangement.
For electrical details on pump sets with controllers

see the separate wiring diagram.
See section 5.3, Direction of rotation
before connecting the motor to the electrical supply.
For pumping hot liquids, to avoid seal damage, it is

recommended that any external flush/cooling supply
be continued after stopping the pump.
4.9 Protection systems
4.6.6 Final checks

Check the tightness of all bolts in the suction and
discharge pipework. Check also the tightness of all
foundation bolts.
Page 17 of 48
The following protection systems are

recommended particularly if the pump is installed in a
potentially explosive area or is handling a hazardous
liquid. If in doubt consult Flowserve.
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If there is any possibility of the system allowing the

pump to run against a closed valve or below
minimum continuous safe flow a protection device
should be installed to ensure the temperature of the
liquid does not rise to an unsafe level.
If there are any circumstances in which the system
can allow the pump to run dry, or start up empty, a
power monitor should be fitted to stop the pump or
prevent it from being started. This is particularly
relevant if the pump is handling a flammable liquid.
If leakage of product from the pump or its associated
sealing system can cause a hazard it is
recommended that an appropriate leakage detection
system is installed.
The oil filled bottle should then be refitted so as to

return it to the upright position. Filling should be
repeated until oil remains visible within the bottle.
To prevent excessive surface temperatures at

bearings it is recommended that temperature or
vibration monitoring are carried out. See sections
5.7.4 and 5.7.5.
The LR-S pumps are fitted with a different oiler - set

oil level D as below:
7
6LR-18S, 10LR-14S and 12LR-14S = 48 mm (1 /8 in.)

1
8LR-18S, 8LR-23S and 10LR-18S = 53 mm (2 /16 in.)
5 COMMISSIONING, START-UP,
OPERATION AND SHUTDOWN
These operations must be carried
out by fully qualified personnel.
33
5.1 Pre-commissioning procedure

5.1.1 Lubrication
Determine the mode of lubrication of the pump set,
eg grease, oil, product lubrication etc.
For oil lubricated pumps, fill the bearing

housing with correct grade of oil to the correct level, ie
sight glass or constant level oiler bottle.
Approximate oil volumes are shown in section 3.4.2,
Pump and impeller data.
Grease lubricated pumps and electric motors are
supplied pre-greased.
Other drivers and gearboxes, if appropriate, should
be lubricated in accordance with their manuals.
When fitted with a constant level oiler, the bearing

housing should be filled by unscrewing or hinging back
the transparent bottle and filling the bottle with oil.
In the case of product lubricated

bearings the source of product supply should be
checked against the order. There may be
requirements for an external clean supply, particular
supply pressure or the commencement of lubrication
supply before pump start-up.
Where an adjustable body Denco oiler is fitted this

should be set to the height shown in the following
diagram:
Page 18 of 48
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5.2 Pump lubricants

Centrifugal
pump lubrication
5.2.1 Recommended oil lubricants

Oil
Viscosity cSt @ 40 C
Oil temperature range *
Oil companies and lubricants
Designation to ISO 3448

and DIN51524 part 2
BP Castrol
Splash / force feed / purge oil mist lubrication

32
-5 to 65 C
(23 to 149 F)
ISO VG 32
32 HLP
Energol HLP-HM 32
ESSO
ELF/Total
ExxonMobil
46
-5 to 78 C
(23 to 172 F)
ISO VG 46
46 HLP
Energol HLP-HM 46
68
-5 to 80 C
(23 to 176 F)
ISO VG 68
68 HLP
Energol HLP-HM 68
NUTO HP 32
NUTO HP 46
NUTO HP 68
ELFOLNA DS 32
Azolla ZS 32
Mobil DTE 24
ELFOLNA DS 46
Azolla ZS 46
Mobil DTE 25
ELFOLNA DS 68
Azolla ZS 68
Mobil DTE 26
Q8
Q8 Haydn 32
Q8 Haydn 46
Q8 Haydn 68
Shell
Shell Tellus 32
Shell Tellus 46
Shell Tellus 68
Chevron Texaco
Rando HD 32
Rando HD 46
Rando HD 68
Wintershall (BASF Group)
Wiolan HS32
Wiolan HS46
Wiolan HS68
Fuchs
Renolin CL 32
Renolin CL 46
Renolin CL 68
* Note that it normally takes 2 hours for bearing temperature to stabilize and the final temperature will depend on the ambient, r/min, pumpage
temperature and pump size. Also some oils have a very low Pour Point and good Viscosity Index which extend the minimum temperature
capability of the oil. Always check the grade capability where the ambient is less than -5 C (23 F).
5.2.2 Recommended grease lubricants

Grease Grade
NLGI 2*
NLGI 3**
Temp. range C
(F)
Designation
acc. to DIN
BP
-20 to +100
(-4 to +212)
-20 to +100
(-4 to +212)
KP2K-25
KP3K-20
Energrease LS-EP2
Energrease LS-EP3
Elf
Multis EP2
Multis EP3
Fuchs
RENOLIT EP2
RENOLIT EP3
ESSO
Beacon EP2
Beacon EP3
Mobil
Mobilux EP2
Mobilux EP3
Q8
Rembrandt EP2
Rembrandt EP3
Shell
Alvania EP2
Alvania EP2
Texaco
Multifak EP2
Multifak EP3
The lubricating oil should be a high quality mineral oil

having foam inhibitors. Synthetic oils may also be
used if checks show that the rubber oil seals will not
be adversely affected.
The bearing temperature may be allowed to rise to
50 C (90 F) above ambient, but should not exceed
82 C (180 F). A continuously rising temperature, or
an abrupt rise, indicate a fault.
5.2.4.2 Grease lubricated bearings
When grease nipples are fitted, one charge between
grease changes is advisable for most operating
conditions, ie 2 000 hours interval.
Normal intervals between grease changes are 4 000
hours or at least every 6 months.
SKF
LGEP 2
* NLGI 2 is an alternative grease and is not to be mixed with other grades
** Standard pre-packed grease for fitted antifriction bearings.
The characteristics of the installation and severity of

service will determine the frequency of lubrication.
Lubricant and bearing temperature analysis can be
useful in optimising lubricant change intervals.
5.2.3 Recommended fill quantities

Refer to section 3.4.2, Pump and impeller data.
5.2.4
Lubrication schedule
The bearing temperature may be allowed to rise to

55 C (99 F) above ambient but should not exceed
95 C (204 F). For most operating conditions a quality
grease having a lithium soap base and NLGI
consistency of No 2 or No 3 is recommended. The
drop point should exceed 175 C (350 F).
5.2.4.1 Oil lubricated bearings

Normal oil change intervals are 4 000 operating hours
or at least every 6 months. For pumps on hot service
or in severely damp or corrosive atmosphere, the oil
will require changing more frequently. Lubricant and
bearing temperature analysis can be useful in
optimizing lubricant change intervals.
Page 19 of 48
Never mix greases containing

different bases, thickeners or additives.
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5.3 Direction of rotation
5.5.2 Suction lift with foot valve fitted

Fill suction pipe and casing with liquid at a pressure
of 1 to 2 bar from an external source. Vent as
described in section 5.5.1.
Ensure the pump is given the same

rotation as the pump direction arrow cast on the
pump casing.
5.5.3 Suction lift without foot valve

Pump casing vents on the suction volute must be
connected to an external vacuum pump priming
system. If in doubt please consult Flowserve.
To avoid dry running the pump must either be filled

with liquid or have the flexible coupling disconnected
before driver is switched on.
Possible
priming
points
If maintenance work has been carried

out to the site's electricity supply, the direction of
rotation should be re-checked as above in case the
supply phasing has been altered.
To vacuum
pump
5.4 Guarding
Guarding is supplied fitted to the pump set.
Fasteners for guards must remain captive in the guard
to comply with the Machinery Directive 2006/42/EC.
When releasing such guards, the fasteners must be
unscrewed in an appropriate way to ensure that the
fasteners remain captive. Whenever guarding is
removed or disturbed ensure that all the protective
guards are securely refitted prior to start-up.
5.5 Priming and auxiliary supplies

Ensure all electrical, hydraulic,
pneumatic, sealant and lubrication systems (as
applicable) are connected and operational.
5.6 Starting the pump

a)
Ensure flushing and/or cooling/

heating liquid supplies are turned ON before
starting the pump.
b) CLOSE the outlet valve.
c) OPEN all inlet valves.
d) Prime the pump.
Ensure all vent connections are closed
before starting.
f) Start motor and check outlet pressure.
g) If the pressure is satisfactory, SLOWLY open
outlet control valve.
e)
Ensure the inlet pipe and pump casing

are completely full of liquid before starting continuous
duty operation.
5.5.1 Suction pressure above atmospheric
pressure
Horizontal pumps: open vent connection (1) on top of
the pump upper casing to allow the trapped air to
escape. Let liquid run out until free from air bubbles.
Vertical pumps: open vent connection (1) at the front
of the upper half casing and disconnect the seal flush
line at the mechanical seal/stuffing box to allow the
trapped air to escape. Let liquid run out until free
from air bubbles.
h)
i)
Do not run the pump with the

outlet valve closed for a period longer than 30
seconds.
If NO pressure, or LOW pressure, STOP the
pump. Refer to section 7, Faults; causes and
remedies, for fault diagnosis.
5.7 Running the pump
(1) Possible
priming
points
5.7.1 Venting the pump

Vent the pump to enable all trapped air to
escape taking due care with hot or hazardous liquids.
Under normal operating conditions, after the pump
has been fully primed and vented, it should be
unnecessary to re-vent the pump.
Page 20 of 48
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5.7.2 Pumps fitted with packed gland
Before pumping dirty liquids it is advisable, if

possible, to run in the pump mechanical seal using
clean liquid to safeguard the seal face.
+P
External flush or quench should be

started before the pump is run and allowed to flow for
a period after the pump has stopped.
Never run a mechanical seal dry,
even for a short time.
5.7.4 Bearings
If the pumps are working in a potentially
explosive atmosphere, temperature or vibration
monitoring at the bearings is recommended.
If bearing temperatures are to be monitored it is
essential that a benchmark temperature is recorded
at the commissioning stage and after the bearing
temperature has stabilized.
Record the bearing temperature (t) and the
ambient temperature (ta)
Estimate the likely maximum ambient
temperature (tb)
Set the alarm at (t+tb-ta+5) C [(t+tb-ta+10) F]
and the trip at 100 C (212 F) for oil lubrication
and 105 C (220 F) for grease lubrication
-P
If the pump has a packed gland there must be some

leakage from the gland. Gland nuts should initially be
finger-tight only. Leakage should take place soon
after the stuffing box is pressurised.
The gland must be adjusted evenly to give
visible leakage and concentric alignment of the gland
to avoid excess temperature. If no leakage takes
place the packing will begin to overheat. If
overheating takes place the pump should be stopped
and allowed to cool before being re-started. When
the pump is re-started, check to ensure leakage is
taking place at the packed gland.
It is important, particularly with grease lubrication, to

keep a check on bearing temperatures. After start up
the temperature rise should be gradual, reaching a
maximum after approximately 1.5 to 2 hours. This
temperature rise should then remain constant or
marginally reduce with time. (Refer to section 6.2.3.2
for further information.)
If hot liquids are being pumped it may be necessary

to slacken the gland nuts to achieve leakage.
The pump should be run for 30 minutes with steady
leakage and the gland nuts then tightened by 10
degrees at a time until leakage is reduced to an
acceptable level, normally a minimum of 120 drops
per minute is required. Bedding in of the packing
may take another 30 minutes.
5.7.5 Normal vibration levels, alarm and trip

For guidance, pumps generally fall under a classification
for rigid support machines within the International
rotating machinery standards and the recommended
maximum levels below are based on those standards.
Care must be taken when adjusting the gland

on an operating pump. Safety gloves are essential.
Loose clothing must not be worn to avoid being
caught up by the pump shaft. Shaft guards must be
replaced after the gland adjustment is complete.
a short time.
Alarm and trip values for installed

pumps should be based on the actual measurements
(N) taken on site on the bearing housings of the
pump in the fully commissioned as new condition.
The example (N) value is given for the preferred
operating flow region (typically this may extend to 70
to 120% of the pump best efficiency point); outside
the preferred flow region the actual vibration
experienced may be multiplied by up to two.
Never run gland packing dry, even for
5.7.3 Pumps fitted with mechanical seal

Mechanical seals require no adjustment. Any slight
initial leakage will stop when the seal is run in.
Page 21 of 48
These standard values can vary with the rotational

speed and the power absorbed by the pump. For any
special case, contact your nearest Flowserve office.
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5.9.1 Specific gravity (SG)

Pump capacity and total head in metres (feet) do not
change with SG, however pressure displayed on a
pressure gauge is directly proportional to SG. Power
absorbed is also directly proportional to SG. It is
therefore important to check that any change in SG
will not overload the pump driver or over-pressurize
the pump.
Measuring vibration at regular intervals will show any

deterioration in pump or system operating conditions.
Vibration velocity
unfiltered
Horizontal
pumps mm/s
(in./s) r.m.s.
Vertical pumps
mm/s (in./s)
r.m.s.
7.1 (0.28)
Normal
5.6 (0.22)
Alarm
N x 1.25
7.1 (0.28)
9.0 (0.35)
11.2 (0.44)
14.2 (0.56)
Shutdown trip N x 2.0
5.9.2 Viscosity
For a given flow rate the total head reduces with
increased viscosity and increases with reduced
viscosity. Also for a given flow rate the power
absorbed increases with increased viscosity, and
reduces with reduced viscosity. It is important that
checks are made with your nearest Flowserve office if
changes in viscosity are planned.
5.7.6 Stop/start frequency

Pump sets are normally suitable for the number of
equally spaced stop/starts per hour shown in the
table below. Check actual capability of the driver and
control/starting system before commissioning.
Motor rating kW (hp)
Up to 15 (20)
Between 15 (20) and 90 (120)
90 (120) to 150 (200)
Above 150 (200)
Maximum stop/starts per hour

15
10
6
Refer
5.9.3 Pump speed

Changing pump speed effects flow, total head, power
absorbed, NPSHR, noise and vibration. Flow varies in
direct proportion to pump speed, head varies as speed
ratio squared and power varies as speed ratio cubed.
The new duty, however, will also be dependent on the
system curve. If increasing the speed, it is important
therefore to ensure the maximum pump working
pressure is not exceeded, the driver is not overloaded,
NPSHA > NPSHR, and that noise and vibration are
within local requirements and regulations.
Where duty and standby pumps are installed it is

recommended that they are run alternately every week.
5.8 Stopping and shutdown

a)
Close the outlet valve, but ensure

that the pump runs in this condition for no more
than a few seconds.
b) Stop the pump.
c) Switch off flushing and/or cooling/heating liquid
supplies at a time appropriate to the process.
d)
5.9.4 Net positive suction head (NPSHA)

NPSH available (NPSHA) is a measure of the head
available in the pumped liquid, above its vapour
pressure, at the pump suction branch.
For prolonged shut-downs and

especially when ambient temperatures are likely
to drop below freezing point, the pump and any
cooling and flushing arrangements must be
drained or otherwise protected.
NPSH required (NPSHR) is a measure of the head

required in the pumped liquid, above its vapour
pressure, to prevent the pump from cavitating. It is
important that NPSHA > NPSHR. The margin between
NPSHA > NPSHR should be as large as possible.
5.9 Hydraulic, mechanical and electrical

duty
If any change in NPSHA is proposed, ensure these

margins are not significantly eroded. Refer to the
pump performance curve to determine exact
requirements particularly if flow has changed. If in
doubt please consult your nearest Flowserve office
for advice and details of the minimum allowable
margin for your application.
This product has been supplied to meet the

performance specifications of your purchase order,
however it is understood that during the life of the
product these may change. The following notes may
help the user decide how to evaluate the implications
of any change. If in doubt contact your nearest
Flowserve office.
5.9.5 Pumped flow

Flow must not fall outside the minimum and
maximum continuous safe flow shown on the pump
performance curve and or data sheet.
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6 MAINTENANCE
Never clean equipment with inflammable solvents or

carbon tetrachloride. Protect yourself against toxic
fumes when using cleaning agents.
6.1 General
6.2 Maintenance schedule
It is the plant operator's responsibility to ensure

that all maintenance, inspection and assembly work
is carried out by authorized and qualified personnel
who have adequately familiarized themselves with
the subject matter by studying this manual in detail.
(See also section 1.6.)
It is recommended that a maintenance plan and

schedule is adopted, in line with these User
Instructions. It should include the following:
a) Any auxiliary systems installed must be monitored,
if necessary, to ensure they function correctly.
b) Gland packings must be adjusted correctly to
give visible leakage and concentric alignment of
the gland follower to prevent excessive
temperature of the packing or follower.
c) Check for any leaks from gaskets and seals. The
correct functioning of the shaft seal must be
checked regularly.
d) Check bearing lubricant level, and if the hours
run show a lubricant change is required.
e) Check that the duty condition is in the safe
operating range for the pump.
f) Check vibration, noise level and surface
temperature at the bearings to confirm
satisfactory operation.
g) Check dirt and dust is removed from areas around
close clearances, bearing housings and motors.
h) Check coupling alignment and re-align if necessary.
Any work on the machine must be performed when it

is at a standstill. It is imperative that the procedure
for shutting down the machine is followed, as
described in section 5.8.
Guard fasteners must remain captive during
dismantling of guards as described in section 5.4
On completion of work all guards and safety devices
must be re-installed and made operative again.
Before restarting the machine, the relevant
instructions listed in section 5, Commissioning, start
up, operation and shut down must be observed.
Oil and grease leaks may make the ground
slippery. Machine maintenance must always
begin and finish by cleaning the ground and the
exterior of the machine.
Our specialist service personnel can help with

preventative maintenance records and provide
condition monitoring for temperature and vibration to
identify the onset of potential problems.
If platforms, stairs and guard rails are required for

maintenance, they must be placed for easy access to
areas where maintenance and inspection are to be
carried out. The positioning of these accessories
must not limit access or hinder the lifting of the part to
be serviced.
If any problems are found the following sequence of

actions should take place:
a) Refer to section 7, Faults; causes and remedies,
for fault diagnosis.
b) Ensure equipment complies with the
recommendations in this manual.
c) Contact Flowserve if the problem persists.
When air or compressed inert gas is used in the

maintenance process, the operator and anyone in the
vicinity must be careful and have the appropriate
protection.
6.2.1 Routine inspection (daily/weekly)
Do not spray air or compressed inert gas on skin.

Do not direct an air or gas jet towards other people.
Never use air or compressed inert gas to clean clothes.
The following checks should be made

and the appropriate action taken to remedy any
deviations:
a) Check operating behaviour. Ensure noise,
vibration and bearing temperatures are normal.
b) Check that there are no abnormal fluid or
lubricant leaks (static and dynamic seals) and
that any sealant systems (if fitted) are full and
operating normally.
c) Check that shaft seal leaks are within acceptable
limits.
Before working on the pump, take measures to

prevent an uncontrolled start. Put a warning board
on the starting device with the words:
"Machine under repair: do not start".
With electric drive equipment, lock the main switch
open and withdraw any fuses. Put a warning board
on the fuse box or main switch with the words:
"Machine under repair: do not connect".
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b) The maximum allowable operating temperatures for

anti friction bearings will vary from unit to unit,
depending on ambient and fluid temperature. The
rise above ambient should not normally exceed 55 C
(99 F) or a combined maximum of 95 C (204 F).
c) A continuously rising temperature or an abrupt
temperature rise indicates a problem. If these
symptoms occur, stop the pump immediately and
investigate the cause.
d) Check the level and condition of oil lubricant. On

grease lubricated pumps, check running hours since
last recharge of grease or complete grease change.
e) Check any auxiliary supplies eg. heating/cooling,
if fitted, are functioning correctly.
Refer to the manuals of any associated
equipment for routine checks needed.
TEMPERATURE
6.2.2 Periodic inspection (six monthly)

Check foundation bolts for
security of attachment and corrosion.
b) Check pump running records for hourly usage to
determine if bearing lubricant requires changing.
c) The coupling should be checked for correct
alignment and worn driving elements.
a)
TIME
Grease change - every 4 000 hours or sooner

depending on the severity of the application.
a) Remove the bearing housing from the rotor
assembly.
b) Brush the bearing housing with hot kerosene (100
to 115 C/212 to 240 F) or other non-toxic solvent .
c) Clean and flush out the housing with a light
mineral oil.
Refer to the manuals of any associated

equipment for periodic checks needed.
6.2.3 Re-lubrication
Lubricant and bearing temperature analysis can be
useful in optimizing lubricant change intervals. In
general however, the following is recommended.
6.2.3.1 Oil lubrication
important.
Maintaining the correct oil level is very
If the pump is supplied with a constant level oiler the

oil level will be automatically maintained and as long
as oil is visible in the glass bottle there is no need to
refill. If however a sight glass has been fitted then
regular checks should be made to ensure the level is
maintained at the centre of the glass window.
d) Do not use waste oil to clean the housing.

To clean the bearings:
a) Wipe off as much grease as possible with a clean
lint-free cloth.
b) Brush bearings with hot kerosene (80 to 90 C/
175 to 195 F) while gently spinning the outer
bearing ring.
c) Spin each ball to ensure that it is clean.
Refer to section 5.1.1 for methods of oil fill,

section 5.2.1 for oil grade recommendations and
5.2.4 for the schedule and temperature limits.
6.2.3.2 Grease lubrication
See section 5.2.2 for grease
recommendations.
Regrease - via grease nipples every 2 000 hours or
sooner depending on the severity of the application.
a) It is important not to under or over grease the
bearings as this will lead to over heating and
premature failure. Grease lubricated bearing
housings have grease nipples fitted in the
bearing housings (except some LR-S pumps that
have sealed-for-life bearings).
Page 24 of 48
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6.3 Spare parts
To remove badly oxidized grease that refuses to

come off:
a) Support the rotor in a vertical position and
immerse the bearing in hot kerosene or a mixture
of alcohol and light mineral solvent.
b) Gently spin the bearing outer ring.
6.3.1 Ordering of spares

Flowserve keeps records of all pumps that have been
supplied. When ordering spares the following
information should be quoted.
1) Pump serial number.
2) Pump size.
3) Part name taken from section 8.
4) Part number taken from section 8.
5) Number of parts required.
The pump size and serial number are shown on the
pump nameplate.
c) Dry and reflush the bearing with clean light oil.

d) It is important not to under or over grease the
bearings as this will lead to over heating and
premature failure. It is recommended that the
bearings be filled with grease using a suitable
spatula. In addition the housings should be no
more than half filled.
To ensure continued satisfactory operation, replacement

parts to the original design specification should be
obtained from Flowserve. Any change to the original
design specification (modification or use of a nonstandard part) will invalidate the pump safety certification.
6.3.2 Storage of spares
Spares should be stored in a clean dry area away from
vibration. Inspection and re-treatment of metallic
surfaces (if necessary) with preservative is
recommended at 6 monthly intervals.
6.2.4 Mechanical seals

No adjustment is possible. When leakage reaches
an unacceptable level the seal will need replacement.
6.4 Recommended spares and

consumable items
6.2.5 Gland packing

The stuffing box gland can be backed off for re-packing
or to enable the addition of extra rings of packing.
For start up purposes:

1 - complete set of gland packing
2 - shaft sleeves
1 - set of gaskets and seals
(optional: 2 - mechanical seals)
The stuffing box is normally supplied with a lantern

ring to enable a clean or pressurised flush to the
centre of the packing. If not required, this can be
replaced by an extra 2 rings of packing.
There must always be a small leakage, normally a
minimum of 120 drops per minute to atmosphere to
lubricate and cool the packing is required.
For 2 years operation:

1 - set of bearings (line and thrust)
2 - sets of gland packing
2 - shaft sleeves
2 - sets of gaskets and seals
2 - lantern rings
2 - casing wear rings
(optional: 2 - mechanical seals
2 - impeller wear rings)
6.2.6 Internal coating

If the pump has an internal coating, this coating must
be inspected periodically. Any wear or cracks of the
coating found must be immediately repaired. Failure
to do this may lead to accelerated wear of the coating
during operation and corrosion of the exposed base
metal, depending on the material and pumped liquid.
Special attention must be paid to the coating edges.
Any loss of coating material is considered to be
normal wear and tear on the pump and is not
considered as warranty. Flowserve has applied the
coatings according to the supplier's instructions but
will not be held responsible for coating wear or cracks
that may develop over time.
Page 25 of 48
For 4 years operation:

1 - set of bearings (line and thrust)
2 - sets of gland packing
2 - shaft sleeves
2 - sets of gaskets and seals
2 - lantern rings
2 - casing wear rings
1 - impeller
(optional: 2 - mechanical seals
2 - impeller wear rings)
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6.5 Tools required
6.8.1 LR and LLR

a) Isolate motor and lock off electrical supply in
accordance with local regulations.
b) Isolate suction and discharge valves.
c) Remove coupling guards and disconnect the
coupling halves.
d) Drain pump casing. Remove any auxiliary piping
if applicable.
e) If bearings are oil lubricated drain oil from both
bearing housings [3200].
f) Remove the pump half coupling.
g) Unbolt the glands/seal covers from the casing.
If glands are split type, remove completely.
h) With a suitable punch, drive out the two straight
roll pins which are used on the horizontal split
flange to align the upper and lower half casings
[1214 and 1213].
i) Remove the screws, which hold the upper and
lower half of the casing together, and remove the
upper half. Tapped holes are provided in the joint
flange to enable the use of forcing bolts to loosen
the joint.
j) Lift the casing upper half using the cast on lifting
lugs where provided. Where there are no integral
lifting lugs, remove the pipe plug or fittings, if used,
from the volute vent connection located on top of
the casing upper half and install a special steel
lifting eye with a threaded shank to match the pipe
tap opening in the casing.
A typical range of tools that will be required to

maintain these pumps is listed below.
Readily available in standard tool kits, and dependent
on pump size:
Open ended spanners (wrenches) to suit up to
7
M 24 ( /8 in.) screws/nuts
7
Socket spanners (wrenches), up to M 24 ( /8 in.)
screws
Allen keys, up to 6 mm ( in.) A/F
Range of screwdrivers
Soft mallet
More specialized equipment:
Bearing pullers
Bearing induction heater
Dial test indicator
C-spanner (wrench) - for removing shaft nut.
(If difficulties in sourcing are encountered, consult
Flowserve.)
See also section 6.8.1.k.
6.6 Fastener torques

Screw/bolt size
M8 (5/16 in.)
M10 ( in.)
M12 ( in.)
M16 ( in.)
M20 ( in.)
M24 ( in.)
Torque Nm (lbfft)
Pump feet
All other
fasteners
fasteners
10 (7)
20 (15)
34 (25)
63 (46)
170 (125)
84 (62)
340 (250)
165 (120)
590 (435)
285 (210)
Do NOT use these methods to lift the

bottom half or complete pump casing.
k) Remove the bearing housing to casing screws
[6570.1] and remove the 2 dowel bushings on
each side. A tool for removing the bushings can
be easily and economically made as shown in the
following diagrams:
6.7 Renewal clearances
As wear takes place between the impeller and casing

wear ring the overall efficiency of the pump set will
decrease. To maintain optimum efficiency it is
recommended that rings are replaced and the impeller
renovated when the radial clearance detailed in section
3.4.2 has doubled. On the LRV it is recommended that
the product lubricated bearing is renewed at a
diametrical clearance of 0.5 mm (0.02 in.).
Material: 25 mm (1 in.) standard weight steel pipe
6.8 Disassembly
L o w e r h a lf c a s in g
B e a r in g h o u s in g
D o w e l b u s h
Refer to section 1.6, Safety, before dismantling

the pump.
Before dismantling the pump for
overhaul, ensure genuine Flowserve replacement
parts are available.
To dismantle the pump consult the sectional
drawings. See section 8, Parts lists and drawings.
Page 26 of 48
P u lle r
p a rts
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l)
m)
n)
o)
p)
f) Remove the pump half coupling.

g) Unbolt the glands/seal covers from the casing.
If glands are split type, remove completely.
h) With a suitable punch, drive out the two straight
[1214 and 1213].
i) Remove the screws [6569.4] that hold the upper
and lower half of the casing together and remove
the upper half. Tapped holes are provided in the
joint flange to enable the use of forcing screws to
loosen the joint.
j) Lift the casing upper half using the cast on lifting
lugs where provided. Where there are no integral
lifting lugs, remove the pipe plug or fittings, if
used, from the volute vent connection located on
top of the casing upper half and install a special
steel lifting eye with a threaded shank to match
the pipe tap opening in the casing.
Lift out rotor assembly. Use care in slinging,

handling and supporting of the rotor for
subsequent dismantling. Place rotor securely on
two support blocks.
When removing the rotor assembly, the casing
wear rings [1500] will be attached to it. They are
fixed by two diametrically opposite grubscrews
[6814.1] inserted into the casing ring and located in
grooves in the lower half casing. (On the LLR
design the interstage bush [1610] between the two
impellers will also be attached to the shaft.)
Remove bearing covers and slide bearing housing
off the bearings. Some pump sizes have a shim
fitted at the non-drive end retain for future use.
Release the bearing lockwasher [6541] at the nondrive end and remove the bearing nut [3712]. Pull
off both ball bearings using a suitable puller,
ensuring force is applied to inner race only. Retain
the non-drive end bearing disc spacer [3645], fitted
to the shaft [2100] on some pump sizes, for future
use. Remove the bearing covers [3260].
Depending on configuration remove glands/seal
covers, packing and lantern ring/mechanical seal.
k)
l)
Refer to any special instructions supplied

with the mechanical seal.
q) Remove the two socket head grub screws [6814.2]
securing each shaft nut [2910.1]. Using C-spanner
remove shaft nuts. Slide off shaft sleeves [2450].
r) Remove impeller(s), casing wear rings, impeller
key, and interstage bush, if fitted. The 2.5LR10 and
2.5LR13 are not fitted with shaft sleeves and
removal of the impeller nut will allow the impeller to
be withdrawn.
m)
n)
o)
If impellers prove difficult to remove, the use

of heat is permissible. Refer to Section 1.6, Safety,
Applying heat to remove impeller, for more details.
s) If impeller wear rings [2300] are also fitted, they
are shrunk onto the impeller and fixed with
locking grub screws [6814.4] between their
diametral mating surfaces.
t) To remove the impeller wear rings, remove the
locking grub screws and heat up the wear ring until
it slides off easily.
p)

q) Remove the socket head grub screws [6814.1]
securing each shaft nut. Using C-spanner remove
shaft nuts [2910]. Slide off shaft sleeves [2450].
r) Remove impeller [2200], casing wear rings and
impeller key.
6.8.2 LR-S
coupling halves.
d) Drain pump casing. Remove any auxiliary piping
if applicable.
e) If bearings are oil lubricated drain oil from both
bearing housings [3200].
Page 27 of 48
Do NOT use these methods to lift the

bottom half or complete pump casing.
Remove the bearing housing to casing bolts and
dowels on each side.
Lift out rotor assembly. Use care in slinging,
handling, and supporting of the rotor for
subsequent dismantling.
Place rotor securely on two support blocks.
When removing the rotor assembly, the casing
wear rings [1500] will be attached to it. They are
both secured against rotation by one cylindrical
pin [6811] inserted into the casing wear ring and
located in a hole at 6 oclock in the lower half
casing.
Remove both bearing covers and circlip from
non-drive end bearing. Using bearing pullers
remove bearing housing complete with bearings
and shaft seal rings from the pump shaft. If
double row bearings are fitted the non-drive end
bearing will be secured by bearing nut [3712] and
lockwasher [6541].
Depending on configuration remove glands/seal
covers, packing and lantern rings/mechanical seal.
The impeller is a shrink fit on the shaft and

the boss of the impeller must be heated in order to
remove it. Refer to Section 1.6, Safety, Applying
heat to remove impeller, for more details.
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s) This work must only be undertaken when both

shaft nuts and sleeves have been fully removed.
t) If impeller wear rings are also fitted, they are shrunk
onto the impeller and fixed with locking grub screws
[6814.3] between their diametral mating surfaces.
u) To remove the impeller wear rings, remove the
locking grub screws and heat up the ring until it
slides off easily.
r)

s) Remove the two socket head grub screws
[6814.3] securing the shaft nut [2910.1] at the
drive end. Using a C-spanner remove shaft nut.
Slide off top shaft sleeve [2450.2].
t) Remove socket head cap screw [6579], sleeve
end cap [6415], and bottom shaft sleeve [2450.1].
Take care not to damage the bearing surface on
the sleeve.
u) Remove impeller, casing wear rings [1500] and
impeller key [6700.1].
6.8.3 LRV
The pump is best removed from the system to carry
out a complete strip down. It should be set down with
the shaft horizontal to enable the pump to be
dismantled in a similar fashion to the LR and LLR.
coupling halves.
d) Drain pump casing and, if applicable, remove any
auxiliary piping.
e) Remove motor complete with motor stool and set
down carefully in a safe location.
f) Retain any shimming between stool and pump
casing.
g) Remove screws securing the pump suction and
discharge flanges.
h) Sling pump as shown in section 2.3 and allow lifting
gear to just take the pump weight. Remove screws
securing the pump casing to the baseplate.
i) Remove the pump to a safe location and
manoeuvre the pump shaft into a horizontal
position.
j) Remove the pump half coupling.
k) Unbolt the seal cover from the casing at the drive
end.
l) Remove the bottom bearing carrier [3240] (nondrive end) complete with bearing bush [3300],
taking care not to damage the bearing surfaces.
m) With a suitable punch, drive out the two straight
[1214 and 1213].
n) Carry on as for LR and LLR section 6.8.1, j) to k).
o) Lift out rotor assembly. Use care in slinging,
handling, and supporting of the rotor for subsequent
dismantling. Place rotor securely on two support
blocks. Protect the bearing surface on the outside
diameter of the bottom shaft sleeve from damage.
p) Remove drive end bearing cover, outboard shaft
seal ring [4305.2] and slide bearing housing [3200]
off the bearing. Some pump sizes have a shim
fitted retain for future use.
q) Release the bearing lockwasher [6541] and remove
the bearing nut [3712]. Pull off drive end thrust ball
bearing using a suitable puller, ensuring force is
Page 28 of 48
applied to inner race only. Remove the bearing

cover and inboard shaft seal ring [4305.1].
Depending on configuration remove the gland/seal
cover, packing and lantern ring/mechanical seal
from the drive end.
If impeller proves difficult to remove, the use

of heat is permissible. Refer to Section 1.6, Safety,
Applying heat to remove impeller, for more details.
v) If impeller rings [2300] are fitted, they are shrunk
onto the impeller and fixed with locking grub
screws [6814.4] as for LR/LLR. To remove refer
to 6.8.1, paragraph t).
6.9 Examination of parts

Used parts must be inspected before
assembly to ensure the pump will subsequently run
properly.
In particular, fault diagnosis is essential to enhance
pump and plant reliability.
6.9.1 Casing, seal housing and impeller
a) Inspect for excessive wear, pitting, corrosion,
erosion or damage and any sealing surface
irregularities.
b) Replace as necessary.
6.9.2 Shaft and sleeve (if fitted)
Replace if grooved, pitted or worn.
6.9.3 Gaskets and O-rings
After dismantling, discard and replace.
6.9.4 Bearings
a) It is recommended that bearings are not re-used
after any removal from the shaft.
b) The plain liquid lubricated bearings may be re-used
if both the bearing bush and bottom shaft sleeve
show no sign of wear, grooving or corrosion attack.
(It is recommended that both the bush and sleeve
are replaced at the same time.)
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6.9.5 Bearing isolators, labyrinths or shaft seal

rings (if fitted)
a) The lubricant, bearings and shaft seal rings are to
be inspected for contamination and damage. If
oil bath lubrication is utilised, these provide useful
information on operating conditions within the
bearing housing.
b) If bearing damage is not due to normal wear and
the lubricant contains adverse contaminants, the
cause should be corrected before the pump is
returned to service.
c) Labyrinth seals and bearing isolators, if fitted as
options, should be inspected for damage but are
normally non-wearing parts and can be re-used.
d) Shaft seal rings are not totally leak free devices.
Oil from these may cause staining adjacent to the
bearings.
Do not chamfer with a file.

c) If necessary trim gasket to match volute profile.
Do not trim to stuffing box face at this stage.
6.10.1.3 Rotating element and bearing housing
a) Ensure all gaskets and O-rings are renewed and
replaced in the correct position during assembly.
b) Assemble the impeller on the shaft. It is
important to mount the impeller so that the vane
tips point away from the apparent flow direction.
6.10 Assembly
To assemble the pump consult the sectional

drawings, see section 8, Parts list and drawings.
The rotor always rotates towards the expanding
section of the volute
Ensure threads, gasket and O-ring mating faces are

clean. Apply thread sealant to non-face sealing pipe
thread fittings. Coat the outside diameter of the dowel
bushings with pipe compound prior to installation.
c) If working on a two-stage LLR pump, the

interstage sleeve and interstage bush, complete
with anti-rotation grub screw, must be fitted on to
the shaft between the two impellers.
d) Fit the two shaft sleeves, O-rings and shaft nuts and
lightly secure the impeller(s) on the shaft. Take care
to protect the sleeve O-rings from damage on the
shaft threads. The sleeves and nuts define the
impeller position on the pump shaft and hence in
the pump casing. Initially position the impeller(s)
centrally on its keyway. This position may be
adjusted slightly later on in the assembly process.
6.10.1 LR/LLR
6.10.1.1 Impeller wear rings
a) Impeller rings (when fitted) should be heated up
to approximately 100 C (212 F) using a hotplate
or hot oil bath and then slipped onto the impeller
and pressed down to the shoulder. (Do NOT use
a steel hammer to knock them into position.)
b) Drill and tap 3 holes approximately 120 degrees
apart into the diametral mating faces of the ring
and impeller and insert socket head grub screws.
(The existing half tapped holes from the removed
impeller ring cannot be re-used.)
2.5LR pumps do not have sleeves fitted

and the impeller is positively held against the shaft
shoulder by the impeller nut and cannot
subsequently be adjusted.
e) It is recommended that gasket sealing compound
Loctite 574 or equivalent is used between sleeve
and impeller mating faces to protect the shaft
from the liquid pumped.
f) When mechanical seals are fitted the rotating parts
can be slid onto the sleeves before the sleeves are
fitted onto the shaft. The seal retaining rings should
be left loose. On some sizes of LLR a second
stage stuffing throttling box bush [1630] is fitted, this
must be slid onto the shaft before the seal.
6.10.1.2 Pre-assembly of casing gasket

a) Fit casing gasket to the bottom half horizontal
flange using a small amount of contact adhesive to
prevent movement when the top half is fitted. Do
not apply adhesive to the top surface of the gasket.
b) It is important that the external corner of the
casing gasket face and the stuffing box face is as
sharp as possible.
Page 29 of 48

g) If gland packing is used fit stuffing box throttling
bush and glands.
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h) Fit mechanical seal covers complete with seal

seat, liquid flingers [2540] and bearing covers
complete with gaskets.
i) Fit the bearings onto the shaft. The main thrust
bearing is at the non-drive end.
c)
Where double row bearings are fitted

these must be assembled 'back to back' as below:
d)
e)
f)
g)
j)
k)
l)
m)
n)
o)
p)

h) Check for free rotation.
The 2.5LR13, 4LR11, 4LR14 and 5LR13 pumps

have bearing disc spacers fitted to the shaft at the
non-drive end. Ensure this is fitted before the
bearing is assembled to the shaft. The bearings
must be heated up to 100 C (212 F) using a hot
plate, oil bath or induction heater and slid onto the
shaft. Ensure bearing is fully seated against the
shaft shoulder and bearing disc spacer, where fitted.
If grease lubricated, fill both sides of bearing with
grease.
Fit the bearing lockwasher and tighten the
bearing nut.
Bend over a tab of lockwasher into bearing nut
slot.
Slip casing wear rings, complete with anti-rotation
grub screws, loosely over the impeller hubs.
Slide the bearing housings over the bearings. All
pumps except the 10LR17 and 10LR18 have a
shim fitted between the outside diameter of the
non-drive end bearing and the bearing housing.
Ensure shim is seated against the shoulder in the
bearing housing before sliding housing over the
bearing. Ensure bearings are located square in
the housing bore.
If grease lubricated, one third fill the space
between bearing cover and bearing with grease.
Secure bearing cover, complete with gasket.
Fit the coupling hub.
6.10.1.5 Casing upper half

a) Lower the casing upper half over the lower half.
Take care to ensure the wear rings are correctly
located in the upper half bores.
b) Drive home the two casing roll pins to accurately
position the casing and torque up all horizontal
flange screws.
c) Check for free rotation.
d) Using a sharp flexible-bladed knife, cut off the
exposed casing gasket in the stuffing box area
flush with the stuffing box face.
e) If mechanical seals are fitted apply a small
amount of silicon rubber sealant along the
horizontal joint line on the stuffing box face and fit
seal cover complete with gasket or O-ring. Take
care not to damage O-ring, if fitted, and locate
cover squarely on stuffing box face. Some seal
covers do not have a spigot location in the casing
bore and care must be taken to ensure the seal
seat bore is concentric to the shaft sleeve. This
is best achieved using feeler gauges between the
stationary seal seat bore and the shaft sleeve.
f) Torque up seal cover screws and check shaft/
sleeve does not rub on seal cover or stationary seal
seat bore. Ensure any spare holes in mechanical
seal cover, particularly on cartridge mechanical
seals, have sealing plugs fitted.
g) If gland packing is fitted pack the gland, ensuring
that the cut ends in each ring are staggered by
120 degrees. The glands are packed as shown
on the relevant drawings in Sections 8.1 to 8.3.
Finger tighten the gland nuts.
h) Check coupling alignment, fit coupling drive
element(s) and fit guards.
i) Pipe up any external auxiliary connections.
j) Check for free rotation.
6.10.1.4 Casing lower half

a) Coat the bearing housing to casing face with
liquid sealant to protect against corrosion.
b) Place the complete rotating assembly into the
casing ensuring that wear rings are in the correct
position and the anti-rotation grub screws are
located in the slots on the horizontal flange. If
working on an LLR pump the anti-rotation grub
screw in the second stage stuffing box bush,
Page 30 of 48
when fitted, and the interstage bush must also

locate in the slot on the horizontal flange.
Locate the dowel bush within the holes in the
lower half casing and bolt the bearing housings to
the casing. The dowel bushes must be sprayed
with anti-seize compound (Molyslip or equivalent)
before assembly in to the housing/casing.
Torque up the fixing screws.
Check rotor for free rotation.
Centralize the impeller(s) within the casing
waterway by adjusting the shaft nut, if necessary.
Using a C-spanner fully tighten the shaft nuts and
lock with the two radial socket head grub screws.
Set the mechanical seals, if fitted, to correct working
length and tighten seal retaining ring screws.
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6.10.2 LR-S
Take extreme care when handling hot components.

