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80% of all circuit-breaker failures are due to defects of mechanical nature. The design of the BLG is a well proven technology (over 30 000 units in service) Smaller tolerances and reduced power consumption give the operating mechanism optimal efficiency.
80% of all circuit-breaker failures are due to defects of mechanical nature. The design of the BLG is a well proven technology (over 30 000 units in service) Smaller tolerances and reduced power consumption give the operating mechanism optimal efficiency.
80% of all circuit-breaker failures are due to defects of mechanical nature. The design of the BLG is a well proven technology (over 30 000 units in service) Smaller tolerances and reduced power consumption give the operating mechanism optimal efficiency.
for high voltage circuit-breakers. Increased operational endurance. 10 000 operations or 30 years of service with minimal inspection and maintenance. Modular design with fewer components, more stringent quality demands and testing of each module before final assembly. Maintenance-free enclosure of painted aluminium. The inside is insulated to reduce heating costs and to lower the noise level. Good accessibility through large doors. Better overview since electrical components and terminal blocks are collected together. Simple electrical and mechanical installation, resulting in shorter assembly times. High level of accessories. Spring operated mechanism BLG The demands on the reliability of power transmission are increasing continuously. Capacitor bank and reactor switching is becoming more common and imposes further requirements on operational endurance. International statistics show that 80% of all circuit- breaker failures are due to defects of mechanical nature. With this figure in mind, we have further developed and improved our operating mechanism. The design of the BLG is a well proven technology (over 30 000 units in service). This proven technology is efficiently combined with new materials. Smaller tolerances and reduced power consumption based on more exact calculation give the operating mechanism optimal efficiency. BLG is the answer to the demands of today and tomor- row. Features and advantages Rear door open 1 Terminal blocks 2 Interlocking for hand spring charging Front door open 5 Operating panel 1 3 2 4 5 3 Control equipment 4 Auxiliary contacts The various stages of operation are shown in the figures on the next two pages. The auxiliary equipment is characterized by the following main features: Most of the wiring is connected to terminal blocks Strong, rugged auxiliary contacts and limit switches The operation panel and terminal blocks are easily accessible behind the doors of the unit Indication of charged and discharged closing springs The enclosure of the operating mechanism has the following design: Corrosion-resistant painted aluminium Lockable doors, provided with door stops Side and doors are insulated to reduce noise level and the need for additional heating BLG optional equipment Manual trip push-button - Inside or outside cubicle - With or without 69 device Additional auxiliary contacts - 6 N.O. + 6 N.C. Trip circuit supervision Red spot fuses and / or links UK 10 3-HESI fuses Internal light with door switch Socket outlet Position indicating lights Extra heater with MCB - (-40)C C=140W - (-50)C C=140W + 140W - Moisture detector control Provision for Castell / Fortress interlock Extra closing coil Low voltage relay Signal lamp for heater Lockable operating panel Lockable operating switches Protective cover for terminal blocks The closing springs in the mechanism generate the required driving force to close the breaker and charge the opening spring. The opening spring is part of the breakers link system. This means that the mechanical energy needed for the vital opening operation is always stored in the opening spring when the breaker is in closed position. In other words, a closed breaker is always prepared for immediate opening. The spring charging gear is driven by a universal motor which automatically charges the closing springs immediately after each closing operation. The springs are kept in the charged state by a latch that is released when the breaker is being closed. This enables rapid reclosing of the breaker after a dead-time interval of 0.3 s. The closing springs can be charged manually with a crank. The principle of the operating mechanism can be briefly described as follows: A cam disc and a set of springs are linked by an endless chain. The chain, which is in two loops and runs over a motor-driven sprocket, transmits energy when the springs are being charged and drives the cam disc around when the circuit-breaker is to be closed. During its rotation the cam disc actuates a link that converts the rotating motion into a linear motion. Design and properties Interlocking against unintentional operation Interlocking takes place partly electrically and partly mechanically. Electrical interlocking is achieved by having the circuits of the operation coils connected through the auxiliary contacts of the device. In addition, the closing coil is connected through a limit switch that is controlled by the position of the spring bridge. In this way the closing circuit is only closed when the breaker is in the open position and the closing springs are fully charged. Due to the mechanical interlocking, which is dependent both on the position on the operating link (= position of the breaker), and partly on the position of the spring bridge, closing is possible only if: 1) the breaker is in the open position 2) the closing springs are fully charged. In this way the following operations are not possible when in service: closing operation when the breaker is already closed, a blind stroke closing operation during an opening operation slow closing operation with the spring bridge A B 1 2 3 4 A B 1 5 Operating process When the breaker is being opened, the latch (1) is released by the tripping coil. The opening spring (A) pulls the breaker (B) towards the open position. The operating lever (2) moves to the right and finally rests against the cam disc (3). The motion of the contact system is damped towards the end of the stroke by an oil-filled damping device (4). In its normal position, the breaker (B) is in closed position, with closing springs (5) and opening spring (A) charged. The breaker is kept in the closed position by