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This document provides guidelines for pipeline transportation systems that carry liquid hydrocarbons and other liquids. It includes details on optional and required welds for different types of openings and branches in pipelines. It specifies minimum and maximum dimensions for welds depending on the thickness of the pipe and reinforcement materials. Reinforcement requirements vary based on the size of the branch opening relative to the header diameter and design hoop stress levels. Complete encirclement reinforcement is specified if a localized reinforcement would extend around more than half the circumference.
This document provides guidelines for pipeline transportation systems that carry liquid hydrocarbons and other liquids. It includes details on optional and required welds for different types of openings and branches in pipelines. It specifies minimum and maximum dimensions for welds depending on the thickness of the pipe and reinforcement materials. Reinforcement requirements vary based on the size of the branch opening relative to the header diameter and design hoop stress levels. Complete encirclement reinforcement is specified if a localized reinforcement would extend around more than half the circumference.
This document provides guidelines for pipeline transportation systems that carry liquid hydrocarbons and other liquids. It includes details on optional and required welds for different types of openings and branches in pipelines. It specifies minimum and maximum dimensions for welds depending on the thickness of the pipe and reinforcement materials. Reinforcement requirements vary based on the size of the branch opening relative to the header diameter and design hoop stress levels. Complete encirclement reinforcement is specified if a localized reinforcement would extend around more than half the circumference.
LlQ UID HYDRO CARBO NS AND O THER lIQ UIDS Qptionat weld '""'" Option.t weld , 1I 11 1I 1I 11 ,1 11 11 '1 " I1 I ' r-= J , --,1 11 I1 ,1 " ,1 ' 1 11 '1 " 1, 1, 1, 11 1, 1 '1 1, ,'I J I 1;-1 -" : I These longitudinal : I I : weldl may be I J I located anywhere 11 1I 8round circumference 1, It I 1 11 r JI l' ///MW//////"""'//H'#'''/H#H'N'W/#HH''/'- "N/////hW/////////////////////NNN/////NHN/// GENERAL NO TE: Since fluid pressure is exerted on both sides of pipe metal under tee, the pipe metal does not provide reinforcement. GENERAL NO TE: Provide hole in reinforcement to revealleakage in buried welds and to provide venting during welding and heat treatment Isee para. 404.3.1(d)(B)). Not required for tee type. SI..v. Typ. T.. Typ. Qptional weld / 1 I 1 ' I 1 1 I =--=-~ ~ -=- -=- ~ = -=, I I I I , 1 , 1 1 1 Qptionel weld \ I 1 1 1 : 1 I , I I 1- - - - - - - -=J , --- 1 1 I I ' I I 1 1 I 1 Saddle .nd SI.n. Type s.dd.. Type GENERAL NO TE: If the encircling m em ber fer tee, sleeve, or saddle type is thicker than the header and its ends are to be welded to the header, the ends shall be cham fered (at approxim ately 45 deg) down to a thickness not in excess of the header thickness. Fig. 404.3.1(C)(1) Welding Details lor Openings With Complete Enelrclement Types 01 Reinlorcement 16 Cop(ng",ASMElmem;lloonal PfOYIdedbyIHSunder~...e_A.SME NcreptOduct,,:.,ornetwor1ongpe...unedWlthol.Clo::enseffornIHS Ucerwee"lec!Hrot.aI5938621100,u.er:CEIN,CEIN NoIIofResale, 111'301.2OOS Cl83752 M ST PIPElINE TRANSPORTATlONSYSTEM S FO R lIQ UID HYDRO CARBO NS AND O THER lIQ UIDS ASM E B31.4.2006 o. Hueler Header Pod Branch BrBnch IW, '- , ",~~. + ' i . /:-~' .. ..~ ...'" '" ~- - ' -- -- Same as Fig. 404.3.1(c)(3) o. H88der Header S8ddl. "'b - "'h- N - M - namln.1 wall thlcknen 01 piel reinforcement member nomln.1 WlII thlcknes. 01 sadelle Bt bnmch enel nominal WlII thicknes. 