Position impeller centrally on its keyway.
d) Fit the two shaft sleeves, O-rings and shaft nuts.
Take care to protect the sleeve O-rings from
damage on the shaft threads.
Loctite 574 or equivalent is used between sleeve
and impeller mating faces to protect the shaft
from the liquid pumped.
f) When mechanical seals are fitted the rotating parts
can be slid onto the sleeves before the sleeves are
fitted onto the shaft. The seal retaining ring should
be left loose.

a) Impeller rings (when fitted) should be heated up
to approximately 100 C (212 F) using a hotplate
or hot oil bath and then slipped onto the impeller
and pressed down to the shoulder. (Do NOT use
a steel hammer to knock them into position.)
b) Drill and tap 3 holes approximately 120 degrees
apart into the diametral mating faces of the ring
and impeller and insert socket head grub screws.
(The existing half tapped holes from the removed
impeller ring cannot be re-used.)
g)
h)
a) Fit casing gasket to the bottom half horizontal
flange using a small amount of contact adhesive to
prevent movement when the top half is fitted. Do
not apply adhesive to the top surface of the gasket.
b) It is important that the external corner of the
casing gasket face and the stuffing box face is as
sharp as possible.
i)
j)
k)
Do not chamfer with a file.

c) If necessary trim gasket to match volute profile.
Do not trim to stuffing box face at this stage.
l)

m)
n)
o)

casing ensuring that wear rings are fitted in the
grooves machined into the casing and the antirotation cylindrical pins are located in the holes in
the bottom of the casing bore.
c) Locate the dowels in the bearing housing into the
holes in the lower half casing and bolt the bearing
brackets to the casing. The dowels must be sprayed
before assembly into the bearing housing/casing.
d) Torque up the fixing screws.
e) Check rotor for free rotation.

section of the volute.
c)
The impeller is an interference fit on

the shaft and the impeller boss needs quickly
heating up to allow it to be fitted to the shaft.
Page 31 of 48

If gland packing is used fit stuffing box throttling
bush [1630] and glands.
Fit mechanical seal covers complete with seal
seat, liquid flingers [2540] and bearing housings
complete with shaft seal rings.
Fit the bearings on to the shaft. The main thrust
bearing is at the non-drive end. The bearings
must be heated up to 100 C (212 F) using a hot
plate, oil bath or induction heater and slid onto
the shaft. Ensure bearing is fully seated against
the shaft shoulder.
If bearings are grease lubricated they will be sealed
for life and do not require any extra grease.
Fit the bearing circlip [6544] or bearing nut/
lockwasher at the non-drive end. Bend over a tab
of lockwasher into the bearing nut slot, if fitted.
Slide bearing housings over bearings ensuring
bearings are located square in the bores.
Fit bearing cover complete with gasket and shaft
seal ring.
Slip casing rings complete with anti-rotation
cylindrical pins loosely over the impeller hubs.
Fit the coupling hub.
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6.10.3.3 Pre-assembly of bottom bearing carrier

silicon carbide bearing
a) Insert tolerance ring [2550] in bottom bearing carrier
and press in bearing bush [3300.1] until it is square
against the shoulder at the bottom of the carrier.
b) Fit bearing retaining ring and secure with radial
locking screw.
f)
Check end float of rotor is between 0.2 mm to

1.5 mm (0.008 in. to 0.060 in.).
g) Using a C-spanner fully tighten the shaft nuts and
lock with the two radial socket head grub screws.
h) Set the mechanical seals, if fitted, to the correct
working length and tighten the seal collar screws.
i)

Check for free rotation.
6.10.3.4 Pre-assembly of bottom bearing housing

- Cutless rubber bearing
Press Cutless rubber bearing [3300.2] into bottom
bearing carrier.

Take care to ensure that the wear rings are
correctly located in the upper half bores.
flange screws.
c) Check for free rotation.
d) Using a sharp flexible bladed knife, cut off the
e) If mechanical seals are fitted apply a small
amount of silicon rubber sealant along the
horizontal joint line on the stuffing box face and fit
the seal cover complete with gasket or O-ring.
Take care not to damage the O-ring, if fitted, and
locate the cover squarely on the stuffing box face.
Some seal covers do not have a spigot location
in the casing bore and care must be taken to
ensure the seal seat bore is concentric to the
shaft sleeve. This is best achieved using feeler
gauges between the stationary seal seat bore
and the shaft sleeve.
f) Torque up seal cover screws and check shaft/
sleeve does not rub in seal cover bore. Ensure any
spare holes in seal cover, particularly on cartridge
mechanical seals, have sealing plugs fitted.
g) If gland packing is fitted, pack the gland, ensuring
120 degrees.
h) The glands are packed as shown in section 8.4.
Finger tighten the gland nuts.
i) Check coupling alignment, fit coupling drive
element(s) and fit guards.
j) Pipe up any external auxiliary connections.


section of the volute
c) Fit the two shaft sleeves, top O-ring, drive end shaft
nut, bottom sleeve end cap and socket headed cap
screw. Take care to protect the sleeve O-ring from
damage on the shaft thread. It is recommended
Loctite 243 or equivalent is used to lock the socket
headed cap screw in the shaft.
d) Lightly secure the impeller on the shaft. Take care
to protect the bearing surface on the bottom shaft
sleeve. The shaft sleeves and shaft nuts define
the impeller position on the pump shaft and hence
in the pump casing. Initially position the impeller
centrally on its keyway. This position may be
adjusted slightly, later on in the assembly process.
(Loctite 574 or equivalent) is used between
sleeve and impeller mating faces to protect the
shaft from the liquid pumped.
f) The rotating parts of the mechanical seal can be
slid onto the top shaft sleeve [2450.2] before it is
fitted on to the shaft. The seal retaining ring
should be left loose.
6.10.3 LRV
As for LR/LLR. (See section 6.10.1.1.)
As for LR/LLR. (See section 6.10.1.2.)
Page 32 of 48

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g) Set the mechanical seal to the correct working

length and tighten the seal retaining ring screws.
g) If gland packing is used fit stuffing box throttling

bush and gland.
h) Fit seal cover complete with seal seat, inboard
shaft seal ring and drive end bearing cover
complete with gasket.
i) Fit the ball thrust bearing at the drive end onto the
shaft. The 5LRV15, 6LRV13, 6LRV16 and
6LRV18 pumps have bearing disc spacers fitted to
the shaft at the drive end - ensure this is fitted
before the bearing is assembled to the shaft. The
bearing must be heated up to 100 C (212 F)
using a hot plate, oil bath or induction heater and
slid onto the shaft. Ensure bearing is fully seated
against the shaft shoulder and bearing disc
spacer, where fitted.
j) Fill both sides of bearing with grease.
k) Fit the bearing lockwasher and tighten the
bearing nut. Bend over a tab of lockwasher into
bearing nut slot.
l) Slip casing wear rings complete with anti-rotation
screws loosely over impeller hubs.
m) Slide the bearing housing over the drive end
bearing. All pumps except the 10LR17 and
10LR18 have a shim fitted between the outside
diameter of the drive end bearing and the bearing
housing. Ensure shim is seated against the
shoulder in the bearing housing before sliding
housing over the bearing. Ensure bearing is
located square in the housing bore.
n) One third fill the space between bearing cover
and bearing with grease.
o) Secure bearing cover, complete with gasket.
p) Fit outboard shaft seal ring.
q) Fit the coupling hub.

Take care to ensure the wear rings are correctly
located in the upper half bores.
flange screws [6570.1 and 6570.2].
c) Using a sharp flexible bladed knife, cut off the
d) Secure bottom bearing carrier complete with
bearing bush and O-ring seal into stuffing box bore.
e) Fully torque up bearing carrier fixing screws [6570.5].
f) Check for free rotation.
g) Apply silicon rubber sealant along the horizontal
joint line on the stuffing box face at drive end and
fit seal cover complete with gasket or O-ring. Take
care not to damage O-ring, if fitted, and locate
cover squarely on stuffing box face. Some seal
covers do not have a spigot location in the casing
bore and care must be taken to ensure the seal
seat bore is concentric to the shaft sleeve. This
is best achieved using feeler gauges between the
stationary seal seat bore and the shaft sleeve.
h) Torque up seal cover screws [6570.3] and check
shaft/sleeve does not rub in seal cover or stationary
seal seat bore. Ensure any spare holes in
mechanical seal cover, particularly on cartridge
mechanical seals, have sealing plugs fitted.
i) If gland packing is fitted, pack the gland, ensuring
120 degrees.
j) The glands are packed as shown in section 8.2.
Finger tighten gland nuts.
k) Add the same grease as used on the bearings
under the lips of the inboard and outboard shaft
seal rings [4305] and slide up to bearing cover and
bearing housing faces to give light contact.
l) Pipe up any external auxiliary connections.
m) Check for free rotation.

casing ensuring that wear rings are in the correct
position and the anti-rotation grub screws are
located in the slots on the horizontal flange.
c) Locate the dowel bushings within the holes in the
lower half casing and bolt the bearing housing to
the casing. The dowel bushes must be sprayed
before assembly into the bearing housing/casing.
d) Lightly torque up the fixing screws.
e) Centralize the impeller within the casing waterway by
adjusting the shaft nut and socket head capscrew, if
necessary. Apply locking compound (Loctite 222 or
equivalent) to the threads of the capscrew.
f) Fully tighten the shaft nut and socket head
capscrew and lock the shaft nut with the two
radial socket head grub screws.
Page 33 of 48
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7 FAULTS; CAUSES AND REMEDIES

FAULT SYMPTOM
Pump overhea ts and s eizes
Bearings have short life
Pump vibrates or is noisy
Mechanical seal has short life
Mechanical seal leaks excessivel y
Pump requires excessive power
P u m p l o s e s p r i m e a ft e r s t a r t i n g
Insufficient pressure developed
Insuffi cient capaci t y deli vered
Pump does not deliver liquid
PROBABLE CAUSES
POSSIBLE REMEDIES
A. SYSTEM TROUBLES
Pump not primed.
Check complete filling.
Pump or suction pipe not completely filled with

liquid.
Check and complete filling.
Suction lift too high or level too low.
Check NPSHA>NPSHR, proper submergence,

losses at strainers and fittings.
Excessive amount of air or gas in liquid.
Check and purge from pipes.
Air or vapour pocket in suction line.
Check suction line design for pockets.
Air leaks into suction line.
Check airtight pipe then joints and gaskets.
Air leaks into pump through mechanical seal,

sleeve joints, casing joint or pipe lugs.
Check airtight assembly then joints and gaskets.
Foot valve too small.
Investigate replacing the foot valve.
Foot valve partially clogged.
Clean foot valve.
Inlet of suction pipe insufficiently submerged.
Check cut out system design.
Total head of system higher than differential head

of pump.
Check discharge head and head losses in

discharge pipe at the valve settings. Check back
pressure is not too high.
Total head of system lower than pump design

head.
Throttle at discharge valve or ask Flowserve if the

impeller can be trimmed.
Specific gravity of liquid different from design.
Consult Flowserve.
Viscosity of liquid differs from design.
Consult Flowserve.
Operation at very low capacity.
Measure value and check minimum permitted.
Operation at high capacity.
Measure value and check maximum permitted.

B. MECHANICAL TROUBLES
Page 34 of 48
Misalignment due to pipe strain.
Check the flange connections and eliminate

strains using elastic couplings or a method
permitted.
Improperly designed foundation.
Check setting of baseplate: tighten, adjust, grout

base as required.
Shaft bent.
Check shaft runouts within acceptable values.
Rotating part rubbing on stationary part internally.
Check for signs of this and consult Flowserve if

necessary.
Bearings worn
Replace bearings.
Wearing ring surfaces worn.
Replace worn wear ring/surfaces.
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FAULT SYMPTOM
Pump overhea ts and s eizes
Bearings have short life
Pump vibrates or is noisy
Mechanical seal has short life
Mechanical seal leaks excessivel y
Pump requires excessive power
P u m p l o s e s p r i m e a ft e r s t a r t i n g
Insufficient pressure developed
Insuffi cient capaci t y deli vered
Pump does not deliver liquid
PROBABLE CAUSES
POSSIBLE REMEDIES
Impeller damaged or eroded.
Replace impeller and check reason.
Leakage under sleeve due to joint failure.
Replace joint and check for damage.
Mechanical seal improperly installed.
Check alignment of faces or damaged parts and

assembly method used.
Incorrect type of mechanical seal for operating

conditions.
Consult Flowserve
Shaft running off centre because of worn

bearings or misalignment.
Check misalignment and correct if necessary.

If alignment satisfactory check bearings for
excessive wear.
Impeller out of balance resulting in vibration.
Check and consult Flowserve.
Abrasive solids in liquid pumped.
Check and consult Flowserve.
Mechanical seal was run dry.
Check mechanical seal condition and source of

dry running and repair.
Internal misalignment due to improper repairs

causing impeller to rub.
Check method of assembly, possible damage or

state of cleanliness during assembly.
Excessive thrust caused by a mechanical failure

inside the pump.
Check wear condition of impeller, its clearances

and liquid passages.
Excessive grease in ball bearings.
Check method of regreasing.
Lack of lubrication for bearings.
Check hours run since last change of lubricant,

the schedule and its basis.
Improper installation of bearings.
Check method of assembly, possible damage or

state of cleanliness during assembly and type of
bearing used.
Damaged bearings due to contamination.
Check contamination source and replace

damaged bearings.
C. ELECTRICAL TROUBLES
Page 35 of 48
Wrong direction of rotation.
Reverse 2 phases on motor terminal box.
Motor running too slow.
Check motor terminal box connections.
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8 PARTS LISTS AND DRAWINGS

8.1 Sectional drawings LR single entry impeller, grease lubricated, gland packed
(Drawing taken from A336/044, sheet 1, rev -)
8.1.1 Parts list LR single entry impeller

Ref. no.
1213
1214
1220
1500
1630
1690
2100
2200
2540
2910
3011.1
3011.2
3126
3200
3260
3645
3712
3853
4120
4130
4134
Lantern ring
4420
Sealing pipe
4590.1
Gasket
4590.2
Gasket
6541
Lockwasher
6569.1
Plug
6569.2
Plug
6569.3
Plug
6569.4
Plug
6569.5
Plug
6570.1
Screw
6570.2
Screw
6570.3
Screw
6570.4
Screw
6572
Stud
6580
Nut
6700.1
Key
6700.2
Key
6814.1
Grub screw
6814.2
Grub screw
* Fitted on 2.1/2LR13 pump size only
Description
Casing half - lower
Casing half - upper
Cover
Casing wear ring
Throttling bush
Bush (dowel)
Shaft
Impeller
Flinger (liquid)
Shaft nut
Ball bearing
Ball bearing
Shim
Bearing housing
Bearing cover
Disc spacer *
Bearing nut
Grease nipple
Gland
Gland packing
Page 36 of 48
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8.1.2 Options - LR single entry impeller
Cartridge seal assembly

Mechanical seal assembly
Impeller wear ring
(Drawings taken from A336/044, sheet 2, rev -)

Oil lubrication
8.1.3 Options parts list - LR single entry impeller

Ref. no. Description
2300
Impeller wear ring
2530
Retaining ring *
3855
Constant level oiler
4200
Mechanical seal (cartridge)
4200.1
Mechanical seal
4213
Mechanical seal cover
4610
O-ring
6529
Ventilation device (breather)
6814.3
Grub screw *
6814.4
Grub screw
* When required, dependent on type of mechanical seal fitted.
Page 37 of 48
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8.2 Sectional drawings LR double entry impeller, grease lubricated, gland packed
3645 3853 4120 4134
4420 4130
1630 6569.2 6569.1
1214 4610.1 2450 2910.1 6814.2
6570.4
3260
6569.3
3200
3126
6700.2
3712
1220
6541
2100
3011.1
3011.2
6569.4
4590.2
6572
6580
2540
6570.3
1690
1213
1500
6814.1
6569.5
2200
Description
Casing half - lower
Casing half - upper
Cover
Casing wear ring
Throttling bush
Bush (dowel)
Shaft
Impeller
Shaft sleeve
Flinger (liquid)
Shaft nut
Ball bearing
Ball bearing
Shim **
Bearing housing
Bearing cover
Disc spacer *
Bearing nut
Grease nipple
Gland
Gland packing
Page 38 of 48
4590.1
8.2.1 Parts list LR double entry impeller

Ref. no.
1213
1214
1220
1500
1630
1690
2100
2200
2450
2540
2910.1
3011.1
3011.2
3126
3200
3260
3645
3712
3853
4120
4130
6700.1
4134
Lantern ring
4420
Sealing pipe
4590.1
Gasket
4590.2
Gasket
4610.1
O-ring
6541
Lockwasher
6569.1
Plug
6569.2
Plug
6569.3
Plug
6569.4
Plug
6569.5
Plug
6570.1
Screw
6570.2
Screw
6570.3
Screw
6570.4
Screw
6572
Stud
6580
Nut
6700.1
Key
6700.2
Key
6814.1
Grub screw
6814.2
Grub screw
* Fitted on 2.1/2LR13 pump size only.
** Not required for 10LR17 and 19LR18 pump sizes.
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8.2.2 Options - LR double entry impeller
Mechanical seal assembly
Shaft without sleeve

fitted with cartridge seal assembly
Oil lubrication
8.2.3 Options parts list - LR double entry impeller

Ref. no. Description
2300
Impeller wear ring
2530
Retaining ring *
2910.2
Shaft nut
3855
4200
4200.1
Mechanical seal
4213
4610.2
O-ring
6529
6814.3
Grub screw *
6814.4
Grub screw
6814.5
Grub screw
Impeller wear ring
Page 39 of 48
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8.3 Sectional drawings LLR grease lubricated, gland packed
8.3.1 Parts list LLR

Ref. no.
1213
1214
1220
1500
1610
1630.1
1690
2100
2200.1
2200.2
2410
2450
2540
2910.1
3011.1
3011.2
3200
3260
3712
3853
4120
4130
4134
4420
4590.1
4590.2
4610.1
6541
6569.1
6569.2
6569.3
6569.4
6569.5
6570.1
6570.2
6570.3
6570.4
6572
6580
6700.1
6700.2
6814.1
6814.2
6814.3
Description
Casing half - lower
Casing half - upper
Cover
Casing wear ring
Interstage bush
Throttling bush
Bush (dowel)
Shaft
Impeller (first stage)
Impeller (second stage)
Interstage sleeve
Shaft sleeve
Flinger (liquid)
Shaft nut
Ball bearing
Ball bearing
Bearing housing
Bearing cover
Bearing nut
Grease nipple
Gland
Page 40 of 48
256
Gland packing
Lantern ring
Sealing pipe
Gasket
Gasket
O-ring
Lockwasher
Plug
Plug
Plug
Plug
Plug
Screw
Screw
Screw
Screw
Stud
Nut
Key
Key
Grub screw
Grub screw
Grub screw
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8.3.2 Options - LLR

To first
stage suction
To first
stage suction
Optional second stage stuffing box arrangement

on higher pressure applications
Scrap section showing mechanical seal
To first
stage suction
Oil lubrication (optional)
8.3.3 Options parts list - LLR
Ref. no.
Description
1630.2
Throttle bush
2300
Impeller wear ring
2530
Retaining ring *
2910.2
Shaft nut
3855
3870
Return pipe
4200
4200.1
Mechanical seal
4213
4610.2
O-ring
6529
6814.4
Grub screw
6814.5
Grub screw *
6814.6
Grub screw
Scrap section showing shaft without sleeve

and with cartridge seal assembly
Impeller wear ring
Page 41 of 48
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8.4 Sectional drawings LR-S double entry impeller, grease lubricated, gland packed
8.4.1 Parts list LR-S

Ref. no.
1213
1214
1500
1630
1690
2100
2200
2450
2540
2910
3011.1
3011.2
3200
3260
4120
4130
4134
4305.1
Description
Casing half - lower
Casing half - upper
Casing wear ring
Throttling bush
Bush (dowel)
Shaft
Impeller
Shaft sleeve
Flinger (liquid)
Shaft nut
Ball bearing
Ball bearing
Bearing housing
Bearing cover
Gland
Gland packing
Lantern ring
Shaft seal ring
Page 42 of 48
4305.2
4420
4590.1
4590.2
4610.1
6541
6544
6569.1
6569.2
6569.3
6569.4
6570.1
6570.2
6570.3
6700.1
6700.2
6811
6814.1
258
Shaft seal ring

Sealing pipe
Gasket
Gasket
O-ring
Lockwasher
Circlip
Plug
Plug
Plug
Plug
Screw
Screw
Screw
Key
Key
Cylindrical pin
Grub screw
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8.4.2 Options LR-S
Oil lubrication (optional)
Scrap section showing mechanical seal option
Double row bearing (optional)
Impeller wear ring
8.4.3 Options parts list LR-S
Ref. no.
Description
2100.2
Shaft
2300
Impeller wear ring
2530
Retaining ring *
3011.3
Double row thrust bearing
3712
Bearing nut
3855
4200
Mechanical seal
4213
4610.2
O-ring
6541
Lockwasher
6814.2
Grub screw *
6814.3
Grub screw
Page 43 of 48
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8.5 Sectional drawings LRV double entry impeller, grease lubricated thrust bearing,
component mechanical seal, silicone carbide bearing
Page 44 of 48
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8.5.2 Options - LRV
8.5.1 Parts list LRV
Ref. no.
Description
1213
Casing half - lower
1214
Casing half - upper
1500
Casing wear ring
1690
Bush (dowel)
2100
Shaft
2200
Impeller
2450.1
Shaft sleeve
2450.2
Shaft sleeve
2530.1
Retaining ring
2530.2
Retaining ring *
2550
Ring (tolerance)
2910.1
Shaft nut
3011
Ball bearing
3126
Shim **
3200
Bearing housing
3240
Bearing carrier
3260
Bearing cover
3300.1
Bearing bush (silicon carbide)
3645
Disc spacer ***
3712
Bearing nut
3840
Lubricating pipe
3853
Grease nipple
4200.1
Mechanical seal
4213
4305.1
Shaft seal ring
4305.2
Shaft seal ring
4420
Sealing pipe
4590.1
Gasket
4590.2
Gasket
4610.1
O-ring
4610.2
O-ring
4610.3
O-ring
6415
Cap
6541
Lockwasher
6569.1
Plug
6569.2
Plug
6569.3
Plug
6569.4
Plug
6569.5
Plug
6570
Screw
6570.1
Screw
6570.2
Screw
6570.3
Screw
6570.4
Screw
6570.5
Screw
6570.6
Screw
6579
Socket head cap screw
6700.1
Key
6700.2
Key
6814.1
Grub screw
6814.2
Grub screw *
6814.3
Grub screw
** Not required for 10LR17 and 10LR18 pump sizes.
*** Fitted on 4LRV11, 4LRV14 and 5LRV13 pump sizes only.
Page 45 of 48
Optional rubber bearing design

(available on selected pump sizes)
Impeller wear ring
Shaft without sleeve fitted with cartridge seal assembly
8.5.3 Options parts list LRV

Ref. no.
2300
2910.2
3300.2
4200
6814.3
6814.4
261
Description
Impeller wear ring
Shaft nut
Bearing bush (rubber)
Grubscrew
Grubscrew
flowserve.com
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8.6 General arrangement drawing
The typical general arrangement drawing and any

specific drawings required by the contract will be sent
to the Purchaser separately unless the contract
specifically calls for these to be included into the User
Instructions. If required, copies of other drawings
sent separately to the Purchaser should be obtained
from the Purchaser and retained with these User
Instructions.
8.7 Interchangeability charts

8.7.1 Interchangeability for LR, LLR and LR-S
Pump size
Impeller Shaft 2
1.5LLR-7
1.5LLR-10
2LLR-9
2LLR-11
3LLR-11
4LLR-11
A
B
C
D
E
F
2.5LR-10 cw
2.5LR-10 ccw
2.5LR-13 cw
2.5LR-13 ccw
3LR-9
3LR-12
4LR-10
4LR-12
5LR-10
6LR-10
4LR-11
4LR-14
5LR-13
5LR-15
5LR-19
6LR-13
6LR-16
8LR-12
8LR-14
6LR-18
8LR-20
10LR-14
10LR-16
10LR-17
10LR-18
6LR-18S
10LR-14S
12LR-14S
8LR-18S
10LR-18S
8LR-23S
G
H
I
J
K
L
M
N
O
P
Q
R
S
T
U
V
W
X
Y
Z
AA
BB
CC
DD
EE
FF
GG
HH
II
JJ
KK
Page 46 of 48
C
D
E
F
None
fitted
I
J5
J
Notes:
1) All the above pump casings can be supplied for clockwise or
counter clockwise rotation. The casings are interchangeable
with each other although pump suction and discharge
positions change refer to the relevant Sectional
arrangement drawing. The LLR has 1st and 2nd stage
impellers, which are not interchangeable with each other.
2) The same shaft is used for gland packing and component
mechanical seals. Cartridge mechanical seals use a
different series of shafts fitted with impeller nuts see
relevant Sectional arrangement drawings.
3) Gland packing and inch-type component mechanical seals
use the same shaft sleeve. Includes shaft sleeve, shaft nut,
gland, packing, lantern ring, stuffing box bush and
mechanical seal. When metric seals are fitted a different
diameter shaft sleeve and nut is used.
4) Includes bearing housing, bearing cover, ball bearing set,
bearing nut and washer (except 2.5LR-10 which uses the
bearing nut and washer from the 1.5LLR7 group).
5) Dimensionally the same as other J, but may have had a
material upgrade to handle some of the higher power
applications.
Sleeve
Bearing
Casing
assembly 3 assembly 4 wear ring
B
C
D
E
F
B
E
D
F
G
H
F
G
I
H
J
N
O
P
K
L
M
N
O
N
O
P
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8.7.2 Interchangeability for LRV

Pump size Impeller Shaft 2
Top sleeve Top bearing

assembly 3 assembly 4
Silicon carbide bearing

Bearing
Bottom
bush
shaft
5
assembly
sleeve
Bottom
bearing
carrier
Cutless rubber bearing

Bearing
bush
Bottom
shaft
sleeve
Bottom
bearing
carrier
Casing
wear
ring
3LRV-9
K
B
A
Q
A
3LRV-12
L
C
E
A
A
F
4LRV-10
M
4LRV-12
N
R
B
B
A
A
5LRV-10
O
G
4LRV-11
Q
F
S
D
F
C
B
C
B
4LRV-14
R
5LRV-13
S
G
6LRV-10
P
T
C
E
B
C
B
C
H
5LRV-15
T
G
6LRV-13
V
H
U
E
G
D
D
B
D
D
6LRV-16
W
8LRV-12
X
J
8LRV-14
Y
B
6LRV-18
Z
8LRV-20
AA
E
V
F
H
E
E
E
K
10LRV-14
BB
C
10LRV-16
CC
10LRV-17
DD
W
G
I
F
F
F
F
L
10LRV-18
EE
1) The LRV impeller, top sleeve assembly, and casing wear ring are also interchangeable with the equivalent LR pump. The LRV pump
casing is not interchangeable with the LR. The LRV clockwise and counter clockwise casings are not interchangeable with each other.
2) For component mechanical seals. Cartridge mechanical seals use different shafts fitted with impeller nuts see relevant Sectional
arrangement drawings.
3) For inch-type component mechanical seals, includes sleeve, shaft nut and mechanical seal. When metric seals are fitted a different
diameter shaft sleeve is used.
4) Includes bearing housing, bearing cover, ball bearing set, bearing nut and lockwasher.
5) Includes tolerance ring and bearing retaining ring.
10.3 Additional sources of information
9 CERTIFICATION
Certificates determined from the Contract requirements

are provided with these Instructions where applicable.
Examples are certificates for CE marking, ATEX
marking etc. If required, copies of other certificates sent
separately to the Purchaser should be obtained from
the Purchaser for retention with these User Instructions.
Reference 1:
NPSH for Rotordynamic Pumps: a reference guide,
Europump Guide No. 1, Europump & World Pumps,
Elsevier Science, United Kingdom, 1999.
Reference 2:
th
Pumping Manual, 9 edition, T.C. Dickenson,
Elsevier Advanced Technology, United Kingdom, 1995.
10 OTHER RELEVANT
DOCUMENTATION AND MANUALS
Reference 3:
nd
Pump Handbook, 2 edition, Igor J. Karassik et al,
McGraw-Hill Inc., New York, 1993.
10.1 Supplementary User Instructions
Supplementary instructions such as for a driver,

instrumentation, controller, seals, sealant system etc
are provided as separate documents in their original
format. If further copies of these are required they
should be obtained from the supplier for retention
with these User Instructions.
Reference 4:
ANSI/HI 1.1-1.5
Centrifugal Pumps - Nomenclature, Definitions,
Application and Operation.
10.2 Change notes
Reference 5:
ANSI B31.3 - Process Piping.
If any changes, agreed with Flowserve Pump Division,

are made to the product after its supply, a record of the
details should be maintained with these User Instructions.
Page 47 of 48
263
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7/31/2014
FLOWSERVE REGIONAL
SALES OFFICES:
Your Flowserve factory contact:

Europe:
Flowserve Pump Division
Flowserve GB Limited
PO Box 17, Newark, Notts, NG24 3BU
United Kingdom
USA and Canada

Flowserve Corporation
5215 North OConnor Blvd.,
Suite 2300
Irving, Texas 75039-5421, USA
Telephone +1 972 443 6500
Telephone (24 hours) +44 1636 494 600

Sales & Admin Fax
+44 1636 705 991
Repair & Service Fax +44 1636 494 833
Fax +1 972 443 6800

Europe, Middle East, Africa
E.mail newarksales@flowserve.com
Worthing S.P.A.
Americas:
3900 Cook Boulevard
Chesapeake, VA 23323-1626
United States
Via Rossini 90/92
Telephone
Fax:
20033 Desio (Milan), Italy
Telephone +39 0362 6121
Fax +39 0362 303 396
Latin America and Caribbean
+1 757 485 8000

+1 757 485 8149
6840 Wynnwood Lane

Houston, Texas 77008, USA
Your local Flowserve representative:
Telephone +1 713 803 4434

Fax +1 713 803 4497
Asia Pacific
Flowserve Pte. Ltd
200 Pandan Loop #06-03/04
Pantech 21
Singapore 128388
Telephone +65 6775 3003
Fax +65 6779 4607
To find your local Flowserve representative please

use the Sales Support Locator System found at
www.flowserve.com
264
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OPERATION
&
MAINTENANCE
MANUAL
FOR
THREE PHASE
INDUCTION
MOTORS
5100 North IH-35
Round Rock, Tx. 78681
265
7/31/2014
INDEX
PAGE
1. INTRODUCTION.
2. ACCEPTING, INSPECTION, STORAGE, TRANSPORTATION
3. INSTALLATION..
3.1 Site and environment for motor installation..
3.2 Foundation..
3.3 Installation of shaft coupling..
3.4 Installation of belt drive
3.5 Conveyance with chain or gear.
3.6 Electrical connections.
4. OPERATION
4.1 Examination before starting
4.2 Starting operation..
5. MAINTENANCE..
5.1 Major points in regular inspection and maintenance..
5.2 Motor windings...
5.3 Cleaning of the interior of the motor
5.4 Cleaning of the exterior of the motor...
5.5 Maintenance of anti-friction bearings..
5.5.1 Frequency of re-lubrication..
5.5.2 Kinds of grease
5.5.3 Grease quantity
5.5.4 Re-greasing..
5.5.5 Oil re-lubrication.
5.5.6 Cleaning and installation of bearings
5.6 Maintenance of sleeve bearings
5.6.1 Daily inspection...
5.6.2 Regular examination..
5.6.3 Disassembly.
5.6.4 Re-assembly.
5.7 Maintenance of slip rings (for Wound Rotor only)
5.8 Maintenance of non-reverse ratchet mechanism (Vertical Motors only)
6. FAULT FINDING AND RECOGNITION..
1
2
4
4
4
6
9
10
11
12
12
15
17
17
18
18
19
19
19
20
20
20
22
23
24
24
24
25
26
27
29
31
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1. INTRODUCTION
This and the following instruction address the more common situations encountered in motor
installation, operation and maintenance. For the TWMC motor warranty to be and to remain in
effect, the motor must be installed and operated in strict accordance with the outline drawing,
motor nameplates and these instructions and must not be altered or modified in any unauthorized
manner.
During the installation and operation of motors in heavy industrial applications there is a danger of
live electrical parts and rotating parts. Therefore to prevent injury and/or damage the basic
planning work for installation, transportation, assembly, operation, etc... needs to be done and
checked by authorized and competent personnel only.
Since these instructions cannot cover every eventuality of installation, operation and
maintenance, the following points should be considered and checked.
The technical data and information on permissible use such as assembly, connection,
ambient and operating conditions given in the related catalogue, operating instructions,
nameplates and other production documentation.
The general erection and safety regulations.
The local and plant-specific specifications and requirements.
The proper use of transport, lifting devices and tools.
The use of personal protective equipment.
Following indications should be observed when reading these instructions.

Safety instructions are marked as follows:
Warning of electric hazards for personnel.
Warning of dangers for personnel.

ATTENTION!
Warning of damage for the motor or installation.
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2. ACCEPTING, INSPECTION, STORAGE, TRANSPORTATION

Inspection upon receipt
Check to following points upon receipt:
Are the nameplate ratings identical with what you ordered?
Are dimensions and color in compliance with your specifications?
Are the nameplate ratings for space heater, thermal protector, temperature detector, etc.
identical with what you ordered?
Is there any damage?
Are all accessories and accompanying instruction manuals in good order?
Please ensure that the arrow head indicator really indicates direction of rotation.
If there are any specific requirements, please ensure they are in conformity with your
specifications.
2.1 Storage
When motors are not in operation, the following precautionary measures should be undertaken to
assure best performance.
2.2 Place
(a) High and dry, well ventilated without direct sun, dust or corrosive gas.
(b) Not located near to a boiler or freezer.
(c) Entirely free form vibration and easy for movements.
(d) Motors should be put on pallets to prevent moisture.
2.3 Moisture prevention
Since moisture can be very detrimental to electrical components, the motor temperature should
be maintained about 3C above the dew point temperature by providing either external or internal
heat. If the motor is equipped with space heaters, they should be energized at the voltage shown
by the space heater nameplate attached to the motor. Incandescent light bulbs can be placed
within the motor to provide heat. However, if used, they must not be allowed to come in contact
with any parts of the motor because of the concentrated hot spot that could result.
2.4
Even during storage, the insulation resistance should be kept above the specified values.
(a) For measurement of insulation resistance and acceptable standard values, please refer
to measures stated in 4.1.2 Measurement of insulation resistance.
(b) Insulation resistance test should be performed once every three months.
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2.5
If the motor is not in operation for a long period (one week and above) after installation or has
been in operation but stopped for a period of time, the following precautions must be taken.
(a) Protect the motor as measures stated in 2.3.
(b) Insulation resistance test should be performed as stated in 2.4.
2.6 Bearing protection
(a) If the motor has been provided with a shaft shipping brace to prevent shaft movement
during transit, it must be removed before operating the motor. It is very important that
this brace be re-installed exactly as it was originally, before the motor is moved form
storage or any time when the motor is being transported. This prevents axial rotor
movement that might damage the bearings.
(b) Motors equipped with sleeve bearings are shipped from the factory with the bearing oil
reservoirs drained. In storage, the oil reservoirs should be properly filled to the center of
the oil level gauge with a good grade of rust inhibiting oil. To keep the bearing journals
well oiled and to prevent rusting, the motor shaft should be rotated several revolutions
about every month ensuring the shaft does not come to rest in its original position. While
the shaft is rotating, it should be pushed to both extremes of the endplay.
(c) Motors with anti-friction bearings are properly lubricated with the correct grade of grease
at the factory and no further greasing is required in storage. The shaft should be rotated
several revolutions about every month to maintain proper distribution of the grease within
the bearings.
(d) Tilt-pad bearings are a type of sleeve bearing used in special design applications. Due to
the nature of this bearing, a loose oil ring for delivering lubricant cannot be provided.
Therefore, during the storage internal, oil must be periodically manually introduced into
the pads and housing to prevent the occurrence of oxidation of the precision machined
components.
(1) Remove the pipe plug from the bearing cap located above the tilt-bearing shell.
(2) Pour in approximately one cup of oil every month and rotate the shaft a few
revolutions about every two (2) weeks.
(3) For long periods of storage, the oil that accumulates in the housing should be
removed.
ATTENTION!
Care should be taken to keep parts such as fitting surfaces, key, shaft extension and axial
central hole from any collision with foreign matter. Grease should also be generously
applied to prevent rusting.
2.7 Transportation
To keep the rotating parts of motors from moving, thus preventing damage and scratching during
transportation, they should be held securely with a locking device. Remove all transit clamps
before operating the motor. It is very important that this device be reinstalled exactly as it was
originally, before the motor is moved from storage or any time when the motor is being
transported. The vertical mounting type motors should be transported in the vertical position.
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Do not use the hoisting hook/eyebolts to lift more that the motor itself. They are
designed to support the motor only. Make sure the hoisting hook is correctly
attached to the eyebolt(s)/lug(s) are fully screwed in before hoisting. Also note
such parts as fan cover, ventilation box, bracket, slip-ring, etc. may have their own
hoisting lugs which can only carry their own weight. Nothing extra should be
attached while hoisting.
Do not twist the steel wires and make sure the eyebolts have been firmly screwed
and the sling angle is correct.
3 INSTALLATION
Site and environment for motor installation
3.1.1
Standard environment and site conditions for the installation of motors are usually set as follows:
(a) Ambient temperature: -10~40C
(b) Humidity: Relative humidity below 90%RH for totally enclosed types, and below 80%RH
for semi-enclosed types.
(c) Elevation: below 1000 meters or 3300 feet.
(d) Harmful gases, liquids, dusts, high moisture should be absent.
(e) Foundations should be strong and free of vibration.
If there are any special environmental conditions, please inform TWMC prior o ordering.
3.1.2 Ventilation and space
(a) Installation area should be well ventilated.
(b) The installation space should be large enough to facilitate heat dissipation and
maintenance.
3.2 Foundation
3.2.1
Use rigid and solid sole plate or common bed as foundation.
For best motor performance, it is advisable to use a sole plate or common bed, particularly when
using a shaft coupling.
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3.2.2 Installation
(a) Select an appropriate foundation surface for the sole plate or common bed, which will be,
considered the ultimate level.
(b) Align the position of the common bed with reference to that level.
(c) Align the level accuracy at least at four points such as bearing mounting, shaft extension
etc. The accuracy should be within 0.04mm or .0015 inches
(d) Sole plate or common bed should be embedded in concrete foundation as illustrated in Fig.
3. Stiff pads should also be installed beneath the wedges, which are welded together at
various spots about 400-500mm (15.75-19.70 inches) apart etc., to enable the foundation
to carry evenly the weight of the whole motor.
(e) The base should be sturdy and rigid to keep it
flat and level.
(f) Make sure the mortar and concrete are
completely dry, and the precision of the level is
acceptable, and then set the motor on the
mounting foundation.
(g) Accurately install shaft couplings, belt sheaves
etc., then weld the wedges solid to prevent
untoward change in position.
3.2.3 The foundation of vertical induction motors: (Also the foundation of pump)
(a) Foundation of motor/pump must be rigid and secure to provide adequate support. There
must be no vibration, twisting, misalignment etc. due to inadequate foundations.
(b) A massive concrete foundation is preferred in order to minimize vibration. Rigidity and
stability are enhanced by prop plate and foundation bolt. As shown in Fig. 4.
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3.2.4 Installation of vertical motors:

(a) All mounting surfaces must be clean and level.
(b) Foundation must be leveled at least at 4 points and guaranteed to be below 0.04mm
(.0015 in.) flat and level.
(c) Make sure the mortar and concrete are completely dry, and the precision of the level is
acceptable, and then set the motor on the mounting foundation.
(d) Accurately install shaft couplings.
3.3
Installation of shaft coupling
ATTENTION!
Motors must always be accurately aligned, and this applies especially where they are
directly coupled.
Incorrect alignment can lead to bearing failure, vibration and even shaft fracture. As soon
as bearing failure or vibration is detected, the alignment should be checked.
3.3.1
Field application of a coupling to the motor shaft should follow the procedures recommended by
the coupling manufacturer. The motor shaft extension must not be subjected to either extreme
heat or cold during coupling installation.
ATTENTION!
Basically, the coupling should be heated and pushed onto the shaft extension with slight
axial force. Do not hammer coupling to prevent bearing damage.
3.3.2
Although the sleeve bearings are equipped with thrust faces, these are intended only to provide
momentary axial restraint of rotor movement either during start-up or when operating the motor
disconnected from the driven equipment. They must not be operated under a constant thrust
load unless they were originally designed for this condition.
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Motors with either sleeve or anti-friction bearings are suitable for connection to the driven load
through a flexible coupling. Coupling solidly to the load is not acceptable. With sleeve bearings,
the flexible coupling should be of the limited end float type to prevent the possibility of any end
thrust from load being transmitted to the motor bearings, which could cause bearing damage.
The recommended limits of end float are as follows:
(a) When the motor is in operation after installation, be sure that the end-play indicator is
within the 6mm (.236 in.) of the groove on the shaft or aligned to the shaft shoulder
immediately outboard of the drive-end bearing to assure there is low friction between shaft
and bearing.
(b) Unless otherwise specified, the designed end-play value X of the groove for TWMC
motors in general is within 6mm (.236 in.) as illustrated in Fig. 6. In essence, the endplay
indicator is adjusted to point at the center of the groove or the drive-end shaft shoulder;
thus X equals to 61mm or so, and the endplay value (Y) of the couplings should equal or
be smaller than 3mm (.118 in.).
(c) If the desired value Y is grater than 3mmm (.118 in.) caused for instance by a thrust load
and/or load machine with large end-play, please inform TWMC prior to entering an order.
3.3.3
In aligning the motor (and rotor) axially with the driven equipment, consideration should be given
not only to the endplay indicator position but also to axial shaft expansion and increase in shaft
centerline height due to thermal effects. In general, the axial shaft growth for motors can be
disregarded since neither bearing is fixed and any shaft growth due to temperature increase will
produce an elongation away from the coupling.
Shaft height growth (change in shaft centerline elevation) for TEFC machines can be calculated
as follows:
=(0.0005) x (motor foot to shaft dimension)
For non-TEFC machines, divide the number by 2.
3.3.4
It is desirable, in normal operation that the motor operates on its magnetic center, so that no axial
force is exerted on the coupling.
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The motor shaft and the driven shaft should be aligned within the following tolerances in both
angular and parallel alignment:
TIR
C
A
Range of rotating speed

