1 Mass flow rate = 1319510

2 Steam inlet pressure = 0.102

3 Steam inlet temperature = 45.836
4 Given enthalpy = 568.33
5 Saturated enthalpy of the liquid = 45.816
6 Saturated enthalpy of the vapour = 617.21
7 Cooling water velocity = 2.15
8 Dryness fraction = 0.91
9 Cooling water inlet temperature = 33
10 Cooling water outlet temperature = 43
11 Temperature difference = 10
13 Allowable pressure drop on tube side = 0.5
14 Cleanliness factor = 0.9
15 Tube MOC = SS 304
Heat load calculation ( Q )
Heat load on the condenser = 749917118
Actual heat load on the condenser = 753960096.9
Drains connection heat load = 12500
Total heat load = 753972596.9
Cooling water flow rate = 75397260
Density of cooling water at mean temp. = 1000
Total cooling water requirement Q
W
= 75397.26
Tube OD = 19.05
Tube thickness BWG = 0.89
Tube ID = 17.27
Cross sectional area of the tube = 0.000234332
LMTD calculation
Temperature difference ( TR ) = 10
Initial temperature difference ( ITD ) = 13
Terminal temperature difference ( TTD ) = 2.836
Condenser Design Calculation (According to HEI standards)
Input Data:
Calculation:
LMTD = TR / ln (ITD/TTD) = 6.62
Corrected heat transfer co-efficient(U) calculation
Uncorrected heat transfer co-efficient(U1) = 706.4
= 3448.6448
Tube material factor(Fm) = 0.82
Cleanliness factor(Fc) = 0.9
Water correction factor(Fw) = 1.079
Corrected heat tranfer co-efficient(U)
( U = U1 X Fm X Fc X Fw ) = 2746.16
Requirement of surface area ( A )
Total area required for heat transfer = 41453.93
( Q = U X A X LMTD )
Total number of tubes required = 41570.30
( Q
W
= N X A X V )
Length of the tubes required = 16.6624
( A = Pi X d X N X L)
Diameter of the condenser required = 7474.9
D=Tube OD X sqrt(no of tubes / 0.27 )
Pressure drop across the condenser
P = Lt x (Rt x R2 x R1) + (Re1+Re2+Re3)
HEI for Surface Condenser- 9th edition with Addendum
kg/hr
kg/cma
C
kcal/kg
kcal/kg
kcal/kg
m/s 7.052 ft/s
C
C
C
kg/cm
kcal/hr 872402 KW
kcal/hr 877106 KW
kcal/hr 15 KW
kcal/hr 877120 KW
kg/hr
kg/m
m/hr
0.75 inch
0.035 inch
mm 0.680 inch
m
C
C
C Minimum 2.8C- As per HEI
Condenser Design Calculation (According to HEI standards)
C
Btu / hr ft F
kcal / hr m C
kcal/hr m C
m
Nos
m
mm
0.27
BACK