01 saddle .t heleler enel 1/16 in. (1.5 mm) IminJ.1/8 In. 13 mm) {max.l(unleu back welded or backing .trip l. usecU Tb - nominal waU thlcknes, of branch Th . W, (min.) - W2 (max.) - W2 (m in.) - W3 (max.) - W3 (min.) ,. W4 {min.! ,. nominal wall thlckneu of header the .maller 01 Tb .M.or 3/8 in. (10 mm) approx. T h thesmellerof 0.7 Th' 0.7 M, or 1/2 in. (13 mm) approx. Th the ,maller 010.7 Th' 0.7 Mh. or 1/2 in. 113 mm) the ,meller of TI). Mb' or 3/8 in. (10 mm) GENERAL NO TES: (a) AU welds are to have equalleg dimensions and a minimum throat equal to 0.707 x leg dimension. (b) If the reinforcing member is thicker at its edge than the header, the edge shall be chamfered (at approximately 45 deg) down to a thickness such that leg dimensions of the fillet weld shall be within the minimum and maximum dimensions specified above. (c) A hole shall be provided in reinforcement to revealleakage in buried welds and to provide venting during welding and heat treatment [see para. 404.3.1 (d)(8)]. Fig. 404.3.1(c)(2) Welding Details for Openings With Localized Type Reinforcement 17 Copyflllh\ASMElntemlltlO>'I81 Pro'JIdedby IHSurde< 1Ice.-.e>M(lOASME NoreptOducltOnOfne!'M)lkingpe...,."ned\lttttloutlicemefromIHS U<:en8e'~'nI.aI5938621100.U8er-CEIN.CEIN NotIorRen'e,111301'2OO5063752MST M ore than 25% 25% or less Through 50% M ore Than 50% (4) (4) (4)(5) (2)(3) (2) (1) (2)(3) (2) (1) ASM E B31.4-2006 PIPEUNE TRANSPO RTATIO N SYSTEM S FO R UQ UID HYO RO CARBO NS ANO O THER UQ UIDS ' Header nominal wall thickneh of header nominal waU thickneh of branch the smaller of Th' Tb or 3/8 in. (10 mm) 1/16 in. (1.5 mm) (min.), lIB in. (3 mm) (max.) unleu back welded or backing strip is used GENERALNO TE: W hen a welding saddle is used, it sha!l be inserted over this type of connection. See Fig. 404.3.I(c)(2). Th - T. - W1 (minJ - N - Fig. 404.3.1(C)(3) Welding Oetails for Openings Without Reinforeement Other Than That in Header and Branch Walls Table 404.3.1(c) Oesign Criteria for Welded Branch Conneclions Ratio of O iam eter of Hole Cut for Branch Connection to Nom inal Header Diam eter Ratio of Design Hoop Stress to Specfied M in. Yield Strength of the Header 20% or less M ore than 20% through 50% M ore than 50% be welded to the header, the ends shall be chamfered (at approximately 45 deg) down to a thickness not in excess of the header thickness, and continuous fillet welds shall be made. Pads, partial saddles, or other types of localized reinforcements are prohibited. (2) The reinforcement member may be of the com- plete encirclement type [see Fig. 404.3.I(c)(I)], pad or saddle type [see Fig. 404.3.I(c)(2)], or welding outlet fitting type. Where attached to the header by fillet weld- ing, the edges of the reinforcem ent m em ber shall be cham fered (at approxim ately 45 deg) down to a thick- ness not in excess of the header thickness. The diam eter of the hole cut in the header pipe for a branch connection shall not exceed the outside diam eter of the branch con- nection by m ore than ~ in. (6 m m ). (3) Reinforcem ent for branch connections with hole cut NPS 2 or smaller is not required [see Fig. 404.3.I(c)(3) for typical detailsJ; however, care shall be taken to pro- vide suitable protection against vibrations and other CO!>Y"CInI ASME Intem21D<V1 1'>t000000byIHSunderhce, rIt1ASME Noreproductlonorne\WOt!ungpe<mtttedlNllllO\.ll",*-fromIHS external forees to which these small branch connections are frequently subjected. (4) Reinforcement of opening is not mandatory; however, reinforcement m ay be required for cases involving pressure over 100 psi (7 bar), thin wall pipe, or severe externalloads. (5) If a reinforcement member is required, and the branch diameter is such that a localized type of reinforee- ment member would extend around more than half the circurnference of the header, then a complete encircle- ment type of reinforcement rnember shall be used, regardless of the design hoop stress, or a smoothly con- toured wrought steel tee or cross of proven design or extruded header may be used. (6) The reinforcement shall be designed in accor- dance with para. 404.3.I(d). (d) Reinforcement of Single Openings (1) When welded branch connections are made to pipe in the form of a single connection, or in a header 18 l.JcenMe"'le<:hlnt.ar:;s306621100.U8et=CEIN,CEIN NotIotReule,1113012OO6063752MST