2500 rpm and above
Below 2500 rpm
2500 rpm and above
Below 2500 rpm
Solid coupling
0.03
0.04
0.03
0.03
Unit: mm
Flexible coupling
0.03
0.05
0.03
0.04
Angular misalignment is the amount by which the centerlines of driver and driven shafts are
skewed. It can be measured using a dial indicator set up as shown in Fig. 7. The couplings are
rotated together through 360 degrees so that the indicator does not measure runout of the
coupling hub face. The shafts should be forced against either the in or out extreme of their end
float while being rotated.
Parallel misalignment is the amount by which the centerlines of the driver and driven shafts are
out of parallel. It can be measured using a dial indicator set up as shown in Fig. 8. Again, the
couplings are rotated together through 360 degrees so that the indicator does not measure runout
of the coupling hub outside diameter.
3.3.5
After the motor has been properly aligned with the driven equipment and the hold-down bolts
have been installed and tightened, for motors with fabricated frames, at least two dowel pins
should be installed in two diagonally opposite motor feet.
3.3.6 Installation of shaft coupling: (Vertical hollow shaft motor only)
Bolted Coupling as shown in Fig. 9
(a) Bearings are provided to absorb some upward shaft thrust when the coupling is fitted.
(b) The coupling is fastened with bolts.
(c) This coupling type is not auto-release type.
Note: Standard high thrust motors can absorb momentary up-thrust load up to 30% of the
standard down thrust load. If the up-thrust is long in duration (over 10 Seconds) and/or
exceeds 30% of the standard high thrust rating, special design arrangements are
required and standard motor is not suitable.
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3.3.7 Non-reverse ratchet/coupling, as Fig. 10 (If necessary)

The non-reverse coupling is also a bolted type and,
(a) It prevents the pump and motor from rotating in the reverse direction.
(b) It also prevents damage form over speeding and damage to pump shaft and bearings.
(c) The ratchet pins are lifted by the ratchet teeth and are held clear by centrifugal force and
friction as the motor comes up to speed.
(d) When power is removed, speed decreases, and the pins fall. At the instant of reversal, a
pin will catch in a ratchet tooth and prevent backward rotation.
(e) When installing the non-reverse coupling, do not use lubricant. Lubricant will interfere with
proper operation. The top half of the coupling should seat solidly on the lower half and the
pins should touch the bottom of the pockets between the teeth in the plate.
(f) As with the bolted coupling, the up-thrust capabilities are 30% of the standard high thrust
rating for down thrust.
ATTENTION!
Do not apply non-reverse ratchets on applications in which the pump reversal time from
shutdown (the instant the stop button is pressed) to zero speed is less than one second.
3.4 Installation for belt drive
In general, power transmission though direct flexible coupling is appropriate for large motors.
Such motors are not suitable for belt, chain or gear connection unless specially designed for such
service. However, for small and medium motors of which outputs within the ranges shown on
table below, it is acceptable to use belt transmission as indicated. Beyond these ranges, do not
apply belt sheaves unless specially designed.
3.4.1
The diameter ratio between conveyance sheaves should not be greater than 5 to 1 for flat belts,
and 8 to 1 for V-belts. It is also advisable to limit the belt velocity to under 35m/sec (115 ft/sec) to
limit belt abrasion and vibration. The smaller the outer diameter of the V-belt sheave, the greater
the shaft bending stress will be. If the bending stress is in excess of the shaft fatigue stress, the
shaft may break. Therefore, please inform TWMC when you have decided the size of the
sheaves and the length of the belts upon ordering.
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ATTENTION!
Place the sheave and belt as close as possible to the motor
body (it is advisable to make x as shown in Fig. 11 equal to 0)
to reduce the bending moment and improve shaft life.
3.4.2 Table of belt-sheave application for general electric motors
Output
(KW/HP)
4P
6P
8P
V-Belt
Type
11/15
15/20
18.5/25
22/30
30/40
37/50
45/60
55/75
75/100
-
11/15
15/20
18.5/25
22/30
30/40
37/50
45/60
55/75
75/100
90/120
110/150
132/175
160/200
11/15
15/20
18.5/25
22/30
30/40
37/50
45/60
55/75
75/100
90/120
110/150
132/175
B
B
B
B
B
C
B
C
C
B
C
C
C
C
C
C
C
C
C
C
C
C
C
D
C
D
D
D
D
D
D
D
V-Belt Sheave
Conventional V-Belts
Number
Min.
Max
V-Belt
Of
PCD
Width
Type
Belts
(mm)
(mm)
4
160
82
3V
5
170
101
3V
5
190
101
3V
5
170
101
3V
5
224
101
3V
4
224
111
5V
5
200
101
3V
4
224
111
5V
5
224
136
5V
5
224
101
5V
5
224
136
3V
5
250
136
5V
5
224
136
5V
5
265
136
5V
6
265
162
5V
6
224
162
5V
6
265
162
5V
7
280
187
5V
6
265
162
5V
7
280
187
5V
7
315
187
5V
7
265
187
5V
8
300
213
5V
5
355
196
5V
8
315
213
5V
6
355
233
5V
6
400
233
5V
6
400
233
5V
6
425
233
8V
7
400
270
8V
7
450
270
8V
9
450
344
8V
Narrow V-Belts
Number
Min.
Of
PCD
Belts
(mm)
4
125
5
140
6
160
6
125
6
160
3
180
6
140
3
180
4
180
6
160
4
180
4
200
4
180
4
224
5
224
4
200
4
224
5
250
4
224
5
224
6
250
5
224
6
250
6
280
6
250
6
315
6
355
6
355
4
355
4
355
4
400
4
450
Max
Width
(mm)
48
59
69
69
69
60
69
60
78
69
78
78
78
78
95
78
78
95
78
95
113
95
113
113
113
113
113
113
124
124
124
124
3.5 Conveyance with chain or gear

3.5.1
Make sure the loading capacity of shaft and bearings is appropriate for the size and installation
position (overhung) of chain and gear. If necessary, please contact us to ensure the shaft and
bearings will meet your requirements.
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3.5.2
Pay close attention to ensure the parallelism of shafts.
3.5.3
The teeth of couplings should be correctly and precisely matched; the force conveyance
centers should lie on the same line.
3.5.4
There should be no skip, jumping, vibration or unusual noises.
ATTENTION!
Do not hammer the conveyance devices such as couplings, belt sheaves, chain wheels,
gears etc. onto the shaft. Those shaft fitments should be fitted and removed only by
means of suitable devices. Heat shrinking may be a better alternative to avoid damaging
bearings and components.
The exposed rotating parts should be covered to prevent accidents.
3.6 Electrical connections
All interconnecting wiring for controls and grounding should be in strict accordance with local
requirements such as the USA National Electrical Code and UK IEE wiring regulations. Wiring of
motor and control, overload protection and grounding should follow the instructions of connection
diagrams attached to the motor.
3.6.1 Power
The rated conditions of operation for the motor are as shown on the nameplate. Within the limits,
given below, of voltage and frequency variation from the nameplate values, the motor will
continue to operate but with performance characteristics that may differ from those at rated
conditions:
10% of rated voltage
5% of rated frequency
10% combined voltage and frequency variation so long as frequency variation is
no more than 5% of rated.
Operating the motor at voltages and frequencies outside of the above limits can result in both
unsatisfactory motor performance and damage to or failure of the motor.
3.6.2
The main lead box furnished with the motor has been sized to provide adequate space for the
make-up of the connections between the motor lead cables and the incoming power cables.
The bolted joints between the motor lead and the power cables must be made and
insulated in a workman-like manner following the best trade practices.
3.6.3
Either fabricated motors or fan cooled cast frame, motors are all provided with grounding pads or
bolts.
The motor must be grounded by proper connection to the electrical system ground.
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3.6.4
The rotation direction of the motor will be as shown by either a nameplate on the motor or the
outline drawing. The required phase rotation of the incoming power for this motor rotation may
also be stated. If either is unknown, the correct sequence can be determined in the following
manner: While the motor is uncoupled from the load, start the motor and observe the direction of
rotation. Allow the motor to achieve full speed before disconnecting it from the power source.
Refer to the operation section of these instructions for information concerning initial start-up. If
resulting rotation is incorrect, it can be reversed by interchanging any two (2) incoming cables.
3.6.5 Auxiliary devices
Auxiliary devices such as resistance temperature detectors, thermocouples, thermoguards, etc.,
will generally terminate on terminal blocks located in the auxiliary terminal box on the motor.
Other devices may terminate in their own enclosures elsewhere on the motor. Such information
can be obtained by referring to the outline drawing. Information regarding terminal designation
and the connection of auxiliary devices can be obtained from auxiliary drawings or attached
nameplates.
If the motor is provided with internal space heaters, the incoming voltage supplied to them must
be exactly as shown by either a nameplate on the motor or the outline drawing for proper heater
operation.
Caution must be exercised anytime contact is made with the incoming space
heater circuit as space heater voltage is often automatically applied when the
motor is shutdown.
4. OPERATION
4.1 Examination before start
4.1.1
When motors are installed in good manner, ensure the wiring is according to the diagram. Also,
the following points should be noted:
(a) Make sure all wiring is correct.
(b) Ensure the sizes of cable wires are appropriate and all connections are well made for the
currents they will carry.
(c) Ensure all connections are properly insulated for the voltage and temperature they will
experience.
(d) Ensure the capacity of fuses, switches, magnetic switches and thermo relays etc. are
appropriate and the contactors are in good condition.
(e) Make sure the frame and terminal box are grounded.
(f) Make sure that the starting method is correct.
(g) Make sure switches and starters are set at their right positions.
(h) Motor heaters must be switched off when the motor is running.
4.1.2 Measurement of insulation resistance
During and immediately after measuring, the terminals must not be touched as they
may carry residual dangerous voltages. Furthermore, if power cables are
connected, make sure that the power supplies are clearly disconnected and there
are no moving parts.
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(a) For rated voltage below 1000V, measured with a 500VDC megger.
(b) For rated voltage above 1000V, measured with a 1000VDC megger.
(c) In accordance with IEEE 43, clause 9.3, the following formula should be applied:
Rated voltage (v)
+ 1) x 10(M)
1000
(d) On a new winding, where the contaminant causing low insulation resistance is generally
moisture, drying the winding through the proper application of heat will normally increase
the insulation resistance to an acceptable level. The following are several accepted
methods for applying heat to the winding:
(1) If the motor is equipped with space heaters, they can be energized to heat the
winding.
(2) Direct current (as from a welder) can be passed through the winding. The total current
should not exceed approximately 50% of rated full load current. If the motor has only
three leads, two must be connected together to form one circuit through the winding.
In this case, one phase will carry the fully applied current and each of the others, onehalf each. If the motor has six leads (3 mains and 3 neutrals), the three phases should
be connected into one series circuit.
R (
Ensure there is adequate guarding so live parts cannot be touched.

(3) Heated air can either blown directly into the motor or into a temporary enclosure
surrounding the motor. The source of heated air should preferably be electrical as
opposed to fueled (such as kerosene) where a malfunction of the fuel burner could
result in carbon entering the motor.
ATTENTION!
Caution must be exercised, when heating the motor with any source of heat other than self
contained space heaters, to raise the winding temperature at a gradual rate to allow any
entrapped moisture to vaporize and escape without rupturing the insulation. The entire
heating cycle should extend over 15-20 hours.
Insulation resistance measurements can be made while the winding is being heated.
However, they must be corrected to 40C for evaluation since the actual insulation
resistance will decrease with increasing temperature. As an approximation for a new
winding, the insulation resistance will approximately halve for each 10C increase in
insulation temperature above the dew point temperature.
(e) Should the resistance fail to attain the specified value even after drying, careful
examination should be undertaken to eliminate all other possible causes, if any.
4.1.3 Power Source
(a) Ensure the capacity of the power source is sufficient.
(b) Ensure the supply voltage and frequency ratings are identical to those on the nameplate.
(c) Voltage variation should be confined to within 10% of the rated value and the phase to
phase voltages should be balanced.
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4.1.4 Bearing lubrication

(a) For sleeve bearing motors, the oil reservoir must be filled with oil to the correct level. On
self-lubricated bearings, the standstill oil level will be at the center of the oil gauge. The
proper oil is a rust and oxidation inhibited, turbine grade oil. Refer to the lubrication
nameplate for the recommended viscosity.
(b) Motors, which are supplied with provision for flood lubrication, have an inlet orifice to
meter the oil flow to the bearing. Refer to the outline drawing for these values. If the
supply pressure does not match that stated on the outline, the orifice size must be
adjusted to produce the specified flow rate. The drain adapter (also provided) has a weir
plate fixed to the inside of the pipe to permit the establishment of the proper oil level. This
weir plate must be located at the bottom of the pipe and must be parallel to the plane of
the motor feet. To ensure optimum flow, the drain line should be vented to the
atmosphere.
Oil inlet temperature:
Normal below 50C
Alarm 60C
Trip 65C
(c) If the motor is in storage for over three (3) months, refilling of some new oil should be
undertaken before operation to prevent bearing damage due to dry friction. The oil level
should be kept at the center of the oil gauge. If necessary, drain some oil after refilling.
(d) Motors that have been designed with anti-friction bearings for use with an oil mist
lubrication system have been packed at the factory with a small amount of grease for short
test runs. Continuous running should not be considered unless the oil mist system is
installed and operating.
(e) Grease lubricant type
(1) The bearings have been well greased at the factory before delivery. However,
regreasing is required if a significant period has elapsed between manufacture and
use or in storage
(2) All motors with ZZ bearings will have SHELL Alvania R3 (Lithium base grease). All
motors with open bearings will have Polyrex EM (polyurea base grease).
4.1.5 Cooling water for the cooler on water-cooled motors
Make sure the quality, volume and inlet temperature of cooling water for the motors are normal
before the machine is in operation.
Water: General tower water or industrial water.
Volume: Please see outline drawing
Inlet temperature: Normal below 30C
Alarm 35C
Trip 40C
ATTENTION!
Make sure all locks, which fasten the movable parts of the motors during transportation,
are dismantled and the shaft can rotate freely.
ATTENTION!
Ensure there is no foreign matter or tools inside the motors before starting motors.
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4.1.6
Make sure the transmission system, including belts, screws, bolts, nuts and set pins are in good
condition.
The keys fitted to the shaft extensions are held by plastic tape only to prevent
them from falling out during transportation or handling. The shaft key shall be
removed to avoid flying out, when the motor is operated prior to the couplings etc.
being fitted to the shaft extension.
4.1.7
Make sure the items above are examined. Test the motor running with or without load. Record
and check according to Maintenance at 15-minute intervals during the first three hours of
operation. Then regular examinations should take place at longer intervals. If all goes well the
motor can be classified as in good order.
4.2
Starting operation
4.2.1 Starting load

Initially run the motor unloaded prior to coupling to other machines. Unless otherwise specified, a
motor usually starts with light load, which is then gradually increased, proportional to the square
of the speed and at last reaches 100% load at full load speed.
4.2.2 Starting
Too frequent starts can be harmful to the motors. The following restrictions should be observed:
(a) Motor can be restarted should the initial start fail. Two starts are generally permissible
when the motor is cold.
(b) Motor can be started only once when it is at normal running temperature.
(c) Should additional starts be necessary beyond the conditions stated above, the following
restrictions should be noted:
(1) Let the motor cool down for 60 minutes before restarting, fully loaded.
(2) Let the motor cool down for 30 minutes before restarting, unloaded.
(3) Two inching starts can be regarded as one normal start.
ATTENTION!
If the motor rotor fails to start turning within one or two seconds, shut off the power
supply immediately.
Investigate thoroughly and take corrective action before attempting a restart.
Possible reasons for not starting are:
(1) Too low a voltage at the motor terminals.
(2) The load is too much for the rotor to accelerate.
(3) The load is frozen up mechanically.
(4) All electrical connections have not been made.
(5) Single-phase power has been applied.
(6) Any combination of the above.
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4.2.3 Rotating direction

(a) Most TWMC motors are bi-directional. However, when some special types, such as high
speed 2-Pole, certain large capacity motors, those with a non-reversing ratchet etc.,
should rotate in one direction, please ensure the rotation is in conformity with the
directional arrow-mark shown on the attached nameplate.
(b) To reverse a bi-directional motor, cut the power and wait until the motor stops. Then
interchange any two of the three phases.
4.2.4 Power source, Voltage, Current
(a) Ensure the voltage and frequency of the power source are identical to the ratings shown
on the nameplate.
(b) Voltage variation should be confined to within 10% of the rating and the three phase
voltages should be in full balance
(c) Ensure the motor phase currents, when without load, are within 5% of the average
values.
4.2.5
Frequency variation should be confined to within 5% of the rating. The aggregate variation of
voltage and frequency should be confined to within 10% of the absolute value of the ratings.
Starting time and unusual noises
ATTENTION!
Starting time is longer for the motors with large inertia. However, if starting time is longer
than usual or if there is difficulty in starting, or there is abnormal noise, do not run the
motor and refer to TWMC Service representative.
4.2.6 Sleeve bearing oil rings (sleeve bearing types only)
As the oil ring is used to carry lubricant to sleeve bearings, frequently check to ensure the oil ring
is in motion.
4.2.7 Bearing temperature rise
Following the initial start-up, the bearing temperatures should be closely monitored. The rate of
rise in bearing temperature is more indicative of impending trouble than is the actual temperature.
ATTENTION!
If the rate of rise in temperature is excessive or if the motor exhibits excessive vibration or
noise, it should be shut down immediately and a thorough investigation made as to the
cause before it is operated again.
If the bearing temperature rise and motor operation appear to be normal, operation should
continue until the bearing temperature stabilizes.
Recommended limits on bearing temperature are as follows:
Sleeve Bearings
Total measured temperature
By permanently installed detector
90C
85C
By temporary detector on top of the bearing
sleeve near the oil ring
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Anti-Friction Bearings
By permanently installed detector
By temporary detector measuring the outside
of the bearing housing
Total measured temperature

100C
95C
ATTENTION! (For sleeve bearing)

(1) It must be noted that when operating flood lubricated sleeve bearings without outside
lubrication supplied, the bearing temperature must not be allowed to exceed 85C total
temperature
(2) Under normal condition, for the self-lube bearing, the rate of temperature rise should
be from 11 to 14C for the first ten (10) minutes after starting up and approximately
22C at thirty (30) minutes. The rate of bearing temperature rise is a function of the
natural ventilation and operating conditions.
(3) When the rate of bearing temperature rise is less than 1C per half-hour, the bearing
temperature is considered to be stabilized.
(4) If the total bearing temperature exceeds 95C, the motor should be shut down
immediately.
Noise and Vibration
ATTENTION!
Any abnormal noise or vibration should be immediately investigated and corrected.
Increased vibration can be indicative of a change in balance due to mechanical failure of a
rotor part, a stator winding problem or a change in motor alignment.
5. MAINTENANCE
5.1 Major points in regular inspections and maintenance.
For safety, maintenance and repairs must only be carried out by properly trained
personnel.
Some testing, such as insulation resistance, usually requires the motor to be
stopped and isolated from power supplie(s).
Routine inspection and maintenance are usually performed by looking, listening, smelling and
simple meters.
High temperature may arise under operating conditions on the motor surfaces, so
that touching should be prevented or avoided. Keep away from moving and live
parts. Unless deemed necessary, do not remove guards whilst assessing the
motor.
Timely replacement of worn parts can assure longevity and prevent breakdown.
Routine inspection and regular inspection and maintenance are important in preventing
breakdown and lengthening service life.
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Owing to the varied time and circumstances, motors are used, it is difficult to set the items and
periods for regular inspection and maintenance. However, as a guide it is recommended to be
performed periodically according to factory maintenance program. Generally, the inspection
scope determined by the following factors:
(a)
(b)
(c)
(d)
(e)
Ambient temperature.
Starting and stopping frequency.
Troublesome parts usually affecting motor functions.
Easily abraded parts.
The important position of motor in the operational system of a factory should be duly
recognized. Therefore, its health and wellbeing should be fully protected especially when
it is operating in severe conditions.
5.2 Motor windings:

(a) Measurement of insulation resistance and standards to determine quality of insulation
resistance, please refer to measures stated in 4.1.2 Measurement of insulation
resistance.
(b) Inspection of coil-ends:
(1) Grease and dust accumulated on coils may cause insulation deterioration and poor
cooling effect.
(2) Moisture must not accumulate. Keep coils warm when motor is not in use if moisture
can be seen.
(3) Discoloring. This is mainly caused by overheating.
(c) Ensure no untoward change of wedges from original position.
(d) Ensure the binding at the coil end is in its normal position.
5.3 Clean the interior of the motor:
(a) After a motor is in operation for some time, accumulation of dust, carbon powder and
grease etc., on the inside is unavoidable, and may cause damage. Regular cleaning and
examination is necessary to assure top performance.
(b) Points to note during cleaning:
(1) If using compressed air or blower:
(a) Compressed air should be free of moisture.
(b) Maintain air pressure at 4 kg/cm, since high pressure can cause damage to coils.
(2) Vacuum
Vacuum cleaning can be used, both before and after other methods of cleaning, to
remove loose dirt and debris. It is a very effective way to remove loose surface
contamination from the winding without scattering. Vacuum cleaning tools should be
non-metallic to avoid any damage to thee winding insulation
(3) Wiping
Surface contamination on the winding can be removed by wiping using a soft, lint-free
wiping material. If the contamination is oily, the wiping material can be moistened
(not dripping wet) with a safety type petroleum solvent. In hazardous locations, a
solvent such as inhibited methyl chloroform may be used, but must be used sparingly
and immediately removed. While this solvent is non-flammable under ordinary
conditions, it is toxic and proper health and safety precautions should be followed
while using it.
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ATTENTION!
Solvents of nay type should never be used on windings provided with abrasion protection.
Abrasion protection is a gray, rubber-like coating applied to the winding end-turns.
Adequate ventilation must always be provided in any area where solvents are
being used to avoid the danger of fire, explosion or health hazards. In confined
areas (such as pits) each operator should be provided with an airline respirator, a
hose mask or a self-contained breathing apparatus. Operators should wear
goggles, aprons and suitable gloves. Solvents and their vapors should never be
exposed to open flames or sparks and should always be stored in approved safety
containers.
(4) Keep core ducts completely clean. The difference in temperature rise could be
around 10C before and after cleaning
5.4 Clean the exterior of the motor:
(a) On open ventilated motors, screens and louvers over the inlet air openings should not be
allowed to accumulate any build-up of dirt, lint, etc. that could restrict free air movement.
ATTENTION!
Screens and louvers should never be cleaned or disturbed while the motor is in operation
because any dislodged dirt or debris can be drawn directly into the motor.
(b) If the motor is equipped with air filters, they should be replaced (disposable type) or
cleaned and reconditioned (permanent type) at a frequency that is dictated by conditions.
It is better to replace or recondition filters too often than not often enough.
(c) Totally enclosed air to air cooled and totally enclosed fan cooled motors require special
cleaning considerations. The external fan must be cleaned thoroughly since any dirt
build-up not removed can lead to unbalance and vibration. All of the tubes of the air-toair heat exchanger should be cleaned using a suitable tube brush having synthetic fiber
bristles (not wire of any type).
5.5 Maintenance of anti-friction bearings
5.5.1 Frequency of re-lubrication:
The life of grease varies greatly as a result of types of model, revolution speed, temperature,
operational conditions etc. It is, therefore, impossible to be precise about replenishment intervals.
However, for normal direct coupling transmission, the periods shown as Table 1 may be used as
a guide.
Remarks:
(a) The periods shown in Table 1 should be halved where bearings are used for belt drive
and/or in dirty or high ambient temperature or high humidity environments.
(b) Please refer to the lubrication nameplate, if attached to the motor.
(c) For bearing numbers outside the range of Table 1, please contact TWMC
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(d) If the periods referred to in Table 1 for drive-end bearing and opposite drive-end are
different, for the convenience of maintenance operation, please take the shorter one the
required grease replenishment period of these bearings.
5.5.2 Kinds of grease:
All motors with ZZ bearings will have SHELL Alvania R3 (lithium base grease). All motors with
open bearings will have Polyrex EM (polyurea base grease).
Certain T-frame models will utilize special grease and will be noted on the lubrication nameplate.
Please us identical grease or its equivalents when maintaining lubrication schedule.
ATTENTION!
Do not mix different kinds of grease.
Mixing grease with different type of thickeners may destroy its composition and physical
properties. Even if the thickeners are of the same type, possible differences in the
additive may cause detrimental effects.
5.5.3 Grease quantity
The amount of grease per replenishment depends on the type, size and construction of the
bearings. The maximum amount of one replenishment for each bearing is shown in Table 2.
5.5.4 Re-greasing
If re-lubrication is to be performed when the motor is running, stay clear of rotating
parts.
It is advisable to re-grease when the motor is running to allow the new grease to be evenly
distributed inside the bearing.
Before re-greasing, the inlet fitting should be thoroughly cleaned to prevent any accumulated dirt
from being carried into the bearing with the new grease. The outlet of grease drainage should be
opened to allow the proper venting of old grease.
Use a grease gun to pump grease through grease nipple into the bearings. After re-greasing,
operate the motor for 10-30 minutes to allow any excess grease to vent out.
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TABLE 1.
Bearing
Number
62XX
63XX
72XX
73XX
600
RPM
NU214
15
16
17
18
20
22
24
26
28
30
32
34
36
38
40
44
48
1000
RPM
1200
RPM
1500
RPM
1800
RPM
3000
RPM
3600
RPM
1000 Hrs.
720 Hrs.
2000 Hrs.
3000 Hrs.
1500 Hrs.
2000 Hrs.
1000 Hrs.
500 Hrs.
1500 Hrs.
2000 Hrs.
720
RPM
750
RPM
1000 Hrs.
900
RPM
1000
RPM
1200
RPM
1500
RPM
1800
RPM
2000 Hrs.
3000 Hrs.
1500 Hrs.
1000 Hrs.
2000 Hrs.
500 Hrs.
2000 Hrs.
1000 Hrs.
2000 Hrs.
1000 Hrs.
1000 Hrs.
600
RPM
22220
22
24
26
28
30
32
34
36
38
40
44
48
900
RPM
2000 Hrs.
600
RPM
Bearing
Number
222XX
223XX
750
RPM
6210
12
13
14
15
16
17
18
20
22
24
26
28
30
32
34
36
38
Bearing
Number
NU2XX
NU3XX
720
RPM
720
RPM
750
RPM
900
RPM
1000
RPM
1000 Hrs.
1200
RPM
1500
1800
RPM
RPM
300 Hrs.
500 Hrs.
300 Hrs.
500 Hrs.
500 Hrs.
300 Hrs.
300 Hrs.
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TABLE 2.
Bearing No.
6210
6212
6213
6214
6215
6216
6217
6218
6220
62XX
6222
72XX
6224
NU2XX
6226
2222XX
6228
6230
6232
6234
6236
6238
6240
6244
6248
Bearing No.
6310
6312
6313
6314
6315
6316
6317
6318
6320
63XX
6322
73XX
6324
NU223XX
6326
223XX
6328
6330
6332
6334
6336
6338
6340
6344
6348
Amount of replenishment
30 g
40
50
50
60
60
80
80
100
120
120
140
160
180
200
250
300
350
400
450
500
Amount of replenishment
40 g
60
80
80
100
100
120
120
160
220
270
300
400
450
500
600
700
800
900
900
900
*Fill new grease until it overflows and the old grease is entirely replaced.
5.5.5 Oil re-lubrication (For oil lubrication types only)
Maintain proper lubrication by checking the oil level periodically and adding oil when necessary.
Because of the initial clearing action of the bearing and the expansion of the oil as it comes up to
operating temperature, the oil level will be higher after the motor has been in operation for a while
than it is with the motor at standstill.
Overfilling should be avoided not only because of the possibility that expansion may force the oil
over the oil sleeve and on to the rotor, but also because too high an operating oil level prevents
the bearing form clearing itself of excess oil. The resultant churning can cause extra loss, high
temperatures, and oxidized oil. If, during operation, the oil level goes above the maximum shown
on the sight gauge, drain enough oil to bring the level back within the recommended operating
range. Do not permit the operating level to fall below the minimum shown on the gauge.
ATTENTION!
Should it ever become necessary to add excessive amount of make-up oil, investigate
immediately for oil leaks.
Change the oil at regular intervals. The time between oil changes depends upon the severity of
operating conditions and, hence, must be determined by the motor user. Two or three changes a
year is typical, but special conditions, such as high ambient temperature, may require more
frequent changes. Avoid operating the motor with oxidized oil.
Use only good grade, oxidation-corrosion-inhibited turbine oils produced by reputable oil
companies.
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The viscosity of the oil to be used depends upon the type and size of the bearings, its load and
speed, the ambient temperature, and the amount and temperature of the cooling water (if used)).
The lubrication nameplate or instructions with each motor specifies the viscosity range of oil
suitable for average conditions. The usual oil viscosity range of oil suitable for average
conditions. The usual oil viscosity recommendations are summarized in Table 3. Operation in
ambient temperatures that are near or below freezing may require preheating the oil or the use of
special oil. Whenever the motor is disassembled for general cleaning and reconditioning, the
bearing housing may be washed out with a suitable cleaning solvent. Be sure that the oilmetering hole is clear, and then dry the housing thoroughly before re-assembly, and ensure all
traces of cleaning solvent have been removed.
Bearing function
and location
Thrust Bearing
TABLE 3 Oil Viscosity**

Bearing
Oil Viscosity - SSU
Type
@ 100F
@ 200F
72XX, 73XX
Angular contact ball
150
45
And/or (62XX, 63XX)
Spherical roller
300
53
Plate (Kingsbury Type)
300
53
**Remark: When a lubrication nameplate attached to the motor, use lubrication oil it stipulates.
5.5.6 Cleaning and installation of bearings
(a) Apply the proper amount of grease to the disassembled parts of the bearing after they
have been thoroughly cleaned with high quality cleaning oil. Then protect them from
contamination before and during assembly.
(b) Bearing installation
ATTENTION!
Before installing the bearings, make sure that the shaft mounted parts inside the bearings
are in place before installation.
Since the bearing is a high precision component, it is important to avoid ingression of dust
and foreign matter, and hammering during cleaning and installation. Use extreme care
and insure clean conditions during installation and assembly.
ATTENTION!
The best way for bearing installation is heat shrinking. Knocking and hammering during
installation should be avoided absolutely.
The bearing should be heated in a bath of clean oil at a temperature of approximately
80C. After warming, slide the bearings in place quickly and nimbly so that it has not
shrunk before being fully in position.
Grease the bearing after the temperature returns to normal, and then reassemble the
motor.
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5.6 Maintenance of sleeve bearings

5.6.1 Daily inspections
(a) Ensure the volume and quality of lubrication oil are in compliance with specifications.
(b) Ensure there is motion of the oil ring and it is not clamped.
(c) The indicator of the shaft endplay should be restricted within the specified range of the red
groove of the shaft or the 3mm (.118 in.) range of the drive-end shaft shoulder, or the
bearing may be damaged.
5.6.2 Regular examination

(a) Periodical change of oil
The oil reservoirs of self (not flood) lubricated bearings should be drained and refilled about
every six (6) months. More frequent changes may be needed on high speed (3600 rpm)
motors or if severe oil discoloration or contamination occurs. In conditions where
contamination does occur, it may be advisable to flush the reservoir with kerosene to
remove any sediment before new oil is added. Proper care must be taken to thoroughly
drain the reservoir of the flushing material before refilling with the new oil.
Refill the reservoir to the center of oil sight glass with a rust and oxidation inhibited turbine
grade oil. Refer to the outline and lubrication nameplate for the correct viscosity.
(b) Quantity of lubrication oil
Please refer to the lubrication nameplate for oil quantity.
(c) Oil viscosity
(d)
ISO
Equivalents
Viscosity (SUS/100F)
VG32
Esso Teresso 32
150
VG46
Esso Teresso 46
200
VG68
Esso Teresso 68
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5.6.3 Disassembly
Prior to disassembling, ensure the power supplies are disconnected and there
are no moving parts.
The bearing sleeve is of the spherically seated, self-aligning type. The opposite drive end
bearing is normally insulated for larger motors (or when specified). On some motors, the
insulation is bonded to the spherical seat of the bearing housing.
ATTENTION!
Extreme care must be exercised in removing the bearing sleeve from the insulated support
to avoid damaging this insulation.
The following is the recommended procedure for removing the bearing sleeve:
(a) Remove the oil drain plug in the housing bottom and drain the oil sump.
(b) Remove all instrumentation sensors that are in contact with the bearing sleeve. These
would include resistance temperature detectors, thermocouples, thermometers, etc..
(c) Remove the socket head bolts holding the bearing cap and the inner air seal. The end
cover plate must also be removed if the non-drive end bearing is being disassembled.
Remove the bearing cap and top half of the inner air seal. Place them on a clean, dry
surface to avoid damage to the parting surfaces.
(d) Remove the top half of the bearing sleeve using suitable eyebolts in the tapped holes
provided. Lift the bearing top straight up and avoid any contact with the shoulders of the
shaft journals that might damage the thrust faces of the bearing. Place on a clean, dry
surface taking care to prevent damage to either the parting surfaces or the locating pins
that are captive n the top bearing half.
(e) Remove the screws at the partings in the oil ring and dismantle the ring by gently tapping
the dowel pin ends with a soft face mallet. Remove the ring halves and immediately
reassemble them to avoid any mix up I parts or damage to the surfaces at the partings.
(f) Pull up on the garter spring surrounding the floating labyrinth seal and carefully slip out the
top half. Rotate the garter spring until the lock is visible. Twist counter-clockwise to
disengage the lock, remove the garter spring then rotate the lower half of the seal out of
the groove in the bearing housing. Note the condition of these floating labyrinth seals. If
they are cracked or chipped, they must be replaced. Do not attempt to reuse a damaged
seal.
(g) To remove the bottom bearing half, the shaft must be raised a slight amount to relieve
pressure on the bearing. On the drive end, this can be done by jacking or lifting on the
shaft extension. Protect the shaft. On the non-drive, jacing or lifting can be done using
bolts threaded into the tapped holes provided in the shaft end.
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(h) Roll the bottom bearing half to the top of the shaft journal and then lift it using suitable
eyebolts threaded into the holes provided. Again avoid any contact with the shaft
shoulders that could damage the bearing thrust faces. Place the lower bearing half on a
clean, dry surface to protect the parting surfaces.
Use extreme care when rolling out the lower bearing half. Keep the hands and
fingers well clear of any position where they might be caught by the bearing half if
it were accidentally released and rotated back to its bottom position. Serious
personal injury could result.
(i) Protect the shaft journal by wrapping it with clean, heavy paper or cardboard.
5.6.4 Re-assembly
Bearing re-assembly is basically a reverse of the disassembly procedures outlined above, with
the following suggestions:
(a) The interior of the bearing housing should be cleaned and then flushed with clean oil or
kerosene.
(b) The bearing halves and the shaft journal should be wiped clean using lint-free cloth soaked
with clean oil.
(c) All parts should be carefully inspected for nicks, scratches, etc., in any contract surfaces.
Such imperfections should be removed by an appropriate method such as stoning,
scraping, filling, etc., followed by thorough cleaning.
(d) Before installing the floating labyrinth seal halves, observe their condition. Do not attempt
to use a cracked or chipped seal. The bottom half seal has a set of drilled holes in its side
face. These must be place at the bottom toward the inside of the bearing so that
accumulating oil may drain back into the housing.
(e) Put a bead of Curil-T around the seal half O.D.s on both sides adjacent to the garter spring
groove. This will prevent oil by-passing the seal around its outside.
(f) Place the bottom seal half on top of the shaft and roll it into position. Install the top half and
insert the garter spring pulling up on both ends to permit engaging the lock. Run a bead of
Curil-T around the O.Ds on both sides adjacent to the garter spring groove on this half
also.
(g) Carefully reassemble the two oil ring halves. Inspect the dowel pins for burrs and
straightness and make any corrections required. Do not force the ring halves together.
Excessive force may alter the roundness or flatness of the oil ring which can change its oil
delivery performance.
(h) Some of the pipe plugs in the housing are metric thread type. These are identified as
those, which have a copper, lead, or similar material washer. If these plugs are removed,
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be careful not to lose the washers. Before re-assembly, inspect the washers and replace
them as required.
(i) Before installing the bearing cap, observe the position of the floating labyrinth seal. The
tab must be on top to engage the pocket. Failure to position the seal properly will result
in damage when the cap is assembled.
ATTENTION!
(1) Curil-T is the only approved compound for use in the assembly of the bearings on this
motor. Other products may harden and impede the operation.
(2) During the re-assembly of the bearing parts, a thin layer of Curil-T should be applied to
all gaskets and machined interface surfaces. This suggestion does not apply to the
machined surfaces of the bearing liner halves.
(3) When seating the bearing shell, apply a thin layer of lube oil at the spherical surface of
the liner. Slowly roll the lower bearing liner into the bearing housing making sure that
the splinted surface of the liner and the housing are flush. Gradually lower the shaft
onto the bearing. The weight of he shaft will help rotate the bearing liner so that the
babbitt surface of the liner will match the slope of the journal. Sometimes it is required
to use a rubber mallet to tap lightly on the bearing housing while slowly rolling the
shaft to help this seating operation.
5.7
Maintenance of slip ring (For Wound Rotor Motors only)

Ensure motor is disconnected from power supplies and there are no accessible
moving parts before maintenance operation.
5.7.1 Adjustment of carbon brush

(a) Brush pressure for normal operation:
Electro-graphite brush..0.2~0.25 kg/cm
When frequent vibrations are evident or the brush is small (area below 0.5 cm), the
pressure should be greater than as shown.
(b) Adjustment of brush pressure:
The brush pressure should be adjusted to keep normal operation as it wears.
The brush pressure may be reduced after use, so it is necessary to re-adjust. For
adjustment, please turn adjusting screw, pressure adjusting pin or pressure adjusting
plate as shown in Fig. 14 to obtain the correct tension (=0.23 x brush cross sectional
area in cm) 10% kg.
(c) Brush pressure need not be adjusted if constant force spring is used as shown in Fig. 15
and Fig. 16.
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5.7.2 Brush replacement

The carbon brush is a part of the equipment which is easily worn away, replace it after it is worn
to ~ of original size.
(a) Brush material
The brush material is important to the performance of the motor. Only the most
appropriate materials are chosen by TWMC, and are listed on the nameplate of the motor.
It is important to know this when you replace the brush, so a recommended type is used.
(b) Dimensions
Brush, holder and gap between them, please refer to CNS 2322 C4051 or JIS C2802.
ATTENTION!
The gap between a brush and it holder is important for good performance and safety of the
motor.
(c) Adjustment of new brushes (Shown in Fig. 17)
(1) Polish the new brush with a file until is assumes the appropriate contour of the slip ring
which it touches.
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(2) Place sand-paper (JIS R6252 No. 4050) on the slip ring with the abrasive face of the
paper against the brush to induce a closer contact by rubbing against each other.
(3) Repeat item 2 with fine sand paper (JIS R6252 No. 100 to 200) until the contact
surface between brush and slip ring exceeds 80%.
(4) Finally, clean the contaminated slip ring and brush with clean cloth or compressed air.
5.8
Maintenance of non-reverse ratchet mechanism

(For Vertical high Thrust Motor only)
5.8.1
In the pump piping system, a check valve and a stop valve should be installed in the discharge
line. The check valve, placed between the pump and the stop valve, is to protect the pump from
reverse flow and excessive backpressure. The stop valve is used in priming, starting and when
shutting down the pump. It is advisable to close the stop valve before stopping the pump. This is
especially important when the pump is operated against a high static head.
TWMC vertical high thrust motors are equipped with non-reverse ratchet (N.R.R.) mechanism
only when requested by the pump manufacturer. Typical construction of the N.R.R. mechanism
is shown as Fig 18 below.
The N.R.R. mechanism keeps the pump and motor from rotating in the reverse direction. Thus
prevents damage from over-speeding and damage to water-lubricated pump shaft bearings
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when, on shutdown, the falling water column tends to drive the pump in the reverse direction.
In normal operation, the ratchet pins are lifted by the ratchet teeth and are held clear by
centrifugal force and friction as the motor comes up to speed. When power is removed, the
speed decreases and the pins fall. At the instant of reversal, a pin will catch in a ratchet tooth
and prevent backward rotation.
5.8.2
The service life of ratchet pins depends not only on the reverse shock load between the pin and
ratchet tooth when pump stopped but also the frequency of pump starting and stopping while in
service. Provided that the pins are deformed due to this reverse shock load, then the up and
down motion of the ratchet pins could be sluggish or jammed and that unusual noises shall arise.
The recommended replacement period for these ratchet pins is every three (3) years. If the
reverse shock load is greater than 30% of motor rated torque or the starting frequency is more
than twice per day, then the replacement period should be halved.
ATTENTION!
The check valve and stop valve in the discharge line should be regularly inspected and
maintained to assure the normal function of these valves. This is important to protect the
pump and motor from damage and increase the service life of the N.R.R. mechanism.
ITEM
104
214
402
704
816
SECTION A-A
NAME
RATCHET
BEARING SEAT
EXTERNAL FAN
RATCHET PIN CARRIER
RATCHET PIN
Fig. 18
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6. FAULT FINDING AND RECOGNITION

Kinds of
Breakdown
Symptoms
Possible
Causes
Remedies
Power-off
Switch-off
No fuse
Broken wiring
Broken lead
Broken windings
Short circuit of circuit switches
Consult power company

Switch-on
Motionless and
Install fuse
soundless
Check wiring and repair
Check wiring and repair
Check windings and repair
Check circuit switches and replace
Check wiring according to
Incorrect wiring
Fail to start
nameplate
without load Fuse blowing.
Poor contact at terminal
Lock tightly
Windings grounded
Factory repair
(Automatic
switch trips off,
Broken windings
Factory repair
slow start with
Poor contact of circuit switches Check and repair
electromagnetic
Broken wiring
Check and repair
noise)
Poor contact of starting switches Check and repair
Short circuit of starting switches Check and repair
Incorrect connections of starting
Connect according to nameplate
switches
Insufficient capacity of fuse
Replace fuse if wiring permits
Fuse blowing.
Fail to restart due Overload
Lighten load
to trip-off of
Check circuit capacity and reduce
automatic switch High load at low voltage
load
Overload or intermittent
Lighten load
overload
Check circuit capacity and power
Under-voltage
source
Over-voltage
Check power source
Remove the foreign matter in the
Loading after
Ventilation duct clogged
duct
start
Ambient temperature exceeds
Correct insulation class to B or F, or
Overheating motor 40C
lower ambient temperature
Friction between rotor and stator Factory repair
Fuse blown (Single-phase
Install the specified fuse
rotating)
Poor contact of circuit switches Check and repair
Poor contact of circuit starting
Check and repair
switches
Check circuit or consult power
Unbalance three-phase voltage
company
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Kinds of
Breakdown
Possible
Causes
Symptoms
Speed falls
sharply
Switch overheat
Loading
after start
Bearing overheating
Electromagnetic
noise induced by
electricity
Bearing noise
Voltage drop
Sudden overload
Single-phase rotating
Insufficient capacity of switch
High load
High belt tension
Slack belt tension
Misalignment between motor and
machine shafts
Over speed of bearing outer-ring
High bearing noise
Occurrence from its first operation
Sudden sharp noise and smoking
Noise of low shishi or Thru-Thru
Kala-Kala as a result of poor lubrication
Kulo-Kulo as a result of poor lubrication
Sa-Sa or larger noise
Loose belt sheave
Noise
Loose coupling or skip
Mechanical noise
caused by
machinery
Loose screw on fan cover

Fan rubbing
Rubbing as a result of ingression of
foreign matter
Wind noise
Electromagnetic
vibration
Vibration
Mechanical
vibration
Induced by conveyance machine

