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Rosa Thermal Power Project


4 x 300 MW
Rosa, Shahjahanpur( U.P.)
!S"#$ %&S"S R!P'RT
('R
em)neral)*at)on Plant
'+UM!$T $'. R"!P,-RTPP-+!M-../-R-0004
R'S& P'W!R SUPP,1 +'MP&$1 ,"M"T!
4th Floor, Trade Tower,
94 Mahatma Gandhi Marg,
Lucknow 226 001
DEVELOPMENT CONSULTANTS PRIVATE LIMITED DEVELOPMENT CONSULTANTS PRIVATE LIMITED
CONSULTING ENGINEERS CONSULTING ENGINEERS
24B PARK STREET, KOLKATA - 700 016, INDIA 24B PARK STREET, KOLKATA - 700 016, INDIA
RELIANCE INFRASTRUCTURE ENGINEERS
PRIVATE LIMITED
3
rd
Floor, Reliance Energy Centre
Santa Cruz (East), Mumbai 4000
DOCUMENT CONTROL SHEET
!R"#EC$ % R"S& $'ERM&( !")ER !R"#EC$
4 * 300 M) +,-$S
C(-E,$ % R"S& !")ER S+!!(. C"M!&,. (-M-$E/
/"C+ME,$ $-$(E % /ES-0, 1&S-S RE!"R$ F"R DEMINERALISATION PLANT
/"C+ME,$ ,". % R-E!(2R$!!2CEM23342R2004
RE5. ,". % 3
3 06.04.0
6
Re7ised as 8er
RE(9s
comments 7ide
mails dated
0:.04.;006
Manabendra
Mitra Roy
1<as=ar
Sengu8ta
,& !alla7
Mu=<er>ee
&mita7a
C<anda
1<as=ar
Sengu8ta
; ;?.03.0
6
Re7ised as 8er
M.".M. dated
;:.03.;006 @
;6.03.;006
Manabendra
Mitra Roy
1<as=ar
Sengu8ta
,& !alla7
Mu=<er>ee
&mita7a
C<anda
1<as=ar
Sengu8ta
3 ;6.0;.0
6
Re7ised as 8er
RE(9s
comments 7ide
mails dated
;;.0;.;006 @
0?.03.;006
Manabendra
Mitra Roy
1<as=ar
Sengu8ta
,& !alla7
Mu=<er>ee
&mita7a
C<anda
1<as=ar
Sengu8ta
0 ;6.03.06 First issue Manabendra
Mitra Roy
1<as=ar
Sengu8ta
,& !alla7
Mu=<er>ee
&mita7a
C<anda
1<as=ar
Sengu8ta
Re7
,o.
/ate
/escri8tion
!re8ared by Mec<. Ci7il Elec. C @ - &88ro7ed
by
Re7ieAed by

C",$E,$S
C(&+SE ,". /ESCR-!$-", !&0E ,".
3.00.00 -,$R"/+C$-", 3
;.00.00 S"+RCE "F FEE/ )&$ER 3
3.00.00 SE(EC$-", "F $RE&$ME,$ SC'EME 3
4.00.00 REB+-REME,$ "F C&!&C-$. ;
.00.00 S.S$EM /ESCR-!$-", 3
:.00.00 S&(-E,$ /ES-0, FE&$+RES 4
6.00.00 "!ER&$-", &,/ C",$R"( !'-("S"!'. 33
?.00.00 E(EC$R-C&( S.S$EM 36
&$$&C'ME,$S
&,,E*+RE2- % &,&(.S-S "F C(&R-F-E/ )&$ER ;0
&,,E*+RE2-- % $EC',-C&( !&R$-C+(&RS "F M&#"R
EB+-!ME,$ &,/ &CCESS"R-ES F"R
/EM-,ER&(-C&$-", !(&,$ ;3
DRAWINGS DESCRIPTION
R-E!(2R$!!23342/M!2-2003 !@- /-&0R&M 2 /EM-,ER&(-C&$-", !(&,$
DRE5.;E
R-E!(2R$!!23342/M!2E2003 (&."+$ 2 /EM-,ER&(-C&$-", !(&,$
DRE5.;E
DESIGN BASIS REPORT
FOR
DEMINERALIZATION PLANT
1.00.00 INTRODUCTION
$<is document delineates t<e design basis, system descri8tion as Aell as t<e
o8eration and control 8<iloso8<y oF t<e /emineralization !lant (/M !lant) For
4 G 300 M) +nits oF Rosa $<ermal !oAer !ro>ect at S<a>a<an8ur oF Reliance
Energy (imited.
2.00.00 SOURCE OF FEED WATER
)ater to be treated in 8ro8osed /M !lant Aill be su88lied From ClariFied )ater
$an= located Ait<in t<e !lant 1oundary. $<e design clariFied Aater analysis to
be ado8ted at inlet oF /M !lant <as been eG<ibited as &nneGure H -.
3.00.00 SELECTION OF TREATMENT SCHEME
$<e sc<eme to be selected For /emineralization de8ends u8on t<e Iuality oF
Aater to be treated, reIuired Iuality oF treated Aater and also economic
considerations.

-t is an acce8ted 8ractice to ado8t /emineralization by ion2eGc<ange tec<niIue
8receded by clariFication and Filtration For treatment oF surFace Aater Ait< total
dissol7ed solids less t<an 00 88m to 8roduce t<e /M Aater oF Iuality as 8er
Cl. ,o. :.0;.00. &s t<e total dissol7ed solids in t<e 8re2treated Aater are
eG8ected alAays beloA 400 88m, /emineralization by ion2eGc<ange <as been
8ro8osed For t<is 8ro>ect.
!ressure Filters Aill be 8ro7ided For Feeding /M !lant as Aell as !otable Aater
system to remo7e residual sus8ended solids From t<e clariFied Aater.
&cti7ated Carbon Filters Aill be 8ro7ided to remo7e residual Free c<lorine From
t<e Filtered Aater beFore it is admitted to -on2EGc<ange +nits as c<lorine is
<armFul For cation eGc<ange resins. -n addition to remo7al oF c<lorine, &cti7ated
Carbon Filters Aill ta=e care oF traces oF organic matter iF any.
& ty8ical demineralization c<ain to 8roduce <ig< Iuality Feed Aater consists oF
cation eGc<anger, degassiFier, anion eGc<anger, and miGed bed eGc<anger and
t<e same <as been ado8ted in t<is case also.

Strongly &cidic Cation (S&C) +nit Ait< counter2FloA regeneration s<all be
8ro7ided For remo7al oF cations. Counter2FloA regeneration <as clear ad7antage
o7er co2current systems and t<ereFore <as been considered. $<e cation
eGc<ange resin used in t<e Cation and MiGed 1ed EGc<angers s<all be strongly
acidic <ig< ca8acity 8olystyrene resin in t<e bead Form.
/ecationised Aater Aill t<en be Fed to t<e to8 oF /egasser $oAer From A<ere
Aater Aill be stored in a /egassed )ater Storage $an=. /egassed Aater From
/egassed )ater Storage $an= Aill be Fed to Strongly 1asic &nion (S1&) +nit by
/egassed )ater $ransFer !um8s.
For remo7al oF anions, S1& ($y8e2-, macro8orous) resins Ait< counter current
regeneration are c<osen For consideration. $<e $y8e2- resin is more strongly
basic t<an $y8e2-- A<ic< means t<at t<e silica lea=age is <ig<er Ait< $y8e2--
resin t<an Ait< $y8e2- resin. $<e $y8e2- resins also <a7e a greater ability to
remo7e organics t<an t<eir $y8e2-- counter8arts.
MiGed bed Ait< strongly acidic cation and strongly basic anion ($y8e2-) resins
s<all be utilised For 8olis<ing t<e Aater From S1& units. MiGed bed unit s<all be
8ro7ided Ait< inert resins For better se8aration.
-n !<ase2-, tAo (;) /M C<ains, tAo (;) /M )ater Storage $an=s and
regeneration Facilities For all t<e t<ree (3) streams s<all be installed For ;G300
M) +nits A<ile in !<ase2--, one (3) /M C<ain and one (3) /M )ater Storage
$an= s<all be added For anot<er ;G300 M) +nits.
4.00.00 REQUIREMENT OF CAPACITY
$<e basic Functions oF 8ro8osed /M !lant are to meet t<e in7entory and
reIuirements For tAo units oF %
Ma=e2+8 to 'eat Cycle J 3;;.0 m
3
K<r (based on 3L ma=e2u8 For 1oiler
1MCR oF 30; $!' For eac< unit)
Closed Cycle /MC) Ma=e2+8 J 4 m
3
K<r For Four (4) units
C!+ regeneration and Flus<ing J 6 m
3
K<r For Four (4) units
For basis oF arri7ing t<e abo7e Figures, 8lease reFer M)ater 1alance /iagram
(R-E!(2R$!!2CEM23342R20032R20.dAg).
$<us t<e total demand oF /M )ater is 333 m
3
K<r For Full load o8eration oF 4G300
M) +nits.

1ased on t<e 8eriod oF ser7ice cycle as tAenty (;0) <ours and t<at oF
regeneration cycle as Four (4) <ours Ait<out t<e regeneration oF MiGed 1ed
EGc<anger, t<e reIuired ca8acity oF /M !lant Aor=s out D333 G (;4K;0)E i.e.
