MEPSAconference

Sydney,February2009
FrankCerra
ThenewIEC6003421test
methodstandard
1
IEC6003421
EstablishesHarmonizedmethodsfor
determiningefficienciesofrotatingelectrical
machinesandalsothemethodsofobtaining
specificlosses
CoversDC,SynchronousandAsynchronous
electricalmachines
PublishedinSeptember2007
2
Background
Inconsistencyinmotorefficiencydetermination
existedfromthetreatmentandmeasurementof
thestrayloadlosscomponentofmotorlosses.
IEC342(1972)&amdt2(1996):P
LL
=0.5%.P
in
IEEE112methodB:P
LL
frommeasurement
JEC37(1979):assumesP
LL
=0,butJISC4212similarto
IEEE112B
IEC61972:similartoIEEE112B
AS1359.102.3(similartoIEEE112B)andAS
1359.102.1(similartoIEC342).
3
IECTC2WG28
WastaskedtomodifytheIECmethodtoinclude
methodofmeasurementofstrayloadlosses,and
improvemotorefficiencyaccuracy
Focusonharmonizedtestmethodsthatwouldbe
consistentwiththemajorityoftheworldi.e.IEC,IEEE
IntroducedIEC6003421thatincludesasthe
preferredmethod orthemethodwithleast
uncertainty fordeterminingstraysthatmethodas
describedin61972i.e.equivalenttoIEEE112B
Background
4
IEC6003421Table2 InductionMachines
5
Uncertainty
IEC6003421assignsuncertaintytotestmethods
6
Uncertainty Efficiencydetermination
LOW Fromtests
MEDIUM Basedonlimitedapproximations
HIGH Basedonassumptions
SummationofLossesTreatment
7
Method of least uncertainty is where Stray Load Losses are based on direct
measurement
Motorlosses
Motorlossesconsistsoffive
components:
Statorcopperlosses:I
2
R
s
Ironlosses:P
FE
Rotorcopperlosses:I
2
R
r
Friction&windagelossesP
f
Strayloadlosses:P
LL
P
FE
andP
f
fromnoloadtest
I
2
R
s
andI
2
R
r
fromR,sandP
in
loadtest
P
LL
indirectlymeasuredor
fromassignedvalue
8
P
LL
determinedfromresidualloss
Strayloadlosses
determinedfrom
measurement
Requiresaccurate
measurementoftorque
andspeed
Torquemeasurement
washistoricallydifficult,
butisnowpossible
Uncertainty=LOW
Equiv.toIEEE112B
9
P
LL
fromassignedvalue
WhereinIEC60034
2(1996)afixed0.5%was
used,InIEC6003421the
assignedvalue ranges
from2.5%forsmall
motorsto0.5%forlarge
motors
Uncertaintywiththis
methodismediumto
high becauseofassigned
value
10
P
LL
fromEHStarmethod
Withthismethod,the
lossesaremeasured
indirectly,withtheStray
LoadLossescalculatedby
mathematicalmeans.
Alleviatestheneedfor
accuratetorque
measurement,butloading
machineisstillrequiredto
measureotherlosses
Uncertaintywiththis
methodismedium
11
RoundRobinTests
Toaddressvariationinenergyefficiency
reportedbydifferentmotormanufacturers
andtestinglaboratories
Standardizedtestprocedure summationof
losseswithloadtest basedonIEC6003421
Importantforglobalharmonizationofefficiency
testmethodsandclasses
12
RoundRobin
Tocollectexperiencewiththetestmethodsin
IEC6003421,andassesstheuncertaintyassociated
withdifferenttestmethods.
Toobtaintestdatatoassessmeasurement
deviationsbetweenlaboratories
Toimproveandoptimizethetestprocedures
Toprovideexperienceandinsightintotheissueof
tolerances(abasisforreviewingtolerancelimitsin
IEC600341)
13
RoundRobin status
21laboratoriesin9countriesagreedtoparticipate.
ProjectisbeingmanagedbyRobertBartheld(TC2
WG28)
Part1(SameMotor):
Theparticipatinglabscompleted13setsofdata,whichis
50%oftheexpectedresults.
Part2(Samedesign):
Theparticipatinglabscompleted9setsofdata,whichis
34%oftheexpectedresults.
Part3(Samemotor,differentlabs)
Theplanistotest6motorsfrom3to5 labsdepending
uponrating.Only5setsofdatahavebeencompleted
covering3ofthemotors.
Resultsareexpected2009
14
Relationshipbetweenstandards
IEC6003421:Testingstandard,published:10
September2007
RoundRobintestformotors
IEC6003430Ed.1:EfficiencyClasses, published
on22October2008
IEC6003431:Guidefortheselectionand
applicationofenergyefficientmotorsincluding
variablespeedapplications,IEC/WG31has
publishedafirstdraft.Commentsuntil5
September2009.
15
Thankyou
16