Short circuit of winding
Open circuit of rotor
Unbalanced rotor
Unbalanced fan
Broken fan blade
Unsymmetric centers between belt
sheaves
Central points of couplings do not lie on
the same level
Improper mounting installation
Motor mounting bed is not strong
enough
Remedies
Check circuit and powers source
Check machine
Check circuit and repair
Replace switch
Lighten load
Adjust belt tension
Adjust belt tension
Re-align
Adjust bracket
Replace the damaged bearing
May be normal
Short circuit of windings should be
repaired at the factory
May be normal
Grease
Clean bearing and grease
Replace the damaged bearing
Adjust key and lock the screw
Adjust the position of couplings, lock
key and screw
Lock fan cover screw tightly
Adjust fan position
Clean motor interior and ventilation
ducts
Noise induced by air flowing through
ventilation ducts
Repair machine
Factory repair
Factory repair
Factory repair
Factory repair
Replace fan
Align central points
Adjust the central points of couplings
to the same level
Lock the mounting screws
Reinforce mounting bed
Remarks:
(1) Circuit switches: These include knife switches, electromagnetic switches, fuse and other connection
switches etc.
(2) Starting switches: These include Delta-Star starters, compensate starters, reactance starters, resistor
starters, starting controllers etc.
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REVISION 3
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TABLEOFCONTENTS
Description
TitlePage
TableofContents
ResponsetoReviewComments
NarrativeExplanationofTestsandFinalResults
FlowservePumpTestManual
FlowserveWitnessPumpTests
PumpS/N:001APumpEfficiencyViaTorqueSensor
PumpS/N:001BPumpEfficiencyViaTorqueSensor
PumpS/N:002A(001C)PumpEfficiencyViaTorqueSensor
PumpS/N:001AWWEfficiency
PumpS/N:001BWWEfficiency
PumpS/N:002A(001C)WWEfficiency
CalibrationCertificates
FlowMeter
DischargePressureTransducer
SuctionPressureTransducer
400HPPowerMeter
SoundLevelMeter
TorqueSensor
VibrationAnalyzer
ImpellerCertificates
HydrostaticTestReports
FlowserveNonWitnessPumpTests
PumpS/N:001A
PumpS/N:001B
PumpS/N:002A
HydroIncPumpTestManual
HydroPerformanceLabPumpTestwithTorqueSensor(OnlyPump001B)
Pump001BTestResults
AppendixA
HydroPerformanceLabWitnessPump&MotorTest
TableofContentsRevision1
Pump001BRevision1withVibrationTable
Pump001ARevision1withVibrationTable
Pump002ARevision1withVibrationTable
AppendixACalibrationReports
AppendixBVibrationReports
AppendixCAlignmentReports
TECOWestinghouseWitnessMotorTestMethodF
Motor1
EquivalentCircuitResults(includeefficiency)
VibrationTest
SoundMeasurement
Motor2
300
Page
299
300
302
304
305
318
349
353
369
399
494
7/31/2014
VibrationTest
SoundMeasurement
Motor3
VibrationTest
SoundMeasurement
AppendixA
FlowserveTestLoopLayout
PictureFlowserveTestFacilityFinalWitnessTest
HydroIncTestLoopLayout
PictureHydroPerformanceLabTestFacilityTorqueSensorTest
PictureHydroPerformanceLabFacilityOriginalWitnessTest
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Response to Review Comments No. 04(SD-222)

1 (AS) Schematic diagram of the Flowserve Pump Testing setup added.
2(AS) Flowserve Pump Test Manual added.
3(AS) Explanation provided in Narrative. Powers have been renamed per
request (bhp, ehp, etc.)
4(AS) Curves revised as requested
5(AS) Equations/formulas added at bottom of curves.
6(AS) Table of contents added.
7(LW) Serial Numbers on Curves for 3rd pump revised to match actual pump
serial number. (001C changed to 002A)
8(LW) Hydrostatic Tests added to report.
9(LW) Sound data can be found at the bottom of the pump efficiency curves (via
torque sensor) in the notes section.
10(LW) Flowserve Test Book/Manual added. Calibration sheets have been
labeled. Multiple sheets have been removed the did not pertain to the equipment
used during this test.
11(LW) All changes to be addressed in Preliminary O&M
12(JA) Pages are now numbered
13(JA) - Pictures have been added to appendix A
14(JA) A narrative has been included explaining each test and the reasoning of
why and how we got there.
15(JA) A summary of the final results with indication of spec compliance has
been provided.
16(JA) Schematics and Photos have been added to Appendix A
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Overall Shop Testing Performed
Non-Witness Test of Pumps at Flowserve Factory w/ Calibrated Shop Motors

R Date: 8-30-2013 (Pumps 1A & 1B) & 10-1-2013 (Pump 2A)
Witness Test of Pumps at Hydro Inc Lab w/ Job Motor and Job Base
R Date: 12-4-2013 & 12-5-2013
TECO Complete Motor Method F Test
R Date: 1-9-2014 & 1-10-2014
Non-Witness Test of one (1) pump end at the Hydro Inc Lab using a torque sensor and
calibrated shop motor
R Date: 1-17-2014
Witness Test of Pumps at Flowserve Factory w/ Job Motors
R Date: 3-12-2014
Results of Each Test
Non-Witness Test of Pumps at Flowserve Factory w/ Calibrated Shop Motors

R Pumps performance met or exceeded submitted curves
Witness Test of Pumps at Hydro Inc Lab w/ Job Motor and Job Base
R Input power was measuring higher
R Pump Efficiencies were about 10% lower
R It was determined that the motors were not tested and nameplate efficiencies were
used in these calculations. Motors were sent for testing.
TECO Complete Motor Method F Test
R Method F vs. Method B testing was discussed and the conclusion was to proceed with
Method F at the TECO Westinghouse Round Rock facility.
R Tests results concluded that the motors met design efficiencies.
Non-Witness Test of one (1) pump end at the Hydro Inc Lab using a torque sensor and
calibrated shop motor
R Test results concluded that the pump was testing as Flowserve reported in the original
preliminary tests.
After ruling out the motor and pump as the contributing factor it was concluded that there
was an issue with the power measurement during the witness test at the Hydro Inc.
R CT (Current Transformers) were oversized
R There could be other unknown factors
Witness Test of Pumps at Flowserve Factory w/ Job Motors
R Pumps Tested with Torque Sensor
R Pumps Tested via power measurement through motor
R Test indicate pumps meet design and exceed 79% wire to water efficiency
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Summary of Final Results

The final witness test at Flowserves Chesapeake facility confirms that the pumps are in compliance with
the specifications in meeting or exceeding the wire to water efficiency of 79%. The pumps operated as
initially tested in the preliminary Non-Witness tests at Flowserve. We can conclude that the problems
that arose with incorrect efficiencies at the Hydro Inc. facility can be contributed to improper power
measurement by examining both the Hydro Inc. torque test and the witness tests performed at
Flowserve.
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FLOWSERVE PUMP TEST

MANUAL
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EN10.001
Pump Division
Chesapeake Operations
Performance Test - Centrifugal Pumps

1.0
Purpose
To define test procedures and documentation requirements for performance
testing of centrifugal pumps.
2.0
3.0
4.0
5.0
Scope
2.1
This work instruction is intended to cover performance testing of

centrifugal pumps. However, it may be extended to other pumps, if
relevant.
2.2
This work instruction will be invoked when performance test is

stipulated in the customers purchase order, is requested by Customer
Service or Engineering or when select for product auditing. For tests
required by customer contract, any performance testing requirements
beyond those defined in this work instruction will be by contractual
agreement only.
2.3
Testing will be performed on water. Performance for pumps operating

on other fluids in the field will be extrapolated from the water test
results.
References
3.1
QP10.005:
Final Test
3.2
ANSI/HI 1.6 - 2000:
Centrifugal Pump Tests
3.3
ANSI/HI 2.6 - 2000:
Vertical Pump Tests
Definitions
4.1
HI - an acronym for the Hydraulic Institute, an organization governing

the pump industry.
4.2
Software Coordinator - the associate in the Order Management Team

responsible for coordinating and submitting of all customer requested
documentation including, among others, test curves.
4.3
Terminology used in this work instruction is defined in ANSI/HI 1.6 2000 and ANSI/HI 2.6 - 2000.
4.4
Test Report - the documentation resulting from completion of a pump

test which shall include general information about the tested pump
(model, size, serial number, material, etc.) and may include a
performance curve (centrifugal or rotary), NPSHR or NPIPR curve,
vibration data, noise data, mechanical run test findings, etc.
Procedure
5.1
Set-up
5.1.1
Select test loop/station where all test points fall within the
linear range of the flow meter.
5.1.2
Motor and coupling selection, inspection & alignment

5.1.2.1
Select a non-overloading calibrated shop motor. Jog

the motor prior to coupling the pump to verify
rotation.
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5.1.2.2
From Table A select a coupling sleeve size with a

horsepower rating above the motor nameplate power.
Note that each coupling size has either an EPDM
(black) or Hytrel (orange) sleeve. Take note of the
difference between the two, because they are not
necessarily interchangeable, and the Hytrel sleeves
are rated for higher horsepower.
5.1.2.3
Determine the coupling service factor (SF) by dividing

the rating from Table A by the motor nameplate
horsepower. The coupling SF should never be
below 1.00, and should ideally fall between 1.25
and 2.00. Depending on what sleeves are available
on the shelf, it may be necessary to use a sleeve with
a horsepower rating much higher than the motor
power. This may result in a SF of 4.00 or greater
which will require a more precise alignment.
([: Motor rating is 75 HP w/ a speed of 1750 rpm.

- The best coupling sizes for this arrangement would be Size
11 EPDM or Size 8 Hytrel because they are both
rated for 126 HP.
- SF = 126 HP / 75 HP = 1.68. Since 1.68 falls between 1.25
and 2.00, either sleeve would be an optimal selection.
([: Motor rating is 40 hp w/ a speed of 3500 rpm. The only
sleeves left on the shelf are a size 7 EPDM, a size 7
Hytrel, and a size 8 EPDM.
- 7 EPDM (rated for 40 HP) SF = 40 HP / 40 HP = 1.00
1.00 SF is less than 1.25. This is not the best choice, but will
still work.
- 7 Hytrel (rated for 160 HP) SF = 160 HP / 40 HP = 4.00
4.00 SF is greater than 2.00. This is not the best choice, but
will still work; refer to step 6 below.
- 8 EPDM (rated for 63 HP) SF = 63 HP / 40 HP = 1.58
1.58 SF is between 1.25 and 2.00.
selection.
5.1.2.4
This is the optimum
Once the proper sleeve is selected, locate hubs that

correspond to the sleeve size. The bore on one hub
should match the pump shaft size, and the bore on
the other hub should match the motor shaft size.
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5.1.2.5
If the service factor is less than 4.00, use Table B

to find the alignment dimensions that correspond to
the selected sleeve.
5.1.2.6
If the SF is greater than or equal to 4.00, use

Table C to find the alignment dimensions that
correspond to the selected sleeve.
5.1.2.7
Couplings may become worn-out from prolonged use,

poor alignment, over-sizing (SF exceeds 4.00),
everyday abuse, accidental damage, or impact from
falls or tools.
5.1.2.8
Worn-out couplings do not fit together properly, which

will result in noisy operation and increased vibration.
In addition to being a nuisance, worn-out coupling
sleeves are a serious safety hazard. A damaged
or worn-out coupling may eject the sleeve, hub,
or hardware at high velocity, which could result in
property damage, severe injury, or death.
5.1.2.9
Before installing the coupling, inspect the sleeve and

hubs to make sure they are in good condition.
5.1.2.10 Look out for any cracks, flat spots, deformations,

deep scratches, worn-down areas, or discoloration. If
any of these conditions exist on the sleeve or hubs,
and it appears that performance or function will be
affected, discontinue use of the part immediately. If
you are unsure, ask the Team Leader or Supervisor
for assistance. Refer to figs. 1-3 for examples of
worn coupling components.
5.1.2.11 Make sure the teeth on the sleeve seat properly in
each hub. Once seated, twist the sleeve back and
forth to check for play around the teeth.
5.1.2.12 Excessive play between the sleeve and hub is a good
indicator that the sleeve and/or hub is becoming
worn-out. If the sleeve does not seat properly or fits
loosely in the hub, discontinue use of the damaged
part.
If you encounter a coupling sleeve or hub showing

signs of excessive wear, discontinue the use of it
immediately and have a replacement ordered by
contacting your Team Lead or Supervisor.
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Figure 1: Outside of coupling hub showing signs of wear.

Note the deep grooves near the bottom of the flange.
Figure 2: Inside of coupling hub showing signs of wear.

Note the rust, rounded-off teeth, and deep scratches.
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Figure 3: Hytrel sleeve showing signs of severe wear.

Note the jagged, deformed edges of the upper set of teeth.
5.1.2.13 Mount the pump and motor on tables of the
appropriate size and make sure they are
approximately aligned. Install one of the hubs on its
respective shaft and tighten down. Place the other
hub on its respective shaft and leave loose. Install
the sleeve into the tightened hub, and then slide the
loose hub over it, so that the teeth of the sleeve are
fully engaged in both hubs. Tighten down the loose
hub.
5.1.2.14 Place a straight edge against the top surface of both
coupling hubs (as shown in fig. 4) to check vertical
parallel alignment. Adjust the height of one table until
the gap between the straight edge and the lower hub
is less than the Parallel value from the table (Table
B or C depending on SF; refer to steps 5 & 6).
5.1.2.15 Without turning the shaft/coupling, place the
straight edge against the side surface of the coupling
hubs to check horizontal parallel alignment. Adjust
the left-right position of the motor until the gap
between the straight edge and the offset hub is less
the Parallel value from the table (Table B or C
depending on SF; refer to steps 5 & 6).
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Figure 4: Use the straight edge to check parallel alignment

5.1.2.16 Use calipers to measure the outside distance
between the two coupling hubs (as shown in fig. 5).
Without turning the shaft/coupling, use the
calipers to measure this distance at the 12:00, 3:00,
6:00, and 9:00 positions of the coupling.
Figure 5: Use calipers to measure the outside distance between coupling hubs.
These measurements are used to check angular alignment.
5.1.2.17 Find the difference between the largest and smallest
measurement. The result should be less than the
Angular value from the table (Table B or C
depending on SF; refer to steps 5 & 6). If not, rotate
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Pump Division
or shim the motor as necessary and retake the caliper

measurements.
([: Motor rating is 100 hp w/ a speed of 1160 rpm. The test
technician has selected a size 9 Hytrel sleeve (rated
for 132 HP). The largest reading from the calipers
around the coupling was 3.571. The smallest
reading was 3.557.
- SF = 132 HP / 100 HP = 1.32. This is a good coupling
selection.
- Per step 5, use Table B to find the allowable Angular
dimension - .028.
- Find the difference between the largest and smallest caliper
readings
-3.571 3.557 = .014. Since .014 is less than .028, the
angular alignment is good.
5.1.2.18 Repeat steps 10 & 11 until the angular alignment is
within the value from the table.
5.1.3
Select suction and discharge spools with same diameter as

pump inlet and discharge.
If pump being tested is a
PolyChem, ensure rubber gasket is installed between flanges.
If limited by available piping, an eccentric reducer may be used
just prior to the inlet of the pump. Additional friction losses in
the reducer will be accounted for in the calculations.
5.1.4
Fill bearing housing(s) with the proper amount and type of

lubrication, as appropriate.
5.1.5
If pump is equipped with a mechanical seal, flush piping shall

be installed if required by seal type and conditions. Fresh
water flush may also be used.
5.1.5.1 A fresh water flush is required on all Vertical Inlines
with a single seal. Flush piping will be connected to the flush
tap in the gland. If there is no flush tap in the gland, the tap in
the cover will be used. If there is no flush tap in the cover or
gland, then the flush is not needed since this will indicate that it
has a FML cover.
5.2
5.1.6
The suction pressure gauge should be placed one foot from

the suction flange. Pump is to be flooded and gauges bled
prior to startup to ensure accurate measurement.
5.1.7
Start pump and throttle to rated flow. Immediately check for

hot bearings, seal leakage, gasket leakage, or any other
mechanical malfunction.
Instrumentation
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Pump Division
5.3
5.4
5.2.1
All instrumentation shall be calibrated in accordance with HI

standards. Verify that calibration is current prior to use.
5.2.2
The range of each instrument used shall be compatible with

the range of the requirements for the pump being tested.
5.2.2.1
The range for Bourdon tube gauges and torque

meters should be a minimum of 110% of the
maximum pump capability and no more than 400% of
the rated point.
5.2.2.2
Magnetic flow meters, turbine meters, and pressure

transducers shall be operated within their linear
range.
Testing
5.3.1
Unless otherwise stated in the applicable Bill of Materials, data

shall be recorded at a minimum of 7 capacities, including shut
off, minimum flow, rated, and run out. The remaining points
shall be spread evenly between minimum flow and run out.
Magnetic drive, sealless pumps shall not be tested at shut off
but, at minimum flow conditions to prevent decoupling of the
drive unit.
5.3.2
Data recorded at each test point shall include suction pressure,

discharge pressure, flow, and power. All pumps shall record,
in addition to the previous, the speed at each test point,
inboard and outboard bearing vibration at condition point and
final bearing housing temperature at the end of the test. Raw
data will be recorded on QAF.134 .
5.3.3
Additional data to be recorded includes: pump serial number,

impeller(s) diameter, impeller clearance setting, impeller
material, impeller type (pattern), casing material, test driver
identification, pipe diameters, and distances to pressure taps.
5.3.4
The total head, efficiency and brake horsepower are plotted as

coordinates on the same sheet with the capacity as the
abscissa.
Corrections
5.4.1
Corrections shall be made to the raw data as required by test

set-up and conditions to determine the actual performance at
the pump flanges.
5.4.1.1
Gauge elevation
5.4.1.2
Velocity head
5.4.1.3
Pipe friction
5.4.1.4
Specific gravity - BHP will be corrected to the

customer's specific gravity.
5.4.1.5
Speed
5.4.1.5.1
Where the pump is to be driven by a fixed

speed drive, test speed will be recorded at
313
7/31/2014
EN10.001
Pump Division
each data point and the test data will then

be corrected to the contract speed of the
customers driver, per the affinity laws.
5.4.1.6
5.5
5.4.1.5.2
Pumps whose rated speed is at 50Hz will

be tested at 60Hz unless hydraulically or
mechanically limited.
Those pumps,
which are limited by the fore mentioned,
will be tested at the next lower 60Hz
speed. (Example: The pumps rated
speed is 3000rpm. However, BHP at
3600rpm
exceeds
allowable
shaft
horsepower; the pump will be tested at
1800rpm). Raw test data will be corrected
as outlined in 5.4.1.5.1 above.
5.4.1.5.3
Pumps in excess of 300hp may be tested

at 60-140% of rated speed.
A curve fit will be applied to the data points to present

a smooth curve.
Acceptance
5.5.1
Performance data will be reviewed and approved by the Test

Engineer or Project Engineer. All information that will have an
effect on the performance curve such as rise to shut-off
requirements, orifice diameters, additional test points, or any
other customer required information shall be printed on the
performance curve. If the curve or data sheets are deemed
unacceptable, all paperwork concerned shall be returned to the
test technicians for correction.
5.5.2
Hydraulic acceptance criteria is per HI tolerances, and

satisfactory mechanical operation during the performance test
unless otherwise specified on the customer bill of material.
5.5.3
For cases where actual head produced exceeds specified

tolerance, the impeller(s) may be trimmed after test to meet the
required tolerances. If the trim is less than 5% of the tested
diameter, the pump will not be re-tested, per HI standards.
Test data will be corrected by the affinity laws in accordance
with HI standards.
5.5.3.1 Test department will provide both failed and corrected
test curves. Corrected test curves shall be designated
with a (-T1) at the end of PT number. Exp; PT6222-T1.
5.5.4
For cases where the pump(s) cannot be moved from test

without additional work, you must attach a WIP Form to the
pump detailing the problem.
To record problem use WIP Form - QAF.212.
5.6
Tear Down
5.6.1
Shut off power and water to pump.
314
7/31/2014
EN10.001
Pump Division
6.0
5.6.2
Open drains to pipe system.
5.6.3
Uncouple motor from pump and remove all tie downs from
pump. Disconnect pump from all test stand piping.
5.6.4
Open drains on pump. If there are no drains on pump, turn

pump onto the suction flange & allow water to drain. Set pump
back on feet.
5.6.5
Remove oil from pump and properly discard.

"ACCEPT TAG" and take pump to next operation.
5.6.6
Test personnel shall wipe out and dry internals to best of their
ability and spray LPS-1 rust inhibitor or equivalent to all
pumps.
Sign off
Tables
Coupling Horsepower Ratings
Size
6
7
8
9
10
11
12
13
14
16
Type
EPDM
Hytrel
EPDM
Hytrel
EPDM
Hytrel
EPDM
Hytrel
EPDM
Hytrel
EPDM
Hytrel
EPDM
Hytrel
EPDM
Hytrel
EPDM
Hytrel
EPDM
TABLE A
Basic HP Ratings @ RPM
100
860
1160
1750
0.71
6.1
8.3
12.5
2.9
25
33
50
1.2
10
13
20
4.6
39
53
80
1.8
16
20
32
7.2
62
84
126
2.8
25
33
50
11.4
98
132
200
4.6
39
53
80
18.0
155
209
315
7.2
62
83
126
28.6
246
331
500
11.4
98
132
200
50.0
430
580
875
18.0
155
209
0.15
75.0
645
870
1312
28.6
246
331
500
115.0
989
1334
2013
75.0
645
870
315
3500
25
100
40
160
63
252
100
400
160
630
252
1000
7/31/2014
EN10.001
Pump Division
Coupling Alignment Values

$OO'LPHQVLRQVLQ
,QFKHV
TABLE B
EPDM (black)
Hytrel (orange)
Size Parallel Angular Parallel Angular
0.015
0.070
0.010
0.016
6
0.020
0.081
0.012
0.020
7
0.020
0.094
0.015
0.025
8
0.025
0.109
0.017
0.028
9
0.025
0.128
0.020
0.032
10
0.032
0.151
0.022
0.037
11
0.032
0.175
0.025
0.042
12
0.040
0.195
0.030
0.050
13
0.045
0.242
0.035
0.060
14
0.062
0.330
16
$OO'LPHQVLRQVLQ
,QFKHV
TABLE C (SF=4 or more)
EPDM (black)
Hytrel (orange)
Size Parallel Angular Parallel Angular
0.008
0.035
0.005
0.008
6
0.010
0.041
0.006
0.010
7
0.010
0.047
0.008
0.013
8
0.013
0.055
0.009
0.014
9
0.013
0.064
0.010
0.016
10
0.016
0.076
0.011
0.019
11
0.016
0.088
0.013
0.021
12
0.020
0.098
0.015
0.025
13
0.023
0.121
0.018
0.030
14
0.031
0.165
16
7.0
Records
7.1
The Test Report, including the performance curve and raw data, shall
be kept on file in the Engineering department for a minimum period of
five years.
316
7/31/2014
EN10.001
Pump Division
7.2
A copy of the test report shall be provided to the Project

Documentation Coordinator for submittal to the customer, as
appropriate.
7.3
Test Raw Data Sheet - QAF.134
7.4
WIP Form - QAF.212
317
7/31/2014
FLOWSERVE WITNESS
PUMP AND MOTOR TESTS
PUMP S/N: 111795CHP001A, 1B & 2A
MOTOR S/N: 9133130, 9134120, 9135111
TEST DATES: 3/11/2014 & 3/12/2014
The following report includes test curves for the pump efficiency and
pump and motor wire to water efficiency using the job motors. These
witness tests were performed at the Flowserves Chesapeake facility
where the pumps were originally manufactured. Measurements were
made with both a torque sensor to determine pump efficiency and via
power measurements into the motor to determine the wire to water
efficiency. In addition you will find a combination of the submittal
curves and test curves performed on these pumps to this date.
Power Measurement:
The torque sensor test records brake horsepower of the pump where the
wire to water efficiency test records the horsepower of the complete
unit.
318
7/31/2014
Pump Efficiency
Tested Via Torque Sensor
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Formulas:
319
7/31/2014
Pump Efficiency
)8`:6(59(
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6*
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287 +25 2879(57 287 $;,$/
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Formulas:
320
7/31/2014
Pump Efficiency
&859(12
3 ( 5 ) 2 5 0 $ 1 & ( & 8 5 9 (
) / 2 : 6 ( A (
7(67 '$7(
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38
+($' IW
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5$7('9$/8(6
)/2: JSP
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530
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136+5 IW
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6*
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?

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Formulas:
321
7/31/2014
Wire-Water Efficiency with Job Motor > 79%

Motor S/N: SY9135111001
&859( 12
3 ( 5 ) 2 5 0 $ 1 & ( & 8 5 9 (
7(67 '$7(
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32
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6
)/2: JSUQ

+($' IW
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6
6

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Formulas:
322
7/31/2014

MOTOR S/N: Q4913313002
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7(67 '$7(
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Formulas:
323
7/31/2014

MOTOR S/N: RY913412001
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324
7/31/2014
220
100
200
90
180
80
160
70
140
60
120
50
100
40
80
Design
60
30
Power (BHP)
Certified Pump Curve
FLS Non-Witness Pump Curve
40
Efficiency
TOTAL HEAD (ft)

INPUT POWER (hp)
City of Austin
Northwest C Pump Station
PUMP S/N: 1111795CHP001A MOTOR S/N: SY9135111001
20
FLS Witness Pump Curve

Pump Efficiency
20
10
W-W Efficiency
FLOW (U. S. Gallons / Min)
325
7/31/2014
City of Austin
PUMP S/N: 1111795CHP001B MOTOR S/N: Q4913313002
220
100
200
90
80
160
70
140
60
120
50
100
80
60
40
Design
30
Power (BHP)
40
Efficiency
TOTAL HEAD (ft)

INPUT POWER (hp)
180
20
Hydro Torque Curve

20
10
Pump Efficiency
W-W Efficiency
326
7/31/2014
City of Austin
PUMP S/N: 1111795CHP002A MOTOR S/N: RY913412001
220
100
200
90
80
160
70
140
60
120
50
100
40
80
Design
60
30
Power (BHP)
40
Efficiency
TOTAL HEAD (ft)

INPUT POWER (hp)
180
20

Pump Efficiency
20
10
W-W Efficiency
327
7/31/2014
Flow Meter
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336
7/31/2014
Flowserve Solutions Group

3900 cook Blvd
Telephone: (757) 485-8000
Fax: (757) 485-8149
&HUWLILFDWHRI,PSHOOHU%DODQFH
Flowserve Document Title
)ORZVHUYH'RFXPHQW1XPEHU
&XVWRPHU1DPH
&XVWRPHU321XPEHU

60,7+3803&203$1<,1&
38
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Revision No.
7/31/2014

3900 cook Blvd
Telephone: (757) 485-8000
Fax: (757) 485-8149
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It is hereby certified that balance to ISO 1940 was performed on the
impellers for the units described.
3$577<3(
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Telephone: (757) 485-8000
Fax: (757) 485-8149
Attached Document
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Flowserve Document Description: 3.1B Mill Certificates
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$8525$ 0(7$/6 ',9,6,21 //&

1995 GREENFIELD
AVENUE,
MONTGOMERY,
ILLINOIS
60538
630.844.4900
August 9, 2013
Flowserve Pump Corporation

3900 Cook Boulevard
Chesapeake, VA 23323
Attn: Matthew Summer
Subject:
Letter of Compliance
This letter of compliance certifies that 3 castings supplied for Purchase Order Number
167840, Part Number SM-75488841-AXXXX were manufactured at Aurora Metals, LLC
in the United States of America and are in compliance with the material requirements of
the alloy specified and conform to applicable commercial standards.
Adam Cox
Quality Engineer
AC:jc
340
7/31/2014
COMPONENT: IMPELLER
$8525$ 0(7$/6 ',9,6,21 //&

*5((1),(/'
$9(18(
0217*20(5<
$QDO\VLV 5HSRUW
,//,12,6

Date: August 9,2013

Aurora Metal's Part Number: 1-209-15680
Customer Part #: SM-75488841-AXXXX
Flowserve Pump Corp.

3900 Cook Boulevard
Order Qty: 3
Qty in this shipment: 3
Order #: 167840
Customer Line Item #: 0001
Ack.#: 1758
Attn; Matthew Summers
Specification: CDA C95500

ASTM: B 148
Heat #: 8511
Alloy: 955
Aluminum:
Chromium:
Carbon:
Manganese:
.05
Nickel:
3.16
Silicon:
.02
Molybdenum:
Antimony:
Sulfur:
Iron:
.00
Phosphorus:
Tensile Strength (psi):

Yield Strength (psi)
.00
3.42
10.27
Tin:
.02
Lead:
.01
Zinc:
.03
Copper:
83.03
107,881
65,894
Elongation (%)
7.86
Tests reported by: Adam Cox

Test report date: 8/6/13
Subscribed and sworn to before me

This 9th day of August, 2013
CihuL ^KGS
Adam Cox
Quality Manager
Notary Public
OFFICIAL SEAL
JOYCE E. CONTOS
NOTARY PUBLIC - STATE OF ILLINOIS
MY COMMISSION EXPIRES JUN. 04, 2015
Chern 1 Rev B
341
7/31/2014
COMPONENT: IMPELLER
342
7/31/2014
IMPELLER RING

3900 cook Blvd
Telephone: (757) 485-8000
Fax: (757) 485-8149
Flowserve Document Title:
&XVWRPHU1DPH
&XVWRPHU321XPEHU

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38
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4XDQWLW\

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Revision no.
7/31/2014

3900 cook Blvd
Telephone: (757) 485-8000
Fax: (757) 485-8149
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It is hereby certified that balance to ISO 1940 was performed on the
impellers for the units described.
3$577<3(
3$57180%(5
0$7(5,$/63(&
,PSHOOHU
60$;;;;
$670%
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Fax: (757) 485-8149
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345
Revision No.
Status/Desc
7/31/2014
$8525$ 0(7$/6 ',9,6,21 //&

1995 GREENFIELD
AVENUE,
MONTGOMERY,
ILLINOIS
60538
630.844.4900
August 9, 2013
Flowserve Pump Corporation

3900 Cook Boulevard
Attn: Matthew Summer
Subject:
Letter of Compliance
This letter of compliance certifies that 3 castings supplied for Purchase Order Number
167840, Part Number SM-75488841-AXXXX were manufactured at Aurora Metals, LLC
in the United States of America and are in compliance with the material requirements of
the alloy specified and conform to applicable commercial standards.
Adam Cox
Quality Engineer
AC:jc
346
7/31/2014
COMPONENT: IMPELLER
$8525$ 0(7$/6 ',9,6,21 //&

*5((1),(/'
$9(18(
0217*20(5<
$QDO\VLV 5HSRUW
,//,12,6

Date: August 9,2013

Aurora Metal's Part Number: 1-209-15680
Customer Part #: SM-75488841-AXXXX
Flowserve Pump Corp.

3900 Cook Boulevard
Order Qty: 3
Qty in this shipment: 3
Order #: 167840
Customer Line Item #: 0001
Ack.#: 1758
Attn; Matthew Summers
Specification: CDA C95500

ASTM: B 148
Heat #: 8511
Alloy: 955
Aluminum:
Chromium:
Carbon:
Manganese:
.05
Nickel:
3.16
Silicon:
.02
Molybdenum:
Antimony:
Sulfur:
Iron:
.00
Phosphorus:
Tensile Strength (psi):

Yield Strength (psi)
.00
3.42
10.27
Tin:
.02
Lead:
.01
Zinc:
.03
Copper:
83.03
107,881
65,894
Elongation (%)
7.86
Tests reported by: Adam Cox

Test report date: 8/6/13
Subscribed and sworn to before me

This 9th day of August, 2013
CihuL ^KGS
Adam Cox
Quality Manager
Notary Public
OFFICIAL SEAL
JOYCE E. CONTOS
NOTARY PUBLIC - STATE OF ILLINOIS
MY COMMISSION EXPIRES JUN. 04, 2015
Chern 1 Rev B
347
7/31/2014
COMPONENT: IMPELLER
348
7/31/2014
IMPELLER RING
PUMP DIVISION
CUSTOMER DOCUMENT TRANSMITTAL
Flowserve Chesapeake
3900 Cook Blvd
Phone: 1-757-485-8000
Email: ccontracts@flowserve.com
Dear Sir / Madam,
We are sending you the following documents (attached) for Information Only/Certified Final.
Document Title
FLS. Document Number
FLS Rev
Unit Tag Number
Customer Name
Customer PO Number
Submit Code
Certificate of Hydrostatic Test
1111795-1-1010.PDF
PN-AMPR-DSP02 AND PN-AMPR-DSP03
SMITH PUMP COMPANY INC
PU21872
Certified Final
Document Technician
10134209
4/29/2014 4:08:16 PM
Sent Date
1111795-2-1010.PDF
PN-AMPR-DSP01
PU21872
Certified Final
10134209
4/29/2014 4:08:28 PM
Yours Sincerely,
Document Control Department
FLOWSERVE
ccontracts@flowserve.com
349
7/31/2014
3900 cook Blvd

Telephone: (757) 485-8000
Fax: (757) 485-8149
Attached Document

Flowserve Document Number : 1111795-1-1010
Customer Name
Customer PO Number
:
:

PU21872
Site/Location
WACO, TX, 76712-6497, US
Flowserve Order/Line
Equipment Tag No.
Equipment Type
Equipment Size
Flowserve serial no.
Quantity
:
:
:
:
:
:
1111795-1
PN-AMPR-DSP02 AND PN-AMPR-DSP03
LR
10LR-14B
1111795CHP001A/B
2
Please note that this document has been submitted as

information only, document approval is not required.
A
PREPARED
CHECKED
APPROVED
350
Revision No.
Not Appv'd
Status/Desc
Date Approved
7/31/2014
3900 cook Blvd

Telephone: (757) 485-8000
Fax: (757) 485-8149
&HUWLILFDWHRI+\GURVWDWLF7HVW
Customer: SMITH PUMP COMPANY INC
Customer PO Number: PU21872
Customer Tag No.: PN-AMPR-DSP02 AND PN-AMPR-DSP03
Flowserve Order Number: 047-1111795
Pump Type: LR
Pump Size: 10LR-14B
Pump Serial No.: 1111795CHP001A/B
Quantity: 2
This is to certify that the following units have been successfully hydrostatic
tested to the pressures quoted and found to be satisfactorily sound.
PART TYPE
PART NUMBER
MATERIAL
CASING
98318900
ASTM A395
HOLD
TIME
10
PSI#
450
Tom Momtsios
Quality Assurance, Chesapeake Operations
A
PREPARED
CHECKED
APPROVED
351
Revision No.
Not Appv'd
Status/Desc
Date Approved
7/31/2014
3900 cook Blvd

Telephone: (757) 485-8000
Fax: (757) 485-8149
Attached Document

Flowserve Document Number : 1111795-2-1010
Customer Name
Customer PO Number
:
:

PU21872
Site/Location
WACO, TX, 76712-6497, US
Flowserve Order/Line
Equipment Tag No.
Equipment Type
Equipment Size
Flowserve serial no.
Quantity
:
:
:
:
:
:
1111795-2
PN-AMPR-DSP01
LR
10LR-14B
1111795CHP002A
1
Please note that this document has been submitted as

information only, document approval is not required.
A
PREPARED
CHECKED
APPROVED
352
Revision No.
Not Appv'd
Status/Desc
Date Approved
7/31/2014
3900 cook Blvd

Telephone: (757) 485-8000
Fax: (757) 485-8149
&HUWLILFDWHRI+\GURVWDWLF7HVW
Customer: SMITH PUMP COMPANY INC
Customer PO Number: PU21872
Customer Tag No.: PN-AMPR-DSP01
Flowserve Order Number: 047-1111795
Pump Type: LR
Pump Size: 10LR-14B
Pump Serial No.: 1111795CHP002A
Quantity: 1
This is to certify that the following units have been successfully hydrostatic
tested to the pressures quoted and found to be satisfactorily sound.
PART TYPE
PART NUMBER
MATERIAL
CASING
98318900
ASTM A395
HOLD
TIME
10
PSI#
450
Tom Momtsios
Quality Assurance, Chesapeake Operations
A
PREPARED
CHECKED
APPROVED
353
Revision No.
Not Appv'd
Status/Desc
Date Approved
7/31/2014
FLOWSERVE PUMP TESTS

WITH CALIBRATED SHOP MOTOR
PUMP S/N: 1111795CHP001A & 1B
TEST DATE: 8-30-2013
PUMP S/N: 1111795CHP002A
354
7/31/2014
355
7/31/2014
356
7/31/2014
NOTE: Curve determined to be incorrectly adjusted for 1750RPM. Adjustment for 1783 will match
witness test results.
1750
357
7/31/2014
HYDRO INC PUMP TEST

MANUAL
358
7/31/2014
359
7/31/2014
360
7/31/2014
361
7/31/2014
362
7/31/2014
363
7/31/2014
364
7/31/2014
365
7/31/2014
366
7/31/2014
367
7/31/2014
368
7/31/2014
369
7/31/2014
370
7/31/2014
371
7/31/2014
372
7/31/2014
373
7/31/2014
HYDRO PEFORMANCE LAB PUMP TEST

WITH CALIBRATED MOTOR
AND TORQUE SENSOR
PUMP S/N: 1111795CHP001B
374
7/31/2014

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:WK6WUHHW
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(QJLQHHULQJ3XPSVIRU%HWWHU3HUIRUPDQFHDQG/RQJHU/LIH
1126 W. 40th Street Chicago, IL 60609 l SK: 773-890-9300

www.hydropumptesting.com
ZZZK\GURLQFFRP
375
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Customer
SmithPumpCompany
HydroJobNo.
TL1158
PumpSerialNo.
1111795CHP001B
Flow
Head
NPSHr
RatedPumpConditions
3800GPM
Speed
1783RPM
101FT
S.G.
1.000
Visc.
1.000
Location
MFR
Type
Model
PumpCharacteristics
Size
BB1
Stages
10LR14B Imp.Dia.(in)
Service
FLOWSERVE
10X12
1
12
CurveNo.
Date
TLC11580 01/17/14
Prep.By
Revision
ADP
0
AcceptanceClass
1B
NPSH(ft)
60
40
20
NPSHr(ft)
200
100
180
90
160
80
140
70
120
60
100
50
80
40
60
30
40
20
Head(ft)
20
10
Efficiency(%)
250
Power(hp)
200
150
100
50
Power(hp)
0
0
1000
2000
3000
4000
5000
6000
7000
8000
Capacity(gpm)
TestedBy:
CertifiedBy:
WitnessedBy:
Testwasperformedwithclearwateratmeasuredtemperature.Flow,Head&Powerdataacquiredbyelectronicmeteringequipment.Accuracyoftestequipmentisverifiedbyperiodiccalibrations.
377
7/31/2014
Efficiency%
Head(ft)
Customer
SmithPumpCompany
RepairReference
TL1158
PumpSerialNo.
1111795CHP001B
DataPoint
1
2
3
4
5
6
7
8
9
10
11
12
Flow
Head
NPSHr
Time
Speed
13:43:53
13:46:07
13:48:25
13:49:27
13:50:12
13:51:36
13:54:01
13:55:21
13:56:17
13:57:14
13:57:36
13:59:09
n
rpm
1781.95
1782.02
1781.67
1781.72
1781.71
1781.66
1781.19
1781.27
1781.19
1780.60
1780.41
1780.95
PumpCharacteristics
RatedPumpConditions
FLOWSERVE
Size
3800GPM
Speed
1783RPM
MFR
101FT
S.G.
1.000
Type
BB1
Stages
Visc.
1.000
Model
Location
Service
Motor
Water
Suction
Power
Torque
Flow
Efficiency
Level
Temp.
PP
ZL
ts
M
Q
kW
%
inlbf
gpm
in
degF
0.00
n/a
4296.52
4878.48
68.17
0.00
n/a
4296.05
4591.34
68.24
0.00
n/a
4281.52
4182.37
68.26
0.00
n/a
4237.54
3934.61
68.28
0.00
n/a
4203.27
3809.97
68.30
0.00
n/a
4141.38
3587.33
68.31
0.00
n/a
3986.63
3163.88
68.35
0.00
n/a
3814.74
2747.04
68.36
0.00
n/a
3494.44
1945.84
68.38
0.00
n/a
3084.86
1046.34
68.39
0.00
n/a
2734.94
47.19
68.41
0.00
n/a
4243.51
5178.65
68.42
10X12
1
12
Suction
Pressure
ps
psia
25.72
25.92
26.17
26.31
26.41
26.54
26.76
26.91
27.15
27.38
27.43
25.52
CurveNo.
Date
TLC11580 01/17/14
Revision
Prep.By
ADP
0
AcceptanceClass
1B
Discharge
Baro.
Pressure Pressure
pd
pb
psig
inhg
44.07
29.25
46.83
29.25
52.38
29.26
55.26
29.26
56.73
29.26
59.35
29.26
63.86
29.25
67.93
29.26
71.96
29.26
75.59
29.26
78.53
29.25
39.18
29.25
DataPoint
1
2
3
4
5
6
7
8
9
10
11
12
DataPoint
1
2
3
4
5
6
7
8
9
10
11
12
Specific
Gravity
s
0.9982
0.9982
0.9982
0.9982
0.9982
0.9982
0.9982
0.9982
0.9982
0.9982
0.9982
0.9982
hgs
ft
59.43
59.90
60.47
60.80
61.02
61.32
61.83
62.18
62.72
63.27
63.38
58.97
Specific
Weight
lb/ft3
62.322
62.322
62.322
62.322
62.322
62.322
62.322
62.322
62.322
62.322
62.322
62.322
Specific
Volume
v
ft3/lb
0.016046
0.016046
0.016046
0.016046
0.016046
0.016046
0.016046
0.016046
0.016046
0.016046
0.016046
0.016046
SuctionHead
hvs
ft
2.98
2.64
2.19
1.94
1.82
1.61
1.25
0.95
0.47
0.14
0.00
3.36
DischargeHead
Zs
ft
0.71
0.71
0.71
0.71
0.71
0.71
0.71
0.71
0.71
0.71
0.71
0.71
hgd
ft
134.93
141.33
154.14
160.81
164.20
170.25
180.66
190.08
199.40
207.78
214.56
123.65
hvd
ft
6.13
5.43
4.51
3.99
3.74
3.32
2.58
1.94
0.98
0.28
0.00
6.91
TotalHead
Zd
ft
0.83
0.83
0.83
0.83
0.83
0.83
0.83
0.83
0.83
0.83
0.83
0.83
H
ft
78.53
84.10
95.87
101.93
104.98
110.50
120.02
128.77
137.05
144.53
151.05
68.11
Input
Power
PP
bhp
121.48
121.47
121.03
119.79
118.83
117.07
112.67
107.82
98.76
87.15
77.26
119.91
Output
Power
PW
bhp
96.58
97.33
101.07
101.10
100.82
99.92
95.72
89.17
67.22
38.12
1.80
88.91
NetPositiveSuction
Atm.
Vapor
Vapor
Suction
Atm.Head
HeadAvailable
Pressure
Pressure
Head
Head
pATM
hATM
pVP
hVP
hS
NPSHA
ft
psia
ft
psia
ft
ft
60.91
14.33
33.11
0.3417
0.79
61.70
61.04
14.33
33.12
0.3417
0.79
61.83
61.16
14.34
33.12
0.3417
0.79
61.95
61.24
14.34
33.13
0.3417
0.79
62.03
61.34
14.34
33.13
0.3417
0.79
62.13
61.43
14.33
33.12
0.3417
0.79
62.22
61.59
14.33
33.12
0.3417
0.79
62.38
61.63
14.34
33.13
0.3417
0.79
62.42
61.70
14.34
33.13
0.3417
0.79
62.49
61.91
14.34
33.13
0.3417
0.79
62.70
61.89
14.33
33.12
0.3417
0.79
62.68
60.83
14.33
33.12
0.3417
0.79
61.62
378
7/31/2014
Pump
Efficiency
P
%
79.50
80.12
83.50
84.39
84.85
85.35
84.96
82.70
68.07
43.74
2.33
74.14
Customer
SmithPumpCompany
RepairReference
TL1158
PumpSerialNo.
1111795CHP001B
DataPoint
1
2
3
4
5
6
7
8
9
10
11
12
FieldSpec.
Gravity
s
1.000
1.000
1.000
1.000
1.000
1.000
1.000
1.000
1.000
1.000
1.000
1.000
RatedPumpConditions
PumpCharacteristics
CurveNo.
Date
FLOWSERVE
Size
10X12 TLC11580 01/17/14
3800GPM
Speed
1783RPM
MFR
101FT
S.G.
1.000
Type
BB1
Stages
1
Prep.By
Revision
12
ADP
0
Visc.
1.000
Model
Location
Service
AcceptanceClass
1B
Field
VibrationData
FieldFlow
Head
Power
Eff.
Speed
PP
QT
P
n
H
OBH
OBV
OBA
IBH
IBV
rpm
gpm
ft
bhp
%
ipsRMS ipsRMS ipsRMS ipsRMS ipsRMS
1783
4881.359
78.628
121.693
79.644
1783
4593.856
84.188
121.669
80.269
1783
4185.503
96.011
121.307
83.655
1783
3937.436 102.081
120.053
84.545
1783
3812.732 105.129
119.084
84.999
1783
3590.037 110.671
117.337
85.507
1783
3167.094 120.268
113.012
85.112
1783
2749.702 129.021
108.129
82.853
1783
1947.817 137.329
99.059
68.190
1783
1047.750 144.921
87.507
43.818
1783
47.258
151.491
77.597
2.330
1783
5184.606
68.265
120.326
74.278
Flow
Head
NPSHr
TestInstrumentation
LineItem
Type
Variable
ID
Model
Serial
Range
Certificate
Recal.Date
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
Torque
Speed
Flow
Flow
Temp.
Pressure
Pressure
Pressure
Vibration
Vibration
Vibration
Vibration
Vibration
n
Q12"
Q16"
ts
ps
pd
pb
OBH
OBV
OBA
IBH
IBV
488A
1
12"
16"
B
9
12
1
1
2
3
4
5
110620K
ROWW
870179033
870179643
N/A
MMA100C1P1C1T3A6P
PX429150GI
PX40932BI
AC1022C/030F
AC1022C/030F
AC1022C/030F
AC1022C/030F
AC1022C/030F
488A
1886227
870179033
870179643
N/A
420947
438700
414996
11674
11672
11675
11676
11671
020k
024k
010575
016524
32500
0100
0150
032
015k
015k
015k
015k
015k
1050327
201009828
101004732
101004734
201009824
P20130927008
P20130927001
1064886
6CD97L311
6CD97L341
6CD97L331
6CD97L331
6CD97L331
04/01/14
05/28/16
10/09/14
10/09/14
05/28/15
01/27/14
01/27/14
01/13/14
10/24/14
10/24/14
10/24/14
10/24/14
10/24/14
Description
Manufacturer
Horizontal1250HP2Pole
Westinghouse
Description
Variable
Zs
Zd
Ds
Dd
Unit
in
in
in
in
(HP)
(Hz)
(rpm)
1250
60
3575
Value
Unit
8.50
ft
10.00
ft
12.00
Area(ft2)
10.02
Area(ft2)
379
4000
154
Nom.Eff.
(%)
n/a
Value
0.71
0.83
0.79
0.55
7/31/2014
S.F.
1.15
Customer
SmithPumpCompany
RepairReference
TL1158
PumpSerialNo.
1111795CHP001B
DataPoint
Time
1
2
3
4
5
6
7
8
9
10
11
12
13:43:53
13:46:07
13:48:25
13:49:27
13:50:12
13:51:36
13:54:01
13:55:21
13:56:17
13:57:14
13:57:36
13:59:09
Flow
Head
NPSHr
Speed
n
rpm
1781.95
1782.02
1781.67
1781.72
1781.71
1781.66
1781.19
1781.27
1781.19
1780.60
1780.41
1780.95
RatedPumpConditions
PumpCharacteristics
CurveNo.
Date
FLOWSERVE
Size
10X12 TLC11580 01/17/14
3800GPM
Speed
1783RPM
MFR
101FT
S.G.
1.000
Type
BB1
Stages
1
Prep.By
Revision
12
ADP
0
Visc.
1.000
Model
Location
Service
AcceptanceClass
1B
Sound/NoisedBLevel
Ambient
Suction IBBearing OBBearing
ts
tIB
tOB
North
East
South
West
tA
degF
degF
degF
degF
dB
dB
dB
dB
67.50
68.17
71.41
73.32
67.55
68.24
73.64
76.59
67.56
68.26
75.97
79.62
67.67
68.28
76.91
80.82
67.65
68.30
77.56
81.59
67.67
68.31
78.85
83.23
67.68
68.35
80.70
85.92
67.71
68.36
81.69
86.95
67.69
68.38
82.26
87.82
67.75
68.39
82.93
88.53
67.75
68.41
83.15
88.91
67.76
68.42
84.25
90.46
TestedBy:
CertifiedBy:
WitnessedBy:
380
7/31/2014