34.: m
3
K<r, say 3:0 m
3
K<r.
'oAe7er, /M !lant oF total out8ut ca8acity 3:0 M
3
K<r is selected.
'ence t<ree (3) nos. D$Ao (;) nos. in o8eration and t<e ot<er as regeneration
stand2byE 8arallel demineralization streams, eac< ?0 m
3
K<r net rated out8ut
ca8acity Ait< tAenty (;0) <ours continuous ser7ice 8eriod betAeen tAo
successi7e regenerations, <a7e been 8ro8osed in order to meet t<e demand oF
/M )ater.
5.00.00 SYSTEM DESCRIPTION
$<e sc<ematic arrangements as Aell as 7arious com8onents oF t<e /M !lant
<a7e been detailed in !@- diagram enclosed Ait< t<is document. $<e general
descri8tion oF t<e /M !lant is gi7en beloA%
$<e /M !lant consists oF t<ree (3) nos. 8arallel demineralization streams along
Ait< necessary regeneration and storage arrangement. +nder normal condition
tAo (;) nos. streams are en7isaged to be =e8t in o8eration.
$<e system <oo= u8 consists oF ma>or items as FolloAs%
/M !lant Feed !um8 2 !ressure Filter 2 &cti7ated Carbon Filter H Strongly
&cidic Cation EGc<anger H /egasser $oAer, /egasiFied )ater Storage $an=
and /egasiFied )ater !um8 H Strongly 1asic &nion EGc<anger 2 MiGed 1ed
EGc<anger 2 /M Aater Storage $an=.
/M !lant Feed !um8s ta=e suction From ClariFied )ater Reser7oir located in RaA
)ater $reatment !lant area and Force Aater t<roug< !ressure Sand Filters to
&cti7ated Carbon Filters and t<en Strongly &cidic Cation EGc<anges to t<e to8 oF
/egasser $oAers. /egassed )ater is t<en stored in a sum8 called /egassed
)ater Storage $an=s From A<ic< Aater Aill be 8um8ed by /egassed )ater
$ransFer !um8s eac< oF 4 m
3
K<r rated ca8acity t<roug< Strongly 1asic &nion
EGc<angers and Finally t<roug< MiGed 1ed EGc<angers. &Fter MiGed 1ed
EGc<anger t<e Aater Aill 8ass to t<ree (3) nos. /M )ater Storage $an=s, eac< oF
3;00 m
3
eFFecti7e ca8acity (More t<an one day total storage). 'oAe7er, s8ace
8ro7ision <as been =e8t For inclusion oF +ltraFiltration +nits aFter MiGed 1ed +nits
For remo7al oF colloidal silica, iF necessary.
$<e regeneration Facilities as en7isaged are as FolloAs %
a) &cid +nloading System t<roug< !um8s, &cid Storage $an=s and
Measuring $an=s etc. For regeneration oF Cation Resins.
b) &l=ali +nloading System t<roug< !um8s, Caustic Storage $an=s,
Measuring $an=s, etc. For regeneration oF &nion Resins.
&ll regeneration Aastes and ot<er drainages From -on EGc<ange +nits are led
to ,eutralisation !it )<ic< s<all be ca8able to <old regeneration eFFluent
generated From one (3) com8lete c<ain 8lus ;0L margin.
N &ir Scouring 1loAers
&ir scouring 1loAer is used to reduce t<e com8actness oF t<e !ressure Filter
material because oF Filter being used in t<e ser7ice @ it is start automatically in
t<e seIuential o8eration oF t<e !SF. $<e local 8ressure indication is 8ro7ided at
t<e disc<arge oF eac< air scouring bloAer.
N 1ac=Aas<ing oF !ressure Sand Filter (!SF)
)it< t<e signal oF <ig< diFFerential 8ressure across t<e unit, t<e inlet @ outlet
7al7es s<all close @ bac=Aas< inlet @ outlet drain 7al7es s<all be o8en For
8articular time 8eriod. Cause oF isolation s<all be ascertaining From t<e alarm.
$<e bac=Aas< 7al7e Aill t<en close @ inlet @ rinse drain 7al7e s<all be o8en For
8reset time 8eriod @ t<en close automatically. -nlet @ "utlet 7al7es s<all be
o8en For normal ser7ice run oF t<e unit. )<en !SF is under bac= Aas<ing, no
ser7ice run o8eration s<all be t<ere For S&C, S1& and /0 @ M1.
$<e Filter Aater tan= s<all be Filled by !SF For bac=Aas<ing and t<e tan= s<all
be located on t<e rooF oF /M !lant building. "n sensing oF t<e <ig< le7el by
means oF le7el sAitc< inlet 7al7e to Filter tan= s<all be closed by !(C. (oA le7el
sAitc< s<all be 8ro7ided For o8en t<e inlet 7al7e.
.00.00 SALIENT DESIGN FEATURES
:.3.00 $<e clariFied Aater analysis to be ado8ted For t<e design oF /M !lant <as been
Furnis<ed in &nneGure2- enclosed along Ait< t<is document.
:.;.00 /esign Iuality oF treated Aater From M1 +nits oF /M !lant is en7isaged as
FolloAs%
3. Reacti7e Silica (ess t<an 0.03 88m Si"
;
;. 8' 7alue at ; /eg.C :.? 2 6.;
3. Conducti7ity, micro m<oKcm (ess t<an 0.3 at ; /eg.C
:.3.00 Cation resin oF /M !lant s<all be regenerated by <ydroc<loric acid (30233L
)K5) and anion resins by sodium <ydroGide a7ailable in lye (4024?L )K5)
Form. &ll c<emicals s<all be as 8er t<e reIuirements oF tec<nical grade as 8er
rele7ant -S.
:.4.00 !eriod oF continuous ser7ice run betAeen tAo (;) successi7e regenerations oF
eac< oF !ressure Filter, &cti7ated Carbon Filter, Strongly &cidic Cation
EGc<anger and Strongly 1asic &nion EGc<anger +nits s<all be tAenty (;0)
<ours. 'oAe7er, eac< MiGed 1ed EGc<anger +nit Aill be regenerated aFter 340
<ours oF continuous ser7ice run.
:..00 $<e total time oF regeneration oF a com8lete /M Stream Ait< MiGed 1ed (i.e.
!ressure Filter, &cti7ated Carbon Filter, Strongly &cidic Cation EGc<anger,
Strongly 1asic &nion EGc<anger and MiGed 1ed EGc<anger +nit) s<all not
eGceed siG (:) <ours.
:.:.00 Counter2current regeneration For Strongly &cidic Cation EGc<anger +nit and
Strongly 1asic &nion EGc<anger s<all be ado8ted. For M1 units, regeneration
Aill be eit<er co2current or as 8er design.
:.6.00 & minimum oF 300 mm Freeboard s<all be 8ro7ided For all t<e atmos8<eric
tan=s.
:.0?.00 !i8ing
:.0?.03 & standard FolloAed For Material oF Construction oF 8i8es under 7arious
ser7ices is re8roduced beloA %
Sl.,o.
Ser7ice Material
3. ClariFied )ater, Filtered
)ater, Ser7ice )ater,
1ac=2Aas< )aste )ater,
,on2corrosi7e Aaste
Aater, seAage Aater
ER) Carbon Steel !i8e to &S$M 3 0r.
1K-S%3;34, !art2- <ea7y grade For 8i8e
size u8to 30 mm ,1 and -S%3?4 For
;00 mm ,1 and abo7e.
;. a) 'ydroc<loric acid (at
all concentration)
Rubber lined ER) carbon steel 8i8e to
&S$M &3 0r. 1K-S23;34, !art2-, 'ea7y
grade.
b) Sodium <ydroGide
(at all con2
centration)
Rubber lined ER) carbon steel 8i8e to
&S$M &3 0r. 1K-S23;34, !art2-, 'ea7y
grade (see ,ote2; beloA).
3. /ecationised Aater,
/egassed Aater and
demineralised Aater
Rubber lined ER) carbon steel 8i8e to
&S$M &3 0r. 1K-S23;34, !art2-, 'ea7y
grade For sizes u8to 30 mm ,1 and
-S23?4 For ;00 mm ,1 and abo7e (see
,ote23 beloA).
4. ,eutralised eFFluent Rubber lined ER) carbon steel 8i8e to
&S$M &3 0r. 1K-S23;34, !art2-, 'ea7y
grade u8 to disc<arge isolation 7al7e
(see ,ote2; beloA).
ER) carbon steel 8i8e to -S23;34,
<ea7y grade From disc<arge isolation to
central monitoring basin (E$ 8lant).
. !otable )ater,
-nstrument &ir
0al7anised Steel !i8e to &S$M 3 0r.
1K-S%3;34, !art2-, <ea7y grade.
:. Sam8ling !i8e Stainless Steel to &S$M Sc<edule230.
,ote% 3. For demineralised Aater ser7ices, stainless steel s<all be used
For sizes oF 0mm ,1 and beloA.
;. For small diameter 8i8e, A<ere rubber lining is not eFFecti7e ,
stainless steel 8i8eKC!5C !, 30 instead oF rubber lined steel
8i8e s<all be used.
:.0?.0; !i8e lines carrying Aater, c<emicals, air etc. s<ould be sized on t<e FolloAing
7elocities %

5elocity in mKsec.