the opening latch (1) which takes up the force from the charged opening spring. The mechanism is now ready to open upon an opening command and can carry out a complete fast re-closing (O 0.3 s CO) cycle. Normal operational position Breaker closed. Closing springs charged. Opening spring charged. Operating mechanism ready for O 0.3 s CO. Normal operational position Opening operation The opening spring pulls the breaker towards the open position. Closing springs charged. Opening operation B A 6 11 3 7 8 10 5 B A 1 2 3 7 8 9 11 6 When the breaker is being closed, the closing latch (6) is released by the closing coil. The sprocket (7) is locked to prevent rotation where upon the operating energy in the closing springs is transferred via section (8) of the endless chain to the sprocket (11) belonging to the cam disc (3). The cam disc then pushes the operating lever (2) towards the left where it is locked in its end position by the tripping latch (1). The last part of the rotation of the cam disc is damped by the damping device (9) and a locking latch on the sprocket (11) again takes up the initial position against the closing latch (6). The breaker has closed, the motor starts and drives the sprocket (7). The sprocket (11) belonging to the cam disc (3), has its catch locked against the closing latch (6), whereupon the sections of the chain (8) raise the spring bridge (10). The closing springs (5) are thereby charged and the mechanism again takes up its normal operating position. Charging of closing springs Breaker closed. Opening spring charged. Closing operation The closing springs take care of the operation and charge the opening spring at the same time. Closing operation Charging of the closing springs The principle function of the mechanisms electrical components is shown in the elementary diagram to the right. The operating coil (Y3) can be activated electrically through local or remote control. When the breaker is in closed position, the closing circuit is interrupted by auxiliary contact (BG). The mechanism is provided with two independent trip coils (Y1 and Y2). The mechanism can be operated electrically through local or remote control. With the breaker in the open position, the auxiliary contact (BG) blocks all electrical impulses to the tripping coils (Y1 and Y2). The contact on the density switch (BD) actuates the auxiliary relays (K9, K10,) which block the operat-ing impulse if the density of the SF 6 gas is too low. The antipumping relay (K3) blocks any remaining closing impulse after the breaker has completed a closing operation. The density of the SF 6 gas and condition of the operating mechanism is monitored electrically, given the following (remote) indications: Topping of SF 6 gas is recommended (alarm level) Density of the SF 6 gas is too low (blocking level) Direct-on-line motor starter switched off Indication of spring tension The operating mechanism is provided with an anti- condensation heater. To ensure reliable operation at low temperatures the mechanism is provided with a thermostat-controlled heater unit (BT1, E2). Closing circuit Tripping circuits Interlocks Heater circuits Electrical functions CONTROL CIRCUITS, remote control The circuit diagram is based on a breaker in open position and before being pressurised. The closing spring of the operating mechanism is not charged, the operating voltages are not connected and the selected switch (S4) is in the open position. Signal contact of density switch Auxiliary contact Thermostat Limit switch Heater Direct-on-line motor, starter Miniature circuit-breaker, heater Anti-pumping Interlocking relay, trip, close Motor Contactor Switch, trip Switch, close Selector switch for local or remote operation Operation coil for tripping latch Operation coil for closing latch Blocking contact BD BG BT1 BW E1, E2 F1 F2 K3 K9, K10 M Q1 S1 S3 S4 Y1, Y2 Y3 Y7 + S1 S4 K9 BW BG Y3 K3 BG K3 K3 BD 1+ S1 S4 K9 K9 BG Y1 1- BD K10 S4 K10 BG Y2 2+ 2- L N F2 BT1 E1 E2 F1 + L _ F1 M BW S4 S1 BD K9 K10 BW BG - BW Y7 Y7 Q1 Q1 N + Signals Motor AC/DC Heater AC Close Open 1 Open 2 ABB Power Technology Products AB / HV Products 771 80 LUDVIKA Tel. +46 240 78 20 00 Fax +46 240 78 36 50 E-mail: circuit.breaker@se.abb.com http://www.abb.com Publ SEHVP/B 2504 en Edition 4, 2001-09 Technical data Motor Universal motor for 110-125 or 220-250, AC or DC Rated voltage (V) 220 110 Starting current Peak value approx. (A) 10-30 *) 20-45 *) Normal current at DC approx. (A) 3-9 6-18 Heating element Rated voltage (V, AC) 220 - 254 110 - 127 Power requirements Continuously connected (W) 70 70 Thermo- statically controlled (W) 2 x 140 2 x 140 Operating coils Operating coil Closing coil Tripping coil Rated voltage (V, DC) 110 - 125, 220 - 250 110 - 125, 220 - 250 Power consumption approx. (W) 200 200 The working range for motor voltage and coils fulfils the requirements of IEC 60056 and ANSI C37. Testing The spring operating mechanism has passed type tests according to IEC 60056 and ANSI C37 successfully. Mechanical life tests have been performed with 10 000 operations. Before delivery each operating mechanism has to pass routine tests conforming with current standards. For each breaker a routine test report is issued showing the actual test result. PLEASE NOTE! ABB is working to continuously improve the products. Therefore we reserve the right to change design, dimensions and data without prior notice. 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S E H V P / B F / E R R A Power consumption approx. (W) 1500 1500 Test voltage 1 min, 50 Hz 2,0 kV 2,0 kV Auxiliary circuits Motor Degree of protection Terminal blocks Cable connection Earthing clamp Internal cable Operating times as per IEC 60527: IP 55 Supply motor and AC circuits, isolatable 6 mm 2 block. Signal circuits through 4 mm 2 block. Size FL 33: 102 x 306 mm. For conductors with max 13 mm diameter. Motor circuits 2,5 mm 2 PVC-insulated cable. Otherwise 1,5 mm 2 PVC-insulated cable. Rated operating sequence: O - 0.3s - CO - 3 min - CO (per IEC) CO - 15s - CO (per ANSI) Auxiliary contact The operating mechanism in its standard design has 9 normally open and 11 normally closed contacts available for customer connections. Selection of (6+6) extra contacts is possible. Rated voltage (V) 110 220 Rated current (A) 25 25 Making current (A) 20 10 Breaking current DC L/R = 40 ms (A) 4 2 50 Hz P.F. = 0,95 (A) 25 25 Spring charging time < 15 sec *) Depending on current source _