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HYDRO PERFORMANCE LAB

WITNESS PUMP TESTS
WITH JOB MOTORS
PUMP S/N: 1111795CHP001A, 1B & 2A
MOTOR S/N: 9133130, 9134120, 9135111
TEST DATE: 12-4-2013 & 12-5-2013
REVISION 1 INCLUDES VIBRATION TABLES WITH

VALUES RECORDED AT MULTIPLE DATA POINTS
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DISREGARDED AS POWER MEASUREMENT IN THIS
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Customer
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HydroJobNo.
TL1118
PumpSerialNo.
1111795CHP001B
Flow
Head
NPSHr
RatedPumpConditions
3800GPM
Speed
1783RPM
101FT
S.G.
1.000
17.9FT
Visc.
1.000
Location
MFR
Type
Model
PumpCharacteristics
Size
BB1
Stages
Service
FLOWSERVE
10X12
1
12
CurveNo.
Date
TLC11180 12/04/13
Prep.By
Revision
ADP
1
AcceptanceClass
1B
NPSH(ft)
60
40
20
NPSHr(ft)
200
100
180
90
160
80
140
70
120
60
100
50
80
40
60
30
40
20
Head(ft)
20
10
Efficiency(%)
0
250
Power(hp)
200
150
100
50
Power(hp)
0
0
1000
2000
3000
4000
5000
6000
7000
8000
Capacity(gpm)
TestedBy:
CertifiedBy:
WitnessedBy:
407
7/31/2014
Efficiency%
Head(ft)
Customer
SmithPumpCompany
RepairReference
TL1118
PumpSerialNo.
1111795CHP001B
DataPoint
1
2
3
4
5
6
7
8
9
10
11
12
Flow
Head
NPSHr
Time
Speed
12:19:16
12:27:37
12:29:43
12:30:57
12:36:22
12:38:31
12:40:11
12:42:32
12:43:36
12:44:54
12:45:45
12:51:49
n
rpm
1789.74
1790.12
1790.31
1790.07
1790.66
1790.84
1791.30
1791.38
1791.14
1792.83
1793.91
1789.68
PumpCharacteristics
RatedPumpConditions
FLOWSERVE
Size
3800GPM
Speed
1783RPM
MFR
101FT
S.G.
1.000
Type
BB1
Stages
17.9FT
Visc.
1.000
Model
Location
Service
Motor
Water
Suction
Power
Torque
Flow
Efficiency
Level
Temp.
PP
ZL
ts
M
Q
kW
%
inlbf
gpm
in
degF
109.19
95.00
5004.55
89.34
109.66
95.00
4670.83
89.40
109.26
95.00
4270.34
89.41
107.72
95.00
3955.23
89.42
105.70
95.00
3608.88
89.47
101.81
95.00
3168.15
89.49
97.88
95.00
2797.71
89.49
92.98
95.00
2382.66
89.50
89.89
95.00
1933.33
89.49
81.85
95.00
1081.81
89.49
71.57
95.00
73.20
89.49
108.68
95.00
5177.32
89.59
10X12
1
12
Suction
Pressure
ps
psia
36.02
36.19
36.38
36.60
36.72
36.92
37.06
37.18
37.31
37.46
37.57
35.59
CurveNo.
Date
TLC11180 12/04/13
Revision
Prep.By
ADP
1
AcceptanceClass
1B
Discharge
Baro.
Pressure Pressure
pd
pb
psig
inhg
53.56
29.00
57.86
28.99
62.56
28.99
66.20
28.99
70.17
28.97
73.61
28.98
76.83
28.98
80.50
28.98
82.88
28.98
86.25
28.97
89.43
28.97
50.17
28.96
DataPoint
1
2
3
4
5
6
7
8
9
10
11
12
DataPoint
1
2
3
4
5
6
7
8
9
10
11
12
Specific
Gravity
s
0.9951
0.9951
0.9951
0.9951
0.9951
0.9951
0.9951
0.9951
0.9951
0.9951
0.9951
0.9951
hgs
ft
83.48
83.88
84.31
84.83
85.11
85.57
85.89
86.18
86.48
86.83
87.08
82.49
Specific
Weight
lb/ft3
62.130
62.130
62.130
62.130
62.130
62.130
62.130
62.130
62.130
62.130
62.130
62.130
Specific
Volume
v
ft3/lb
0.016097
0.016097
0.016097
0.016097
0.016097
0.016097
0.016097
0.016097
0.016097
0.016097
0.016097
0.016097
SuctionHead
hvs
ft
3.14
2.73
2.28
1.96
1.63
1.26
0.98
0.71
0.47
0.15
0.00
3.36
DischargeHead
Zs
ft
0.81
0.81
0.81
0.81
0.81
0.81
0.81
0.81
0.81
0.81
0.81
0.81
hgd
ft
157.07
167.03
177.93
186.35
195.55
203.52
210.99
219.49
224.99
232.81
240.17
149.17
hvd
ft
6.45
5.62
4.70
4.03
3.36
2.59
2.02
1.46
0.96
0.30
0.00
6.91
TotalHead
Zd
ft
0.81
0.81
0.81
0.81
0.81
0.81
0.81
0.81
0.81
0.81
0.81
0.81
H
ft
76.92
86.03
96.03
103.58
112.16
119.28
126.13
134.06
139.01
146.14
153.09
70.23
Input
Power
PP
bhp
139.05
139.65
139.13
137.17
134.61
129.65
124.64
118.41
114.47
104.24
91.14
138.40
Output
Power
PW
bhp
96.73
100.98
103.05
102.95
101.72
94.96
88.67
80.27
67.53
39.73
2.82
91.37
NetPositiveSuction
Atm.
Vapor
Vapor
Suction
Atm.Head
HeadAvailable
Pressure
Pressure
Head
Head
pATM
hATM
pVP
hVP
hS
NPSHA
ft
psia
ft
psia
ft
ft
84.23
14.21
32.94
0.6788
1.57
85.80
84.23
14.21
32.92
0.6788
1.57
85.80
84.21
14.21
32.93
0.6788
1.57
85.79
84.41
14.20
32.92
0.6788
1.57
85.98
84.35
14.20
32.91
0.6788
1.57
85.93
84.44
14.20
32.91
0.6788
1.57
86.01
84.49
14.20
32.91
0.6788
1.57
86.06
84.50
14.20
32.91
0.6788
1.57
86.08
84.56
14.20
32.91
0.6788
1.57
86.13
84.59
14.20
32.90
0.6788
1.57
86.16
84.69
14.19
32.90
0.6788
1.57
86.27
83.46
14.19
32.89
0.6788
1.57
85.03
408
7/31/2014
Pump
Efficiency
P
%
69.56
72.31
74.07
75.05
75.57
73.25
71.14
67.79
58.99
38.11
3.09
66.02
Customer
SmithPumpCompany
RepairReference
TL1118
PumpSerialNo.
1111795CHP001B
DataPoint
1
2
3
4
5
6
7
8
9
10
11
12
RatedPumpConditions
PumpCharacteristics
CurveNo.
Date
FLOWSERVE
Size
10X12 TLC11180 12/04/13
3800GPM
Speed
1783RPM
MFR
Revision
101FT
S.G.
1.000
Type
BB1
Stages
1
Prep.By
12
ADP
1
17.9FT
Visc.
1.000
Model
Location
Service
AcceptanceClass
1B
Field
VibrationData
FieldFlow
Head
Power
Eff.
Speed
PP
QT
P
n
H
OBH
OBV
OBA
IBH
IBV
rpm
gpm
ft
bhp
%
1783
4985.713
76.337
137.489
69.904
0.100
0.098
0.080
0.147
0.084
1783
4652.239
85.349
137.986
72.666
0.099
0.090
0.091
0.138
0.075
1783
4252.911
95.252
137.437
74.433
0.101
0.092
0.088
0.139
0.079
1783
3939.619 102.768
135.556
75.422
0.099
0.090
0.083
0.137
0.074
1783
3593.441 111.207
132.886
75.940
0.101
0.095
0.093
0.137
0.082
1783
3154.277 118.239
127.954
73.606
0.104
0.099
0.099
0.135
0.090
1783
2784.750 124.965
122.920
71.492
0.104
0.105
0.095
0.132
0.090
1783
2371.517 132.810
116.758
68.120
0.104
0.097
0.095
0.129
0.097
1783
1924.539 137.745
112.920
59.284
0.109
0.102
0.095
0.133
0.098
1783
1075.880 144.541
102.531
38.301
0.108
0.101
0.093
0.131
0.100
1783
72.754
151.237
89.486
3.105
0.107
0.108
0.095
0.131
0.104
1783
5158.005
69.707
136.855
66.344
0.107
0.099
0.098
0.139
0.081
Flow
Head
NPSHr
FieldSpec.
Gravity
s
1.000
1.000
1.000
1.000
1.000
1.000
1.000
1.000
1.000
1.000
1.000
1.000
TestInstrumentation
LineItem
Type
Variable
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
Power
Speed
Flow
Flow
Temp.
Pressure
Pressure
Pressure
Vibration
Vibration
Vibration
Vibration
Vibration
PP
n
Q12"
Q16"
ts
ps
pd
pb
OBH
OBV
OBA
IBH
IBV
Description
CustomerMotor
Description
Model
ID
PQMIIT20CA
D7393246
ROWW
1
870179033
12"
870179643
16"
N/A
B
MMA100C1P1C1T3A6P
9
PX429150GI
12
PX40932BI
1
AC1022C/030F
6
AC1022C/030F
7
AC1022C/030F
8
AC1022C/030F
9
AC1022C/030F
10
Serial
Range
Certificate
Recal.Date
D7393246
1886227
870179033
870179643
N/A
420947
438700
414996
11674
11672
11675
11676
11671
n/a
024k
010575
016524
32500
0100
0150
032
015k
015k
015k
015k
015k
201009818
201009828
101004732
101004734
201009824
P20130927008
P20130927001
1064886
6CD97L311
6CD97L341
6CD97L331
6CD97L331
6CD97L331
05/28/14
05/28/16
10/09/14
10/09/14
05/28/15
01/27/14
01/27/14
01/13/14
10/24/14
10/24/14
10/24/14
10/24/14
10/24/14
Manufacturer
(HP)
(Hz)
(rpm)
TECOWestinghouse
150
60
1783
Variable
Zs
Zd
Ds
Dd
Unit
in
in
in
in
Value
Unit
9.75
ft
9.75
ft
12.00
Area(ft2)
10.02
Area(ft2)
409
460
175
Nom.Eff.
(%)
95.00%
Value
0.81
0.81
0.79
0.55
7/31/2014
S.F.
1.15
Customer
SmithPumpCompany
RepairReference
TL1118
PumpSerialNo.
1111795CHP001B
Flow
Head
NPSHr
RatedPumpConditions
3800GPM
Speed
1783RPM
MFR
101FT
S.G.
1.000
Type
17.9FT
Visc.
1.000
Model
Location
NPSH'Knee'Curves
PumpCharacteristics
Size
BB1
Stages
Service
FLOWSERVE
10X12
1
12
CurveNo.
Date
TLC11180 12/04/13
Prep.By
Revision
ADP
1
AcceptanceClass
1B
90
85
Head(ft)
80
75
70
65
NPSH,5150gpm
NPSH,4500gpm
NPSH3%
60
0
10
20
30
40
50
60
70
80
90
100
TestedBy:
CertifiedBy:
WitnessedBy:
410
7/31/2014
Customer
SmithPumpCompany
RepairReference
TL1118
PumpSerialNo.
1111795CHP001B
Flow
Head
NPSHr
RatedPumpConditions
3800GPM
Speed
1783RPM
MFR
101FT
S.G.
1.000
Type
17.9FT
Visc.
1.000
Model
Location
NPSH'Knee'Curves
PumpCharacteristics
Size
BB1
Stages
Service
FLOWSERVE
10X12
1
12
CurveNo.
Date
TLC11180 12/04/13
Prep.By
Revision
ADP
1
AcceptanceClass
1B
130
125
120
Head(ft)
115
110
105
100
NPSH,3850gpm
95
NPSH,2600gpm
NPSH3%
90
0
10
20
30
40
50
60
70
80
TestedBy:
CertifiedBy:
WitnessedBy:
411
7/31/2014
Customer
SmithPumpCompany
RepairReference
TL1118
PumpSerialNo.
1111795CHP001B
Flow
Head
NPSHr
RatedPumpConditions
3800GPM
Speed
1783RPM
MFR
101FT
S.G.
1.000
Type
17.9FT
Visc.
1.000
Model
Location
NPSH'Knee'Curves
PumpCharacteristics
Size
BB1
Stages
Service
FLOWSERVE
10X12
1
12
CurveNo.
Date
TLC11180 12/04/13
Prep.By
Revision
ADP
1
AcceptanceClass
1B
150
145
Head(ft)
140
135
130
125
NPSH,1150gpm
NPSH3%
120
0
10
20
30
40
50
60
70
80
TestedBy:
CertifiedBy:
WitnessedBy:
412
7/31/2014
Customer
SmithPumpCompany
RepairReference
TL1118
PumpSerialNo.
1111795CHP001B
DataPoint
13
14
15
16
17
18
19
20
21
22
23
24
Flow
Head
NPSHr
Time
Speed
12:58:03
13:00:00
13:02:03
13:02:33
13:04:29
13:04:58
13:10:03
13:11:42
13:13:26
13:14:52
13:16:09
13:18:29
n
rpm
1790.04
1790.55
1790.04
1789.77
1789.12
1788.68
1789.76
1789.00
1789.05
1789.87
1790.21
1788.99
RatedPumpConditions
3800GPM
Speed
1783RPM
MFR
101FT
S.G.
1.000
Type
17.9FT
Visc.
1.000
Model
Location
NPSHTest:RawData
Motor
Power
Torque
Flow
Efficiency
PP
M
Q
kW
%
inlbf
gpm
107.94
95.00
5176.01
109.36
95.00
5202.54
105.68
95.00
5165.25
107.78
95.00
5166.97
110.93
95.00
5111.12
110.86
95.00
5081.65
109.56
95.00
4525.01
109.39
95.00
4514.73
109.68
95.00
4473.01
109.74
95.00
4487.85
110.80
95.00
4458.77
111.89
95.00
4347.20
PumpCharacteristics
Size
BB1
Stages
Service
FLOWSERVE
Water
Level
ZL
in
Suction
Temp.
ts
degF
89.65
89.67
89.69
89.69
89.70
89.71
89.74
89.78
89.78
89.78
89.79
89.83
10X12
1
12
Suction
Pressure
ps
psia
35.54
25.51
19.33
18.16
15.30
14.77
28.29
21.47
16.97
15.08
11.33
8.96
CurveNo.
Date
TLC11180 12/04/13
Revision
Prep.By
ADP
1
AcceptanceClass
1B
Discharge
Baro.
Pressure Pressure
pd
pb
psig
inhg
50.30
28.97
40.36
28.96
34.06
28.96
32.79
28.96
29.39
28.95
28.28
28.96
51.33
28.94
44.62
28.95
40.02
28.95
37.98
28.96
34.31
28.96
30.44
28.95
DataPoint
13
14
15
16
17
18
19
20
21
22
23
24
DataPoint
13
14
15
16
17
18
19
20
21
22
23
24
Specific
Gravity
s
0.9951
0.9951
0.9951
0.9951
0.9951
0.9951
0.9951
0.9951
0.9951
0.9951
0.9951
0.9951
hgs
ft
82.36
59.11
44.80
42.09
35.45
34.23
65.57
49.75
39.33
34.94
26.25
20.76
hvs
ft
3.36
3.39
3.34
3.34
3.27
3.23
2.56
2.55
2.51
2.52
2.49
2.37
Specific
Weight
lb/ft3
62.130
62.130
62.130
62.130
62.130
62.130
62.130
62.130
62.130
62.130
62.130
62.130
Specific
Volume
v
ft3/lb
0.016097
0.016097
0.016097
0.016097
0.016097
0.016097
0.016097
0.016097
0.016097
0.016097
0.016097
0.016097
Atm.
Pressure
pATM
psia
14.20
14.19
14.19
14.19
14.19
14.19
14.18
14.19
14.18
14.19
14.19
14.19
SuctionHead
DischargeHead
Zs
ft
0.81
0.81
0.81
0.81
0.81
0.81
0.81
0.81
0.81
0.81
0.81
0.81
hgd
ft
149.49
126.43
111.84
108.88
101.01
98.42
151.84
136.30
125.63
120.92
112.41
103.43
hvd
ft
6.90
6.97
6.87
6.88
6.73
6.65
5.28
5.25
5.15
5.19
5.12
4.87
TotalHead
Zd
ft
0.81
0.81
0.81
0.81
0.81
0.81
0.81
0.81
0.81
0.81
0.81
0.81
Vapor
Vapor
Suction
Atm.Head
Pressure
Head
Head
hATM
pVP
hVP
hS
ft
psia
ft
ft
32.90
0.6788
1.57
84.91
32.89
0.6788
1.57
61.69
32.89
0.6788
1.57
47.33
32.88
0.6788
1.57
44.62
32.88
0.6788
1.57
37.91
32.89
0.6788
1.57
36.65
32.87
0.6788
1.57
67.32
32.88
0.6788
1.57
51.49
32.87
0.6788
1.57
41.02
32.88
0.6788
1.57
36.65
32.88
0.6788
1.57
27.93
32.88
0.6788
1.57
22.31
413
H
ft
70.67
70.90
70.57
70.32
69.02
67.61
88.98
89.25
88.95
88.65
88.79
85.17
Input
Power
PP
bhp
137.46
139.26
134.58
137.25
141.26
141.18
139.53
139.30
139.67
139.74
141.10
142.49
Output
Power
PW
bhp
91.92
92.69
91.60
91.30
88.64
86.34
101.18
101.26
99.98
99.97
99.48
93.04
Pump
Efficiency
P
%
66.87
66.55
68.06
66.52
62.75
61.15
72.52
72.69
71.58
71.54
70.50
65.30
Condition
HeadAvailable
H/H
NPSHA
%
ft
100.00%
83.33
100.32%
60.12
45.75
99.86%
43.05
99.50%
97.66%
36.34
95.67%
35.08
100.00%
65.75
100.30%
49.92
99.96%
39.45
35.08
99.62%
26.35
99.78%
20.74
95.71%
7/31/2014
Customer
SmithPumpCompany
RepairReference
TL1118
PumpSerialNo.
1111795CHP001B
DataPoint
25
26
27
28
29
30
31
32
33
34
35
36
Flow
Head
NPSHr
Time
Speed
13:22:11
13:25:53
13:27:18
13:28:28
13:28:59
13:29:21
13:33:47
13:35:29
13:36:27
13:38:21
13:39:10
13:39:30
n
rpm
1789.11
1789.25
1789.48
1789.34
1789.45
1789.13
1790.83
1791.21
1791.12
1790.33
1790.20
1790.13
RatedPumpConditions
3800GPM
Speed
1783RPM
MFR
101FT
S.G.
1.000
Type
17.9FT
Visc.
1.000
Model
Location
NPSHTest:RawData
Motor
Power
Torque
Flow
Efficiency
PP
M
Q
kW
%
inlbf
gpm
106.30
95.00
3861.43
105.95
95.00
3809.06
106.46
95.00
3828.15
105.81
95.00
3737.14
108.03
95.00
3780.53
108.02
95.00
3763.02
93.17
95.00
2623.67
92.84
95.00
2590.10
94.43
95.00
2668.49
97.24
95.00
2619.75
96.94
95.00
2596.65
95.95
95.00
2559.14
PumpCharacteristics
Size
BB1
Stages
Service
FLOWSERVE
Water
Level
ZL
in
Suction
Temp.
ts
degF
89.84
89.88
89.89
89.90
89.89
89.88
89.92
89.93
89.93
89.78
89.79
89.76
10X12
1
12
Suction
Pressure
ps
psia
29.31
19.34
15.80
9.60
7.74
7.10
29.18
20.09
12.58
6.87
5.98
5.26
CurveNo.
Date
TLC11180 12/04/13
Revision
Prep.By
ADP
1
AcceptanceClass
1B
Discharge
Baro.
Pressure Pressure
pd
pb
psig
inhg
59.55
28.96
49.92
28.95
46.28
28.95
40.18
28.94
37.12
28.94
35.43
28.95
69.98
28.94
60.93
28.94
53.11
28.95
47.81
28.94
46.16
28.95
44.32
28.94
DataPoint
25
26
27
28
29
30
31
32
33
34
35
36
DataPoint
25
26
27
28
29
30
31
32
33
34
35
36
Specific
Gravity
s
0.9951
0.9951
0.9951
0.9951
0.9951
0.9951
0.9951
0.9951
0.9951
0.9951
0.9951
0.9951
hgs
ft
67.94
44.81
36.61
22.25
17.94
16.46
67.64
46.57
29.16
15.92
13.87
12.20
hvs
ft
1.87
1.82
1.84
1.75
1.79
1.77
0.86
0.84
0.89
0.86
0.84
0.82
Specific
Weight
lb/ft3
62.130
62.130
62.130
62.130
62.130
62.130
62.130
62.130
62.130
62.130
62.130
62.130
Specific
Volume
v
ft3/lb
0.016097
0.016097
0.016097
0.016097
0.016097
0.016097
0.016097
0.016097
0.016097
0.016097
0.016097
0.016097
Atm.
Pressure
pATM
psia
14.19
14.19
14.18
14.18
14.18
14.18
14.18
14.18
14.18
14.18
14.18
14.18
DischargeHead
SuctionHead
Zs
ft
0.81
0.81
0.81
0.81
0.81
0.81
0.81
0.81
0.81
0.81
0.81
0.81
hgd
ft
170.90
148.57
140.15
126.00
118.89
114.98
195.05
174.08
155.96
143.68
139.85
135.58
hvd
ft
3.84
3.74
3.78
3.60
3.68
3.65
1.77
1.73
1.83
1.77
1.74
1.69
TotalHead
Zd
ft
0.81
0.81
0.81
0.81
0.81
0.81
0.81
0.81
0.81
0.81
0.81
0.81
Vapor
Vapor
Suction
Atm.Head
Pressure
Head
Head
hATM
pVP
hVP
hS
ft
psia
ft
ft
32.88
0.6788
1.57
68.99
32.88
0.6788
1.57
45.82
32.88
0.6788
1.57
37.63
32.87
0.6788
1.57
23.19
32.87
0.6788
1.57
18.91
32.87
0.6788
1.57
17.42
32.87
0.6788
1.57
67.69
32.87
0.6788
1.57
46.60
32.87
0.6788
1.57
29.24
32.87
0.6788
1.57
15.97
32.87
0.6788
1.57
13.90
32.87
0.6788
1.57
12.20
414
H
ft
104.94
105.68
105.48
105.60
102.85
100.39
128.33
128.40
127.75
128.68
126.87
124.25
Input
Power
PP
bhp
135.37
134.92
135.57
134.74
137.57
137.55
118.65
118.23
120.25
123.83
123.45
122.19
Output
Power
PW
bhp
101.82
101.15
101.46
99.17
97.71
94.93
84.60
83.57
85.66
84.71
82.79
79.90
Pump
Efficiency
P
%
75.22
74.97
74.84
73.60
71.02
69.01
71.31
70.69
71.24
68.41
67.06
65.40
HeadAvailable
Condition
NPSHA
H/H
ft
%
67.42
100.00%
44.24
100.71%
36.06
100.51%
21.62
100.63%
17.34
98.01%
15.85
95.67%
66.11
100.00%
45.02
100.06%
27.67
99.55%
14.39
100.27%
12.33
98.87%
10.63
96.82%
7/31/2014
Customer
SmithPumpCompany
RepairReference
TL1118
PumpSerialNo.
1111795CHP001B
DataPoint
37
38
39
40
41
42
Flow
Head
NPSHr
Time
Speed
13:43:53
13:45:14
13:46:55
13:48:00
13:49:32
13:49:46
n
rpm
1792.49
1792.06
1791.81
1792.36
1792.46
1792.73
RatedPumpConditions
3800GPM
Speed
1783RPM
MFR
101FT
S.G.
1.000
Type
17.9FT
Visc.
1.000
Model
Location
NPSHTest:RawData
Motor
Power
Torque
Flow
Efficiency
PP
M
Q
kW
%
inlbf
gpm
81.61
95.00
1153.27
81.06
95.00
1145.89
82.51
95.00
1122.61
83.42
95.00
1207.80
84.22
95.00
1179.75
83.54
95.00
1155.29
PumpCharacteristics
Size
BB1
Stages
Service
FLOWSERVE
Water
Level
ZL
in
Suction
Temp.
ts
degF
89.92
89.91
89.92
89.86
89.64
89.60
10X12
1
12
Suction
Pressure
ps
psia
30.25
21.04
10.92
7.60
5.72
4.63
CurveNo.
Date
TLC11180 12/04/13
Revision
Prep.By
ADP
1
AcceptanceClass
1B
Discharge
Baro.
Pressure Pressure
pd
pb
psig
inhg
78.91
28.95
69.77
28.94
59.74
28.95
55.68
28.95
53.04
28.94
50.47
28.95
DataPoint
37
38
39
40
41
42
DataPoint
37
38
39
40
41
42
Specific
Gravity
s
0.9951
0.9951
0.9951
0.9951
0.9951
0.9951
hgs
ft
70.11
48.76
25.31
17.61
13.26
10.73
hvs
ft
0.17
0.16
0.16
0.18
0.17
0.17
Specific
Weight
lb/ft3
62.130
62.130
62.130
62.130
62.130
62.130
Specific
Volume
v
ft3/lb
0.016097
0.016097
0.016097
0.016097
0.016097
0.016097
Atm.
Pressure
pATM
psia
14.18
14.18
14.18
14.19
14.18
14.18
DischargeHead
SuctionHead
Zs
ft
0.81
0.81
0.81
0.81
0.81
0.81
hgd
ft
215.77
194.56
171.32
161.92
155.81
149.84
hvd
ft
0.34
0.34
0.32
0.38
0.36
0.34
TotalHead
Zd
ft
0.81
0.81
0.81
0.81
0.81
0.81
Vapor
Vapor
Suction
Atm.Head
Pressure
Head
Head
hATM
pVP
hVP
hS
ft
psia
ft
ft
32.87
0.6788
1.57
69.47
32.87
0.6788
1.57
48.11
32.87
0.6788
1.57
24.65
32.88
0.6788
1.57
16.98
32.86
0.6788
1.57
12.62
32.87
0.6788
1.57
10.08
415
H
ft
145.83
145.97
146.18
144.50
142.73
139.29
Input
Power
PP
bhp
103.93
103.23
105.08
106.23
107.26
106.38
Output
Power
PW
bhp
42.26
42.03
41.24
43.86
42.31
40.44
Pump
Efficiency
P
%
40.66
40.72
39.24
41.28
39.45
38.01
HeadAvailable
Condition
NPSHA
H/H
ft
%
67.89
100.00%
46.54
100.10%
23.08
100.24%
15.41
99.08%
11.05
97.87%
8.51
95.51%
7/31/2014
Customer
SmithPumpCompany
RepairReference
TL1118
PumpSerialNo.
1111795CHP001B
DataPoint
13
14
15
16
17
18
19
20
21
22
23
24
FieldSpec.
Gravity
s
1.000
1.000
1.000
1.000
1.000
1.000
1.000
1.000
1.000
1.000
1.000
1.000
PumpCharacteristics
RatedPumpConditions
CurveNo.
Date
FLOWSERVE
Size
10X12 TLC11180 12/04/13
3800GPM
Speed
1783RPM
MFR
Revision
101FT
S.G.
1.000
Type
BB1
Stages
1
Prep.By
12
ADP
1
17.9FT
Visc.
1.000
Model
Location
Service
AcceptanceClass
1B
FieldNetPositive
FieldTotal
Field
VibrationData
FieldFlow
SuctionHead
Head
Speed
QT
NPSHA
n
H
OBH
OBV
OBA
IBH
IBV
ft
rpm
gpm
ft
82.68
1783
5155.66
70.12
59.61
1783
5180.60
70.30
45.39
1783
5144.94
70.02
42.73
1783
5147.44
69.79
36.09
1783
5093.64
68.54
34.85
1783
5065.51
67.18
65.25
1783
4507.91
88.31
49.58
1783
4499.60
88.66
39.18
1783
4457.89
88.35
34.81
1783
4470.62
87.97
26.14
1783
4440.81
88.07
20.60
1783
4332.64
84.60
Flow
Head
NPSHr
TestInstrumentation
LineItem
Type
Variable
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
Power
Speed
Flow
Flow
Temp.
Pressure
Pressure
Pressure
Vibration
Vibration
Vibration
Vibration
Vibration
PP
n
Q12"
Q16"
ts
ps
pd
pb
OBH
OBV
OBA
IBH
IBV
Model
ID
PQMIIT20CA
D7393246
ROWW
1
870179033
12"
870179643
16"
N/A
B
MMA100C1P1C1T3A6P
9
PX429150GI
12
PX40932BI
1
AC1022C/030F
6
AC1022C/030F
7
AC1022C/030F
8
AC1022C/030F
9
AC1022C/030F
10
Supplier
Manufacturer
Serial
TECOWestinghouse
CustomerMotor
Description
Variable
Zs
Zd
Ds
Dd
Unit
in
in
in
in
Serial
Range
Certificate
Recal.Date
D7393246
1886227
870179033
870179643
N/A
420947
438700
414996
11674
11672
11675
11676
11671
n/a
024k
010575
016524
32500
0100
0150
032
015k
015k
015k
015k
015k
201009818
201009828
101004732
101004734
201009824
P20130927008
P20130927001
1064886
6CD97L311
6CD97L341
6CD97L331
6CD97L331
6CD97L331
05/28/14
05/28/16
10/09/14
10/09/14
05/28/15
01/27/14
01/27/14
01/13/14
10/24/14
10/24/14
10/24/14
10/24/14
10/24/14
(HP)
(Hz)
(rpm)
150
60
1783
Value
Unit
9.75
ft
9.75
ft
12.00
Area(ft2)
10.02
Area(ft2)
416
460
175
Nom.Eff.
(%)
0.95
Value
0.81
0.81
0.79
0.55
7/31/2014
S.F.
1.15
Customer
SmithPumpCompany
RepairReference
TL1118
PumpSerialNo.
1111795CHP001B
DataPoint
25
26
27
28
29
30
31
32
33
34
35
36
FieldSpec.
Gravity
s
1.000
1.000
1.000
1.000
1.000
1.000
1.000
1.000
1.000
1.000
1.000
1.000
PumpCharacteristics
RatedPumpConditions
CurveNo.
Date
FLOWSERVE
Size
10X12 TLC11180 12/04/13
3800GPM
Speed
1783RPM
MFR
Revision
101FT
S.G.
1.000
Type
BB1
Stages
1
Prep.By
12
ADP
1
17.9FT
Visc.
1.000
Model
Location
Service
AcceptanceClass
1B
FieldNetPositive
FieldTotal
Field
VibrationData
FieldFlow
SuctionHead
Head
Speed
QT
NPSHA
n
H
OBH
OBV
OBA
IBH
IBV
ft
rpm
gpm
ft
66.96
1783
3848.24
104.22
43.94
1783
3795.75
104.94
35.80
1783
3814.30
104.71
21.47
1783
3723.90
104.85
17.22
1783
3766.91
102.11
15.74
1783
3750.13
99.71
65.54
1783
2612.21
127.21
44.61
1783
2578.23
127.23
27.42
1783
2656.40
126.59
14.27
1783
2609.03
127.62
12.23
1783
2586.21
125.86
10.55
1783
2548.95
123.26
Flow
Head
NPSHr
TestInstrumentation
LineItem
Type
Variable
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
Power
Speed
Flow
Flow
Temp.
Pressure
Pressure
Pressure
Vibration
Vibration
Vibration
Vibration
Vibration
PP
n
Q12"
Q16"
ts
ps
pd
pb
OBH
OBV
OBA
IBH
IBV
Model
ID
PQMIIT20CA
D7393246
ROWW
1
870179033
12"
870179643
16"
N/A
B
MMA100C1P1C1T3A6P
9
PX429150GI
12
PX40932BI
1
AC1022C/030F
6
AC1022C/030F
7
AC1022C/030F
8
AC1022C/030F
9
AC1022C/030F
10
Supplier
Manufacturer
Serial
TECOWestinghouse
CustomerMotor
Description
Variable
Zs
Zd
Ds
Dd
Unit
in
in
in
in
Serial
Range
Certificate
Recal.Date
D7393246
1886227
870179033
870179643
N/A
420947
438700
414996
11674
11672
11675
11676
11671
n/a
024k
010575
016524
32500
0100
0150
032
015k
015k
015k
015k
015k
201009818
201009828
101004732
101004734
201009824
P20130927008
P20130927001
1064886
6CD97L311
6CD97L341
6CD97L331
6CD97L331
6CD97L331
05/28/14
05/28/16
10/09/14
10/09/14
05/28/15
01/27/14
01/27/14
01/13/14
10/24/14
10/24/14
10/24/14
10/24/14
10/24/14
(HP)
(Hz)
(rpm)
150
60
1783
Value
Unit
9.75
ft
9.75
ft
12.00
Area(ft2)
10.02
Area(ft2)
417
460
175
Nom.Eff.
(%)
0.95
Value
0.81
0.81
0.79
0.55
7/31/2014
S.F.
1.15
Customer
SmithPumpCompany
RepairReference
TL1118
PumpSerialNo.
1111795CHP001B
DataPoint
37
38
39
40
41
42
FieldSpec.
Gravity
s
1.000
1.000
1.000
1.000
1.000
1.000
PumpCharacteristics
RatedPumpConditions
CurveNo.
Date
FLOWSERVE
Size
10X12 TLC11180 12/04/13
3800GPM
Speed
1783RPM
MFR
Revision
101FT
S.G.
1.000
Type
BB1
Stages
1
Prep.By
12
ADP
1
17.9FT
Visc.
1.000
Model
Location
Service
AcceptanceClass
1B
FieldNetPositive
FieldTotal
Field
VibrationData
FieldFlow
SuctionHead
Head
Speed
QT
NPSHA
n
H
OBH
OBV
OBA
IBH
IBV
ft
rpm
gpm
ft
67.18
1783
1147.16
144.29
46.07
1783
1140.10
144.50
22.86
1783
1117.09
144.75
15.25
1783
1201.49
142.99
10.93
1783
1173.52
141.23
8.42
1783
1149.01
137.78
Flow
Head
NPSHr
TestInstrumentation
LineItem
Type
Variable
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
Power
Speed
Flow
Flow
Temp.
Pressure
Pressure
Pressure
Vibration
Vibration
Vibration
Vibration
Vibration
PP
n
Q12"
Q16"
ts
ps
pd
pb
OBH
OBV
OBA
IBH
IBV
Model
ID
PQMIIT20CA
D7393246
ROWW
1
870179033
12"
870179643
16"
N/A
B
MMA100C1P1C1T3A6P
9
PX429150GI
12
PX40932BI
1
AC1022C/030F
6
AC1022C/030F
7
AC1022C/030F
8
AC1022C/030F
9
AC1022C/030F
10
Supplier
Manufacturer
Serial
TECOWestinghouse
CustomerMotor
Description
Variable
Zs
Zd
Ds
Dd
Unit
in
in
in
in
Serial
Range
Certificate
Recal.Date
D7393246
1886227
870179033
870179643
N/A
420947
438700
414996
11674
11672
11675
11676
11671
n/a
024k
010575
016524
32500
0100
0150
032
015k
015k
015k
015k
015k
201009818
201009828
101004732
101004734
201009824
P20130927008
P20130927001
1064886
6CD97L311
6CD97L341
6CD97L331
6CD97L331
6CD97L331
05/28/14
05/28/16
10/09/14
10/09/14
05/28/15
01/27/14
01/27/14
01/13/14
10/24/14
10/24/14
10/24/14
10/24/14
10/24/14
(HP)
(Hz)
(rpm)
150
60
1783
Value
Unit
9.75
ft
9.75
ft
12.00
Area(ft2)
10.02
Area(ft2)
418
460
175
Nom.Eff.
(%)
0.95
Value
0.81
0.81
0.79
0.55
7/31/2014
S.F.
1.15
Customer
SmithPumpCompany
RepairReference
TL1118
PumpSerialNo.
1111795CHP001B
DataPoint
Time
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
12:19:16
12:27:37
12:29:43
12:30:57
12:36:22
12:38:31
12:40:11
12:42:32
12:43:36
12:44:54
12:45:45
12:51:49
12:58:03
13:00:00
13:02:03
13:02:33
13:04:29
13:04:58
13:10:03
13:11:42
13:13:26
13:14:52
13:16:09
13:18:29
13:22:11
13:25:53
13:27:18
13:28:28
13:28:59
13:29:21
13:33:47
13:35:29
13:36:27
13:38:21
13:39:10
13:39:30
13:43:53
13:45:14
13:46:55
13:48:00
13:49:32
13:49:46
Flow
Head
NPSHr
Speed
n
rpm
1789.74
1790.12
1790.31
1790.07
1790.66
1790.84
1791.30
1791.38
1791.14
1792.83
1793.91
1789.68
1790.04
1790.55
1790.04
1789.77
1789.12
1788.68
1789.76
1789.00
1789.05
1789.87
1790.21
1788.99
1789.11
1789.25
1789.48
1789.34
1789.45
1789.13
1790.83
1791.21
1791.12
1790.33
1790.20
1790.13
1792.49
1792.06
1791.81
1792.36
1792.46
1792.73
RatedPumpConditions
PumpCharacteristics
FLOWSERVE
Size
3800GPM
Speed
1783RPM
MFR
101FT
S.G.
1.000
Type
BB1
Stages
17.9FT
Visc.
1.000
Model
Location
Service
SoundLevel
Ambient
ts
tIB
tOB
Intensity Baseline
tA
degF
degF
degF
degF
dB
dB
70.05
89.34
89.91
90.17
89.4
65.4
70.27
89.40
93.41
98.92
90.4
70.28
89.41
93.73
99.70
90.5
70.33
89.42
93.68
100.07
89.9
70.39
89.47
93.71
101.24
89.8
70.43
89.49
93.40
102.03
89.9
70.40
89.49
93.14
102.79
89.7
70.44
89.50
93.06
101.81
89.7
70.45
89.49
92.94
103.28
90.1
70.48
89.49
92.86
100.97
91.5
70.46
89.49
92.86
100.22
89.7
70.46
89.59
92.85
99.81
70.44
89.65
92.07
98.70
89.7
70.46
89.67
91.85
98.18
89.8
70.47
89.69
91.66
98.23
89.5
70.45
89.69
91.67
98.25
89.8
70.49
89.70
91.66
97.45
89.9
70.48
89.71
91.77
97.67
70.51
89.74
92.05
97.24
90.1
70.50
89.78
92.05
98.11
90.2
70.50
89.78
92.07
95.48
89.7
70.51
89.78
92.07
97.54
89.3
70.48
89.79
92.22
96.55
89.9
70.45
89.83
91.91
99.61
70.43
89.84
91.85
98.27
90.9
70.54
89.88
91.88
97.94
90.5
70.54
89.89
92.00
97.96
90.3
70.56
89.90
92.09
96.93
89
70.58
89.89
92.17
97.42
90
70.61
89.88
92.25
96.91
70.48
89.92
92.32
97.56
90.1
70.40
89.93
92.22
97.13
90.4
70.45
89.93
92.28
93.41
90.5
70.52
89.78
92.33
96.79
90.9
70.50
89.79
92.37
96.89
91.1
70.50
89.76
92.40
98.74
91.4
70.53
89.92
92.44
98.77
91.4
70.53
89.91
92.50
96.85
91.3
70.58
89.92
92.51
98.96
91.1
70.56
89.86
92.64
97.47
91.2
70.62
89.64
92.77
95.66
90.9
70.62
89.60
92.73
97.23
90.4
TestedBy:
CertifiedBy:
10X12
1
12
CurveNo.
Date
TLC11180 12/04/13
Prep.By
Revision
ADP
1
AcceptanceClass
1B
WitnessedBy:
419
7/31/2014
Customer
SmithPumpCompany
HydroJobNo.
TL1118
PumpSerialNo.
1111795CHP001A
Flow
Head
NPSHr
RatedPumpConditions
3800GPM
Speed
1783RPM
101FT
S.G.
1.000
Visc.
1.000
Location
MFR
Type
Model
PumpCharacteristics
Size
BB1
Stages
Service
FLOWSERVE
10X12
1
12
CurveNo.
Date
TLC11181 12/04/13
Prep.By
Revision
ADP
1
AcceptanceClass
1B
NPSH(ft)
60
40
20
NPSHr(ft)
200
100
180
90
160
80
140
70
120
60
100
50
80
40
60
30
40
20
Head(ft)
20
10
Efficiency(%)
250
Power(hp)
200
150
100
50
Power(hp)
0
0
1000
2000
3000
4000
5000
6000
7000
8000
Capacity(gpm)
TestedBy:
CertifiedBy:
WitnessedBy:
420
7/31/2014
Efficiency%
Head(ft)
Customer
SmithPumpCompany
RepairReference
TL1118
PumpSerialNo.
1111795CHP001A
DataPoint
1
2
3
4
5
6
7
8
9
10
11
12
Flow
Head
NPSHr
Time
Speed
17:08:23
17:18:25
17:21:40
17:26:09
17:27:28
17:29:19
17:35:49
17:37:03
17:39:27
17:41:24
17:43:46
17:44:20
n
rpm
1790.39
1789.68
1789.24
1790.16
1789.63
1789.98
1790.65
1790.90
1790.69
1791.61
1791.86
1791.52
PumpCharacteristics
RatedPumpConditions
FLOWSERVE
Size
3800GPM
Speed
1783RPM
MFR
101FT
S.G.
1.000
Type
BB1
Stages
Visc.
1.000
Model
Location
Service
Motor
Water
Suction
Power
Torque
Flow
Efficiency
Level
Temp.
PP
ZL
ts
M
Q
kW
%
inlbf
gpm
in
degF
109.22
95.00
5213.07
89.56
111.73
95.00
4653.58
89.62
110.79
95.00
4219.04
89.64
110.53
95.00
4021.11
89.68
109.09
95.00
3877.26
89.69
107.32
95.00
3620.78
89.72
102.77
95.00
3185.98
89.76
97.92
95.00
2828.20
89.76
94.72
95.00
2435.04
89.79
89.95
95.00
1987.78
89.79
82.19
95.00
1181.88
89.79
72.70
95.00
80.81
89.78
10X12
1
12
Suction
Pressure
ps
psia
27.57
27.82
28.11
28.21
28.27
28.44
28.59
28.79
28.86
29.01
29.16
29.29
CurveNo.
Date
TLC11181 12/04/13
Revision
Prep.By
ADP
1
AcceptanceClass
1B
Discharge
Baro.
Pressure Pressure
pd
pb
psig
inhg
42.12
28.93
49.56
28.93
54.88
28.94
57.32
28.93
59.02
28.93
61.70
28.93
66.33
28.92
68.74
28.92
72.01
28.94
75.51
28.92
78.83
28.93
82.05
28.93
DataPoint
1
2
3
4
5
6
7
8
9
10
11
12
DataPoint
1
2
3
4
5
6
7
8
9
10
11
12
Specific
Gravity
s
0.9951
0.9951
0.9951
0.9951
0.9951
0.9951
0.9951
0.9951
0.9951
0.9951
0.9951
0.9951
hgs
ft
63.91
64.47
65.15
65.39
65.53
65.91
66.25
66.72
66.89
67.23
67.58
67.87
Specific
Weight
lb/ft3
62.130
62.130
62.130
62.130
62.130
62.130
62.130
62.130
62.130
62.130
62.130
62.130
Specific
Volume
v
ft3/lb
0.016097
0.016097
0.016097
0.016097
0.016097
0.016097
0.016097
0.016097
0.016097
0.016097
0.016097
0.016097
SuctionHead
hvs
ft
3.40
2.71
2.23
2.03
1.88
1.64
1.27
1.00
0.74
0.49
0.17
0.00
DischargeHead
Zs
ft
0.81
0.81
0.81
0.81
0.81
0.81
0.81
0.81
0.81
0.81
0.81
0.81
hgd
ft
130.47
147.71
160.05
165.71
169.64
175.85
186.58
192.18
199.77
207.86
215.55
223.02
hvd
ft
7.00
5.58
4.59
4.17
3.87
3.38
2.62
2.06
1.53
1.02
0.36
0.00
TotalHead
Zd
ft
0.81
0.81
0.81
0.81
0.81
0.81
0.81
0.81
0.81
0.81
0.81
0.81
H
ft
70.16
86.10
97.25
102.46
106.11
111.68
121.67
126.52
133.66
141.14
148.15
155.15
Input
Power
PP
bhp
139.08
142.29
141.09
140.75
138.92
136.66
130.87
124.69
120.62
114.55
104.67
92.59
Output
Power
PW
bhp
91.91
100.69
103.11
103.53
103.38
101.61
97.41
89.91
81.79
70.50
44.00
3.15
NetPositiveSuction
Atm.
Vapor
Vapor
Suction
Atm.Head
HeadAvailable
Pressure
Pressure
Head
Head
pATM
hATM
pVP
hVP
hS
NPSHA
ft
psia
ft
psia
ft
ft
64.92
14.18
32.86
0.6788
1.57
66.50
64.80
14.17
32.85
0.6788
1.57
66.37
65.00
14.18
32.86
0.6788
1.57
66.57
65.02
14.17
32.85
0.6788
1.57
66.60
65.02
14.18
32.85
0.6788
1.57
66.60
65.17
14.17
32.85
0.6788
1.57
66.74
65.14
14.17
32.85
0.6788
1.57
66.71
65.34
14.17
32.85
0.6788
1.57
66.91
65.25
14.18
32.86
0.6788
1.57
66.82
65.34
14.17
32.84
0.6788
1.57
66.92
65.37
14.17
32.85
0.6788
1.57
66.94
65.49
14.17
32.85
0.6788
1.57
67.06
421
7/31/2014
Pump
Efficiency
P
%
66.08
70.76
73.08
73.56
74.42
74.35
74.43
72.11
67.80
61.55
42.04
3.40
Customer
SmithPumpCompany
RepairReference
TL1118
PumpSerialNo.
1111795CHP001A
DataPoint
1
2
3
4
5
6
7
8
9
10
11
12
RatedPumpConditions
PumpCharacteristics
CurveNo.
Date
FLOWSERVE
Size
10X12 TLC11181 12/04/13
3800GPM
Speed
1783RPM
MFR
Revision
101FT
S.G.
1.000
Type
BB1
Stages
1
Prep.By
12
ADP
1
Visc.
1.000
Model
Location
Service
AcceptanceClass
1B
Field
VibrationData
FieldFlow
Head
Power
Eff.
Speed
PP
QT
P
n
H
OBH
OBV
OBA
IBH
IBV
rpm
gpm
ft
bhp
%
1783
5191.558
69.586
137.370
66.409
0.042
0.056
0.048
0.030
0.048
1783
4636.204
85.462
140.701
71.112
0.034
0.047
0.044
0.025
0.042
1783
4204.333
96.578
139.620
73.440
0.034
0.046
0.044
0.022
0.039
1783
4005.034 101.645
139.069
73.921
0.034
0.045
0.041
0.024
0.040
1783
3862.909 105.323
137.387
74.782
0.033
0.048
0.045
0.026
0.043
1783
3606.655 110.810
135.069
74.719
0.042
0.057
0.047
0.026
0.048
1783
3172.367 120.630
129.200
74.796
0.050
0.070
0.062
0.030
0.053
1783
2815.726 125.402
123.051
72.463
0.055
0.071
0.059
0.030
0.059
1783
2424.578 132.515
119.073
68.138
0.053
0.070
0.056
0.032
0.057
1783
1978.230 139.790
112.902
61.853
0.063
0.080
0.068
0.036
0.063
1783
1176.034 146.693
103.121
42.246
0.069
0.081
0.077
0.048
0.067
1783
80.429
153.678
91.272
3.420
0.090
0.104
0.096
0.053
0.083
Flow
Head
NPSHr
FieldSpec.
Gravity
s
1.000
1.000
1.000
1.000
1.000
1.000
1.000
1.000
1.000
1.000
1.000
1.000
TestInstrumentation
LineItem
Type
Variable
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
Power
Speed
Flow
Flow
Temp.
Pressure
Pressure
Pressure
Vibration
Vibration
Vibration
Vibration
Vibration
PP
n
Q12"
Q16"
ts
ps
pd
pb
OBH
OBV
OBA
IBH
IBV
Description
CustomerMotor
Description
Model
ID
PQMIIT20CA
D7393246
ROWW
1
870179033
12"
870179643
16"
N/A
B
MMA100C1P1C1T3A6P
9
PX429150GI
12
PX40932BI
1
AC1022C/030F
6
AC1022C/030F
7
AC1022C/030F
8
AC1022C/030F
9
AC1022C/030F
10
Serial
Range
Certificate
Recal.Date
D7393246
1886227
870179033
870179643
N/A
420947
438700
414996
11674
11672
11675
11676
11671
n/a
024k
010575
016524
32500
0100
0150
032
015k
015k
015k
015k
015k
201009818
201009828
101004732
101004734
201009824
P20130927008
P20130927001
1064886
6CD97L311
6CD97L341
6CD97L331
6CD97L331
6CD97L331
05/28/14
05/28/16
10/09/14
10/09/14
05/28/15
01/27/14
01/27/14
01/13/14
10/24/14
10/24/14
10/24/14
10/24/14
10/24/14
Manufacturer
(HP)
(Hz)
(rpm)
TECOWestinghouse
150
60
1783
Variable
Zs
Zd
Ds
Dd
Unit
in
in
in
in
Value
Unit
9.75
ft
9.75
ft
12.00
Area(ft2)
10.02
Area(ft2)
422
460
175
Nom.Eff.
(%)
95.00%
Value
0.81
0.81
0.79
0.55
7/31/2014
S.F.
1.15
Customer
SmithPumpCompany
RepairReference
TL1118
PumpSerialNo.
1111795CHP001A
Flow
Head
NPSHr
RatedPumpConditions
3800GPM
Speed
1783RPM
MFR
101FT
S.G.
1.000
Type
Visc.
1.000
Model
Location
NPSH'Knee'Curves
PumpCharacteristics
Size
BB1
Stages
Service
FLOWSERVE
10X12
1
12
CurveNo.
Date
TLC11181 12/04/13
Prep.By
Revision
ADP
1
AcceptanceClass
1B
90
85
Head(ft)
80
75
70
65
NPSH,5150gpm
NPSH,4560gpm
NPSH3%
60
0
10
20
30
40
50
60
70
80
TestedBy:
CertifiedBy:
WitnessedBy:
423
7/31/2014
Customer
SmithPumpCompany
RepairReference
TL1118
PumpSerialNo.
1111795CHP001A
Flow
Head
NPSHr
RatedPumpConditions
3800GPM
Speed
1783RPM
MFR
101FT
S.G.
1.000
Type
Visc.
1.000
Model
Location
NPSH'Knee'Curves
PumpCharacteristics
Size
BB1
Stages
Service
FLOWSERVE
10X12
1
12
CurveNo.
Date
TLC11181 12/04/13
Prep.By
Revision
ADP
1
AcceptanceClass
1B
130
125
120
Head(ft)
115
110
105
100
NPSH,3820gpm
95
NPSH,2660gpm
NPSH3%
90
0
10
20
30
40
50
60
70
80
TestedBy:
CertifiedBy:
WitnessedBy:
424
7/31/2014
Customer
SmithPumpCompany
RepairReference
TL1118
PumpSerialNo.
1111795CHP001A
Flow
Head
NPSHr
RatedPumpConditions
3800GPM
Speed
1783RPM
MFR
101FT
S.G.
1.000
Type
Visc.
1.000
Model
Location
NPSH'Knee'Curves
PumpCharacteristics
Size
BB1
Stages
Service
FLOWSERVE
10X12
1
12
CurveNo.
Date
TLC11181 12/04/13
Prep.By
Revision
ADP
1
AcceptanceClass
1B
150
Head(ft)
140
130
NPSH,1130gpm
NPSH3%
120
0
10
20
30
40
50
60
70
80
TestedBy:
CertifiedBy:
WitnessedBy:
425
7/31/2014
Customer
SmithPumpCompany
RepairReference
TL1118
PumpSerialNo.
1111795CHP001A
DataPoint
13
14
15
16
17
18
19
20
21
22
23
24
Flow
Head
NPSHr
Time
Speed
17:47:51
17:48:52
17:49:39
17:50:28
17:50:47
17:50:58
17:55:27
17:57:01
17:58:05
17:58:55
17:59:33
17:59:49
n
rpm
1789.57
1789.50
1789.43
1788.66
1789.25
1788.71
1789.32
1789.45
1789.39
1789.46
1789.53
1789.88
RatedPumpConditions
3800GPM
Speed
1783RPM
MFR
101FT
S.G.
1.000
Type
Visc.
1.000
Model
Location
NPSHTest:RawData
Motor
Power
Torque
Flow
Efficiency
PP
M
Q
kW
%
inlbf
gpm
108.91
95.00
5164.29
109.67
95.00
5175.26
110.59
95.00
5118.25
110.81
95.00
5118.76
111.66
95.00
5090.26
111.95
95.00
5078.82
109.54
95.00
4583.46
109.74
95.00
4584.21
111.05
95.00
4574.98
110.83
95.00
4534.97
112.65
95.00
4471.44
112.81
95.00
4385.53
PumpCharacteristics
Size
BB1
Stages
Service
FLOWSERVE
Water
Level
ZL
in
Suction
Temp.
ts
degF
89.86
89.88
89.89
89.90
89.89
89.91
89.95
89.96
89.98
89.98
89.98
89.99
10X12
1
12
Suction
Pressure
ps
psia
27.44
21.66
18.80
16.46
15.10
13.64
32.61
22.43
18.96
13.60
10.17
9.15
CurveNo.
Date
TLC11181 12/04/13
Revision
Prep.By
ADP
1
AcceptanceClass
1B
Discharge
Baro.
Pressure Pressure
pd
pb
psig
inhg
42.71
28.93
36.69
28.93
33.84
28.92
31.55
28.93
29.86
28.92
27.61
28.92
55.24
28.93
44.80
28.93
41.44
28.93
36.32
28.93
31.90
28.93
29.81
28.94
DataPoint
13
14
15
16
17
18
19
20
21
22
23
24
DataPoint
13
14
15
16
17
18
19
20
21
22
23
24
Specific
Gravity
s
0.9951
0.9951
0.9951
0.9951
0.9951
0.9951
0.9951
0.9951
0.9951
0.9951
0.9951
0.9951
hgs
ft
63.59
50.21
43.58
38.16
35.00
31.62
75.59
51.98
43.95
31.52
23.57
21.21
hvs
ft
3.34
3.35
3.28
3.28
3.25
3.23
2.63
2.63
2.62
2.58
2.50
2.41
Specific
Weight
lb/ft3
62.130
62.130
62.130
62.130
62.130
62.130
62.130
62.130
62.130
62.130
62.130
62.130
Specific
Volume
v
ft3/lb
0.016097
0.016097
0.016097
0.016097
0.016097
0.016097
0.016097
0.016097
0.016097
0.016097
0.016097
0.016097
Atm.
Pressure
pATM
psia
14.18
14.17
14.17
14.17
14.17
14.17
14.18
14.18
14.18
14.18
14.17
14.18
SuctionHead
DischargeHead
Zs
ft
0.81
0.81
0.81
0.81
0.81
0.81
0.81
0.81
0.81
0.81
0.81
0.81
hgd
ft
131.85
117.89
111.28
105.97
102.06
96.84
160.88
136.69
128.91
117.04
106.78
101.96
hvd
ft
6.87
6.90
6.75
6.75
6.68
6.65
5.41
5.41
5.39
5.30
5.15
4.96
TotalHead
Zd
ft
0.81
0.81
0.81
0.81
0.81
0.81
0.81
0.81
0.81
0.81
0.81
0.81
Vapor
Vapor
Suction
Atm.Head
Pressure
Head
Head
hATM
pVP
hVP
hS
ft
psia
ft
ft
32.86
0.6788
1.57
66.11
32.85
0.6788
1.57
52.75
32.85
0.6788
1.57
46.05
32.85
0.6788
1.57
40.63
32.85
0.6788
1.57
37.43
32.84
0.6788
1.57
34.04
32.86
0.6788
1.57
77.41
32.85
0.6788
1.57
53.80
32.85
0.6788
1.57
45.76
32.86
0.6788
1.57
33.28
32.85
0.6788
1.57
25.26
32.86
0.6788
1.57
22.81
426
H
ft
71.80
71.23
71.17
71.28
70.49
68.64
88.08
87.48
87.73
88.24
85.86
83.30
Input
Power
PP
bhp
138.70
139.66
140.83
141.11
142.19
142.56
139.49
139.75
141.41
141.14
143.46
143.66
Output
Power
PW
bhp
93.17
92.64
91.54
91.68
90.16
87.60
101.44
100.78
100.86
100.56
96.48
91.80
Pump
Efficiency
P
%
67.18
66.33
65.00
64.97
63.41
61.45
72.73
72.11
71.33
71.25
67.25
63.90
Condition
HeadAvailable
H/H
NPSHA
%
ft
100.00%
64.54
99.21%
51.18
44.48
99.13%
39.05
99.28%
98.17%
35.86
95.60%
32.47
100.00%
75.83
99.33%
52.23
99.61%
44.18
31.71
100.19%
23.68
97.49%
21.23
94.58%
7/31/2014
Customer
SmithPumpCompany
RepairReference
TL1118
PumpSerialNo.
1111795CHP001A
DataPoint
25
26
27
28
29
30
31
32
33
34
35
36
Flow
Head
NPSHr
Time
Speed
18:03:49
18:05:24
18:07:54
18:08:36
18:08:49
18:08:57
18:13:17
18:14:27
18:17:40
18:20:27
18:20:37
18:20:45
n
rpm
1790.20
1790.54
1790.50
1790.21
1790.13
1789.84
1790.88
1791.44
1790.90
1790.88
1791.44
1790.90
RatedPumpConditions
3800GPM
Speed
1783RPM
MFR
101FT
S.G.
1.000
Type
Visc.
1.000
Model
Location
NPSHTest:RawData
Motor
Power
Torque
Flow
Efficiency
PP
M
Q
kW
%
inlbf
gpm
107.23
95.00
3833.64
106.68
95.00
3816.75
106.66
95.00
3742.78
108.87
95.00
3766.90
110.03
95.00
3756.37
109.86
95.00
3737.16
95.86
95.00
2673.67
94.55
95.00
2650.42
95.36
95.00
2628.49
96.68
95.00
2578.82
95.96
95.00
2543.88
95.98
95.00
2513.43
PumpCharacteristics
Size
BB1
Stages
Service
FLOWSERVE
Water
Level
ZL
in
Suction
Temp.
ts
degF
90.02
90.03
90.05
90.03
89.99
89.97
90.08
90.09
90.11
89.87
89.85
89.85
10X12
1
12
Suction
Pressure
ps
psia
27.81
20.17
9.00
7.43
7.15
7.00
28.26
21.55
13.04
6.14
5.30
4.75
CurveNo.
Date
TLC11181 12/04/13
Revision
Prep.By
ADP
1
AcceptanceClass
1B
Discharge
Baro.
Pressure Pressure
pd
pb
psig
inhg
58.52
28.94
51.08
28.93