!i8e Size
!i8e Size +8to 0 0 2 ;00 ;00 2 30 30 2 00 :00 mm @
mm mm mm mm abo7e
a) !um8
Suction For
)ater
0.: 3. 3. 3. 3.
b) !um8
/isc<arge For
)ater
3. ;.4 ;. ;. ;.
c) 'eader For
)ater
2 3. 2 ;.4 ;.3 2 ;.4 ;.3 2 ;.4 ;.3 2 ;.4
d) !um8 0.? 2 3.; 0.? 2 3.3 0.? 2 3.3 0.? 2 3.3 0.? 2 3.3
suction For
c<emical
solution
e) !um8
disc<arge For
c<emical
solution
3.; 2 3.4 3.; 2 3.6 3.; 2 3.6 3.; 2 3.6 3.; 2 3.6
F) Com8ressed
air beloA ;
=g.KsI.cm(g)
3 2 ;0 ;0 2 30 ; 2 3 ; 2 3 ; 2 3
g) Com8ressed
air D;
=g.KsI.cm(g)
@ abo7eE
;0 2 30 ; 2 40 3 2 4 3 2 4 3 2 4
<) )ater
0ra7ity
/rains
0.4 3.0 3.0 3.0 3.0
:.0?.03 &ll 8i8ing system s<all be ca8able oF Ait<standing t<e maGimum 8ressure in t<e
corres8onding line.
:.0?.04 'angers and su88ort s<all be ca8able oF carrying t<e sum oF all concurrently
acting loads. $<ey s<all be designed to 8ro7ide t<e reIuired su88orting eFFects
and alloA 8i8e line mo7ements as necessary. &ll guides, anc<ors, braces,
dam8ener, eG8ansion >oint and structural steel to be attac<ed to t<e
buildingKstructure, trenc<es etc. s<all be 8ro7ided. $y8e oF <angers and
com8onents For all 8i8ing s<all be selected and a88ro7al obtained From t<e
"Aner.
:.0?.0 For rubber lined 8i8e, lining t<ic=ness s<all not be less t<an 3 mm. $<e lining
s<all conForm to -S%4:?; !art2-.
:.?.: For o7er ground eG8osed steel 8i8e t<e su88ly and a88lication oF 8ainting s<all
be as 8er rele7ant Subsection. $<e undeground steel 8i8e s<all be Ara88ed
and coated.
:.04.00 !i8e Fittings
:.04.03 Fittings For 1lac= Carbon Steel !i8e ot<er t<an Steam ser7ices.
a) 1endsKElboAs
For carbon steel 8i8e, sizes 0 mm ,1 and beloA, soc=et Aelded Fittings
s<all be em8loyed.
For sizes abo7e 0 mm ,1, bends as 8er &S$M & ;34 0r. )!1 <a7ing
8lain and le7eled ends s<all be used.
b) Reducer
For sizes 0 mm ,1 and beloA, soc=et Aeld carbon steel reducer oF
&S$M & ;34 0r. )!1 <a7ing dimension as 8er &,S- 13:.33, 3000 lb.
rating s<all be used. For sizes abo7e 0 mm ,1, it Aill be butt Aeld
ty8e, standard Aall t<ic= as 8er &,S- 1 3:.4, Ait< material as 8er
&S$M & ;34 0r. )!1.
c) "t<er Fittings, suc< as branc<ing, etc.
For sizes 0 mm ,1 and beloA, soc=et Aeld Fitting oF &S$M & ;34 0r.
)!1 material, 3000 lb. rating as 8er &,S- 13:.33 s<all be used.For
<ig<er size, site Fabricated branc<ing made From 8arent 8i8e can be
used.
d) !i8e #oints
For erection >oint soc=et Aeld cou8ling s<all be used For sizes beloA 0
mm ,1 and butt Aeld >oint For <ig<er sizes. For maintenance >oint, t<ree
8iece soc=et Aeld union For loAer size and Flanged >oint For <ig<er size
s<all be used.
e) Flanges
Sli8 on raised Face or Sli8 on Flat Face Flange to &,S- 13:., Class230
oF carbon steel construction (&230) s<all be used. Flanges s<all be
eit<er Forged or mac<ined From 8lateKcasting oF abo7e material.
:.04.0; For gal7anised 8i8es, s8eciFication For 0.-. bendsKelboAs and all ot<er Fittings
s<all be same as stated abo7e. Ends oF all Fittings Aill <oAe7er be screAed
ty8e. !i8e >oints s<all be screAed For loAer size and Flanged For <ig<er size. ,o
<ot Aor= on 0.-. 8i8es s<all be done. Flanges s<all be screAed ty8e <ot di88ed
gal7anised carbon steel, Ait< s8eciFication same as a88licable For Flange oF
blac= carbon steel 8i8e.
:.04.03 For rubber lined 8i8es, t<e s8eciFication For Fittings s<all be same as stated For
blac= carbon steel 8i8e, but t<e Fittings Aill be inside rubber lined Ait< 3 mm
t<ic= (minimum), natural rubber as 8er -S% 4:?;. Flanges s<all be sli8 on ty8e,
30 lb. class, Flat Face as 8er &,S- 1 3:. Full2Face rubber lined. !i8e to 8i8e
>oint Aill be Flanged only. For small size Fittings (0 mm @ beloA) A<ere rubber
lining oF carbon steel Fittings Aill not be 8ractical, SS233: Fittings s<all be used.
:.30.00 5al7es
:.30.3 $<e 7al7e design and testing standard s<all be as FolloAs%
(ess t<an ; inc< size ; inc< size and abo7e
/esign $esting /esign $esting
0ate &!- 2 :0; &!- 2 4? &!- 2 :00 &!- 2 4?
0lobe 1S 2 3; 1S 2 :6 1S 2 3?63 1S 2 :6
C<ec= 1S 2 3; 1S 2 :6 1S 2 3?:? 1S 2 :6
1utterFly 1S 2 3 1S 2 :6 1S 2 3 1S 2 :6
:.30.0; 0ate, 0lobe and c<ec= 7al7e on gal7anized iron 8i8e s<all be as 8er 3.03.03
abo7e.
:.30.03 "n rubber lined 8i8e (corrosi7e ser7ice) isolation 7al7e eit<er Aill be SaunderOs
/ia8<ragm ty8e ()eir ty8e) Ait< dimension as 8er 1S 3:.$<e material oF
construction Aill be cast iron body as 8er -S% ;30 F0 ;:0 Ait< inside <ard
rubber lining (all Aetted 8arts) 3 mm t<ic= as 8er -S% 4:?; (<ardness ?240 on
s<ore &) and neo8rene dia8<ragm. $<e ends Aill be Flanged as 8er &,S- 1
3:.3, 3; class, FF, Full Face rubber lined. $<e testing Aill be as 8er 1S 3:
and rubber lining Aill be tested as 8er -S% 4:?;.
C<ec= 7al7e in corrosi7e ser7ice s<all be Fla8 ty8e cast iron body Ait< all
Aetted 8arts Fully rubber lined Ait< 3 mm t<ic= <ard rubber (<ardness ?240
on s<ore &). Ends Aill be Flanged as 8er &,S- 1 3:.3, 3; Class, FF, Full Face
rubber lined.
1utterFly 7al7e in corrosi7e ser7ice s<all be AaFer ty8e cast iron body Ait< all
Aetted 8arts Fully rubber lined Ait< 3 mm t<ic= <ard rubber (<ardness ?240
on s<ore &). S<aFt Aill be &-S- 430 as 8er S& 464. Ends Aill be Flanged as 8er
&,S- 1 3:.3, 30 Class, FF, Full Face rubber lined. $<e design and testing Aill be
as 8er 1S 3 and 1S :6 !art2- res8ecti7ely. $<e rubber lining Aill be tested
as 8er -S% 4:?;.

:.30.04 &ll 7al7es, s<all be suitable For ser7ice conditions i.e. FloA, tem8erature and
8ressure under A<ic< t<ey are reIuired.
:.30.0 0ate 7al7es s<all be 8ro7ided Ait< t<e FolloAing %
a) 'and A<eel
b) !osition indicator For critical ser7ice
c) /raining andKor Flus<ing arrangement (in case reIuired by ser7ice)
:.30.0: 5al7es coming under t<e 8ur7ieA oF -1R s<all meet its reIuirements.
:.30.06 &ll 7al7es s<all be 8ro7ided Ait< <and A<eels and c<ain o8erator A<ere7er
necessary so t<at t<ey can be o8erated From t<e ground Floor.
:.30.0? &ll sam8ling 7al7es and analysing instrument isolation 7al7es s<all be needle
ty8e Ait< stainless steel (&-S- 33:) design. For all ot<er instrument, isolation
7al7es s<all be Full bore ball 7al7e oF SS 33: construction as 8er &!- 2 :/. $<e
rating For screAed ball 7al7es Aill be ?00 class and t<at For Flanged ball 7al7e
30 class. $<e ins8ection and testing oF ball 7al7es s<all be as 8er &!- 2 :06.
:.30.04 &ll 7al7es s<all be 8ro7ided Ait< cast <eat mar=s on casting oF body and
1onnet.
:.30.30 )<ene7er screAed 7al7es Aill be installed in a 8i8e line, it Aill alAays be
FolloAed by screAed t<ree 8iece union oF same material as t<at oF 8i8e.
:.30.33 S<ort 8ieces used For Aelding oF diFFerent 8i8e Fittings and 7al7es s<all not be
less t<an ?0 mm in lengt<.
