Wrtsil Italy, Service

Subject Engine type Ref. Date Document No. DLC Issue Page
Exhaust Gas Waste ZA40S WIT-S 01.07.2003 P-ZA40S.0005.GB 150 00 1/3
Gate Valve
Wrtsil Italia SpA Bagnoli della Rosandra, 334 Telephone : +39 040 319 5000
Service 34018 San Dorligo Della Valle (TS) ITALY Fax : +39 040 319 5647
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Exhaust Gas Waste Gate Valve
1 Introduction
The purpose of this Spare Part Notice is to assist you in the EWG MK5 upgrading
process. Refer to Technical Bulletin ZAS-41.
2 Application field
This Spare Part Notice concerns all Sulzer ZA40S L and V version engines.
3 Up-grading kit
The following kits have been arranged according to the existing EWG. Moreover, the
upgrade of existing EWG is also available as MK5 complete set.
3.1 MK5 complete set
Qty
KS83600 MK5 constant nominal speed above 80& load 1 /bank
KS83600 MK5 variable speed above 80% load
1 /bank
KS83600 MK5 for special application only
1 /bank
3.2 Up-grading kits from MK2 to MK5
Qty
3.2.1 Spare Parts to be newly supplied
Balance Piston
1/bank
Cylinder Bush 1/bank
Piston
1/bank
Piston Ring Gas Tight
1/bank
Cover
1/bank
Adjusting Plate
1/bank
Elastic Screw
1/bank
Hexagon Head Bolt 1/bank
Hexagon Nut 1/bank
Hexagon Nut 2/bank
Hexagon Thin Nut 2/bank
Heat Resistant Tension Washer 1/bank
Hexagon Head Bolt 4/bank
Wrtsil Italy, Service
Subject Engine type Ref. Date Document No. DLC Issue Page
Exhaust Gas Waste ZA40S WIT-S 01.07.2003 P-ZA40S.0005.GB 150 00 2/3
Gate Valve
Wrtsil Italia SpA Bagnoli della Rosandra, 334 Telephone : +39 040 319 5000
Service 34018 San Dorligo Della Valle (TS) ITALY Fax : +39 040 319 5647
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klqf`b
Compression Spring (Constant Speed Application) 1/bank
Compression Spring (Variable Speed Application) 1/bank
Compression Spring (Special Application Refer to WIT TS) 1/bank
3.2.2 Existing Parts to be machined
Housing to be machined
1/bank
Guide Bush to be machined
1/bank
Clamping Ring to be machined
1/bank
All other parts remain unchanged from existing Waste Gate drawing
3.3 Up-grading kits from MK3 to MK5
Qty
3.3.1 Spare Parts to be newly supplied
Balance Piston
1/bank
Cylinder Bush 1/bank
Piston
1/bank
Piston Ring Gas Tight
1/bank
Cover
1/bank
Adjusting Plate
1/bank
Elastic Screw
1/bank
Hexagon Nut 1/bank
Hexagon Nut 2/bank
Compression Spring (Constant Speed Application) 1/bank
Compression Spring (Variable Speed Application) 1/bank
Compression Spring (Special Application Refer to WIT TS) 1/bank
3.3.2 Existing Parts to be machined
Housing to be machined
1/bank
Guide Bush to be machined
1/bank
Clamping Ring to be machined
1/bank
All other parts remain unchanged from existing Waste Gate drawing
Wrtsil Italy, Service
Subject Engine type Ref. Date Document No. DLC Issue Page
Exhaust Gas Waste ZA40S WIT-S 01.07.2003 P-ZA40S.0005.GB 150 00 3/3
Gate Valve
Wrtsil Italia SpA Bagnoli della Rosandra, 334 Telephone : +39 040 319 5000
Service 34018 San Dorligo Della Valle (TS) ITALY Fax : +39 040 319 5647
pm^ob m^oq
klqf`b
3.4 Up-grading kits from MK4 to MK5
Qty
3.4.1 Spare Parts to be newly supplied
Balance Piston
1/bank
Cylinder Bush 1/bank
Compression Spring (Constant Speed Application) 1/bank
Compression Spring (Variable Speed Application) 1/bank
Compression Spring (Special Application Refer to WIT TS) 1/bank
3.4.2 Existing Parts to be machined
Housing to be machined
1/bank
Guide Bush (to be machined
1/bank
All other parts remain unchanged from existing Waste Gate drawing
4 Distribution
Wrtsil Italy Service Wrtsil Service Network
Owners of engines concerned