39.86
28.93
36.93
28.94
36.32
28.94
35.95
28.94
69.30
28.94
62.65
28.94
53.81
28.94
46.69
28.94
44.61
28.93
43.15
28.93
DataPoint
25
26
27
28
29
30
31
32
33
34
35
36
DataPoint
25
26
27
28
29
30
31
32
33
34
35
36
Specific
Gravity
s
0.9950
0.9950
0.9950
0.9950
0.9951
0.9951
0.9950
0.9950
0.9950
0.9951
0.9951
0.9951
hgs
ft
64.47
46.76
20.87
17.21
16.57
16.23
65.51
49.95
30.22
14.24
12.28
11.00
hvs
ft
1.84
1.82
1.75
1.78
1.77
1.75
0.90
0.88
0.87
0.83
0.81
0.79
Specific
Weight
lb/ft3
62.120
62.120
62.120
62.120
62.130
62.130
62.120
62.120
62.120
62.130
62.130
62.130
Specific
Volume
v
ft3/lb
0.016100
0.016100
0.016100
0.016100
0.016097
0.016097
0.016100
0.016100
0.016100
0.016097
0.016097
0.016097
Atm.
Pressure
pATM
psia
14.18
14.18
14.18
14.18
14.18
14.18
14.18
14.18
14.18
14.18
14.18
14.18
DischargeHead
SuctionHead
Zs
ft
0.81
0.81
0.81
0.81
0.81
0.81
0.81
0.81
0.81
0.81
0.81
0.81
hgd
ft
168.51
151.27
125.26
118.47
117.04
116.18
193.52
178.10
157.61
141.09
136.26
132.86
hvd
ft
3.79
3.75
3.61
3.66
3.64
3.60
1.84
1.81
1.78
1.71
1.67
1.63
TotalHead
Zd
ft
0.81
0.81
0.81
0.81
0.81
0.81
0.81
0.81
0.81
0.81
0.81
0.81
Vapor
Vapor
Suction
Atm.Head
Pressure
Head
Head
hATM
pVP
hVP
hS
ft
psia
ft
ft
32.87
0.6979
1.62
65.49
32.86
0.6979
1.62
47.77
32.86
0.6979
1.62
21.81
32.87
0.6979
1.62
18.18
32.87
0.6788
1.57
17.52
32.86
0.6788
1.57
17.17
32.87
0.6979
1.62
65.60
32.88
0.6979
1.62
50.02
32.87
0.6979
1.62
30.27
32.86
0.6788
1.57
14.26
32.86
0.6788
1.57
12.28
32.86
0.6788
1.57
10.98
427
H
ft
105.99
106.44
106.24
103.13
102.34
101.80
128.95
129.08
128.31
127.73
124.83
122.70
Input
Power
PP
bhp
136.55
135.85
135.82
138.64
140.12
139.90
122.07
120.41
121.43
123.12
122.20
122.23
Output
Power
PW
bhp
102.09
102.07
99.91
97.61
96.60
95.60
86.63
85.96
84.74
82.77
79.80
77.50
Pump
Efficiency
P
%
74.77
75.13
73.56
70.40
68.94
68.33
70.97
71.39
69.78
67.23
65.30
63.40
HeadAvailable
Condition
NPSHA
H/H
ft
%
63.88
100.00%
46.16
100.42%
20.19
100.24%
16.56
97.30%
15.95
96.55%
15.60
96.05%
63.98
100.00%
48.40
100.10%
28.65
99.50%
12.68
99.05%
10.71
96.80%
9.41
95.15%
7/31/2014
Customer
SmithPumpCompany
RepairReference
TL1118
PumpSerialNo.
1111795CHP001A
DataPoint
37
38
39
40
41
Flow
Head
NPSHr
Time
Speed
18:24:50
18:26:11
18:27:24
18:28:27
18:28:39
n
rpm
1790.13
1789.84
1790.88
1791.44
1790.90
RatedPumpConditions
3800GPM
Speed
1783RPM
MFR
101FT
S.G.
1.000
Type
Visc.
1.000
Model
Location
NPSHTest:RawData
Motor
Power
Torque
Flow
Efficiency
PP
M
Q
kW
%
inlbf
gpm
82.40
95.00
1130.64
82.23
95.00
1117.89
84.08
95.00
1153.00
84.91
95.00
1135.17
79.53
95.00
1071.71
PumpCharacteristics
Size
BB1
Stages
Service
FLOWSERVE
Water
Level
ZL
in
Suction
Temp.
ts
degF
90.11
90.09
90.07
90.04
90.04
10X12
1
12
Suction
Pressure
ps
psia
25.87
17.67
10.53
6.07
2.99
CurveNo.
Date
TLC11181 12/04/13
Revision
Prep.By
ADP
1
AcceptanceClass
1B
Discharge
Baro.
Pressure Pressure
pd
pb
psig
inhg
75.67
28.94
67.16
28.94
60.03
28.93
54.63
28.94
44.68
28.94
DataPoint
37
38
39
40
41
DataPoint
37
38
39
40
41
Specific
Gravity
s
0.9950
0.9950
0.9950
0.9950
0.9950
hgs
ft
59.97
40.97
24.42
14.06
6.94
hvs
ft
0.16
0.16
0.17
0.16
0.14
Specific
Weight
lb/ft3
62.120
62.120
62.120
62.120
62.120
Specific
Volume
v
ft3/lb
0.016100
0.016100
0.016100
0.016100
0.016100
Atm.
Pressure
pATM
psia
14.18
14.18
14.18
14.18
14.18
DischargeHead
SuctionHead
Zs
ft
0.81
0.81
0.81
0.81
0.81
hgd
ft
208.28
188.55
172.03
159.52
136.45
hvd
ft
0.33
0.32
0.34
0.33
0.30
TotalHead
Zd
ft
0.81
0.81
0.81
0.81
0.81
Vapor
Vapor
Suction
Atm.Head
Pressure
Head
Head
hATM
pVP
hVP
hS
ft
psia
ft
ft
32.87
0.6979
1.62
59.32
32.87
0.6979
1.62
40.31
32.86
0.6979
1.62
23.77
32.87
0.6979
1.62
13.41
32.87
0.6979
1.62
6.27
428
H
ft
148.48
147.75
147.78
145.62
129.66
Input
Power
PP
bhp
104.93
104.71
107.07
108.13
101.28
Output
Power
PW
bhp
42.18
41.50
42.81
41.54
34.92
Pump
Efficiency
P
%
40.20
39.63
39.99
38.41
34.47
HeadAvailable
Condition
NPSHA
H/H
ft
%
57.70
100.00%
38.69
99.51%
22.15
99.53%
11.79
98.08%
4.65
87.32%
7/31/2014
Customer
SmithPumpCompany
RepairReference
TL1118
PumpSerialNo.
1111795CHP001A
DataPoint
13
14
15
16
17
18
19
20
21
22
23
24
FieldSpec.
Gravity
s
1.000
1.000
1.000
1.000
1.000
1.000
1.000
1.000
1.000
1.000
1.000
1.000
PumpCharacteristics
RatedPumpConditions
CurveNo.
Date
FLOWSERVE
Size
10X12 TLC11181 12/04/13
3800GPM
Speed
1783RPM
MFR
Revision
101FT
S.G.
1.000
Type
BB1
Stages
1
Prep.By
12
ADP
1
Visc.
1.000
Model
Location
Service
AcceptanceClass
1B
FieldNetPositive
FieldTotal
Field
VibrationData
FieldFlow
SuctionHead
Head
Speed
QT
NPSHA
n
H
OBH
OBV
OBA
IBH
IBV
ft
rpm
gpm
ft
64.07
1783
5145.33
71.27
50.80
1783
5156.46
70.72
44.16
1783
5099.86
70.66
38.81
1783
5102.57
70.83
35.61
1783
5072.47
69.99
32.26
1783
5062.62
68.20
75.30
1783
4567.26
87.46
51.85
1783
4567.70
86.85
43.87
1783
4558.64
87.11
31.48
1783
4518.61
87.61
23.51
1783
4455.14
85.24
21.07
1783
4368.68
82.66
Flow
Head
NPSHr
TestInstrumentation
LineItem
Type
Variable
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
Power
Speed
Flow
Flow
Temp.
Pressure
Pressure
Pressure
Vibration
Vibration
Vibration
Vibration
Vibration
PP
n
Q12"
Q16"
ts
ps
pd
pb
OBH
OBV
OBA
IBH
IBV
Model
ID
PQMIIT20CA
D7393246
ROWW
1
870179033
12"
870179643
16"
N/A
B
MMA100C1P1C1T3A6P
9
PX429150GI
12
PX40932BI
1
AC1022C/030F
6
AC1022C/030F
7
AC1022C/030F
8
AC1022C/030F
9
AC1022C/030F
10
Supplier
Manufacturer
Serial
TECOWestinghouse
CustomerMotor
Description
Variable
Zs
Zd
Ds
Dd
Unit
in
in
in
in
Serial
Range
Certificate
Recal.Date
D7393246
1886227
870179033
870179643
N/A
420947
438700
414996
11674
11672
11675
11676
11671
n/a
024k
010575
016524
32500
0100
0150
032
015k
015k
015k
015k
015k
201009818
201009828
101004732
101004734
201009824
P20130927008
P20130927001
1064886
6CD97L311
6CD97L341
6CD97L331
6CD97L331
6CD97L331
05/28/14
05/28/16
10/09/14
10/09/14
05/28/15
01/27/14
01/27/14
01/13/14
10/24/14
10/24/14
10/24/14
10/24/14
10/24/14
(HP)
(Hz)
(rpm)
150
60
1783
Value
Unit
9.75
ft
9.75
ft
12.00
Area(ft2)
10.02
Area(ft2)
429
460
175
Nom.Eff.
(%)
0.95
Value
0.81
0.81
0.79
0.55
7/31/2014
S.F.
1.15
Customer
SmithPumpCompany
RepairReference
TL1118
PumpSerialNo.
1111795CHP001A
DataPoint
25
26
27
28
29
30
31
32
33
34
35
36
FieldSpec.
Gravity
s
1.000
1.000
1.000
1.000
1.000
1.000
1.000
1.000
1.000
1.000
1.000
1.000
PumpCharacteristics
RatedPumpConditions
CurveNo.
Date
FLOWSERVE
Size
10X12 TLC11181 12/04/13
3800GPM
Speed
1783RPM
MFR
Revision
101FT
S.G.
1.000
Type
BB1
Stages
1
Prep.By
12
ADP
1
Visc.
1.000
Model
Location
Service
AcceptanceClass
1B
FieldNetPositive
FieldTotal
Field
VibrationData
FieldFlow
SuctionHead
Head
Speed
QT
NPSHA
n
H
OBH
OBV
OBA
IBH
IBV
ft
rpm
gpm
ft
63.36
1783
3818.23
105.14
45.77
1783
3800.68
105.54
20.02
1783
3727.12
105.36
16.43
1783
3751.72
102.30
15.82
1783
3741.41
101.52
15.48
1783
3722.88
101.02
63.42
1783
2661.91
127.82
47.94
1783
2637.93
127.86
28.40
1783
2616.89
127.18
12.57
1783
2567.48
126.61
10.61
1783
2531.90
123.66
9.32
1783
2502.34
121.62
Flow
Head
NPSHr
TestInstrumentation
LineItem
Type
Variable
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
Power
Speed
Flow
Flow
Temp.
Pressure
Pressure
Pressure
Vibration
Vibration
Vibration
Vibration
Vibration
PP
n
Q12"
Q16"
ts
ps
pd
pb
OBH
OBV
OBA
IBH
IBV
Model
ID
PQMIIT20CA
D7393246
ROWW
1
870179033
12"
870179643
16"
N/A
B
MMA100C1P1C1T3A6P
9
PX429150GI
12
PX40932BI
1
AC1022C/030F
6
AC1022C/030F
7
AC1022C/030F
8
AC1022C/030F
9
AC1022C/030F
10
Supplier
Manufacturer
Serial
TECOWestinghouse
CustomerMotor
Description
Variable
Zs
Zd
Ds
Dd
Unit
in
in
in
in
Serial
Range
Certificate
Recal.Date
D7393246
1886227
870179033
870179643
N/A
420947
438700
414996
11674
11672
11675
11676
11671
n/a
024k
010575
016524
32500
0100
0150
032
015k
015k
015k
015k
015k
201009818
201009828
101004732
101004734
201009824
P20130927008
P20130927001
1064886
6CD97L311
6CD97L341
6CD97L331
6CD97L331
6CD97L331
05/28/14
05/28/16
10/09/14
10/09/14
05/28/15
01/27/14
01/27/14
01/13/14
10/24/14
10/24/14
10/24/14
10/24/14
10/24/14
(HP)
(Hz)
(rpm)
150
60
1783
Value
Unit
9.75
ft
9.75
ft
12.00
Area(ft2)
10.02
Area(ft2)
430
460
175
Nom.Eff.
(%)
0.95
Value
0.81
0.81
0.79
0.55
7/31/2014
S.F.
1.15
Customer
SmithPumpCompany
RepairReference
TL1118
PumpSerialNo.
1111795CHP001A
DataPoint
37
38
39
40
41
FieldSpec.
Gravity
s
1.000
1.000
1.000
1.000
1.000
PumpCharacteristics
RatedPumpConditions
CurveNo.
Date
FLOWSERVE
Size
10X12 TLC11181 12/04/13
3800GPM
Speed
1783RPM
MFR
Revision
101FT
S.G.
1.000
Type
BB1
Stages
1
Prep.By
12
ADP
1
Visc.
1.000
Model
Location
Service
AcceptanceClass
1B
FieldNetPositive
FieldTotal
Field
VibrationData
FieldFlow
SuctionHead
Head
Speed
QT
NPSHA
n
H
OBH
OBV
OBA
IBH
IBV
ft
rpm
gpm
ft
57.24
1783
1126.14
147.30
38.40
1783
1113.62
146.62
21.96
1783
1147.93
146.49
11.68
1783
1129.82
144.26
4.61
1783
1066.98
128.52
Flow
Head
NPSHr
TestInstrumentation
LineItem
Type
Variable
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
Power
Speed
Flow
Flow
Temp.
Pressure
Pressure
Pressure
Vibration
Vibration
Vibration
Vibration
Vibration
PP
n
Q12"
Q16"
ts
ps
pd
pb
OBH
OBV
OBA
IBH
IBV
Model
ID
PQMIIT20CA
D7393246
ROWW
1
870179033
12"
870179643
16"
N/A
B
MMA100C1P1C1T3A6P
9
PX429150GI
12
PX40932BI
1
AC1022C/030F
6
AC1022C/030F
7
AC1022C/030F
8
AC1022C/030F
9
AC1022C/030F
10
Supplier
Manufacturer
Serial
TECOWestinghouse
CustomerMotor
Description
Variable
Zs
Zd
Ds
Dd
Unit
in
in
in
in
Serial
Range
Certificate
Recal.Date
D7393246
1886227
870179033
870179643
N/A
420947
438700
414996
11674
11672
11675
11676
11671
n/a
024k
010575
016524
32500
0100
0150
032
015k
015k
015k
015k
015k
201009818
201009828
101004732
101004734
201009824
P20130927008
P20130927001
1064886
6CD97L311
6CD97L341
6CD97L331
6CD97L331
6CD97L331
05/28/14
05/28/16
10/09/14
10/09/14
05/28/15
01/27/14
01/27/14
01/13/14
10/24/14
10/24/14
10/24/14
10/24/14
10/24/14
(HP)
(Hz)
(rpm)
150
60
1783
Value
Unit
9.75
ft
9.75
ft
12.00
Area(ft2)
10.02
Area(ft2)
431
460
175
Nom.Eff.
(%)
0.95
Value
0.81
0.81
0.79
0.55
7/31/2014
S.F.
1.15
Customer
SmithPumpCompany
RepairReference
TL1118
PumpSerialNo.
1111795CHP001A
DataPoint
Time
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
17:08:23
17:18:25
17:21:40
17:26:09
17:27:28
17:29:19
17:35:49
17:37:03
17:39:27
17:41:24
17:43:46
17:44:20
17:47:51
17:48:52
17:49:39
17:50:28
17:50:47
17:50:58
17:55:27
17:57:01
17:58:05
17:58:55
17:59:33
17:59:49
18:03:49
18:05:24
18:07:54
18:08:36
18:08:49
18:08:57
18:13:17
18:14:27
18:17:40
18:20:27
18:20:37
18:20:45
18:24:50
18:26:11
18:27:24
18:28:27
18:28:39
Flow
Head
NPSHr
Speed
n
rpm
2516.91
2516.95
2516.96
2516.98
2516.99
2517.01
2517.03
2517.03
2517.05
2517.05
2517.07
2517.06
2517.09
2517.09
2517.08
2517.09
2517.09
2517.09
2517.11
2517.12
2517.13
2517.13
2517.13
2517.13
2517.16
2517.16
2517.17
2517.18
2517.17
2517.18
2517.20
2517.21
2517.23
2517.24
2517.24
2517.25
2517.26
2517.26
2517.27
2517.28
2517.28
RatedPumpConditions
PumpCharacteristics
FLOWSERVE
Size
3800GPM
Speed
1783RPM
MFR
101FT
S.G.
1.000
Type
BB1
Stages
Visc.
1.000
Model
Location
Service
SoundLevel
Ambient
ts
tIB
tOB
Intensity Baseline
tA
degF
degF
degF
degF
dB
dB
71.98
89.56
78.50
82.75
89.2
67.4
72.13
89.62
82.83
92.31
89.9
72.16
89.64
84.22
94.40
90.2
72.27
89.68
86.14
98.36
90
72.32
89.69
86.85
99.34
90.2
72.36
89.72
87.70
98.60
90.2
72.44
89.76
89.72
102.88
90.5
72.46
89.76
89.91
103.30
90
72.47
89.79
90.40
104.50
90
72.49
89.79
90.68
105.03
90
72.49
89.79
90.92
105.82
90.5
72.49
89.78
90.95
105.29
94
72.54
89.86
91.47
105.97
72.52
89.88
91.52
105.60
94
72.55
89.89
91.54
106.06
89.5
72.55
89.90
91.68
106.05
90
72.54
89.89
91.58
106.10
90
72.55
89.91
91.56
105.99
89.5
72.59
89.95
91.83
105.39
89.5
72.63
89.96
92.02
106.34
89.5
72.65
89.98
92.03
106.42
90
72.62
89.98
92.02
106.29
89.4
72.64
89.98
92.03
106.54
72.66
89.99
91.99
106.14
90.3
72.70
90.02
92.26
106.27
90
72.71
90.03
92.39
106.43
89.7
72.76
90.05
92.32
106.00
89.7
72.75
90.03
92.38
105.76
89.7
72.78
89.99
92.40
105.40
72.78
89.97
92.46
105.42
90.6
72.83
90.08
92.59
105.51
90
72.85
90.09
92.70
105.88
91
72.87
90.11
93.03
104.07
91.8
72.87
89.87
92.81
104.72
94.9
72.89
89.85
92.82
104.60
93
72.87
89.85
92.77
104.60
94.3
72.94
90.11
92.50
104.72
95
72.95
90.09
92.63
104.59
91.5
72.94
90.07
92.50
104.50
94
72.96
90.04
92.82
104.56
91.5
72.96
90.04
92.75
104.64
94
TestedBy:
CertifiedBy:
10X12
1
12
CurveNo.
Date
TLC11181 12/04/13
Prep.By
Revision
ADP
1
AcceptanceClass
1B
WitnessedBy:
432
7/31/2014
Customer
SmithPumpCompany
HydroJobNo.
TL1118
PumpSerialNo.
1111795CHP002A
Flow
Head
NPSHr
RatedPumpConditions
3800GPM
Speed
1783RPM
101FT
S.G.
1.000
Visc.
1.000
Location
MFR
Type
Model
PumpCharacteristics
Size
BB1
Stages
Service
FLOWSERVE
10X12
1
12
CurveNo.
Date
TLC11182 12/05/13
Prep.By
Revision
ADP
1
AcceptanceClass
1B
NPSH(ft)
60
40
20
NPSHr(ft)
200
100
180
90
160
80
140
70
120
60
100
50
80
40
60
30
40
20
Head(ft)
20
10
Efficiency(%)
0
250
Power(hp)
200
150
100
50
Power(hp)
0
0
1000
2000
3000
4000
5000
6000
7000
8000
Capacity(gpm)
TestedBy:
CertifiedBy:
WitnessedBy:
433
7/31/2014
Efficiency%
Head(ft)
Customer
SmithPumpCompany
RepairReference
TL1118
PumpSerialNo.
1111795CHP002A
DataPoint
Time
1
2
3
4
5
6
7
8
9
10
11
12
9:35:56
9:45:26
9:46:50
9:49:51
9:51:48
9:59:27
10:00:34
10:03:31
10:05:23
10:06:26
10:07:18
10:08:35
PumpCharacteristics
RatedPumpConditions
FLOWSERVE
Size
3800GPM
Speed
1783RPM
MFR
101FT
S.G.
1.000
Type
BB1
Stages
Visc.
1.000
Model
Location
Service
Motor
Water
Suction
Speed
Power
Torque
Flow
Efficiency
Level
Temp.
PP
ZL
ts
M
n
Q
rpm
kW
%
inlbf
gpm
in
degF
1789.54
107.50
95.00
5222.69
88.07
1789.23
110.14
95.00
4689.61
88.03
1788.89
109.73
95.00
4295.59
88.00
1789.53
109.40
95.00
4091.45
88.00
1789.65
108.02
95.00
3861.48
87.96
1789.75
104.36
95.00
3597.70
88.00
1789.94
102.07
95.00
3277.90
88.00
1789.70
99.72
95.00
2828.73
88.01
1790.55
96.42
95.00
2447.19
88.03
1790.72
89.31
95.00
1983.32
88.04
1792.19
79.75
95.00
1164.26
88.03
1792.19
69.39
95.00
78.16
88.03
Flow
Head
NPSHr
10X12
1
12
Suction
Pressure
ps
psia
25.34
25.71
25.90
26.04
26.14
26.30
26.44
26.60
26.75
26.90
27.05
27.16
CurveNo.
Date
TLC11182 12/05/13
Revision
Prep.By
ADP
1
AcceptanceClass
1B
Discharge
Baro.
Pressure Pressure
pd
pb
psig
inhg
40.06
29.37
47.04
29.37
52.12
29.37
54.41
29.38
56.90
29.38
60.09
29.39
63.23
29.39
67.81
29.39
71.44
29.38
73.72
29.38
75.06
29.39
77.97
29.39
DataPoint
1
2
3
4
5
6
7
8
9
10
11
12
DataPoint
1
2
3
4
5
6
7
8
9
10
11
12
Specific
Gravity
s
0.9952
0.9952
0.9953
0.9953
0.9953
0.9953
0.9953
0.9952
0.9952
0.9952
0.9952
0.9952
hgs
ft
58.72
59.58
60.00
60.33
60.56
60.93
61.26
61.64
61.99
62.34
62.67
62.93
Specific
Weight
lb/ft3
62.140
62.140
62.150
62.150
62.150
62.150
62.150
62.140
62.140
62.140
62.140
62.140
Specific
Volume
v
ft3/lb
0.016094
0.016094
0.016091
0.016091
0.016091
0.016091
0.016091
0.016094
0.016094
0.016094
0.016094
0.016094
SuctionHead
hvs
ft
3.42
2.75
2.31
2.10
1.87
1.62
1.35
1.00
0.75
0.49
0.17
0.00
DischargeHead
Zs
ft
0.81
0.81
0.81
0.81
0.81
0.81
0.81
0.81
0.81
0.81
0.81
0.81
hgd
ft
126.17
142.36
154.10
159.43
165.19
172.60
179.88
190.50
198.92
204.20
207.30
214.06
hvd
ft
7.03
5.67
4.75
4.31
3.84
3.33
2.77
2.06
1.54
1.01
0.35
0.00
TotalHead
Zd
ft
0.81
0.81
0.81
0.81
0.81
0.81
0.81
0.81
0.81
0.81
0.81
0.81
H
ft
71.06
85.69
96.54
101.32
106.60
113.38
120.04
129.92
137.72
142.38
144.81
151.13
Input
Power
PP
bhp
136.89
140.26
139.74
139.32
137.55
132.90
129.98
126.99
122.78
113.73
101.55
88.37
Output
Power
PW
bhp
93.27
100.99
104.23
104.19
103.46
102.52
98.90
92.36
84.70
70.97
42.37
2.97
NetPositiveSuction
Atm.
Vapor
Vapor
Suction
Atm.Head
HeadAvailable
Pressure
Pressure
Head
Head
pATM
hATM
pVP
hVP
hS
NPSHA
ft
psia
ft
psia
ft
ft
59.79
14.39
33.35
0.6597
1.53
61.32
59.99
14.39
33.35
0.6597
1.53
61.52
60.01
14.39
33.35
0.6406
1.48
61.50
60.13
14.40
33.36
0.6406
1.48
61.61
60.13
14.39
33.35
0.6406
1.48
61.61
60.25
14.40
33.36
0.6406
1.48
61.74
60.31
14.40
33.37
0.6406
1.48
61.79
60.30
14.40
33.37
0.6597
1.53
61.83
60.40
14.40
33.36
0.6597
1.53
61.93
60.49
14.40
33.37
0.6597
1.53
62.02
60.50
14.40
33.38
0.6597
1.53
62.03
60.59
14.40
33.37
0.6597
1.53
62.12
434
7/31/2014
Pump
Efficiency
P
%
68.13
72.01
74.59
74.78
75.22
77.14
76.09
72.73
68.98
62.40
41.72
3.36
Customer
SmithPumpCompany
RepairReference
TL1118
PumpSerialNo.
1111795CHP002A
DataPoint
1
2
3
4
5
6
7
8
9
10
11
12
RatedPumpConditions
PumpCharacteristics
CurveNo.
Date
FLOWSERVE
Size
10X12 TLC11182 12/05/13
3800GPM
Speed
1783RPM
MFR
Revision
101FT
S.G.
1.000
Type
BB1
Stages
1
Prep.By
12
ADP
1
Visc.
1.000
Model
Location
Service
AcceptanceClass
1B
Field
VibrationData
FieldFlow
Head
Power
Eff.
Speed
PP
QT
P
n
H
OBH
OBV
OBA
IBH
IBV
rpm
gpm
ft
bhp
%
1783
5203.607
70.543
135.397
68.462
0.061
0.102
0.113
0.096
0.127
1783
4673.270
85.095
138.796
72.353
0.063
0.100
0.115
0.088
0.126
1783
4281.442
95.905
138.361
74.942
0.065
0.099
0.115
0.087
0.125
1783
4076.529 100.580
137.800
75.137
0.062
0.098
0.115
0.085
0.124
1783
3847.120 105.814
136.026
75.572
0.059
0.099
0.117
0.083
0.112
1783
3584.125 112.525
131.402
77.506
0.056
0.099
0.130
0.084
0.115
1783
3265.198 119.115
128.477
76.446
0.053
0.097
0.127
0.081
0.112
1783
2818.139 128.952
125.574
73.080
0.055
0.101
0.138
0.089
0.108
1783
2436.873 136.563
121.236
69.317
0.058
0.100
0.139
0.089
0.107
1783
1974.766 141.152
112.265
62.700
0.069
0.103
0.172
0.119
0.110
1783
1158.287 143.329
99.998
41.924
0.063
0.109
0.158
0.092
0.113
1783
77.759
149.586
87.014
3.376
0.075
0.112
0.140
0.102
0.121
Flow
Head
NPSHr
FieldSpec.
Gravity
s
1.000
1.000
1.000
1.000
1.000
1.000
1.000
1.000
1.000
1.000
1.000
1.000
TestInstrumentation
LineItem
Type
Variable
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
Power
Speed
Flow
Flow
Temp.
Pressure
Pressure
Pressure
Vibration
Vibration
Vibration
Vibration
Vibration
PP
n
Q12"
Q16"
ts
ps
pd
pb
OBH
OBV
OBA
IBH
IBV
Description
CustomerMotor
Description
Model
ID
PQMIIT20CA
D7393246
ROWW
1
870179033
12"
870179643
16"
N/A
B
MMA100C1P1C1T3A6P
9
PX429150GI
12
PX40932BI
1
AC1022C/030F
6
AC1022C/030F
7
AC1022C/030F
8
AC1022C/030F
9
AC1022C/030F
10
Serial
Range
Certificate
Recal.Date
D7393246
1886227
870179033
870179643
N/A
420947
438700
414996
11674
11672
11675
11676
11671
n/a
024k
010575
016524
32500
0100
0150
032
015k
015k
015k
015k
015k
201009818
201009828
101004732
101004734
201009824
P20130927008
P20130927001
1064886
6CD97L311
6CD97L341
6CD97L331
6CD97L331
6CD97L331
05/28/14
05/28/16
10/09/14
10/09/14
05/28/15
01/27/14
01/27/14
01/13/14
10/24/14
10/24/14
10/24/14
10/24/14
10/24/14
Manufacturer
(HP)
(Hz)
(rpm)
TECOWestinghouse
150
60
1783
Variable
Zs
Zd
Ds
Dd
Unit
in
in
in
in
Value
Unit
9.75
ft
9.75
ft
12.00
Area(ft2)
10.02
Area(ft2)
435
460
175
Nom.Eff.
(%)
95.00%
Value
0.81
0.81
0.79
0.55
7/31/2014
S.F.
1.15
Customer
SmithPumpCompany
RepairReference
TL1118
PumpSerialNo.
1111795CHP002A
Flow
Head
NPSHr
RatedPumpConditions
3800GPM
Speed
1783RPM
MFR
101FT
S.G.
1.000
Type
Visc.
1.000
Model
Location
NPSH'Knee'Curves
PumpCharacteristics
Size
BB1
Stages
Service
FLOWSERVE
10X12
1
12
CurveNo.
Date
TLC11182 12/05/13
Prep.By
Revision
ADP
1
AcceptanceClass
1B
90
85
Head(ft)
80
75
70
65
NPSH,5160gpm
NPSH,4670gpm
NPSH3%
60
0
10
20
30
40
50
60
70
80
TestedBy:
CertifiedBy:
WitnessedBy:
436
7/31/2014
Customer
SmithPumpCompany
RepairReference
TL1118
PumpSerialNo.
1111795CHP002A
Flow
Head
NPSHr
RatedPumpConditions
3800GPM
Speed
1783RPM
MFR
101FT
S.G.
1.000
Type
Visc.
1.000
Model
Location
NPSH'Knee'Curves
PumpCharacteristics
Size
BB1
Stages
Service
FLOWSERVE
10X12
1
12
CurveNo.
Date
TLC11182 12/05/13
Prep.By
Revision
ADP
1
AcceptanceClass
1B
140
Head(ft)
130
120
110
100
NPSH,3850gpm
NPSH,2620gpm
NPSH3%
90
0
10
20
30
40
50
60
70
80
90
100
TestedBy:
CertifiedBy:
WitnessedBy:
437
7/31/2014
Customer
SmithPumpCompany
RepairReference
TL1118
PumpSerialNo.
1111795CHP002A
Flow
Head
NPSHr
RatedPumpConditions
3800GPM
Speed
1783RPM
MFR
101FT
S.G.
1.000
Type
Visc.
1.000
Model
Location
NPSH'Knee'Curves
PumpCharacteristics
Size
BB1
Stages
Service
FLOWSERVE
10X12
1
12
CurveNo.
Date
TLC11182 12/05/13
Prep.By
Revision
ADP
1
AcceptanceClass
1B
150
Head(ft)
140
130
NPSH,1110gpm
NPSH3%
120
0
10
20
30
40
50
60
70
80
TestedBy:
CertifiedBy:
WitnessedBy:
438
7/31/2014
Customer
SmithPumpCompany
RepairReference
TL1118
PumpSerialNo.
1111795CHP002A
DataPoint
13
14
15
16
17
18
19
20
21
22
23
24
Flow
Head
NPSHr
Time
Speed
10:15:57
10:19:04
10:20:16
10:20:50
10:21:15
10:21:33
10:26:58
10:28:43
10:31:00
10:31:47
10:32:03
10:33:31
n
rpm
1789.29
1789.63
1789.76
1789.35
1789.62
1789.67
1789.69
1789.69
1788.69
1788.76
1788.62
1788.30
RatedPumpConditions
3800GPM
Speed
1783RPM
MFR
101FT
S.G.
1.000
Type
Visc.
1.000
Model
Location
NPSHTest:RawData
Motor
Power
Torque
Flow
Efficiency
PP
M
Q
kW
%
inlbf
gpm
107.12
95.00
5175.45
108.14
95.00
5173.08
108.61
95.00
5202.64
108.59
95.00
5158.34
108.95
95.00
5153.67
110.04
95.00
5109.36
109.59
95.00
4689.04
109.31
95.00
4688.82
108.83
95.00
4666.31
110.46
95.00
4625.76
110.05
95.00
4566.28
110.92
95.00
4520.61
PumpCharacteristics
Size
BB1
Stages
Service
FLOWSERVE
Water
Level
ZL
in
Suction
Temp.
ts
degF
88.15
88.19
88.20
88.20
88.22
88.21
88.30
88.32
88.34
88.35
88.34
88.38
10X12
1
12
Suction
Pressure
ps
psia
27.77
21.63
18.92
17.05
16.40
14.54
27.08
20.76
15.98
12.13
11.13
9.66
CurveNo.
Date
TLC11182 12/05/13
Revision
Prep.By
ADP
1
AcceptanceClass
1B
Discharge
Baro.
Pressure Pressure
pd
pb
psig
inhg
42.80
29.39
36.68
29.40
33.74
29.39
31.73
29.39
30.82
29.40
28.48
29.39
48.23
29.40
41.92
29.39
37.12
29.39
33.22
29.39
31.95
29.39
29.40
29.39
DataPoint
13
14
15
16
17
18
19
20
21
22
23
24
DataPoint
13
14
15
16
17
18
19
20
21
22
23
24
Specific
Gravity
s
0.9952
0.9952
0.9952
0.9952
0.9952
0.9952
0.9952
0.9952
0.9952
0.9952
0.9952
0.9952
hgs
ft
64.34
50.13
43.83
39.51
38.00
33.70
62.75
48.10
37.03
28.11
25.79
22.39
hvs
ft
3.35
3.35
3.39
3.33
3.33
3.27
2.75
2.75
2.73
2.68
2.61
2.56
Specific
Weight
lb/ft3
62.140
62.140
62.140
62.140
62.140
62.140
62.140
62.140
62.140
62.140
62.140
62.140
Specific
Volume
v
ft3/lb
0.016094
0.016094
0.016094
0.016094
0.016094
0.016094
0.016094
0.016094
0.016094
0.016094
0.016094
0.016094
Atm.
Pressure
pATM
psia
14.40
14.40
14.40
14.40
14.41
14.40
14.40
14.40
14.40
14.40
14.40
14.40
SuctionHead
DischargeHead
Zs
ft
0.81
0.81
0.81
0.81
0.81
0.81
0.81
0.81
0.81
0.81
0.81
0.81
hgd
ft
132.55
118.37
111.55
106.91
104.80
99.37
145.16
130.52
119.38
110.36
107.41
101.51
hvd
ft
6.90
6.89
6.97
6.86
6.84
6.73
5.66
5.66
5.61
5.51
5.37
5.27
TotalHead
Zd
ft
0.81
0.81
0.81
0.81
0.81
0.81
0.81
0.81
0.81
0.81
0.81
0.81
Vapor
Vapor
Suction
Atm.Head
Pressure
Head
Head
hATM
pVP
hVP
hS
ft
psia
ft
ft
33.37
0.6597
1.53
66.89
33.38
0.6597
1.53
52.67
33.38
0.6597
1.53
46.41
33.38
0.6597
1.53
42.03
33.38
0.6597
1.53
40.51
33.37
0.6597
1.53
36.16
33.38
0.6597
1.53
64.69
33.37
0.6597
1.53
50.04
33.37
0.6597
1.53
38.94
33.38
0.6597
1.53
29.98
33.37
0.6597
1.53
27.59
33.38
0.6597
1.53
24.13
439
H
ft
71.75
71.79
71.30
70.92
70.32
69.13
85.32
85.33
85.24
85.08
84.38
81.82
Input
Power
PP
bhp
136.41
137.71
138.31
138.29
138.75
140.13
139.56
139.20
138.59
140.67
140.14
141.25
Output
Power
PW
bhp
93.32
93.33
93.23
91.94
91.08
88.77
100.54
100.55
99.96
98.90
96.83
92.96
Pump
Efficiency
P
%
68.41
67.77
67.40
66.48
65.64
63.35
72.04
72.24
72.13
70.31
69.10
65.81
Condition
HeadAvailable
H/H
NPSHA
%
ft
100.00%
65.36
100.05%
51.14
44.88
99.38%
40.50
98.85%
98.01%
38.98
96.35%
34.63
100.00%
63.16
100.02%
48.51
99.90%
37.41
28.45
99.72%
26.06
98.90%
22.61
95.90%
7/31/2014
Customer
SmithPumpCompany
RepairReference
TL1118
PumpSerialNo.
1111795CHP002A
DataPoint
25
26
27
28
29
30
31
32
33
34
35
36
Flow
Head
NPSHr
Time
Speed
10:42:13
10:46:16
10:47:53
10:49:10
10:49:42
10:52:04
10:57:44
11:01:08
11:02:06
11:03:20
11:03:33
11:03:58
n
rpm
1788.95
1788.09
1788.49
1788.90
1788.60
1789.41
1790.37
1791.46
1790.31
1790.31
1790.31
1789.84
RatedPumpConditions
3800GPM
Speed
1783RPM
MFR
101FT
S.G.
1.000
Type
Visc.
1.000
Model
Location
NPSHTest:RawData
Motor
Power
Torque
Flow
Efficiency
PP
M
Q
kW
%
inlbf
gpm
106.24
95.00
3865.22
106.32
95.00
3851.73
105.69
95.00
3790.24
105.53
95.00
3779.39
107.10
95.00
3770.05
107.85
95.00
3791.09
94.69
95.00
2627.73
96.38
95.00
2630.33
96.77
95.00
2624.79
96.50
95.00
2648.22
96.56
95.00
2616.05
95.73
95.00
2558.78
PumpCharacteristics
Size
BB1
Stages
Service
FLOWSERVE
Water
Level
ZL
in
Suction
Temp.
ts
degF
88.45
88.50
88.52
88.52
88.52
88.52
88.58
88.59
88.60
88.59
88.56
88.48
10X12
1
12
Suction
Pressure
ps
psia
37.47
19.87
11.68
8.37
7.58
7.06
26.36
14.19
10.65
7.16
6.58
5.40
CurveNo.
Date
TLC11182 12/05/13
Revision
Prep.By
ADP
1
AcceptanceClass
1B
Discharge
Baro.
Pressure Pressure
pd
pb
psig
inhg
67.82
29.37
50.36
29.40
42.34
29.39
38.73
29.39
37.62
29.40
35.84
29.40
68.50
29.40
56.29
29.40
52.72
29.40
48.30
29.40
47.41
29.40
45.23
29.40
DataPoint
25
26
27
28
29
30
31
32
33
34
35
36
DataPoint
25
26
27
28
29
30
31
32
33
34
35
36
Specific
Gravity
s
0.9952
0.9952
0.9952
0.9952
0.9952
0.9952
0.9952
0.9952
0.9952
0.9952
0.9952
0.9952
hgs
ft
86.82
46.04
27.06
19.39
17.57
16.35
61.08
32.89
24.69
16.58
15.24
12.52
hvs
ft
1.87
1.86
1.80
1.79
1.78
1.80
0.86
0.87
0.86
0.88
0.86
0.82
Specific
Weight
lb/ft3
62.140
62.140
62.140
62.140
62.140
62.140
62.140
62.140
62.140
62.140
62.140
62.140
Specific
Volume
v
ft3/lb
0.016094
0.016094
0.016094
0.016094
0.016094
0.016094
0.016094
0.016094
0.016094
0.016094
0.016094
0.016094
Atm.
Pressure
pATM
psia
14.39
14.40
14.40
14.40
14.41
14.41
14.41
14.40
14.40
14.41
14.41
14.41
DischargeHead
SuctionHead
Zs
ft
0.81
0.81
0.81
0.81
0.81
0.81
0.81
0.81
0.81
0.81
0.81
0.81
hgd
ft
190.50
150.08
131.49
123.13
120.58
116.44
192.12
163.82
155.56
145.32
143.24
138.20
hvd
ft
3.85
3.82
3.70
3.68
3.66
3.70
1.78
1.78
1.78
1.81
1.76
1.69
TotalHead
Zd
ft
0.81
0.81
0.81
0.81
0.81
0.81
0.81
0.81
0.81
0.81
0.81
0.81
Vapor
Vapor
Suction
Atm.Head
Pressure
Head
Head
hATM
pVP
hVP
hS
ft
psia
ft
ft
33.35
0.6597
1.53
87.88
33.38
0.6597
1.53
47.09
33.38
0.6597
1.53
28.04
33.37
0.6597
1.53
20.37
33.39
0.6597
1.53
18.53
33.38
0.6597
1.53
17.34
33.38
0.6597
1.53
61.13
33.38
0.6597
1.53
32.94
33.38
0.6597
1.53
24.74
33.39
0.6597
1.53
16.65
33.39
0.6597
1.53
15.28
33.39
0.6597
1.53
12.52
440
H
ft
105.66
106.00
106.33
105.62
104.89
101.99
131.96
131.85
131.78
129.66
128.91
126.55
Input
Power
PP
bhp
135.29
135.40
134.59
134.38
136.39
137.34
120.59
122.73
123.23
122.89
122.96
121.91
Output
Power
PW
bhp
102.63
102.61
101.29
100.32
99.38
97.17
87.14
87.16
86.93
86.29
84.75
81.38
Pump
Efficiency
P
%
75.86
75.78
75.26
74.65
72.87
70.75
72.27
71.01
70.54
70.22
68.93
66.75
HeadAvailable
Condition
NPSHA
H/H
ft
%
86.35
100.00%
45.56
100.33%
26.51
100.64%
18.84
99.97%
17.00
99.28%
15.81
96.53%
59.60
100.00%
31.42
99.92%
23.21
99.87%
15.12
98.26%
13.75
97.69%
10.99
95.90%
7/31/2014
Customer
SmithPumpCompany
RepairReference
TL1118
PumpSerialNo.
1111795CHP002A
DataPoint
37
38
39
40
41
42
Flow
Head
NPSHr
Time
Speed
11:14:24
11:15:58
11:18:00
11:19:25
11:19:51
11:20:26
n
rpm
1788.30
1788.95
1788.09
1788.49
1788.90
1788.60
RatedPumpConditions
3800GPM
Speed
1783RPM
MFR
101FT
S.G.
1.000
Type
Visc.
1.000
Model
Location
NPSHTest:RawData
Motor
Power
Torque
Flow
Efficiency
PP
M
Q
kW
%
inlbf
gpm
78.44
95.00
1116.46
79.10
95.00
1107.35
81.51
95.00
1171.62
81.64
95.00
1140.13
82.04
95.00
1127.66
80.79
95.00
1095.51
PumpCharacteristics
Size
BB1
Stages
Service
FLOWSERVE
Water
Level
ZL
in
Suction
Temp.
ts
degF
88.68
88.69
88.65
88.59
88.51
88.42
10X12
1
12
Suction
Pressure
ps
psia
30.31
20.15
10.92
7.61
5.79
4.35
CurveNo.
Date
TLC11182 12/05/13
Revision
Prep.By
ADP
1
AcceptanceClass
1B
Discharge
Baro.
Pressure Pressure
pd
pb
psig
inhg
78.62
29.40
68.33
29.40
59.67
29.40
55.93
29.41
53.23
29.40
50.19
29.40
DataPoint
37
38
39
40
41
42
DataPoint
37
38
39
40
41
42
Specific
Gravity
s
0.9952
0.9952
0.9952
0.9952
0.9952
0.9952
hgs
ft
70.24
46.70
25.30
17.64
13.41
10.07
hvs
ft
0.16
0.15
0.17
0.16
0.16
0.15
Specific
Weight
lb/ft3
62.140
62.140
62.140
62.140
62.140
62.140
Specific
Volume
v
ft3/lb
0.016094
0.016094
0.016094
0.016094
0.016094
0.016094
Atm.
Pressure
pATM
psia
14.41
14.40
14.41
14.41
14.41
14.40
DischargeHead
SuctionHead
Zs
ft
0.81
0.81
0.81
0.81
0.81
0.81
hgd
ft
215.58
191.72
171.66
163.02
156.74
149.68
hvd
ft
0.32
0.32
0.35
0.33
0.33
0.31
TotalHead
Zd
ft
0.81
0.81
0.81
0.81
0.81
0.81
Vapor
Vapor
Suction
Atm.Head
Pressure
Head
Head
hATM
pVP
hVP
hS
ft
psia
ft
ft
33.38
0.6597
1.53
69.58
33.38
0.6597
1.53
46.04
33.39
0.6597
1.53
24.66
33.40
0.6597
1.53
16.99
33.39
0.6597
1.53
12.76
33.38
0.6597
1.53
9.41
441
H
ft
145.51
145.18
146.54
145.55
143.50
139.76
Input
Power
PP
bhp
99.89
100.73
103.79
103.97
104.47
102.88
Output
Power
PW
bhp
40.83
40.40
43.15
41.70
40.67
38.48
Pump
Efficiency
P
%
40.87
40.11
41.57
40.11
38.93
37.40
HeadAvailable
Condition
NPSHA
H/H
ft
%
68.06
100.00%
44.51
99.78%
23.13
100.71%
15.46
100.03%
11.23
98.62%
7.88
96.05%
7/31/2014
Customer
SmithPumpCompany
RepairReference
TL1118
PumpSerialNo.
1111795CHP002A
DataPoint
13
14
15
16
17
18
19
20
21
22
23
24
FieldSpec.
Gravity
s
1.000
1.000
1.000
1.000
1.000
1.000
1.000
1.000
1.000
1.000
1.000
1.000
PumpCharacteristics
RatedPumpConditions
CurveNo.
Date
FLOWSERVE
Size
10X12 TLC11182 12/05/13
3800GPM
Speed
1783RPM
MFR
Revision
101FT
S.G.
1.000
Type
BB1
Stages
1
Prep.By
12
ADP
1
Visc.
1.000
Model
Location
Service
AcceptanceClass
1B
FieldNetPositive
FieldTotal
Field
VibrationData
FieldFlow
SuctionHead
Head
Speed
QT
NPSHA
n
H
OBH
OBV
OBA
IBH
IBV
ft
rpm
gpm
ft
64.90
1783
5157.27
71.25
50.76
1783
5153.91
71.26
44.55
1783
5182.98
70.76
40.22
1783
5140.02
70.42
38.69
1783
5134.61
69.80
34.37
1783
5090.31
68.62
62.69
1783
4671.51
84.68
48.15
1783
4671.30
84.70
37.17
1783
4651.46
84.70
28.27
1783
4610.85
84.53
25.90
1783
4551.95
83.85
22.47
1783
4507.20
81.34
Flow
Head
NPSHr
TestInstrumentation
LineItem
Type
Variable
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
Power
Speed
Flow
Flow
Temp.
Pressure
Pressure
Pressure
Vibration
Vibration
Vibration
Vibration
Vibration
PP
n
Q12"
Q16"
ts
ps
pd
pb
OBH
OBV
OBA
IBH
IBV
Model
ID
PQMIIT20CA
D7393246
ROWW
1
870179033
12"
870179643
16"
N/A
B
MMA100C1P1C1T3A6P
9
PX429150GI
12
PX40932BI
1
AC1022C/030F
6
AC1022C/030F
7
AC1022C/030F
8
AC1022C/030F
9
AC1022C/030F
10
Supplier
Manufacturer
Serial
TECOWestinghouse
CustomerMotor
Description
Variable
Zs
Zd
Ds
Dd
Unit
in
in
in
in
Serial
Range
Certificate
Recal.Date
D7393246
1886227
870179033
870179643
N/A
420947
438700
414996
11674
11672
11675
11676
11671
n/a
024k
010575
016524
32500
0100
0150
032
015k
015k
015k
015k
015k
201009818
201009828
101004732
101004734
201009824
P20130927008
P20130927001
1064886
6CD97L311
6CD97L341
6CD97L331
6CD97L331
6CD97L331
05/28/14
05/28/16
10/09/14
10/09/14
05/28/15
01/27/14
01/27/14
01/13/14
10/24/14
10/24/14
10/24/14
10/24/14
10/24/14
(HP)
(Hz)
(rpm)
150
60
1783
Value
Unit
9.75
ft
9.75
ft
12.00
Area(ft2)
10.02
Area(ft2)
442
460
175
Nom.Eff.
(%)
0.95
Value
0.81
0.81
0.79
0.55
7/31/2014
S.F.
1.15
Customer
SmithPumpCompany
RepairReference
TL1118
PumpSerialNo.
1111795CHP002A
DataPoint
25
26
27
28
29
30
31
32
33
34
35
36
FieldSpec.
Gravity
s
1.000
1.000
1.000
1.000
1.000
1.000
1.000
1.000
1.000
1.000
1.000
1.000
PumpCharacteristics
RatedPumpConditions
CurveNo.
Date
FLOWSERVE
Size
10X12 TLC11182 12/05/13
3800GPM
Speed
1783RPM
MFR
Revision
101FT
S.G.
1.000
Type
BB1
Stages
1
Prep.By
12
ADP
1
Visc.
1.000
Model
Location
Service
AcceptanceClass
1B
FieldNetPositive
FieldTotal
Field
VibrationData
FieldFlow
SuctionHead
Head
Speed
QT
NPSHA
n
H
OBH
OBV
OBA
IBH
IBV
ft
rpm
gpm
ft
85.78
1783
3852.36
104.96
45.30
1783
3840.77
105.40
26.35
1783
3778.60
105.68
18.72
1783
3766.92
104.93
16.90
1783
3758.24
104.24
15.70
1783
3777.51
101.26
59.11
1783
2616.92
130.88
31.12
1783
2617.92
130.61
23.02
1783
2614.08
130.71
15.00
1783
2637.41
128.60
13.64
1783
2605.38
127.86
10.91
1783
2549.00
125.58
Flow
Head
NPSHr
TestInstrumentation
LineItem
Type
Variable
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
Power
Speed
Flow
Flow
Temp.
Pressure
Pressure
Pressure
Vibration
Vibration
Vibration
Vibration
Vibration
PP
n
Q12"
Q16"
ts
ps
pd
pb
OBH
OBV
OBA
IBH
IBV
Model
ID
PQMIIT20CA
D7393246
ROWW
1
870179033
12"
870179643
16"
N/A
B
MMA100C1P1C1T3A6P
9
PX429150GI
12
PX40932BI
1
AC1022C/030F
6
AC1022C/030F
7
AC1022C/030F
8
AC1022C/030F
9
AC1022C/030F
10
Supplier
Manufacturer
Serial
TECOWestinghouse
CustomerMotor
Description
Variable
Zs
Zd
Ds
Dd
Unit
in
in
in
in
Serial
Range
Certificate
Recal.Date
D7393246
1886227
870179033
870179643
N/A
420947
438700
414996
11674
11672
11675
11676
11671
n/a
024k
010575
016524
32500
0100
0150
032
015k
015k
015k
015k
015k
201009818
201009828
101004732
101004734
201009824
P20130927008
P20130927001
1064886
6CD97L311
6CD97L341
6CD97L331
6CD97L331
6CD97L331
05/28/14
05/28/16
10/09/14
10/09/14
05/28/15
01/27/14
01/27/14
01/13/14
10/24/14
10/24/14
10/24/14
10/24/14
10/24/14
(HP)
(Hz)
(rpm)
150
60
1783
Value
Unit
9.75
ft
9.75
ft
12.00
Area(ft2)
10.02
Area(ft2)
443
460
175
Nom.Eff.
(%)
0.95
Value
0.81
0.81
0.79
0.55
7/31/2014
S.F.
1.15
Customer
SmithPumpCompany
RepairReference
TL1118
PumpSerialNo.
1111795CHP002A
DataPoint
37
38
39
40
41
42
FieldSpec.
Gravity
s
1.000
1.000
1.000
1.000
1.000
1.000
PumpCharacteristics
RatedPumpConditions
CurveNo.
Date
FLOWSERVE
Size
10X12 TLC11182 12/05/13
3800GPM
Speed
1783RPM
MFR
Revision
101FT
S.G.
1.000
Type
BB1
Stages
1
Prep.By
12
ADP
1
Visc.
1.000
Model
Location
Service
AcceptanceClass
1B
FieldNetPositive
FieldTotal
Field
VibrationData
FieldFlow
SuctionHead
Head
Speed
QT
NPSHA
n
H
OBH
OBV
OBA
IBH
IBV
ft
rpm
gpm
ft
67.65
1783
1113.14
144.64
44.22
1783
1103.67
144.21
23.00
1783
1168.28
145.71
15.37
1783
1136.63
144.65
11.15
1783
1123.94
142.56
7.83
1783
1092.08
138.89
Flow
Head
NPSHr
TestInstrumentation
LineItem
Type
Variable
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
Power
Speed
Flow
Flow
Temp.
Pressure
Pressure
Pressure
Vibration
Vibration
Vibration
Vibration
Vibration
PP
n
Q12"
Q16"
ts
ps
pd
pb
OBH
OBV
OBA
IBH
IBV
Model
ID
PQMIIT20CA
D7393246
ROWW
1
870179033
12"
870179643
16"
N/A
B
MMA100C1P1C1T3A6P
9
PX429150GI
12
PX40932BI
1
AC1022C/030F
6
AC1022C/030F
7
AC1022C/030F
8
AC1022C/030F
9
AC1022C/030F
10
Supplier
Manufacturer
Serial
TECOWestinghouse
CustomerMotor
Description
Variable
Zs
Zd
Ds
Dd
Unit
in
in
in
in
Serial
Range
Certificate
Recal.Date
D7393246
1886227
870179033
870179643
N/A
420947
438700
414996
11674
11672
11675
11676
11671
n/a
024k
010575
016524
32500
0100
0150
032
015k
015k
015k
015k
015k
201009818
201009828
101004732
101004734
201009824
P20130927008
P20130927001
1064886
6CD97L311
6CD97L341
6CD97L331
6CD97L331
6CD97L331
05/28/14
05/28/16
10/09/14
10/09/14
05/28/15
01/27/14
01/27/14
01/13/14
10/24/14
10/24/14
10/24/14
10/24/14
10/24/14
(HP)
(Hz)
(rpm)
150
60
1783
Value
Unit
9.75
ft
9.75
ft
12.00
Area(ft2)
10.02
Area(ft2)
444
460
175
Nom.Eff.
(%)
0.95
Value
0.81
0.81
0.79
0.55
7/31/2014
S.F.
1.15
Customer
SmithPumpCompany
RepairReference
TL1118
PumpSerialNo.
1111795CHP002A
DataPoint
Time
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
9:35:56
9:45:26
9:46:50
9:49:51
9:51:48
9:59:27
10:00:34
10:03:31
10:05:23
10:06:26
10:07:18
10:08:35
10:15:57
10:19:04
10:20:16
10:20:50
10:21:15
10:21:33
10:26:58
10:28:43
10:31:00
10:31:47
10:32:03
10:33:31
10:42:13
10:46:16
10:47:53
10:49:10
10:49:42
10:52:04
10:57:44
11:01:08
11:02:06
11:03:20
11:03:33
11:03:58
11:14:24
11:15:58
11:18:00
11:19:25
11:19:51
11:20:26
Flow
Head
NPSHr
Speed
n
rpm
2513.71
2513.71
2513.71
2513.77
2513.79
2513.99
2514.01
2514.08
2514.13
2514.16
2514.17
2514.20
2514.37
2514.42
2514.45
2514.46
2514.46
2514.47
2514.55
2514.59
2514.62
2514.63
2514.63
2514.65
2514.73
2514.78
2514.80
2514.80
2514.81
2514.83
2514.88
2514.91
2514.92
2514.93
2514.94
2514.94
2515.06
2515.08
2515.11
2515.13
2515.13
2515.14
RatedPumpConditions
PumpCharacteristics
FLOWSERVE
Size
3800GPM
Speed
1783RPM
MFR
101FT
S.G.
1.000
Type
BB1
Stages
Visc.
1.000
Model
Location
Service
SoundLevel
Ambient
ts
tIB
tOB
Intensity Baseline
tA
degF
degF
degF
degF
dB
dB
63.35
88.07
81.86
82.24
90.2
66.4
64.52
88.03
91.34
89.35
90.4
64.65
88.00
89.46
89.92
90.2
64.91
88.00
92.17
90.86
90.3
65.10
87.96
91.71
90.98
90.5
65.57
88.00
94.75
92.39
91.3
65.70
88.00
95.69
92.37
90.5
65.89
88.01
96.46
92.48
91
66.01
88.03
96.72
92.89
90.4
66.10
88.04
99.50
92.83
91.8
66.12
88.03
98.56
93.05
93.2
66.27
88.03
97.82
93.11
66.77
88.15
95.30
92.99
92.9
66.98
88.19
93.23
92.83
93.7
67.00
88.20
95.31
93.02
92.5
67.01
88.20
94.65
93.05
92.7
67.04
88.22
93.84
93.00
90
67.03
88.21
95.32
92.89
89.5
67.14
88.30
88.83
92.76
89.6
67.18
88.32
86.52
92.74
90.7
67.24
88.34
87.38
92.87
90.9
67.24
88.35
85.15
92.78
89.9
67.23
88.34
85.99
92.89
90.1
67.28
88.38
86.42
92.70
89.9
67.36
88.45
88.06
92.49
90.3
67.31
88.50
87.37
92.38
89.9
67.31
88.52
84.00
92.69
89.8
67.32
88.52
85.30
92.69
90.2
67.34
88.52
83.84
92.80
88.8
67.31
88.52
84.62
92.85
88.1
67.43
88.58
86.87
93.19
90.2
67.49
88.59
89.20
93.29
91.1
67.57
88.60
84.31
93.39
89.9
67.62
88.59
80.67
93.58
89.4
67.57
88.56
86.85
93.80
89.7
67.56
88.48
94.51
93.90
89.1
67.25
88.68
82.75
93.39
89.4
67.39
88.69
82.46
93.19
92.7
67.37
88.65
83.26
93.23
91.7
67.24
88.59
87.20
93.16
91.2
67.26
88.51
87.33
93.08
91.5
67.21
88.42
84.37
93.16
92
TestedBy:
CertifiedBy:
10X12
1
12
CurveNo.
Date
TLC11182 12/05/13
Prep.By
Revision
ADP
1
AcceptanceClass
1B
WitnessedBy:
445
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498
7/31/2014
TECO WESTINGHOUSE
METHOD F WITNESS MOTOR TESTS
MOTOR S/N: 9133130, 9134120, 9135111
TEST DATE: 1-9-2014 & 1-10-2014
499
7/31/2014
The contents of this test report is a true and correct record of data obtained
from required tests performed at TECO-Westinghouse Motor Company,
Round Rock, Texas, for:
Shop Order: TF_HB1504_MD190
Motor Number: 1
Approved By:
By yangw at 10:46 am, Jan 20, 2014