.11.00 P!"#$"#%
EQUIPMENT& MATERIAL AND SERVICES TO BE FURNISHED BY THE
TENDERER
:.33.03 &Fter erection at site, t<e outside surFaces oF all eIui8ment <a7ing a s<o8 coat
s<all be gi7en Furt<er tAo (;) 8riming coat and Finis<ed Ait< t<ree (3) coats oF
8aint as detailed in FolloAing clauses. 'oAe7er, iF t<e 8ainting system is suc<
t<at t<e s<o8 coat and 8rimer coat to be a88lied at site is not com8atible, t<en
s<o8 coat <as to be remo7ed From t<e surFace oF eIui8ment beFore a88lication
oF 8rimer coat Ait< 8rior grit blasting.
&ll Factory Finis<ed 8aints s<all be touc<ed u8 at site as reIuired.
&ll uninsulated 8i8ing s<all be Finis<ed Ait< Final 8aintings aFter use oF 8ro8er
Aas< 8rimer and 8rimer. &luminium s<eet >ac=eted 8i8ing need not be 8ainted.
Colour bands oF !urc<aserOs a88ro7ed s<ade s<all <oAe7er be a88lied on
>ac=eted 8i8ing near Aalls or 8artitions, at all >unctions, near 7al7es and all
ot<er 8laces as instructed by t<e !urc<aser. &ll structures s<all be 8ainted Ait<
a88ro7ed 8aint.
:.33.0; S'()!*+ P(+,!(!$"-#
&ll rust and mill scale s<all be remo7ed by grit blasting beFore a88lying t<e
8rimer.
S8ecial care s<all be ta=en to remo7e grease and oil by means oF suitable
sol7ents li=e $ric<loroet<ylene or Carbon $etrac<loride.
$<e minimum degree oF surFace 8re8arations For all 7al7es, 8i8ing, eIui8ment,
Fittings, structurals etc. s<all be P,ear )<iteP according to Steel Structure,
!ainting Council2SS!C2S!230 beFore a88lication oF any 8rimerK8aint.
:.33.03 P!"#$"#%
&. !lant and eIui8ment in +nderAater &88lication K 1uried !i8elines K
!i8ing in !i8e $renc<es%
3. &ll steel 8i8es, Fittings, s8ecialties, etc. <andling
raAKclariFiedKFiltered Aater including t<ose For under Aater ser7ice
and inside surFaces oF large dia. 8i8es (sizes abo7e ?00 ,1) in
t<e abo7e a88lication s<all be gi7en coal tar e8oGy coating to
8rotect t<em From eGternal as Aell as internal (eGce8t For drin=ing
Aater system, A<ere t<e 8ainting s<all be so selected to meet
rele7ant Iuality standards) corrosion.
;. $<e coating system s<all consist oF a88lication oF tAo (;) coats
oF zinc enric<ed (4; L zinc) sol7entless 8rimer Dminimum /F$
For eac< coat 2 300 micronsE FolloAed by t<e a88lication oF t<ree
(3) coats (minimum) oF <i2build e8oGy to8 coat oF gray s<ade
Dminimum /F$ For eac< coat 2 300 micronsE as 8er 8aint
ManuFacturerOs recommendation oF a88ro7ed ty8e and ma=e.
1. !lant and EIui8ment EG8osed to &tmos8<ere %
3. $<e coating system s<all consist oF a88lication oF tAo coats oF
e8oGy zinc 8<os8<ate 8rimer D/F$ 8er coat H 30
micronsE.FolloAed by t<e a88lication oF tAo coats oF amine2cured
e8oGy <ig< build 8aint D/F$ 8er coat H 3; micronsE as 8er 8aint
ManuFacturerOs recommendation oF a88ro7ed ty8e and ma=e.
/iFFerent colours s<all be used to identiFy 8articular eIui8ment
ser7ice and t<e same s<all be decided by t<e 8urc<aser.
;. &ll motors, local 8us< button stations, cable rac=s, structural
materials used For su88orts etc. are to be 8ainted Ait< acid 8rooF
8aint.
:.33.04 &ll mac<ined surFaces s<all <a7e tAo (;) coats oF Aater re8ellant grease aFter
t<oroug< cleaning.
REC"MME,/E/ !&-,$-,0KC"&$-,0 S.S$EMS F"R C",CRE$E S+RF&CES
StructureK&rea SurFace
!re8aration
Coating
System
Coating
Com8osition
/F$
(microns)
!lastered
Concrete or
bric= 1loc=2
-nterior
)etKC<emical
&reas
Buartz Sand E8oGy lining oF mm t<ic= on Aalls and 30 mm t<ic=
on base.
C<emical
)aste Sum8s
Buartz Sand E8oGy lining oF mm t<ic= on Aalls and 30 mm t<ic=
on base.
..00.00 OPERATION AND CONTROL PHILOSOPHY
$<e o8eration and control oF /ematerializing !lant s<all be t<roug< a !(C in
&utoKsemi2auto mode. 'oAe7er t<ere s<all be 8ro7ision to c<angeo7er to manual
o8eration. $<e details oF o8eration 8<iloso8<y li=e semi2autoKremote2manualK
manual and also t<e Facility li=e ste8 numbering, ste8 time, ela8sed time,
<oldKrelease 8us< button t<roug< CR$, FloA oF control logic (seIuence oF 7arious
ste8s) For smoot< o8eration oF t<e A<ole 8lant Aill be 8ro7ided.
-n addition to abo7e, "8eration, Control @ monitoring, interloc=s, logics etc. oF
RaA )ater 8um8s, RaA )ater !retreatment 8lant and associated clariFied
sum8 8um8s, Ser7ice Aater 8um8s, C$ ma=e2u8 8um8s, !otable Aater 8um8s
control, /M Feed 8um8s, /M Cycle ma=e28um8s, 1oiler Fill 8um8s Aill be
im8lemented in /M 8lant !(C. Sizing oF !(C s<all be done considering
-nterFace oF t<ese systems. For EFFluent treatment !lant t<ere Aill be local
control 8anel located near CM1 (Central Monitoring 1asin) and FeA im8ortant
8arameters at CM1 outlet Aill be <ardAired Ait< 8lant !(C.
C<lorination 8lant Aill <a7e a local control 8anel For o8eration and Aill also <a7e
interFace Ait< /M 8lant !(C.
& Aireless interFace Ait< t<e /M 8lant !(C s<all be establis<ed as Aell Ait< t<e
!(C based system For o8erating raA Aater inta=e 8um8s For monitoring
8ur8ose only.
!ro7ision s<all be =e8t in t<e control room For one or tAo eGtra "8erator Aor=
station A<ic< Aill be used to control and monitor t<ese 1"! systems. $<ese
Aor= stationKstations A<ic< are connected to t<e eGtended !(C bus s<all be in
addition to local area control room oF indi7idual 8ac=age A<ere oneKtAo (as
8er reIuirement) "8erator )or= Station Aill be 8laced. For
eIui8mentsKsystems under t<ese 1"! 8ac=ages using !(C9s <ig< le7el
su8er7isory control Aill alloA t<e unit 8anel o8erators to manage normal
o8eration oF t<ese systems. )<ere 8roblems occur, t<e dedicated !(C
"8erator )or= Station interFace Aill be reIuired to control and monitor
indi7idual com8onents.

$<ese ot<er 8lants Aill <a7e a local Mars<alling K#1 For all Field in8uts and
out8uts, A<ic< Aill be located in res8ecti7e 8lants. &ll -K" s From res8ecti7e
8lants Aill be <oo=ed u8 Ait< /M 8lant !(C t<roug< multicore cables.
&88roGimate distance (indicati7e only) From /.M 8lant control room to
res8ecti7e areas oF interFace Ait< !(C are% 2
RaA Aater 8um8 <ouse% 2.5 /+$+(0.
C<lorination system % .00 /+$+(0
!retreatment 8lant % 150 /+$+(0
C$ and ot<er ma=e u8 8um8s% 100 /+$+(0
$<e interFace Ait< all abo7e 8ac=age su88liers For in8utK out8ut list, dri7e list,
annunciation list. &larm list, control sc<eme, mimic diagram s<all be done
8ro8erly For t<e im8lementation in /M 8lant !(C.
$<e o8erator Aill initiate t<e o8eration oF regenerationKrinsingK bac=Aas<ing oF a
8articular ion2eGc<ange unitKFilter based on t<e criteria described beloA, but t<e
c<ange From one ste8 oF t<e seIuence to t<e neGt Aill be automatic. $<e system
Aill em8loy a logical system, A<ic< Aill lin= t<e 7arious ste8s suc< as
closingKo8ening oF diFFerent 7al7es, startingKsto88ing oF 7arious 8um8s, A<ic<
ma=e a seIuence.
FiltersK-on eGc<ange units Aill be automatically isolated From t<e system as
FolloAs%
!ressure Sand Filter % "n 8assing 8redetermined 7olume oF Aater or <ig<
diFFerential 8ressure across t<e Filter bed.
&cti7ated Carbon Filter% "n 8assing 8redetermined 7olume oF Aater or on
reac<ing 8reset residual c<lorine le7el or <ig<
diFFerential 8ressure across t<e Filter bed.
Cation +nit % "n reac<ing <ig< sodium lea=age or on 8assing oF
8redetermined 7olume oF Filtered Aater A<ic<e7er
occurs First.
&nion +nit % "n reac<ing <ig<er conducti7ity @ Silica at outlet
or on 8assing oF 8redetermined 7olume oF
decationised Aater, A<ic<e7er occurs First.
MiGed 1ed +nit % "n reac<ing <ig<er conducti7ity, 8' at outlet or
on 8assing oF 8redetermined 7olume oF deionised
Aater or on reac<ing 8reset silica le7el, A<ic<e7er
occurs First.
&s stated abo7e, t<e isolation oF t<e eGc<anger unit From t<e system Aill be
dis8layed on CR$. $<e o8erator Aill t<en select t<e 8articular 7essel to be
regenerated t<roug< o8tion and selected For regeneration. "n selecting t<e
o8tion t<e regeneration cycle s<all start automatically. /uring regeneration, t<e
8rogress oF diFFerent seIuenceKsub28rocess s<all be dis8layed to t<e o8erator in
t<e Form oF ste8 number as Aell as ste8 descri8tion A<ic< is in 8rogress, t<e set
time For t<at.
-t s<all be 8ossible For t<e o8erator to eGtend t<e time oF a 8articular ste8 by
manual o8eration. $<e timer Aill restart once t<e o8erator 8uts bac= t<e system
on auto and t<e ot<er ste8s Aill t<en FolloA as 8rogrammed. $<e 8rogress oF t<e
seIuence s<all be dis8layed to t<e o8erator t<roug< suitable means. $<e
system Aill incor8orate t<e necessary saFety systems, loc=ing systems and
manual emergency system. "n Failure oF logic system, in betAeen, t<e Failure
s<all be annunciated to t<e o8erator and all t<e 7al7es corres8onding to t<at unit,
being regenerated s<all close automatically.
& gra8<ic de8icting t<e com8lete 8lant 8rocess o8erations s<all be designed
8ro8erly and be a7ailable on CR$. $<e gra8<ic s<all indicate t<e diFFerent Filters,
eGc<anger units, measuring tan=s, o8eningKclosing oF diFFerent 7al7es, ",K"FF
oF diFFerent 8um8s and bloAers etc. Color coding s<all be used to diFFerentiate
lines For diFFerent ser7ices suc< as normal Aater lines, bac=Aas< lines, &cidK&l=ali
lines etc.
&ll control 7al7es s<all be dia8<ragm o8erated 8neumatic ty8e and s<all Aor= on
standard 0.; to 3.0 QgKSI.cm signal. $<e 7al7es s<all be 8ro7ided alongAit< t<e
accessories li=e air Filter regulator, air loc= relay, 8osition transmitter and s<all
<a7e Facility For o8eration From <ousing itselF.
!neumatically o8erated 7al7es installed on !SF!, !SF/, &CF, S&C, S1& @ M1
may be /"!"K/"!CK/ouble acting ty8e A<ic< Aill be decided during detailed
engineering @ s<all be a88ro7ed by clientKconsultant.
Solenoid 7al7es s<all be mounted in t<e rac=s oF t<e local 8anels. $<e 7al7es
s<all be 8ro7ided Ait< all accessories suc< as isolating coc=s, Filters, air su88ly
<eaders etc. and s<all <a7e Facility For o8eration From rac= itselF. ,ame8lates
Ait< tag number s<all be 8ro7ided For eac< and e7ery 7al7e.
Se8arate conducti7ity cells s<all be em8loyed For measuring t<e conducti7ity in
t<e eFFluent and in t<e rinse line oF cation, anion and miGed bed eGc<anger units
For normal and rinsing o8eration. $<e cell in t<e rinsing line s<all be automatically
isolated during t<e First <alF oF t<e rinsing cycle and s<all be connected
automatically during t<e second <alF oF rinsing cycle A<en t<e conducti7ity is less
t<an 300 microm<osKcm eGcess o7er t<e rinse Aater conducti7ity.
&ll 8um8s, 8neumatically o8erated 7al7es, dri7e motors oF all ot<er eIui8ment
and ot<er accessories, 8neumatic on2oFF 7al7es, etc. s<all be com8letely suitable
For remote manual o8eration From o8erating consoleK8anel. &ll dri7e motor s<all
also be 8ro7ided Ait< arrangement oF local sto88ing. $ri88ing oF dri7e motors
From local 8anel s<all be 8ermissible irres8ecti7e oF t<e 8osition oF local 2remote
selection o8tion. (ocal sto8 8us<2 button s<all be loc=ed aFter tri88ing t<e motor
From local.
&lt<oug< t<e basic demineralising 8rocess is semi2automatic in nature, FolloAing
o8erations s<all be 8erFormed manually.
+nloading and $ransFer oF &cid
a) 'ydroc<loric acid Aill be unloaded From t<e road tan=2cars by o8erating any
one oF t<e acid unloading 8um8s. "8eration s<all be controlled From
local 8anel.
b) 'ydroc<loric acid, stored in o7erground tan=s, Aill be led remote manually by
gra7ity to t<e acid measuring tan=s For cation, miGed bed units and For
,eutralisation !it to Fill u8 to t<e desired le7el. SubseIuent transFer oF
acid From t<e measuring tan=s to t<e ion2eGc<anger units as reIuired in
regeneration o8eration is <oAe7er automatic.
+nloading, !re8aration and $ransFer oF &l=ali
a) Caustic solution Aill be unloaded From t<e road tan=2cars by o8erating any
one oF t<e Caustic unloading 8um8s. "8eration s<all be controlled
manually From local 8anel.
b) Caustic solution, stored in o7er ground tan=s, Aill be led remote manually by
gra7ity to t<e caustic measuring tan=s For anion, miGed bed units and For
,eutralisation !it to Fill u8 to t<e desired le7el. SubseIuent transFer oF
caustic From t<e measuring tan=s to t<e ion2eGc<anger units as reIuired
in regeneration o8eration is <oAe7er automatic.
c) $ransFer oF al=ali to t<e res8ecti7e measuring tan=s For anion and miGed bed
eGc<anger units Aill be done remote manually. 'oAe7er, subseIuent
transFer oF al=ali to res8ecti7e ion eGc<anger units Aill be automatic.
,eutralisation oF )aste From /M !lant
a) &Fter com8letion oF regeneration oF one cation and one anion eGc<anger, t<e
Aaste generated during regenerations Aill be t<oroug<ly recirculated in
t<e neutralising 8it and iF necessary, acidKal=ali solution Aill be added to
ma=e t<e Aaste slig<tly al=aline.
b) )<en reIuired 8' oF Aaste solution <as been reac<ed, t<e Aaste solution
Aill be 8um8ed to t<e eFFluent treatment 8lant area and t<e eFFluent s<all
conForm to -S2;440. $<e 8um8 Aill automatically be tri88ed A<en t<e
le7el in neutralisation 8it reac<es 7ery loA.
c) !riming oF 8um8s o8erating under suction liFt and o8erations as in (a) and (b)
Aill be done manually. &ll 8um8 o8eration s<all be controlled From t<e
local 8anel.
6.03.00 Control @ -nstrumentation System
$<e -nstrumentation and Control System en7isaged s<all be com8lete in all
res8ect and adeIuate For saFe, reliable, eFFicient and commercial o8eration oF
t<e /.M. 8lant under normal and Aorst ser7ice and en7ironmental conditions
s8eciFied.
$<e design oF C@- system s<all be suc< t<at isolation oF any 8iece oF deFecti7e
eIui8ment Aould be 8ossible Ait<out s<utting doAn t<e main eIui8ment or
disturbing t<e o8eration oF associated instrument and accessories.
&ll instruments i.e. 8rimary elements, transmitters, controllers, FloA
indicatorsKrecordersKintegrators, le7el transmittersK indicators s<all be electronic,
based on modular construction, A<ile control actuators For regulating duty s<all
be 8neumatic. SatisFactory o8eration oF t<e electronic eIui8ment and
com8onents For tem8erature range oF /eg. to 60 /eg.C, 4L <umidity under
corrosi7e and 8olluted atmos8<ere 8re7ailing in t<e 8lant s<all be guaranteed.
For 8rocess 7ariables 7iz. FloA, 8ressure etc. electronic signal transmission From
Field to control room s<all be 42;0 m& /C, A<ile signal transmission Ait<in t<e
control room may be 325 /C K 42;0 m&.
&ll 8neumatically o8erated 7al7es related to seIuential o8eration or remote
manual o8eration s<all be solenoid o8erated.
&ll 8neumatically o8erated dia8<ragm 7al7es For remote manual o8eration s<all
<a7e o8en and close limit sAitc<es For interloc=s and monitoring oF status.
&ll regulating duty control 7al7es s<all be eIui88ed Ait< ;2Aire 8osition
transmitter gi7ing 42;0 m& /C out8ut linear Ait< associated 8oAer su88ly unit.
&ll signal 8rocessing <ardAare li=e signal isolators, limit 7alue monitors,
com8uting modules transmitter 8oAer su88ly units s<all be modular and 34R
rac= mounted ty8e.
/es=2cum28anel s<all be used For im8ortant 8lant annunciation and o8erator
interFace. Con7entional !(C dri7en alarm annunciation system s<all be
mounted at t<e to8 roAs oF t<e 8anel.

!(C (!rogrammable (ogic Controller) based control system Ait< dual <ot
standby controller and CR$ based o8erator9s station conFiguration <as been
en7isaged For /M 8lant control and monitoring.