Electrical Engineer
Date
By Steve Grohosky at 10:42 am, Jan 20, 2014

Mechanical Engineer
Date
By Bryan D. Evans at 10:23 am, Jan 20, 2014

Test Engineer
Text270:
1/20/2014
Date
9:18:55 AM
FRR
500
7/31/2014
TECO-Westinghouse Motor Company - FINAL REPORT

Horizontal Induction Motor Test Agenda
TWMC
Customer:
Motor Number: 1
Page
1 of 10
Electrical Engineer: Wen, Yang

Test Date: 1/9/2014
General/Nameplate Information
Rated Power:
150
Number of Phases:
Rated Line Voltage:
460
# Poles/Full Load RPM:
Rated Line Current:
175
Winding:
Operating Frequency:
Service Factor:
Time Rating:
60
3
4 /
1783
Phase Sequence:
Continuous
TEFC
Enclosure:
Delta
Stator Number:
SY9135111001
BI
Rotor Number:
N/R
T1:T2:T3
Ambient Temp:
40
Rotation Direction (NDE):
445T
Frame:
LR kVA Code:
Insulation Class:
Summary of Customer Purchased Tests

(Purchased Items are indicated with a
Description :
NEMA T-Frame Test Package
Standard Commercial Tests (Performed on All Machines)

Resistance Measurements: Stator Winding, Heater and Temperature Detector Circuits
Air Gap Measurement: Average
Magnetic Center Determination(Sleeve Bearing Machines Only)
Bearing Temperature Rise at Running Speed
Shaft Voltage at Rated Voltage and Running Speed
No Load Electrical Characteristics: Volts, Amps, KiloWatts
No Load Vibration Measurements: Brackets and Shaft
Final High Potential and/or Megger Test of Insulation Integrity
Engineering Tests (Performed if Specified) IEEE 112, Method F(1) for Performance Determination
No Load Saturation Characteristics
Locked Rotor Test:
5 Voltage Settings at Rated Frequency
3 Voltage Settings at 25% Rated Frequency
Dual Frequency Temperature Run
Standard Options (Performed if Specified)
Coast Down Vibration Plot
Overspeed Test
Speed Torque
Supplemental Bearing Inspection Following No Load Vibration Test
Sound Measurement per IEEE 85
Octave Band Sound Measurement per IEEE 85
1/3 Octave Band Sound Measurement per IEEE 85
Hot Vibration
Bearing Modulation
Residual Unbalance
Vibration Spectrum (FFT) Analysis
DC High Potential Test of Insulation Integrity
One Point Locked Rotor Test
501
7/31/2014

Horizontal Induction Motor Test Report
TWMC
Customer:
Motor Number: 1
Page
2 of 10

Test Date: 1/9/2014
Stator Resistance Measurements

Value Corrected
to 25 Deg C (Ohms)
Measured Value at
20.86 Deg C (Ohms)
Line 1
0.0233
0.0229
Line 2
0.0232
0.0228
Line 3
0.0233
0.0229
Average:
0.0232
0.0233
0.0232
Max Value:
Min Value:
Soft Foot Measurements:
0.15
Deviation From Average (%):
N/A
Heater Resistance (if applicable):
Measured Value
(Ohms)
Heater 1
72.14
Final One-Minute HI-POT and Insulation

Resistance:
Stator Temp Detector Circuit (if applicable):
Final HI-POT (VAC)
Spec
Measured
Stator:
ETD's:
Space Heaters:
1920
Spec
1500
0
1920
1500
0
Installed Temperature Detector: Not Equipped
Final Insulation
Resistance Value
Stator:
ETD's:
Space Heaters:
Applied
Volts
Winding Temp. (Deg C):
Resistance
(MOhms)
500
500
0
2844.1 *
755000
0
29.97
* Resistance is corrected to 40 Deg C.
Note: Measurement Performed After Final HIPOT and Megger.
502
7/31/2014

Page

TWMC
Customer:
Motor Number: 1
3 of 10

Test Date: 1/9/2014
)LQDO5XQ (stabilized)
31.70
32.70
1RQ'UY(QG%UJ7HPS'HJ&
'UY(QG%UJ7HPS'HJ&
1RQ'UY(QG7KUXVW7HPS'HJ&
N/A
'UY(QG7KUXVW7HPS'HJ&
N/A
1RQ'UY(QG5HI7HPS5HI'HJ&
22.50
'UY(QG5HI7HPS5HI'HJ&
1RQ'UY(QG%UJ7HPS5LVH'HJ&
22.50
9.20
'UY(QG%UJ7HPS5LVH'HJ&
10.20
1RQ'UY(QG7KUXVW7HPS5LVH'HJ&
N/A
'UY(QG7KUXVW7HPS5LVH'HJ&
N/A
(ODSVHG5XQQLQJ7LPH+UV
1.95
1RQ'UY(QG:DWHU7HPS,Q'HJ&
'UY(QG:DWHU7HPS,Q'HJ&
N/A
N/A
1RQ'UY(QG:DWHU7HPS2XW'HJ&
N/A
'UY(QG:DWHU7HPS2XW'HJ&
N/A
1RQ'UY(QG:DWHU*30
N/A
'UY(QG:DWHU*30
N/A
1RQ'UY(QG:DWHU36,
'UY(QG:DWHU36,
N/A
N/A
1RQ'UY(QG2LO7HPS,Q'HJ&
N/A
'UY(QG2LO7HPS,Q'HJ&
N/A
1RQ'UY(QG2LO7HPS2XW'HJ&
N/A
'UY(QG2LO7HPS2XW'HJ&
1RQ'UY(QG2LO*30
N/A
N/A
'UY(QG2LO*30
N/A
1RQ'UY(QG2LO36,
N/A
'UY(QG2LO36,
N/A
Ref 1: This is ambient temp if not flood

lube brgs; otherwise it is inlet oil temp.
Ref 2: Inlet water temp if bearing cooled
by water; otherwise refer to Ref 1.
No Load Electrical Characteristics