$<e !(C system s<all <a7e FolloAing Features%

3 !(C s<all be su88lied Ait< one Control des= <a7ing tAo nos. ")S (o8erator
Aor=station). $<e control 8anel cum des= s<all <a7e !(C dri7en
annunciation Fascia at t<e u88er section @ CR$ mounted inside t<e loAer
section oF t<e 8anel 8art. $<e =eyboard @ t<e mouse Aill be located inside
t<e sliding draAer beloA t<e des=. &ll t<e !(C <ardAare (!rocessors, -K"
module etc) s<all be mounted on t<e rear end oF t<e 8anel.
; $<e !(C system s<all <a7e redundant 8rocessor, <a7ing t<e 3;2bit Aord
lengt< @ c<angeo7er From 8rimary to secondary Aill be bum8less @ Ait<in
0 ms. $<e !(C s<all <a7e redundant communication 8rocessor and 8oAer
su88ly. $<e 8rocessor s<all <a7e ,i2cd K (it<ium ty8e battery For R&M Ait<
3:0 <rs bac= u8.
3 $Ao nos. "8erating Aor=station, ;3R color CR$ oF 3;?0 * 30;4 8iGel
resolution, =ey board, mouse @ one no &4 size color laser 8rinter s<all be
8ro7ided.
4 $<ere s<all be no redundancy at -K" modules @ all t<e digital in8utK"ut8ut
s<all <a7e 3; c<annel /-K/" @ 3: c<annel &-K&" modules. !rocessor s<all
<a7e ;0 L Field eG8ansion ca8acity For Future eG8ansion @ 30 L Aired s8are
-Ko s<all be consider For Aater treatment !(C.
$<e system s<all o8erate satisFactorily From /eg. Cen to 0 /eg. Cen
tem8erature u8to 4L <umidity. $<e com8lete system oF C!+s s<all not be
loaded o7er :0L oF t<e indi7idual ca8acity e7en under Aorst data loading
conditions.
: /M 8lant !(C Aill be interFaced Ait< //CM-S t<roug< redundant serial
communication gateAay (to be 8ro7ided in !(C end) For monitoring im8ortant
8rocess 8arameters.
6 "8eration, Control @ monitoring, interloc=s, logics etc. oF RaA )ater
8um8s, RaA )ater !retreatment 8lant and associated clariFied sum8
8um8s, Ser7ice Aater 8um8s, C$ ma=e2u8 8um8s, !otable Aater 8um8s
control, /M Feed 8um8s, /M Cycle ma=e28um8s, 1oiler Fill 8um8s, Aill be
im8lemented in /M 8lant !(C. Sizing oF !(C s<all be done considering
-nterFace oF t<ese systems.
? For dri7e control 8<iloso8<y Clause no. 4.00.00 oF Electrical /1R no. R-E!(2
R$!!2CEE2;0;2R2:03 s<all be reFerred.
4 -!R s For all dri7es s<all be located in res8ecti7e MCC Feeder 8anels.
30 Solid state redundant +!S <a7ing ca8acity to su88ly 8oAer at Full load to
C!+, Monitor @ 8rinter Ait< 302minute battery bac= u8 s<all be 8ro7ided For
!(C. $<e battery s<all be oF ,i2Cd SMF ty8e.
33 !(C based (E/ ty8e 7isual alarm annunciation @ audio alarm system s<all
be 8ro7ided at control /es= For alerting t<e o8erator For any abnormalities.
?.00.00 ELECTRICAL SYSTEM
?.03.00 E1+*$("*!1 P-2+( D"0$("3'$"-#
?.03.03 Electrical 8oAer distribution system For t<e /M 8lant is en7isaged at 435, 3
8<ase, 4 Aire, 0 'z. to su88ly t<e dri7es and ot<er electrical eIui8ment. /C
8oAer reIuirement as reIuired For control, monitoring etc. is en7isaged at ;;05
and Aill be t<roug< tAo Aire system.
?.03.0; !oAer su88ly to electrical loads in t<e /M 8lant s<all be arranged From 435
/M 8lant MCC. $<e MCC s<all be 8oAered From 435 1"! !MCCS3 located at
ClariFied Aater 8um8 <ouse electrical building. &ll single K t<ree 8<ase loads
8ertaining to /M 8lant (eGcluding illumination loads) s<all be Fed From 435 /M
8lant MCC. $<e system s<all be designed For a 7oltage 7ariation oF T30L and
FreIuency 7ariation oF TL. &ll electrical eIui8ment in t<e /M 8lant s<all be
designed For maGimum ambient tem8erature oF 0 UC.
?.03.03 For continuity oF su88ly under 7arious conditions oF 8lant o8eration 435 8oAer
distribution in /M 8lant s<all be redundant (;G300) system. $Ao (;) incomers
and a bus sectionalizer s<all be 8ro7ided at 435 MCC. Eac< incomer s<all be
rated For 300 L load oF t<e entire MCC bus and Fed From u8stream 1"! !MCC
3. !ro7ision oF bus sectionalizer at MCC s<all ensure a7ailability oF su88ly to
dri7es and ot<er loads in case oF bus Fault in any one section oF t<e bus bar.
?.0;.00 C-4+0 A#4 S$!#4!(40
?.0;.03 &ll electrical eIui8ment and material s<all be designed, manuFactured and
tested in accordance Ait< t<e latest a88licable -ndian Standards (-S),
!ublications oF -nternational Electro2$ec<nical Commission (-EC) and Central
1oard oF -rrigation @ !oAer (C1-!) !ublications eGce8t A<ere modiFied andKor
su88lemented by t<is s8eciFication.
?.0;.0; $<e electrical installation s<all meet t<e reIuirement oF -ndian Electricity Rules
as amended u8 to date and rele7ant -S Code oF !ractice. -n addition, ot<er
rules and regulations a88licable to t<e Aor= s<all be FolloAed.
?.03.00 A/3"+#$ C-#4"$"-#0
?.03.03 $<e eIui8ment s<all be installed in <ot, <umid and tro8ical atmos8<ere <ig<ly
8olluted at 8laces by coal dust K Fly as<. Electrical eIui8ment s<all be ca8able
oF continuous Full load o8eration under t<e FolloAing conditions%
&7erage 0rade (e7el 30 m abo7e MS(
/esign ambient air tem8erature For
electrical eIui8ment
(V) 0 UC (MaG.)
(V) . UC (Min.)
'umidity MaGimum R' oF :0L
&7erage Aind s8eed .3 QM 8er <our
Seismicity &s 8er -S 3?43 (zone ---)
-m8ortance Factor 3.
?.03.0; )<ere t<e eIui8ment are to o8erate in t<e 7icinity oF <ig< tem8erature zone or
installed outside and eG8osed to direct sun rays, suitable de rating s<all be
ta=en into consideration For <ig<er ambient tem8erature and rigorous Aeat<er
conditions, as a88licable.
?.04.00 S50$+/ P!(!/+$+(0 A#4 V!("!$"-#0
?.04.03 System 8arameters For utility systems are detailed beloA.
S50$+/ V-1$. 6 F(+7'+#*5 F!'1$ L+8+1 G(-'#4"#%
a
)
::00 5 T 30L, 3!<, 3 Aire, 0 'z
T L
40 Q& (3
sec)
,on eFFecti7ely
eart<ed
c)
435 T 30L, 3!<, 4 Aire, 0 'z T
L
0 Q& (3
sec)
Solidly eart<ed
Combined 7oltage and FreIuency 7ariation 30L (absolute sum)
d
)
;;0 5 /C (H) 3L to (V) 30L, ;
Aire
; Q& +neart<ed
?.04.0; /uring starting oF large eIui8ment t<e 7oltage may dro8 by a maGimum oF ;0L
For a 8eriod oF :0 seconds de8ending u8on t<e dri7en eIui8ment c<aracteristic.
&ll electrical eIui8ment, A<ile running, s<all successFully ride o7er suc< 8eriod
Ait<out aFFecting system 8erFormance.
V-1$!%+ L+8+10
FolloAing 7oltage le7els s<all be ado8ted For 8oAer station auGiliaries%
E#+(%5 #+$2-(9
!,,!(!$'0
V-1$!%+
:V;
N-. -)
,<!0+0 6
)(+7'+#*5
G(-'#4"#%
&C motors (rated u8 to
and including 36Q)),
8oAer rece8tacles and
t<ree 8<ase &C loads
435 T 30L
3!<, 0 'z.
TL
Solidly
eart<ed
/C Motors
;;05 (V) 30L
to (2) 3L
; Aire /C +neart<ed
Control, indication @
8rotection circuits oF
circuit brea=ers.
;;05 (V) 30L
to (2) 3L
; Aire /C +neart<ed
Control @ indication For
contactor o8erated 43
5 motor Feeders
;405 T 30L
3!<, 0 'z,
TL
Solidly
eart<ed
Control and
-nstrumentation
ReFer res8ecti7e C@- section.
S8ace <eaters rated u8
to and including 3;00
Aatt
;405 T 30L
38<ase, 0
'z, TL.
Solidly
eart<ed
S8ace <eaters rated
abo7e 3;00 Aatt
435 T 30L
3 8<ase, 0
'z, TL.
Solidly
eart<ed
!anel interior lig<ting,
rece8tacles and general
8oAer
;405 T 30L
38<ase, 0
'z, TL.
Solidly
eart<ed
=.0.00 Ma>or Electrical EIui8ment
Sizing and selection oF ma>or electrical eIui8ment e.g. motors, cables,
grounding and lig<tning 8rotection system, cabling system etc. s<all be as 8er
inFormation Furnis<ed in main electrical /1R (/C!( doc. ,o. R-E!(2R$!!2
CEE2;0;2R2:003) and t<e same may be reFerred For Furt<er details.
&,,E*+RE 2 -
&,&(.S-S "F C(&R-F-E/ )&$ER
C",S$-$+E,$S &s C",$E,$
Calcium 'ardness CaC"
3
3? 88m
Magnesium 'ardness CaC"
3
4? 88m
Sodium CaC"
3
6; 88m
!otassium CaC"
3
88m
-ron (/issol7ed). CaC"
3
0.3 88m
&luminium CaC"
3
0.4 88m
Manganese CaC"
3
0.3 88m
$"$&( C&$-",S CaC"
3
3:0.? 88m
M 2 &l=alinity CaC"
3
;30.3 88m
! 2 &l=alinity CaC"
3
:4 88m
Sul8<ate CaC"
3
4. 88m
C<loride CaC"
3
34.; 88m
,itrate CaC"
3
3.4 88m
,itrite CaC"
3
; 88m
Flouride CaC"
3
3. 88m
!<os8<ate CaC"
3
0.3 88m
$"$&( &,-",S CaC"
3
3:0.? 88m
Reacti7e Silica (/issol7ed) Si"
;
3 88m
8' 7alue at 3;
0
C 2 6.0 H 4.0
$urbidity 3 (MaGimum) ,$+
Sus8ended Solids ; (MaGimum) 88m
1"/ W3 88m
C"/ W ; 88m
"Gygen absorbed ($ide9s $est) 0.; 88m
$otal "rganic Carbon C 0.? 88m
QM"
4
"Gidisibility "
;
30 88m
&,,E*+RE 2 --
M&#"R EB+-!ME,$ &,/ &CCESS"R-ES F"R /EM-,ER&(-C&$-", !(&,$
3.0 !RESS+RE 5ESSE(S
/ESCR-!$-", !RESS+R
E F-($ERS
(!"$&1(E
SER5-CE)
!RESS+R
E F-($ERS
(/M
!(&,$)
&C$-5&$E/
C&R1",
F-($ERS
S$R",0(.
&C-/-C
C&$-",
E*C'&,0ER
S
S$R",0(.
1&S-C &,-",
E*C'&,0ER
S
M-*E/ 1E/
E*C'&,0ERS
,umber oF unit $Ao (;) $<ree(3) $<ree(3) $<ree(3) $<ree(3) $<ree(3)
/escri8tion oF
eac< unit
/esign FloA 40 ? ?0 ?0 ?0 ?0
8er unit (,et),
m
3
K<r
/esign
continuous
ser7ice 8eriod
betAeen tAo
successi7e
Regenerations
, <rs
;0 ;0 ;0 ;0 ;0 340
$otal Iuantity
oF treated
?00 3600 3:00 3:00 3:00 33;00
Aater betAeen
tAo successi7e
regenerations
(,et), m
3
/esign FloA
7elocity, mK<r
30 30 3 3 3 40
$reated Aater
Iuality
$urbidity
less t<an ;
,$+.
$urbidity
less t<an ;
,$+.
$urbidity
less t<an
0. ,$+
and
C<lorine
Sodium
(ea=age not to
eGceed 3 88m
as CaC"
3
.
Silica (ea=age
not to eGceed
0.3 88m as
Si"
;
Silica (ea=age
not to eGceed
0.03 88m as
Si"
;
Conducti7ity 2
residual not
detectable.
0.3 micro
m<oKcm at
;
0
C.
/esign
!ressure, Qg
8er cm
;
g
/esign 8ressure is to be t<e maGimum eG8ected 8ressure A<ic< t<e 7essels may be
sub>ected 8lus L eGtra margin. MaGimum eG8ected 8ressure For a 7essel 8laced in
t<e disc<arge line oF a 8um8 is to be based on t<e s<ut2oFF <ead oF t<e 8um8 8lus
static <ead at 8um8 suction, iF any.
/esign
$em8erature,
o
C
/esign tem8erature For a 7essel is to be 30
"
C <ig<er t<an t<e maGimum tem8erature
t<at any 8art oF t<e 7essel is li=ely to attain.
3.0 !RESS+RE 5ESSE(S DCont..E
/ESCR-!$-", !RESS+R
E F-($ERS
(!"$&1(E
SER5-CE)
!RESS+R
E F-($ERS
&C$-5&$E/
C&R1",
F-($ERS
S$R",0(.
&C-/-C
C&$-",
E*C'&,0ER
S
S$R",0(.
1&S-C &,-",
E*C'&,0ER
S
M-*E/ 1E/
E*C'&,0ERS
Fill details Sand and
0ra7el
Sand and
0ra7el
&cti7ated
Carbon
Strongly &cidic
Cation Resin
Strongly 1asic
&nion Resin
Strongly &cidic
Cation Resin
and Strongly
1asic &nion
Resin
/e8t< oF Fill Sand 2 60
mm
minimum
Sand 2 60
mm
minimum
3;00 mm
minimum
3000 mm
minimum
3000 mm
minimum
00 mm
minimum For
eac< ty8e oF
resin
Regenerant
C<emical
2 2 'ydroc<loric
&cid
Sodium
'ydroGide
'ydroc<loric
&cid and
Sodium
'ydroGide
Regeneration
Mode
2 2 Counter FloA Counter FloA Co FloA or as
8er design
Material oF
construction
a) S<ell Carbon Steel
b) /is< Carbon Steel
!rotection
a) -nternal -nternal 8ainting
8ro7ided
,atural Rubber 2 4. mm t<ic=
b) EGternal EGternal 8ainting 8ro7ided
;.0 /E0&SSER $")ER
,umber reIuired $<ree (3) nos. (eac< mounted on eac<
/egassed )ater $an=)
$y8e Forced draFt ty8e
/esign FloA rate 8er toAer (net) ?0 m
3
K<r (,et)
MaGimum and minimum ca8acity 3;0L and ;0L oF normal ca8acity
Fill material !oly8ro8ylene 8ac=ing
C"; content in treated Aater ,ot more t<an 88m as C"
;
S<ell material Carbon steel as 8er -S ;0:;
!rotection ,atural rubber 2 4. mm t<ic=
3.0 /E0&SS-F-E/ )&$ER $&,Q
,umber reIuired
$<ree (3) nos.
$y8e 'orizontal Cylindrical Ait< dis<ed ends.
$y8e oF Fluid to be <andled
/egassed Aater
EFFecti7e ca8acity eac< :0 m
3
.
Material oF Construction
a) S<ell Carbon Steel
b) /is< Carbon Steel
!rotection
a) -nternal ,atural Rubber 2 4. mm t<ic=
b) EGternal EGternal 8ainting 8ro7ided
4.0 M-SCE((&,E"+S $&,QS F"R &C-/
/escri8tion &cid Storage
$an=s
&cid Measuring
$an= For Strongly
&cidic Cation
EGc<angers
&cid Measuring
$an= For MiGed
1ed EGc<angers
&cid Measuring
$an= For
neutralization
,umber reIuired $Ao (;) "ne (3) "ne (3) "ne (3)
/escri8tion
(a88licable For
eac< +nit)
$y8e 'orizontal
cylindrical Ait<
dis<ed ends,
o7er2ground
5ertical cylindrical
Ait< Flat bottom,
o7er2ground
5ertical cylindrical
Ait< Flat bottom,
o7er2ground
5ertical cylindrical
Ait< Flat bottom,
o7er2ground
$y8e oF Fluid to be
<andled
30 L
'ydroc<loric &cid
30 L
'ydroc<loric &cid
30 L
'ydroc<loric &cid
30 L
'ydroc<loric &cid
EFFecti7e ca8acity
3: m
3
&deIuate to <old
3;0L oF t<e
Iuantity oF
regenerant
reIuired For single
regeneration oF a
Cation EGc<anger
&deIuate to <old
3;0L oF t<e
Iuantity oF
regenerant
reIuired For single
regeneration oF a
MiGed 1ed
EGc<anger
00 lit (minimum)
Material oF
Construction
Carbon Steel as 8er -S ;0:;
$y8e oF !rotection
a) -nternal Rubber lined (4. mm t<ic= in t<ree layers) oF s<ore <ardness :0 H 60
0
&.
b) EGternal EGternal 8ainting reIuired
.0 M-SCE((&,E"+S $&,QS F"R &(Q&(-
/escri8tion Caustic Storage
$an=s
Caustic
Measuring $an=
For Strongly &cidic
Cation
EGc<angers

Caustic
Measuring $an=
For MiGed 1ed
EGc<angers
Caustic
Measuring $an=
For neutralization
,umber reIuired $Ao (;) "ne (3) "ne (3) "ne (3)
/escri8tion
(a88licable For
eac< +nit)
$y8e 'orizontal
cylindrical Ait<
dis<ed ends,
o7er2ground
5ertical cylindrical
Ait< Flat bottom,
o7er2ground
5ertical cylindrical
Ait< Flat bottom,
o7er2ground
5ertical cylindrical
Ait< Flat bottom,
o7er2ground
$y8e oF Fluid to be
<andled
4? L Caustic 4? L Caustic 4? L Caustic 4? L Caustic
EFFecti7e ca8acity,
eac<
3: m
3
&deIuate to <old
3;0L oF t<e
&deIuate to <old
3;0L oF t<e
00 lit (minimum)
Iuantity oF
regenerant
reIuired For single
regeneration oF a
&nion EGc<anger
Iuantity oF
regenerant
reIuired For single
regeneration oF a
MiGed 1ed
EGc<anger
Material oF
Construction
Carbon Steel as 8er -S ;0:;
$y8e oF !rotection
a) -nternal Rubber lined (4. mm t<ic= in t<ree layers) oF s<ore <ardness :0 H 60
0
&.