Frequency (Hz)
V T1:T2
V T2:T3
V T3:T1
A1
A2
A3
KiloWatts
60
460.25
460.25
460.04
59.52
59.48
59.40
2.34
No Load RPM =
1800.00
Average No Load Line Volts =
460.18
Average No Load Line Amps (I0)= 59.47
Direction of Rotation as Viewed from NonDriveEnd (as tested) = CCW
Shaft Voltage - Not Required
N/A
Bearing Inspection - Not Reqd
N/A
N/A
503
Bearing Insulation (Meg Ohms) - Not Reqd

7/31/2014

TWMC
Customer:
Motor Number: 1
Page
4 of 10

Test Date: 1/9/2014
Running Saturation Characteristics
Line Volts (Volts)
Line Amps (Amps)
KiloWatts (KW)
597.94
173.16
9.03
552.02
119.82
5.25
505.82
84.06
3.19
459.90
59.44
2.28
436.87
50.74
2.06
345.03
33.34
1.67
252.91
22.96
1.46
183.68
16.46
1.33
138.18
13.20
1.27
91.77
11.72
1.23
68.11
12.60
1.18
504
7/31/2014

Motor Number: 1

TWMC
Customer:
Page
5 of 10

Test Date: 1/9/2014
Locked Rotor Data

Point
Freq (Hz)
Volts
Amps
KiloWatts
Power Factor
60
458.80
1213.28
338.40
0.351
972.40
60
427.60
1101.40
289.92
0.355
842.20
60
404.40
1027.56
257.76
0.358
751.00
60
380.40
952.52
226.08
0.360
662.20
60
362.80
898.37
203.52
0.361
597.20
15
30.84
183.59
4.32
0.441
N/A
15
29.48
174.59
3.84
0.431
N/A
15
27.72
166.51
3.36
0.420
N/A
6WDUWLQJ7RUTXHOEIW 5XQQLQJ7RUTXH ,Q5XVK&XUUHQW$
Torque(lb-ft)
3HU8QLW
Values at Rated Voltage:
977.49
221.23
1216.45
6.95
Values at Measured Voltage:
972.40
220.08
1213.28
6.93
Note: This data is used in conjunction with Running Saturation data for Method F determination of equivalent circuit
parameters.
505
7/31/2014

Motor Number: 1

TWMC
Customer:
Page
6 of 10

Test Date: 1/9/2014
Temperature Run Data
Final Run (stabilized)

Line Volts
Line Amps
460.80
175.33
StatorTemp by Resistance (Deg. C)
84.10
98.29
Inlet Air Temp 1 (Deg. C)
25.10
24.90
Outlet Air Temp 1 (Deg. C)

31.50
30.80
Ambient Air Temp (Deg. C)
25.40
Inlet Water Temp 1 (Deg. C)
N/A
N/A
Outlet Water Temp 1 (Deg. C)

N/A
N/A
Water Flow Rate 1 (GPM)
N/A
StatorTemp by Detector (Deg. C)
N/A
Rise by Detector (Deg. C)
59.10
Rise by Resistance (Deg. C)
73.29
Elapsed Running Time (Hours)
3.18
NonDrvEnd Brg Temp (Deg. C)
Final Value
61.90
DrvEnd Brg Temp (Deg. C)
59.90
NonDrvEnd Ref Temp 1 (Deg. C)

DrvEnd Ref Temp 1 (Deg. C)
25.40
25.40
NonDrvEnd Brg Temp Rise (Deg. C)
36.50
DrvEnd Brg Temp Rise (Deg. C)
34.50
3.18
Resultant Temperature Rise (Deg. C) By Resistance: 73.01
Resultant Temperature Rise (Deg. C) By Detector: 58.88

Guaranteed by: Resistance
Note: Both stator temperature rises have been scaled to full load amps.
506
7/31/2014

TWMC
Customer:
Motor Number: 1
Page
7 of 10

Test Date: 1/9/2014
Equivalent Circuit Diagram

Equivalent Circuit Results - IEEE 112 Method F (1)
1
0.25
2
0.50
3
0.75
4
1.00
5
1.25
6
1.50
7
2.94
R1(Ohms)
0.002260
0.0447
0.004511
0.0447
0.006884
0.0447
0.009444
0.0447
0.012292
0.0447
0.015600
0.0447
0.055680
0.0447
X1(Ohms)
0.5614
0.5614
0.5614
0.5614
0.5614
0.5614
0.4214
R2(Ohms)
0.0447
0.0447
0.0447
0.0447
0.0447
0.0447
0.0447
R2_Slip(Ohms)
19.79
9.92
6.50
4.74
3.64
2.87
0.80
X2(Ohms)
XM(Ohms)
0.507
12.86
0.507
12.86
0.507
12.86
0.507
12.86
0.507
12.86
0.507
12.86
0.381
12.86
Rfe(Ohms)
567.9
567.9
567.9
567.9
567.9
567.9
567.9
Z(Ohms)
11.05
7.99
5.93
4.60
3.69
3.02
1.16
Zg(Ohms)
12.85
12.85
12.85
12.85
12.85
12.85
12.85
Z2(Ohms)
19.79
9.93
6.52
4.76
3.67
2.91
0.89
I1(Amps)
I2(Amps)
41.6
22.2
57.6
44.0
77.6
66.6
100.1
90.1
124.8
115.2
152.3
142.6
397.8
385.2
P_in(KW)
30.50
59.10
88.14
117.71
147.91
178.93
379.37
PrimI2R(KW)
0.23
0.44
0.81
1.34
2.09
3.11
21.21
SecI2R(KW)
0.07
0.26
0.59
1.09
1.78
2.73
19.91
CoreLoss(KW)
1.02
1.01
0.99
0.97
0.95
0.91
0.61
FWLoss(KW)
Total Loss(KW)
1.13
0.08
2.52
1.13
0.31
3.15
1.13
0.70
4.22
1.13
1.28
5.81
1.13
2.09
8.03
1.13
3.20
11.08
1.13
22.45
65.30
Output(KW)
27.98
55.95
83.93
111.90
139.87
167.85
314.06
Output(HP)
37.5
0.9173
75.0
0.9468
112.5
0.9521
150.0
0.9506
187.5
0.9457
225.0
0.9381
421.0
0.8279
0.53
0.74
0.82
0.85
0.86
0.85
0.69
Speed(RPM)
1,795.9
1,791.9
1,787.6
1,783.0
1,777.9
1,771.9
1,699.8
Torque(lb-ft)
109.7
219.9
330.7
442.0
554.1
667.2
1,301.3
Torque(n-m)
148.7
298.2
448.3
599.3
751.3
904.6
1,764.4
Load Point
Load (P.U.)
Slip
StrayLoad(KW)
Efficiency(-)
Power Factor(-)
Note: Equivalent Circuit Determined for a Temperature:

507
98.0
7/31/2014

TWMC
Customer:
Motor Number: 1
Page
8 of 10

Test Date: 1/9/2014
Vibration Test: No Load Final

Specs Type: NEMA MG-1 2010 Grade A No Probes
Location
Direction
(F) NonDriveEnd Bracket
Horizontal
Displacement (mils p/p)

UF
1/2 X
1X
2X
Velocity (in/sec)
UF
1/2 X
1X
2X
0.1200
Vertical
0.1200
XAxial
0.1200
(R) DriveEnd Bracket

Horizontal
Vertical
0.1200
0.1200
XAxial
0.1200
Shaft (F) NonDriveEnd
Horizontal
Vertical
Shaft (R) DriveEnd
Horizontal
Shaft (R) DriveEnd
Vertical
Measurements

UF
1/2 X
1X
2X
Velocity (in/sec)
UF
1/2 X
1X
2X
0.0360
Location
Direction
Horizontal

Vertical
XAxial
0.0540
0.0400
Horizontal
0.0460
Vertical
0.0590
XAxial
0.0480
Horizontal

Shaft (R) DriveEnd
Vertical
Horizontal
Shaft (R) DriveEnd
Vertical
508
7/31/2014

TWMC
Customer:
Motor Number: 1
Page
9 of 10

Test Date: 1/9/2014
Vibration Test (metric): No Load Final

Location
Direction
Horizontal
Displacement (mm)
UF
1/2 X
1X
2X
Velocity (mm/sec)
UF
1/2 X
1X
2X
3.0480
Vertical
3.0480
XAxial
3.0480

Horizontal
Vertical
3.0480
3.0480
XAxial
3.0480
Horizontal
Vertical
Shaft (R) DriveEnd
Horizontal
Shaft (R) DriveEnd
Vertical
Measurements
Displacement (mm)
UF
1/2 X
1X
2X
Velocity (mm/sec)
UF
1/2 X
1X
2X
0.9144
Location
Direction
Horizontal

Vertical
XAxial
1.3716
1.0160
Horizontal
1.1684
Vertical
1.4986
XAxial
1.2192
Horizontal

Shaft (R) DriveEnd
Vertical
Horizontal
Shaft (R) DriveEnd
Vertical
509
7/31/2014

Motor Number: 1

TWMC
Customer:
Page
10 of 10

Test Date: 1/9/2014
Sound Measurement Per IEEE 85
(Main Lead Box - optional)
(Main Lead Box)
(Drive End)
7HVW7\SH Standard
A
6FDOH
Sound Measurement Locations
1
6RXQG7RWDO
83.2
82.7
82.4
82.0
81.8
81.8
81.9
82.1
%DFNJURXQG
6RXQG
76.2
76.1
75.9
75.7
75.8
75.7
75.7
75.8
5HVXOWDQW
6RXQG
82.2
81.7
81.4
81.0
80.8
80.8
80.9
81.1
3RVLWLRQ
Average Sound Level (dba)=
81.3 at Distance (ft/m) of: 5.0

510
/ 1.5240
7/31/2014
Motor Number: 2
Approved By:

Electrical Engineer
Date

Mechanical Engineer
Date

Test Engineer
Text270:
1/20/2014
Date
9:21:11 AM
FRR
511
7/31/2014

TWMC
Customer:
Motor Number: 2
Page
1 of 10

Test Date: 1/9/2014
Rated Power:
150
Number of Phases:
Rated Line Voltage:
460
Rated Line Current:
175
Winding:
Service Factor:
Time Rating:
60
3
4 /
1783
Phase Sequence:
Continuous
TEFC
Enclosure:
Delta
Stator Number:
Q4913313002
BI
Rotor Number:
N/R
T1:T2:T3
Ambient Temp:
40
445T
Frame:
LR kVA Code:
Insulation Class:

Description :

Locked Rotor Test:
Overspeed Test
Speed Torque
Hot Vibration
Bearing Modulation
Residual Unbalance
512
7/31/2014

TWMC
Customer:
Motor Number: 2
Page
2 of 10

Test Date: 1/9/2014

Value Corrected
to 25 Deg C (Ohms)
Measured Value at
17.94 Deg C (Ohms)
Line 1
0.0233
0.0227
Line 2
0.0233
0.0227
Line 3
0.0232
0.0226
Average:
0.0233
0.0233
0.0232
Max Value:
Min Value:
0.15
N/A
Measured Value
(Ohms)
Heater 1
73.24

Resistance:
Final HI-POT (VAC)
Spec
Measured
Stator:
ETD's:
Space Heaters:
1920
Spec
1500
0
1920
1500
0
Final Insulation
Resistance Value
Stator:
ETD's:
Space Heaters:
Applied
Volts
Resistance
(MOhms)
500
500
0
1608.3 *
275000
0
25.06
513
7/31/2014

Page

TWMC
Customer:
Motor Number: 2
3 of 10

Test Date: 1/9/2014
31.30
37.50
'UY(QG%UJ7HPS'HJ&
N/A
N/A
22.00
22.00
9.30
15.50
N/A
N/A
1.95
N/A
N/A
N/A
N/A
1RQ'UY(QG:DWHU*30
N/A
'UY(QG:DWHU*30
N/A
1RQ'UY(QG:DWHU36,
'UY(QG:DWHU36,
N/A
N/A
N/A
'UY(QG2LO7HPS,Q'HJ&
N/A
N/A
1RQ'UY(QG2LO*30
N/A
N/A
'UY(QG2LO*30
N/A
1RQ'UY(QG2LO36,
N/A
'UY(QG2LO36,
N/A


Frequency (Hz)
V T1:T2
V T2:T3
V T3:T1
A1
A2
A3
KiloWatts
60
460.32
459.97
460.04
57.26
57.30
57.18
2.38
No Load RPM =
1800.00
460.11
N/A
N/A
N/A
514

7/31/2014

TWMC
Customer:
Motor Number: 2
Page
4 of 10

Test Date: 1/9/2014
Line Volts (Volts)
Line Amps (Amps)
KiloWatts (KW)
598.08
167.22
9.20
552.09
117.54
5.17
505.89
80.94
3.19
460.18
57.18
2.39
436.94
49.74
2.18
344.82
32.80
1.81
253.12
22.94
1.57
183.75
16.86
1.46
137.90
13.60
1.40
91.91
12.38
1.34
68.11
13.62
1.29
515
7/31/2014

Motor Number: 2

TWMC
Customer:
Page
5 of 10

Test Date: 1/9/2014
Locked Rotor Data

Point
Freq (Hz)
Volts
Amps
KiloWatts
Power Factor
60
452.80
1204.13
327.84
0.347
968.20
60
432.80
1135.39
298.56
0.351
877.00
60
409.60
1052.52
264.48
0.354
779.20
60
388.80
987.05
236.16
0.355
696.80
60
368.80
926.27
211.20
0.357
624.80
15
30.32
183.74
4.22
0.438
N/A
15
28.92
175.08
3.84
0.438
N/A
15
27.72
166.08
3.46
0.433
N/A
Torque(lb-ft)
3HU8QLW
999.24
226.15
1223.28
6.99
968.20
219.13
1204.13
6.88
parameters.
516
7/31/2014

Motor Number: 2

TWMC
Customer:
Page
6 of 10

Test Date: 1/9/2014

Line Volts
Line Amps
460.80
175.07
86.40
97.38
24.40
24.40

31.00
31.10
24.50
N/A
N/A

N/A
N/A
N/A
N/A
62.00
72.98
3.17
Final Value
63.10
60.90

24.50
24.50
38.60
36.40
3.17

517
7/31/2014

TWMC
Customer:
Motor Number: 2
Page
7 of 10

Test Date: 1/9/2014

1
0.25
2
0.50
3
0.75
4
1.00
5
1.25
6
1.50
7
3.01
R1(Ohms)
0.002271
0.0448
0.004522
0.0448
0.006892
0.0448
0.009444
0.0448
0.012271
0.0448
0.015532
0.0448
0.057297
0.0448
X1(Ohms)
0.5521
0.5521
0.5521
0.5521
0.5521
0.5521
0.4118
R2(Ohms)
0.0450
0.0450
0.0450
0.0450
0.0450
0.0450
0.0450
R2_Slip(Ohms)
19.81
9.95
6.53
4.76
3.67
2.90
0.79
X2(Ohms)
XM(Ohms)
0.499
13.41
0.499
13.41
0.499
13.41
0.499
13.41
0.499
13.41
0.499
13.41
0.372
13.41
Rfe(Ohms)
565.2
565.2
565.2
565.2
565.2
565.2
565.2
Z(Ohms)
11.34
8.11
5.99
4.63
3.71
3.05
1.13
Zg(Ohms)
13.41
13.41
13.41
13.41
13.41
13.41
13.41
Z2(Ohms)
19.81
9.96
6.54
4.79
3.70
2.94
0.87
I1(Amps)
I2(Amps)
40.6
22.2
56.7
44.0
76.8
66.5
99.3
89.9
123.9
114.8
151.0
141.9
406.6
394.4
P_in(KW)
30.61
59.21
88.25
117.82
148.00
178.98
389.23
PrimI2R(KW)
0.22
0.43
0.79
1.32
2.06
3.06
22.20
SecI2R(KW)
0.07
0.26
0.60
1.09
1.78
2.72
20.99
CoreLoss(KW)
1.03
1.02
1.00
0.98
0.96
0.92
0.61
FWLoss(KW)
Total Loss(KW)
1.24
0.08
2.63
1.24
0.31
3.26
1.24
0.70
4.33
1.24
1.28
5.92
1.24
2.09
8.12
1.24
3.19
11.13
1.24
23.68
68.73
Output(KW)
27.98
55.95
83.93
111.90
139.87
167.85
320.50
Output(HP)
37.5
0.9140
75.0
0.9450
112.5
0.9510
150.0
0.9498
187.5
0.9451
225.0
0.9378
429.6
0.8234
0.55
0.76
0.83
0.86
0.87
0.86
0.69
Speed(RPM)
1,795.9
1,791.9
1,787.6
1,783.0
1,777.9
1,772.0
1,696.9
Torque(lb-ft)
109.7
219.9
330.7
442.0
554.1
667.1
1,330.3
Torque(n-m)
148.7
298.2
448.3
599.3
751.3
904.5
1,803.6
Load Point
Load (P.U.)
Slip
StrayLoad(KW)
Efficiency(-)
Power Factor(-)

518
97.9
7/31/2014

TWMC
Customer:
Motor Number: 2
Page
8 of 10

Test Date: 1/9/2014

Location
Direction
Horizontal

UF
1/2 X
1X
2X
Velocity (in/sec)
UF
1/2 X
1X
2X
0.1200
Vertical
0.1200
XAxial
0.1200

Horizontal
Vertical
0.1200
0.1200
XAxial
0.1200
Horizontal
Vertical
Shaft (R) DriveEnd
Horizontal
Shaft (R) DriveEnd
Vertical
Measurements

UF
1/2 X
1X
2X
Velocity (in/sec)
UF
1/2 X
1X
2X
0.0220
Location
Direction
Horizontal

Vertical
XAxial
0.0400
0.0120
Horizontal
0.0410
Vertical
0.0490
XAxial
0.0310
Horizontal

Shaft (R) DriveEnd
Vertical
Horizontal
0.4000
Shaft (R) DriveEnd
Vertical
0.4000
519
7/31/2014

TWMC
Customer:
Motor Number: 2
Page
9 of 10

Test Date: 1/9/2014

Location
Direction
Horizontal
Displacement (mm)
UF
1/2 X
1X
2X
Velocity (mm/sec)
UF
1/2 X
1X
2X
3.0480
Vertical
3.0480
XAxial
3.0480

Horizontal
Vertical
3.0480
3.0480
XAxial
3.0480
Horizontal
Vertical
Shaft (R) DriveEnd
Horizontal
Shaft (R) DriveEnd
Vertical
Measurements
Displacement (mm)
UF
1/2 X
1X
2X
Velocity (mm/sec)
UF
1/2 X
1X
2X
0.5588
Location
Direction
Horizontal

Vertical
XAxial
1.0160
0.3048
Horizontal
1.0414
Vertical
1.2446
XAxial
0.7874
Horizontal

Shaft (R) DriveEnd
Vertical
Horizontal
0.0102
Shaft (R) DriveEnd
Vertical
0.0102
520
7/31/2014

Motor Number: 2

TWMC
Customer:
Page
10 of 10

Test Date: 1/9/2014
(Main Lead Box)
(Drive End)
7HVW7\SH Standard
A
6FDOH
1
6RXQG7RWDO
83.0
82.3
81.7
81.6
81.5
81.4
81.5
81.5
%DFNJURXQG
6RXQG
76.2
76.1
75.7
75.4
75.5
75.5
75.6
75.7
5HVXOWDQW
6RXQG
82.0
81.3
80.7
80.6
80.5
80.4
80.5
80.5
3RVLWLRQ

521
/ 1.5240
7/31/2014
Motor Number: 3
Approved By:

Electrical Engineer
Date

Mechanical Engineer
Date

Test Engineer
Text270:
1/16/2014
Date
5:30:41 AM
FRR
522
7/31/2014

TWMC
Customer:
Motor Number: 3
Page
1 of 10

Test Date: 1/9/2014
Rated Power:
150
Number of Phases:
Rated Line Voltage:
460
Rated Line Current:
175
Winding:
Service Factor:
Time Rating:
60
3
4 /
1783
Phase Sequence:
Continuous
TEFC
Enclosure:
Delta
Stator Number:
RY9134120001
BI
Rotor Number:
N/R
T1:T2:T3
Ambient Temp:
40
445T
Frame:
LR kVA Code:
Insulation Class:

Description :

Locked Rotor Test:
Overspeed Test
Speed Torque
Hot Vibration
Bearing Modulation
Residual Unbalance
523
7/31/2014

TWMC
Customer:
Motor Number: 3
Page
2 of 10

Test Date: 1/9/2014

Value Corrected
to 25 Deg C (Ohms)
Measured Value at
21.57 Deg C (Ohms)
Line 1
0.0235
0.0232
Line 2
0.0234
0.0231
Line 3
0.0235
0.0232
Average:
0.0235
0.0235
0.0234
Max Value:
Min Value:
0.10
N/A
Measured Value
(Ohms)
Heater 1
70.58

Resistance:
Final HI-POT (VAC)
Spec
Measured
Stator:
ETD's:
Space Heaters:
1920
Spec
1500
0
1920
1500
0
Final Insulation
Resistance Value
Stator:
ETD's:
Space Heaters:
Applied
Volts
Resistance
(MOhms)
500
500
0
2868.8 *
167000
0
39.5
524
7/31/2014

Page

TWMC
Customer:
Motor Number: 3
3 of 10

Test Date: 1/9/2014
33.40
39.20
'UY(QG%UJ7HPS'HJ&
N/A
N/A
25.60
25.60
7.80
13.60
N/A
N/A
2.50
N/A
N/A
N/A
N/A
1RQ'UY(QG:DWHU*30
N/A
'UY(QG:DWHU*30
N/A
1RQ'UY(QG:DWHU36,
'UY(QG:DWHU36,
N/A
N/A
N/A
'UY(QG2LO7HPS,Q'HJ&
N/A
N/A
1RQ'UY(QG2LO*30
N/A
N/A
'UY(QG2LO*30
N/A
1RQ'UY(QG2LO36,
N/A
'UY(QG2LO36,
N/A


Frequency (Hz)
V T1:T2
V T2:T3
V T3:T1
A1
A2
A3
KiloWatts
60
459.90
459.20
459.20
60.21
60.26
60.20
2.39
No Load RPM =
1800.00
459.43
N/A
N/A
N/A
525

7/31/2014

TWMC
Customer:
Motor Number: 3
Page
4 of 10

Test Date: 1/9/2014
Line Volts (Volts)
Line Amps (Amps)
KiloWatts (KW)
598.01
176.28
9.74
551.60
123.84
5.46
506.10
85.86
3.32
460.11
59.44
2.42
436.80
50.54
2.14
345.10
32.88
1.68
253.40
22.88
1.46
184.10
16.68
1.34
137.90
13.40
1.32
91.70
11.80
1.26
65.10
13.16
1.22
526
7/31/2014

Motor Number: 3

TWMC
Customer:
Page
5 of 10

Test Date: 1/9/2014
Locked Rotor Data

Point
Freq (Hz)
Volts
Amps
KiloWatts
Power Factor
60
455.00
1214.24
332.16
0.347
929.20
60
434.48
1137.51
298.56
0.349
847.40
60
409.16
1057.12
264.00
0.352
744.80
60
390.96
1002.03
239.52
0.353
674.20
60
372.16
941.53
215.04
0.354
609.20
15
29.80
183.72
4.18
0.440
N/A
15
28.68
175.18
3.79
0.436
N/A
15
27.48
166.40
3.41
0.430
N/A
Torque(lb-ft)
3HU8QLW
949.73
214.95
1227.58
7.01
929.20
210.30
1214.24
6.94
parameters.
527
7/31/2014

Motor Number: 3

TWMC
Customer:
Page
6 of 10

Test Date: 1/9/2014

Line Volts
Line Amps
459.12
174.93
84.80
101.38
23.30
23.80

29.40
31.40
24.90
N/A
N/A

N/A
N/A
N/A
N/A
61.25
77.83
3.62
Final Value
60.40
59.30

24.90
24.90
35.50
34.40
3.62

528
7/31/2014

TWMC
Customer:
Motor Number: 3
Page
7 of 10

Test Date: 1/9/2014

1
0.25
2
0.50
3
0.75
4
1.00
5
1.25
6
1.50
7
2.98
R1(Ohms)
0.002269
0.0458
0.004522
0.0458
0.006894
0.0458
0.009444
0.0458
0.012265
0.0458
0.015510
0.0458
0.056677
0.0458
X1(Ohms)
0.5460
0.5460
0.5460
0.5460
0.5460
0.5460
0.4158
R2(Ohms)
0.0449
0.0449
0.0449
0.0449
0.0449
0.0449
0.0449
R2_Slip(Ohms)
19.80
9.93
6.52
4.76
3.66
2.90
0.79
X2(Ohms)
XM(Ohms)
0.493
12.88
0.493
12.88
0.493
12.88
0.493
12.88
0.493
12.88
0.493
12.88
0.375
12.88
Rfe(Ohms)
528.6
528.6
528.6
528.6
528.6
528.6
528.6
Z(Ohms)
11.04
7.99
5.94
4.61
3.70
3.04
1.14
Zg(Ohms)
12.88
12.88
12.88
12.88
12.88
12.88
12.88
Z2(Ohms)
19.80
9.95
6.53
4.78
3.70
2.94
0.88
I1(Amps)
I2(Amps)
41.7
22.2
57.6
44.0
77.5
66.5
99.9
90.0
124.4
114.8
151.5
141.9
402.8
390.1
P_in(KW)
30.64
59.24
88.30
117.87
148.07
179.07
384.84
PrimI2R(KW)
0.24
0.46
0.83
1.37
2.13
3.15
22.29
SecI2R(KW)
0.07
0.26
0.60
1.09
1.78
2.71
20.51
CoreLoss(KW)
1.10
1.09
1.07
1.05
1.02
0.99
0.65
FWLoss(KW)
Total Loss(KW)
1.18
0.08
2.66
1.18
0.31
3.29
1.18
0.70
4.38
1.18
1.28
5.97
1.18
2.09
8.20
1.18
3.19
11.22
1.18
23.20
67.84
Output(KW)
27.98
55.95
83.93
111.90
139.87
167.85
317.00
Output(HP)
37.5
0.9130
75.0
0.9444
112.5
0.9505
150.0
0.9493
187.5
0.9446
225.0
0.9373
424.9
0.8237
0.53
0.75
0.83
0.86
0.86
0.86
0.69
Speed(RPM)
1,795.9
1,791.9
1,787.6
1,783.0
1,777.9
1,772.1
1,698.0
Torque(lb-ft)
109.7
219.9
330.7
442.0
554.1
667.1
1,314.9
Torque(n-m)
148.7
298.2
448.3
599.3
751.3
904.5
1,782.8
Load Point
Load (P.U.)
Slip
StrayLoad(KW)
Efficiency(-)
Power Factor(-)

529
102.9
7/31/2014

TWMC
Customer:
Motor Number: 3
Page
8 of 10

Test Date: 1/9/2014

Location
Direction
Horizontal

UF
1/2 X
1X
2X
Velocity (in/sec)
UF
1/2 X
1X
2X
0.1200
Vertical
0.1200
XAxial
0.1200

Horizontal
Vertical
0.1200
0.1200
XAxial
0.1200
Horizontal
Vertical
Shaft (R) DriveEnd
Horizontal
Shaft (R) DriveEnd
Vertical
Measurements

UF
1/2 X
1X
2X
Velocity (in/sec)
UF
1/2 X
1X
2X
0.0770
Location
Direction
Horizontal

Vertical
XAxial
0.0480
0.0170
Horizontal
0.0680
Vertical
0.0710
XAxial
0.0530
Horizontal

Shaft (R) DriveEnd
Vertical
Horizontal
0.5400
Shaft (R) DriveEnd
Vertical
0.6900
530
7/31/2014

TWMC
Customer:
Motor Number: 3
Page
9 of 10

Test Date: 1/9/2014

Location
Direction
Horizontal
Displacement (mm)
UF
1/2 X
1X
2X
Velocity (mm/sec)
UF
1/2 X
1X
2X
3.0480
Vertical
3.0480
XAxial
3.0480

Horizontal
Vertical
3.0480
3.0480
XAxial
3.0480
Horizontal
Vertical
Shaft (R) DriveEnd
Horizontal
Shaft (R) DriveEnd
Vertical
Measurements
Displacement (mm)
UF
1/2 X
1X
2X
Velocity (mm/sec)
UF
1/2 X
1X
2X
1.9558
Location
Direction
Horizontal

Vertical
XAxial
1.2192
0.4318
Horizontal
1.7272
Vertical
1.8034
XAxial
1.3462
Horizontal

Shaft (R) DriveEnd
Vertical
Horizontal
0.0137
Shaft (R) DriveEnd
Vertical
0.0175
531
7/31/2014

Motor Number: 3

TWMC
Customer:
Page
10 of 10

Test Date: 1/9/2014
(Main Lead Box)
(Drive End)
7HVW7\SH Standard
A
6FDOH
1
6RXQG7RWDO
81.7
81.4
81.2
80.9
80.6
80.6
81.4
81.4
%DFNJURXQG
6RXQG
74.1
74.1
74.2
74.2
74.2
74.3
74.4
74.4
5HVXOWDQW
6RXQG
80.7
80.4
80.2
79.9
79.6
79.6
80.4
80.4
3RVLWLRQ

532
/ 1.5240
7/31/2014
Motor Number: 3
Approved By:

Electrical Engineer
Date

Mechanical Engineer
Date

Test Engineer
Text270:
1/16/2014
Date
5:30:41 AM
FRR
533
7/31/2014

TWMC
Customer:
Motor Number: 3
Page
1 of 10

Test Date: 1/9/2014
Rated Power:
150
Number of Phases:
Rated Line Voltage:
460
Rated Line Current:
175
Winding:
Service Factor:
Time Rating:
60
3
4 /
1783
Phase Sequence:
Continuous
TEFC
Enclosure:
Delta
Stator Number:
RY9134120001
BI
Rotor Number:
N/R
T1:T2:T3
Ambient Temp:
40
445T
Frame:
LR kVA Code:
Insulation Class:

Description :

Locked Rotor Test:
Overspeed Test
Speed Torque
Hot Vibration
Bearing Modulation
Residual Unbalance
534
7/31/2014

TWMC
Customer:
Motor Number: 3
Page
2 of 10

Test Date: 1/9/2014

Value Corrected
to 25 Deg C (Ohms)
Measured Value at
21.57 Deg C (Ohms)
Line 1
0.0235
0.0232
Line 2
0.0234
0.0231
Line 3
0.0235
0.0232
Average:
0.0235
0.0235
0.0234
Max Value:
Min Value:
0.10
N/A
Measured Value
(Ohms)
Heater 1
70.58

Resistance:
Final HI-POT (VAC)
Spec
Measured
Stator:
ETD's:
Space Heaters:
1920
Spec
1500
0
1920
1500
0
Final Insulation
Resistance Value
Stator:
ETD's:
Space Heaters:
Applied
Volts
Resistance
(MOhms)
500
500
0
2868.8 *
167000
0
39.5
535
7/31/2014

Page

TWMC
Customer:
Motor Number: 3
3 of 10

Test Date: 1/9/2014
33.40
39.20
'UY(QG%UJ7HPS'HJ&
N/A
N/A
25.60
25.60
7.80
13.60
N/A
N/A
2.50
N/A
N/A
N/A
N/A
1RQ'UY(QG:DWHU*30
N/A
'UY(QG:DWHU*30
N/A
1RQ'UY(QG:DWHU36,
'UY(QG:DWHU36,
N/A
N/A
N/A
'UY(QG2LO7HPS,Q'HJ&
N/A
N/A
1RQ'UY(QG2LO*30
N/A
N/A
'UY(QG2LO*30
N/A
1RQ'UY(QG2LO36,
N/A
'UY(QG2LO36,
N/A


Frequency (Hz)
V T1:T2
V T2:T3
V T3:T1
A1
A2
A3
KiloWatts
60
459.90
459.20
459.20
60.21
60.26
60.20
2.39
No Load RPM =
1800.00
459.43
N/A
N/A
N/A
536

7/31/2014

TWMC
Customer:
Motor Number: 3
Page
4 of 10

Test Date: 1/9/2014
Line Volts (Volts)
Line Amps (Amps)
KiloWatts (KW)
598.01
176.28
9.74
551.60
123.84
5.46
506.10
85.86
3.32
460.11
59.44
2.42
436.80
50.54
2.14
345.10
32.88
1.68
253.40
22.88
1.46
184.10
16.68
1.34
137.90
13.40
1.32
91.70
11.80
1.26
65.10
13.16
1.22
537
7/31/2014

Motor Number: 3

TWMC
Customer:
Page
5 of 10

Test Date: 1/9/2014
Locked Rotor Data

Point
Freq (Hz)
Volts
Amps
KiloWatts
Power Factor
60
455.00
1214.24
332.16
0.347
929.20
60
434.48
1137.51
298.56
0.349
847.40
60
409.16
1057.12
264.00
0.352
744.80
60
390.96
1002.03
239.52
0.353
674.20
60
372.16
941.53
215.04
0.354
609.20
15
29.80
183.72
4.18
0.440
N/A
15
28.68
175.18
3.79
0.436
N/A
15
27.48
166.40
3.41
0.430
N/A
Torque(lb-ft)
3HU8QLW
949.73
214.95
1227.58
7.01
929.20
210.30
1214.24
6.94
parameters.
538
7/31/2014

Motor Number: 3

TWMC
Customer:
Page
6 of 10

Test Date: 1/9/2014

Line Volts
Line Amps
459.12
174.93
84.80
101.38
23.30
23.80

29.40
31.40
24.90
N/A
N/A

N/A
N/A
N/A
N/A
61.25
77.83
3.62
Final Value
60.40
59.30

24.90
24.90
35.50
34.40
3.62

539
7/31/2014

TWMC
Customer:
Motor Number: 3
Page
7 of 10

Test Date: 1/9/2014

1
0.25
2
0.50
3
0.75
4
1.00
5
1.25
6
1.50
7
2.98
R1(Ohms)
0.002269
0.0458
0.004522
0.0458
0.006894
0.0458
0.009444
0.0458
0.012265
0.0458
0.015510
0.0458
0.056677
0.0458
X1(Ohms)
0.5460
0.5460
0.5460
0.5460
0.5460
0.5460
0.4158
R2(Ohms)
0.0449
0.0449
0.0449
0.0449
0.0449
0.0449
0.0449
R2_Slip(Ohms)
19.80
9.93
6.52
4.76
3.66
2.90
0.79
X2(Ohms)
XM(Ohms)
0.493
12.88
0.493
12.88
0.493
12.88
0.493
12.88
0.493
12.88
0.493
12.88
0.375
12.88
Rfe(Ohms)
528.6
528.6
528.6
528.6
528.6
528.6
528.6
Z(Ohms)
11.04
7.99
5.94
4.61
3.70
3.04
1.14
Zg(Ohms)
12.88
12.88
12.88
12.88
12.88
12.88
12.88
Z2(Ohms)
19.80
9.95
6.53
4.78
3.70
2.94
0.88
I1(Amps)
I2(Amps)
41.7
22.2
57.6
44.0
77.5
66.5
99.9
90.0
124.4
114.8
151.5
141.9
402.8
390.1
P_in(KW)
30.64
59.24
88.30
117.87
148.07
179.07
384.84
PrimI2R(KW)
0.24
0.46
0.83
1.37
2.13
3.15
22.29
SecI2R(KW)
0.07
0.26
0.60
1.09
1.78
2.71
20.51
CoreLoss(KW)
1.10
1.09
1.07
1.05
1.02
0.99
0.65
FWLoss(KW)
Total Loss(KW)
1.18
0.08
2.66
1.18
0.31
3.29
1.18
0.70
4.38
1.18
1.28
5.97
1.18
2.09
8.20
1.18
3.19
11.22
1.18
23.20
67.84
Output(KW)
27.98
55.95
83.93
111.90
139.87
167.85
317.00
Output(HP)
37.5
0.9130
75.0
0.9444
112.5
0.9505
150.0
0.9493
187.5
0.9446
225.0
0.9373
424.9
0.8237
0.53
0.75
0.83
0.86
0.86
0.86
0.69
Speed(RPM)
1,795.9
1,791.9
1,787.6
1,783.0
1,777.9
1,772.1
1,698.0
Torque(lb-ft)
109.7
219.9
330.7
442.0
554.1
667.1
1,314.9
Torque(n-m)
148.7
298.2
448.3
599.3
751.3
904.5
1,782.8
Load Point
Load (P.U.)
Slip
StrayLoad(KW)
Efficiency(-)
Power Factor(-)

540
102.9
7/31/2014

TWMC
Customer:
Motor Number: 3
Page
8 of 10

Test Date: 1/9/2014

Location
Direction
Horizontal

UF
1/2 X
1X
2X
Velocity (in/sec)
UF
1/2 X
1X
2X
0.1200
Vertical
0.1200
XAxial
0.1200

Horizontal
Vertical
0.1200
0.1200
XAxial
0.1200
Horizontal
Vertical
Shaft (R) DriveEnd
Horizontal
Shaft (R) DriveEnd
Vertical
Measurements

UF
1/2 X
1X
2X
Velocity (in/sec)
UF
1/2 X
1X
2X
0.0770
Location
Direction
Horizontal

Vertical
XAxial
0.0480
0.0170
Horizontal
0.0680
Vertical
0.0710
XAxial
0.0530
Horizontal

Shaft (R) DriveEnd
Vertical
Horizontal
0.5400
Shaft (R) DriveEnd
Vertical
0.6900
541
7/31/2014

TWMC
Customer:
Motor Number: 3
Page
9 of 10

Test Date: 1/9/2014

Location
Direction
Horizontal
Displacement (mm)
UF
1/2 X
1X
2X
Velocity (mm/sec)
UF
1/2 X
1X
2X
3.0480
Vertical
3.0480
XAxial
3.0480

Horizontal
Vertical
3.0480
3.0480
XAxial
3.0480
Horizontal
Vertical
Shaft (R) DriveEnd
Horizontal
Shaft (R) DriveEnd
Vertical
Measurements
Displacement (mm)
UF
1/2 X
1X
2X
Velocity (mm/sec)
UF
1/2 X
1X
2X
1.9558
Location
Direction
Horizontal

Vertical
XAxial
1.2192
0.4318
Horizontal
1.7272
Vertical
1.8034
XAxial
1.3462
Horizontal

Shaft (R) DriveEnd
Vertical
Horizontal
0.0137
Shaft (R) DriveEnd
Vertical
0.0175
542
7/31/2014

Motor Number: 3

TWMC
Customer:
Page
10 of 10

Test Date: 1/9/2014
(Main Lead Box)
(Drive End)
7HVW7\SH Standard
A
6FDOH
1
6RXQG7RWDO
81.7
81.4
81.2
80.9
80.6
80.6
81.4
81.4
%DFNJURXQG
6RXQG
74.1
74.1
74.2
74.2
74.2
74.3
74.4
74.4
5HVXOWDQW
6RXQG
80.7
80.4
80.2
79.9
79.6
79.6
80.4
80.4
3RVLWLRQ

543
/ 1.5240
7/31/2014
Motor Number: 1
Approved By:

Electrical Engineer
Date

Mechanical Engineer
Date

Test Engineer
Text270:
1/20/2014
Date
9:18:55 AM
FRR
APPENDIX A
545
7/31/2014
546
7/31/2014
FlowserveTestFacilityFinalWitnessTest
547
7/31/2014
548
7/31/2014
HydroPerformanceLabTestFacilityTorqueSensorTest
549
7/31/2014
HydroPerformanceLabFacilityOriginalWitnessTest
550
7/31/2014
551
7/31/2014
552
7/31/2014

Northwest C Pump Station OM Manual

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Operation and Maintenance Manual

SMITH PUMP COMPANY, IN.C

7$%Pump Installation and O&M

7$%Motor O&M Manual

7$%Test Reports

SMITH PUMP COMPANY, INC,

SMITH PUMP COMPANY, INC

SMITH PUMP COMPANY, INC

SMITH PUMP COMPANY, INC

SMITH PUMP COMPANY, INC,

SMITH PUMP COMPANY, INC,

FOR ASSISTANCE ON WARRANTY ISSUES OR OTHER CONTACT:

SMITH PUMP COMPANY, IN.C

SMITH PUMP COMPANY, INC

Flowserve 10LR-14B Performance Curve

HEAD (FT), & Power (BHP)

Minimum Head - 69ft

Flow = 3800 GPM

NPSHr (ft), Efficiency (%)

Flowserve 10LR-14B Performance Curve

HEAD (FT), POWER (BHP)

Minimum Head - 69ft

Flow = 3800 GPM

NPSHr (ft), Efficiency (%)

: Smith Pump Company, Inc.

Material column code

Hydraulic selection : No specification

Driver Information - See Motor Section For Additional

SEE MOTOR SUBMITTAL DATA

Baseplate, Coupling and Guard

Paint and Package

: Reference Paint Section

Sound Pressure levels

: Smith Pump Compan...

Copyright 2009 Flowserve. All rights reserved.

Pump size & type

Pump and Motor Speed-Torque Curves

Pump Size & Type

LR General Engineering Data

SKF Ball Bearing No.

  

Flowserve guarantees vibration levels per Hi in the perferred operating

442 Split Seal - Chesterton

Reference Parts and List Pricing

HYDROSTATIC TESTING OF PUMP COMPONENTS

This work instruction describes how to hydrostatically test components

Control of Nonconforming Product

4.0 GENERAL CONDITIONS

6.0 PIPE PLUG MATERIAL SELECTION AND USAGE

8.0 ACCEPTANCE CRITERIA

9.0 TEST RESULTS

10.0 OTHER CONSIDERATIONS AND ASSEMBLY TESTING

10.1 When hydro testing a complete pump or components at elevated pressures,

Pump Test Procedure

* Only when accurate motor data is available.

The data sheet is also to include:

Suction Pipe Length

How to Address Customer Questions about Pump Testing

What type of instrumentation do you use to measure pressure and temperature?

How do you measure the flow?

Is the motor voltage/current measured?

Can you vary the speed of the pump?

How many drive motors do you have?

7$%Pump Installation and O&M

7$%Motor O&M Manual

7$%Test Reports

xxy 98653218219 319

73 73211898683 536782