b) EGternal EGternal 8ainting reIuired
/escri8tion /egassiFied
)ater !um8s
&cid
+nloading
!um8s
Caustic
+nloading
!um8s
Regeneration
!um8s
,eutralized
)aste
/is8osal
!um8s
,umber
reIuired
Four (4) $Ao (;) $Ao (;) $Ao (;) $Ao (;)
/escri8tion
(a88licable
For eac<
8um8)
$y8e 'orizontal
CentriFugal
'orizontal
CentriFugal
'orizontal
CentriFugal
'orizontal
CentriFugal
'orizontal
CentriFugal
(ocation -ndoor "utdoor "utdoor "utdoor "utdoor
Fluid to be
<andled
/egassed )ater 30 L
'ydroc<loric
&cid
4?L
Caustic
/M )ater Regeneration
EFFluent
/uty Continuous -ntermittent -ntermittent -ntermittent Continuous
Suction
Condition
Flooded Flooded Flooded ,egati7e
Rated 4 30 30 30 6
ca8acity,
m
3
K<r.
($o be 7eriFied to
meet t<e system
reIuirements)
'ead to be
de7elo8ed,
M(C
Suitable to meet
t<e system
reIuirements
;0 ;0 3 Suitable to
meet t<e
system
reIuirements
Motor
S8eed, R!M
300 300 300 300 300
3
Material oF
Construction
Casing SS 33: !oly8ro8ylen
e
!oly8ro8ylene SS 33: !oly8ro8ylene
-m8eller SS 33: !oly8ro8ylen
e
!oly8ro8ylene SS 33: !oly8ro8ylene
S<aFt SS 33: 'ardened
Carbon Steel
H E, ;4
&-S- 304 SS 33: 'ardened
Carbon Steel H
E, ;4

6.0 1(")ERS
/escri8tion !ressure Filter &ir
1loAers
/egasser 1loAers MiGed 1ed &ir 1loAers
,umbers reIuired $Ao (;) nos. D"ne in
o8eration and ot<er
as stand2byE 2
Common For /M
!lant and !otable
"ne (3) no. For eac<
/egasser $oAer Ait<
one (3) as common
stand2byE.
$Ao (;) nos. D"ne in
o8eration and ot<er as
stand2byE.
Ser7ice.
/escri8tion (a88licable
For eac< item)
$y8e $Ain lobe oil Free CentriFugal oil Free $Ain lobe oil Free
/uty -ntermittent Continuous -ntermittent
Suction condition Flooded Flooded Flooded
Rated ca8acity, in
,m
3
K<r
&s reIuired to meet
t<e system
reIuirements
&s reIuired to meet
t<e system
reIuirements
&s reIuired to meet t<e
system reIuirements
$entati7e 'ead to be
de7elo8ed at rated
ca8acity, M(C
&s reIuired to meet
t<e system
reIuirements
&s reIuired to meet
t<e system
reIuirements
&s reIuired to meet t<e
system reIuirements
Motor S8eed 300 300 300
Material oF
Construction
Casing H Cast -ron Casing H Cast -ron Casing H Cast -ron
(obe H Cast -ron -m8eller H Cast -ron (obe H Cast -ron
S<aFt H Carbon steel
to E, ?.
S<aFt H Carbon steel
to E, ?.
S<aFt H Carbon steel to
E, ?.
?.0 /-(+$-", )&$ER 'E&$ER F"R &(Q&(-
A; ,umber $Ao (;).
B; /escri8tion For
eac< unit
i. $y8e 5essel 2 7ertical cylindrical Ait< dis<ed ends.
'eater H -mmersion Coil or ,ic<rome ty8e.
ii. (ocation -ndoor.
iii.$y8e oF Fluid to be
<andled
$reated Aater From S1& EGc<anger.
i7.EFFecti7e Ca8acity
in m
3
Suitable to carry out t<e com8lete regeneration oF a S1&
EGc<anger at 40
o
C.
7./esign !ressure in
=gKcm
;
(g).
/esign 8ressure s<ould be t<e maGimum eG8ected 8ressure to
A<ic< t<e 7essel may be sub>ected 8lus L eGtra margin.
MaGimum eG8ected 8ressure For a 7essel 8laced in t<e
disc<arge line oF a 8um8 s<all be based on t<e s<ut2oFF <ead oF
t<e 8um8 8lus static <ead at 8um8 suction, iF any.
7i.Material oF
construction
a) S<ell SS233:.
b) /is<ed ends SS233:.
>.0 AL?ALINE BRINE SOLUTION PREPARATION TAN?
A; ,umbers $o be
8ro7ided
"ne (3).
B; /escri8tion For
eac< $an=
i)$y8e 5ertical cylindrical Ait< Flat bottom.
ii)$y8e oF Fluid to be &l=aline 1rine Solution.
<andled
iii)EFFecti7e ca8acity,
in m
3
Suitable to meet t<e reIuirements For Fi7e () bed 7olumes oF
resin in a S1& EGc<anger 8lus ;0L margin..
i7)Minimum Free
1oard, in mm
300.
7)Size $enderer to indicate.
7i)/esign !ressure,
QgKcm
;
.g
&s 8er $ender S8eciFication.
7ii)/esign
$em8erature, XC
:0
7iii) /esign Code &s 8er $ender S8eciFication.
iG)Code For $ests and
-ns8ections
&s 8er $ender S8eciFication.
G)Material oF
Construction
a) S<ell Carbon steel as 8er -S ;0:; or &S$M & 3 0r.60.
b) /is<ed Ends Carbon steel as 8er -S ;0:; or &S$M & 3 0r.60.
Gi. $<ic=ness, in mm ,ot less t<an :.
Gii
.
!rotection
a) -nternal
Material ,atural rubber Ds<ore <ardness :0
o
H 60
o
&E, suitable to
Ait<stand t<e design tem8erature.
$<ic=ness
4. mm in t<ree (3) layers.
b) EGternal
!rimer 2 $Ao coats oF e8oGy zinc 8<os8<ate 8rimer.
/F$ 8er coat H 30 microns.
Finis< 8aint 2 $Ao coats oF amine2cured e8oGy <ig< build 8aint.
/F$ 8er coat H 3; microns.
30.0 ,E+$R&(-C&$-", !-$
&) ,umbers $o be 8ro7ided "ne (3) Ait< tAo com8artments.
1) /escri8tion For eac< $an=
i. (ocation "utdoor.
ii. $y8e +nderground and rectangular in cross2
section.
iii. $y8e oF Fluid to be <andled Regeneration )aste )ater.
i7. EFFecti7e ca8acity oF eac<
com8artment, in m3
Suitable to <old Aaste eFFluent generated
From regeneration oF one (3) com8lete
c<ain 8lus ;0L o7erall margin.
7. Minimum Free 1oard, in mm 300.
7i. Size $enderer to indicate.
7ii. /esign !ressure, QgKcm;.g &s 8er $ender S8eciFication.
7iii. /esign $em8erature, XC :0
-G. /esign Code &s 8er $ender S8eciFication.
G. Code For $ests and -ns8ections &s 8er $ender S8eciFication.
Gi. Material oF Construction RCC.
Gii. $<ic=ness, in mm &s 8er $ender S8eciFication.
Giii. !rotection
-nternal Material 6 mm acidKal=ali 8rooF tile lining
11.0 DEMINERALIZED WATER STORAGE TAN?
A; ,umbers $o be 8ro7ided $<ree (3).
B; /escri8tion For eac< $an=
i. $y8e 5ertical cylindrical Ait< Flat bottom.
ii. $y8e oF Fluid to be <andled /emineralized )ater.
iii. EFFecti7e ca8acity, in m
3
,ot less t<an 3;00.
i7. Minimum Free 1oard, in mm 300.
G. Material oF Construction
a) S<ell Carbon steel as 8er -S ;0:; or &S$M &
3 0r.60.
b) RooF and 1ottom Carbon steel as 8er -S ;0:; or &S$M &
3 0r.60.
Gi. $<ic=ness, in mm ? mm t<ic= For bottom 8late and First run at
bottom 8art oF t<e s<ell <eig<t.
SubseIuent u88er run oF t<e s<ell <eig<t
may be : mm t<ic=.
Gii. !rotection
a)-nternal
!rimer $Ao (;) coats oF zinc enric<ed (4; L zinc)
sol7entless e8oGy 8rimer Dminimum /F$ For
eac< coat 2 300 micronsE
Finis< 8aint
$<ree (3) coats (minimum) oF <i2build e8oGy
to8 coat oF gray s<ade Dminimum /F$ For
eac< coat 2 300 micronsE
b)EGternal
!rimer
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